Limited Warranty of SKIL Consumer Tools ..........................33
WARNING
•
Some dust created by power sanding, sawing, grinding, drilling and other construction
activities contains chemicals known to the State of California to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
–
Lead from lead-based paints.
–
Crystalline silica from bricks, cement, and other masonry products.
–
Arsenic and chromium from chemically-treated lumber.
•
Your risk from these exposures varies, depending upon how often you do this type of work.
To reduce your exposure to these chemicals:
–
Work in a well-ventilated area.
–
Work with approved safety equipment, such as dust masks that are specially designed to
lter out microscopic particles.
–
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and
other construction activities. Wear protective clothing and wash exposed areas with soap
and water. Allowing dust to get into your mouth or eyes or to lie on the skin may promote
absorption of harmful chemicals.
2
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
below may result in electric shock, re and/or serious injury.
Read all safety warnings, instructions, illustrations and specications
provided with this power tool.
Failure to follow all instructions listed
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE
REFERENCE.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
Work area safety
Keep work area clean and well lit
Do not operate power tools in explosive atmospheres, such as in the presence of
ammable liquids, gases or dust.
fumes.
Keep children and bystanders away while operating a power tool.
you to lose control.
. Cluttered or dark areas invite accidents.
Power tools create sparks which may ignite the dust or
Distractions can cause
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded) power tools.
outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,
ranges and refrigerators.
or grounded.
Do not expose power tools to rain or wet conditions.
increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts.
cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply.
There is an increased risk of electric shock if your body is earthed
Use of a GFCI reduces the risk of electric shock.
Unmodied plugs and matching
Water entering a power tool will
Damaged or entangled
Personal safety
Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the inuence of drugs,
alcohol or medication.
serious personal injury.
Use personal protective equipment. Always wear eye protection.
such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for
appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your nger on the switch or energising power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on.
key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
control of the power tool in unexpected situations.
A moment of inattention while operating power tools may result in
Protective equipment
A wrench or a
This enables better
3
Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing
away from moving parts.
parts.
If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used.
related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent
and ignore tool safety principles
of a second.
Loose clothes, jewellery or long hair can be caught in moving
Use of dust collection can reduce dust-
. A careless action can cause severe injury within a fraction
Power tool use and care
Do not force the power tool. Use the correct power tool for your application.
power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off.
cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if
detachable, from the power tool before making any adjustments, changing accessories,
or storing power tools.
power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool.
dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use.
caused by poorly maintained power tools.
Keep cutting tools sharp and clean.
edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed.
power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease.
handles and grasping surfaces do not allow for safe handling and control of the tool in
unexpected situations.
WARNING
WARNING
always wear safety goggles or safety glasses with side shields and a full face shield when
needed.
WARNING
Such preventive safety measures reduce the risk of starting the
Properly maintained cutting tools with sharp cutting
When using power tools, basic safety precautions should always be
followed to reduce the risk of re, electric shock, and personal injury.
The operation of any tool can result in foreign objects being propelled into
your eyes, resulting in severe eye damage. When operating power tool,
If any parts are missing, do not operate the tool until the missing parts
have been replaced. Doing so could result in serious personal injury.
Any power tool that
Power tools are
Many accidents are
The correct
Use of the
Slippery
Service
Have your power tool serviced by a qualied repair person using only identical
replacement parts.
If any part of this router is missing or should break, bend,
any electrical component fail to perform properly: shut off the power switch and remove the
plug from the power source and have the missing, damaged, or failed parts replaced before
resuming operation.
4
This will ensure that the safety of the power tool is maintained.
or fail in any way; or should
SAFETY WARNINGS FOR ROUTER
Hold the power tool by insulated gripping surfaces only, because the cutter may
contact its own cord.
“live” and could give the operator an electric shock.
Use clamps or another practical way to secure and support the workpiece to a stable
platform.
to loss of control.
Maintain a rm grip
Never attempt to use the router motor without rst installing it in an approved xed
base.
Make sure that the motor housing does not move up or down when clamped in the
xed base. If the motor is not securely clamped into the base, injury could result and
adjustments will not be accurate.
Do not hand-hold the router in an upside down or horizontal position.
separate from the base if not properly attached according to the instructions.
Tighten the collet/nut securely to prevent the cutter bit from slipping.
not securely tightened, the cutter bit may detach during use, causing serious personal injury.
Never tighten the collet/nut without a cutter bit installed in the collet/nut.
Never hold the piece being cut in your hands or across your legs.
support and clamp the workpiece properly in order to minimize body exposure, bit binding, or
loss of control.
Always keep the chip shield clean and in place.
Stay alert and clear the router cutter bit path of any obstructions before starting the
motor.
Inspect and remove all nails from lumber before routing.
Check to see that the cord will not “hang up” during routing operation.
Make sure that the cutter bit is not in contact with the workpiece before the switch
is turned on. The bit must always be running at full speed before contacting the
workpiece.
Keep hands clear
Provide clearance under the workpiece
Keep cutting pressure constant.
Use only sharp cutter bits
and burn the workpiece.
Never use this router motor with a cutter bit larger than 3-1/2 inches in diameter.
Always use cutter bits that are designed for this router. Never use cutter bits which
are larger in diameter than the opening in the router sub-base.
cutter diameters larger than the opening could cause possible loss of control or create other
hazardous condition that could cause serious personal injury.
The sub-base on this router has an opening of 1-1/4 inches.
larger diameter, install and use a sub-base with a larger diameter opening.
Do not use large router cutter bits for freehand routing.
freehand routing could cause loss of control or create hazardous conditions that could result in
serious personal injury. If using a router table, large bits should be used for edging only.
Be sure that the cutter bit is centered in a template guide
template guide applications to avoid personal injury or damage to nished work.
Do not remove more than 1/8 inch in a single pass.
loss of control that could result in personal injury.
Holding the work by your hand or against the body leaves it unstable and may lead
Failure to heed this warning could result in personal injury and damage to the motor.
Keep cutting area clear of all foreign objects while the motor is running.
Cutting a “live” wire may make exposed metal parts of the power tool
on the router with both hands to resist starting torque.
The motor can
If the collet/nut is
It is important to
of the cutter bit when the motor is running to prevent personal injury.
for the router cutter bit when through-cutting.
Do not overload the motor.
that are not chipped or cracked. Blunt cutter bits will cause stalling
Cutter bits that have
To use cutter bits with a
Use of large cutter bits when
(sold separately) prior to
Excessive depth of cut can result in
5
After completing a cut, turn the motor OFF and let it come to complete stop before
removing router from workpiece. Let the motor come to a complete stop before putting
the router down.
Only use router tables with on-board switch-controlled receptacles.
tables with all the appropriate safety features could result in serious personal injury.
Disconnect the tool from the power source
cutter bits.
If you are changing a bit immediately after use, be careful not to touch the collet/nut
or cutter bit with your hands or ngers.
burns. Always use the wrench provided.
Avoid “climb cutting;” see “Feeding the Router” section in this manual.
increases the chance for loss of control resulting in possible serious injury.
Only use router bits suitable for the no-load speed of the tool.
Never use router bits with a diameter exceeding the maximum diameter specied in the
technical data section.
WARNING
WARNING
WARNING
could shock the operator and cause serious injury. Make sure that hidden electrical wiring,
water pipes, or other hazards are not in the cutting path.
Cutter bits coast after the power is turned off.
Failure to use router
before making any adjustments or changing
The heat buildup from cutting could cause severe
“Climb cutting”
Bits, sockets, and tools get hot during operation. Wear gloves when
touching them.
Wear ear protection. Exposure to noise can cause hearing loss.
To avoid injury, hold the tool by the insulated gripping surfaces only. If the
tool contacts hidden wiring or its own cord, exposed metal parts of the tool
6
SYMBOLS
Safety Symbols
The purpose of safety symbols is to attract your attention to possible dangers. The safety
symbols and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and
warnings they give are no substitutes for proper accident prevention measures.
WARNING
“
WARNING
below may result in electric shock, re, and/or serious personal injury.
Be sure to read and understand all safety instructions in this
Manual, including all safety alert symbols such as “
,” and “
CAUTION
” before using this tool. Failure to following all instructions listed
DANGER
Operator’s
,”
The denitions below describe the level of severity for each signal word. Please read the manual
DANGER
WARNING
CAUTION
and pay attention to these symbols.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous
situation which, if not avoided, will result in minor or moderate injury.
Damage Prevention and Information Messages
These inform the user of important information and/or instructions that could lead to equipment
or other property damage if they are not followed. Each message is preceded by the word
“NOTICE”, as in the example below:
NOTICE:
Equipment and/or property damage may result if these instructions are not followed.
WARNING
in severe eye damage. Before beginning power tool operation, always
wear safety goggles or safety glasses with side shields and a full face
shield when needed. We recommend a Wide Vision Safety Mask for use
over eyeglasses or standard safety glasses with side shields. Always use
eye protection which is marked to comply with ANSI Z87.1.
The operation of any power tools can result in
objects being thrown into your eyes, which can result
foreign
7
SYMBOLS (CONTINUED)
IMPORTANT:
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
SymbolNameDesignation/Explanation
…/min
1,2,3,…
Some of the following symbols may be used on your tool. Please study them
VVoltsVoltage (potential)
AAmperesCurrent
HzHertzFrequency (cycles per second)
WWattPower
kgKilogramsWeight
minMinutesTime
sSecondsTime
ØDiameterSize of drill bits, grinding wheels, etc.
n
0
nRated speedMaximum attainable speed
0Off positionZero speed, zero torque...
I,II,III,
No load speedRotational speed, at no load
Revolutions or reciprocation
per minute
Selector settings
Revolutions, strokes, surface speed,
orbits, etc. per minute
Speed, torque or position settings. Higher
number means greater speed
Innitely variable selector
with off
ArrowAction in the direction of arrow
Alternating currentType or a characteristic of current
Direct currentType or a characteristic of current
Alternating or direct currentType or a characteristic of current
Class II tool
Earthing terminalGrounding terminal
Li-ion RBRC seal
Ni-Cad RBRC seal
Speed is increasing from 0 setting
Designates Double Insulated Construction
tools.
Designates Li-ion battery recycling
program
Designates Ni-Cad battery recycling
program
8
SymbolNameDesignation/Explanation
Read manual symbolAlerts user to read manual
Wear eye protection symbolAlerts user to wear eye protection
SYMBOLS (CERTIFICATION INFORMATION)
IMPORTANT:
tool. Please study them and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and safer.
SymbolDesignation/Explanation
Some of the following symbols for certication information may be used on your
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is recognized by Underwriters
Laboratories.
This symbol designates that this tool is listed by Underwriters
Laboratories, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian
Standards Association.
This symbol designates that this tool is listed by the Canadian
Standards Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing
Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican
Standards.
9
GET TO KNOW YOUR ROUTER
Fig. 1
“Live Tool Indicator”
Light
Spindle-lock
Button
Motor-housing Top Cap
Variable-Speed
Selection Chart
Motor Housing
Fixed Base
Handle
Chip Shield
Non-Marring Sub-Base
Self-Releasing Collets/Nuts System
Digital Display
ON/Off Toggle
Switch
Fine-Adjustment
Dial
Coarse-Adjustment
Knob
Edge-Guide
Lever
Edge Guide
Mounting Slot
10
Replaceable
Carbon
Brushes
Motor Clamp
Edge-Guide
Mounting
Slot
Vacuum port
Fine-Adjustment Dial
Depth Scale
Plunge-Depth
Locking Lever
Depth-Rod
Locking Knob
Depth Rod
Depth-Stop
Turret
Pin
Plunge Base
Clear Plastic
Chip Shield
Quick-release
Lever
Edge-Guide
Mounting Slot
Quick-release
Lever
Vacuum Port
SPECIFICATIONS
Power Input 120V~,60Hz,14A
No-Load Speed10,000-25,000 RPM
Collet Capacities1/4 in. and 1/2 in.
Sub-Base Opening (Diameter for
cutter bit use)
1-1/4 inches (for both bases)
Non-Marring
Sub-Base
11
OPERATING INSTRUCTIONS
Selecting the Cutter Bit
This router comes with a 1/2” collet and 1/4” collet sleeve that accept cutter bits with 1/2” and
1/4” shanks, respectively. The 1/2” collet is installed on the tool, and the 1/4” collet sleeve can
be installed inside the 1/2” collet.
WARNING
larger cutter bit will not t through the sub-base opening, will cause damage to the sub-base
and the motor, and could cause serious personal injury to the operator.
WARNING
result in accidental starting, which can cause serious personal injury.
Install the 1/4” Collet Sleeve (gs 2a and 2b)
1. Disconnect the plug from the power supply.
2. Remove the router motor housing from the xed base or the plunge base.
NOTICE:
base or plunge base in this manual.
3. Set the router motor upside down on the motor-housing top cap with the collet pointing up.
4. Press the spindle-lock button to engage and lock the spindle shaft and the 1/2” collet. Place
5. Insert the 1/4” collet sleeve into the 1/2” collet assembly as far as it will go (g 2b).
6. With the 1/4” collet sleeve inserted and the spindle-lock button pressed in to engage the
Fig. 2a
See the instructions for installing and removing the motor housing from the xed
the wrench (included) on the 1/2” collet and turn it counterclockwise to loosen the collet
slightly to accept the 1/4” collet sleeve (g 2a).
shaft, place the wrench on the 1/2” collet and turn it clockwise until the 1/4” collet sleeve is
tightened in it.
Do not use a router cutter bit that has a cutter bit diameter larger
than 1-1/4 inches with the sub-bases that are supplied with this router. A
Always turn the motor off and unplug the router before making any
adjustments or installing accessories. Failure to unplug the router could
1/2” Collet
Fig. 2b
1/4” Collet
Sleeve
Spindle-lock
Button
Remove the 1/4” Collet Sleeve
1. Disconnect the plug from the power supply.
2. With the spindle-lock button pressed in to engage the shaft, place the wrench on the 1/2”
collet and turn it counter-clockwise to loosen the collet slightly to remove the 1/4” collet
sleeve.
12
Installing and Removing the Cutter Bit
Installing the Cutter Bit
1. Turn the motor off and unplug the router from
the power source.
2. Remove the motor housing from the xed or
plunge base.
NOTICE:
removing the motor housing from the xed or
plunge base in this manual.
3. Set the motor upside down on the motor-
4. Press the spindle-lock button to engage and
5. Place the wrench on the collet/nut and turn
6. Insert the cutter bit shank into the collet/nut assembly as far as it will go, then back the
Fig. 3a
See the instructions for installing and
housing top cap, with the collet/nut pointing
up.
lock the spindle shaft and collet/nut (Fig. 3).
it counterclockwise to loosen the collet/nut
slightly so that it can accept the cutter bit shank.
shank out until the cutters are approximately 1/8 to 1/4 inch away from the face of the collet/
nut (Fig. 3a, 3b).
Cutters
Spindle-lock
Button
Fig. 3
Fig. 3b
Collet/Nut
Nut
Collet
Cutters
Spindle-lock
Button
Bit Shank
NOTICE:
the cutter bit must be inserted into the collet/nut at least 5/8 inch.
7. With the cutter bit inserted and the spindle-lock button pressed in to engage the shaft, place
causing serious personal injury.
NOTICE:
installed.
Removing the Cutter Bit
1. Turn the motor off and unplug the router from the power source.
2. Remove the motor housing from the xed or plunge base.
To ensure proper gripping of the cutter-bit shank and minimize run-out, the shank of
the wrench on collet/nut and turn it clockwise until the collet/nut is rmly tightened on the
cutter-bit shank.
WARNING
To prevent damage to the tool, do not tighten the collet/nut without a cutter bit
Tighten the collet/nut securely to prevent the cutter bit from slipping. If the
collet/nut is not securely tightened, the cutter bit may detach during use,
13
NOTICE:
3. Set the motor housing upside down on the motor-housing top cap, with the collet/nut
4. Press the spindle-lock button to engage and lock the spindle shaft and the collet/nut (Fig. 3).
5. Place the wrench on the collet/nut and turn it counterclockwise to loosen the collet/nut
See the instructions for installing and removing the motor housing from the xed or
plunge base in this manual.
pointing up.
slightly; remove the cutter bit shank.
Collet/Nut Care
Before each use, inspect the collet/nut to make sure that it is clean and that it is gripping the
cutter bit properly.
With the router cutter bit removed, press the spindle-lock button and turn the collet/nut
counterclockwise until it is free from the motor spindle shaft. Blow the collet with compressed
air, and clean the tapered inside of the collet/nut with a tissue or a ne brush.
Always make sure that the cutter-bit shank, collet/nut, and motor spindle are clean and free of
woodchips, dust, residue, grease, and rust before installing a cutter bit or collet/nut.
Apply a slight amount of machine oil to the spindle shaft if it looks dry.
Replace a worn or damaged collet/nut immediately.
NOTICE:
router cutter bit. If the cutter bit seems to be stuck after use, loosen collet/nut a little more until
it releases.
The collet/nut is self-releasing; it is not necessary to strike the collet/nut to free the
Cutter Bits
For faster, more accurate cutting results, keep cutter bits clean and sharp. Remove all
accumulated pitch and gum from cutter bits after each use.
When sharpening cutter bits, sharpen only the inside of the cutting edge. Never grind the
outside diameter. Be sure, when sharpening the end of a cutter bit, to grind so that the
clearance angle is the same as was originally ground.
Installing and Removing the Router Motor Housing
WARNING
and damage to the motor.
NOTICE:
and router cutter bit you are going to use already installed in motor housing. See “Installing
and Removing the Cutter Bit”.
Before installing the motor housing in the xed or plunge base, have the collet/nut
WARNING
the motor off and unplug the router could result in accidental starting, which can cause serious
personal injury.
14
Never use the router motor without installing it into either an approved
xed or plunge base. Failure to do so could result in serious personal injury
Always turn the motor off and unplug the router from the power source
before making any adjustments or installing accessories. Failure to turn
To Install Motor Housing in Fixed Base
(Fig. 4)
1. Turn the router motor off and unplug the
router from the power source.
2. Place the xed base on a at surface.
3. With the back of the xed base facing you,
open the motor clamp (A).
4. Press in the coarse-adjustment knob (B)
while you align the motor slot (C) with the pin
(D) in the xed base.
5. When the motor’s slot is aligned and
engaged into the base’s pin, slide the motor
down into the xed base.
6. The router motor will now slide up or down
to set coarse adjustments when the coarseadjustment knob is pressed in.
7. After all adjustments are made, close the motor clamp securely.
To Install Motor Housing in Plunge Base
(Fig. 5)
1. Turn the motor off and unplug the router from
the power source.
2. Place the plunge base on a at surface.
3. With the back of the plunge base facing you,
open the motor clamp (A) and make sure
that the plunge action is in the “UP” position
and the plunge depth locking lever (B) is
locked.
4. With the motor housing slot (C) aligned with
the plunge base pin (D), lower the motor
housing into the plunge base, engaging the
pin into the slot.
5. Slide the motor into the base as far as it will
go.
6. Close the motor clamp securely.
To Remove the Motor Housing from the Fixed Base (Fig. 4)
1. Turn the motor off and unplug the router from the power source.
2. Place the router (xed base and motor housing) on a at surface.
3. With the back of the router facing you, open the motor clamp (A).
4. Push in the coarse-adjustment knob (B) to release the motor slot (C) from the pin (D) in the
xed base, while you lift the router motor free of the xed base.
5. Set the motor housing upside down on the motor-housing top cap with the collet pointing up
and remove the cutter bit.
To Remove the Motor Housing from the Plunge Base (Fig. 5)
1. Turn the motor off and unplug the router from the power source.
2. Place the router (plunge base and motor housing) on a at surface.
3. With the back of the plunge base facing you, open the motor clamp (A) and make sure that
the plunge action is in the “UP” position with the plunge depth locking lever (B) locked.
4. Lift the motor straight up out of the base, sliding the motor housing “slot” (C) free from the
pin in the plunge base.
Fig. 4
B
Fig. 5
D
D
C
A
CA
B
15
5. Set the motor housing upside down on the motor-housing top cap with the collet pointing up
and remove the bit.
WARNING
personal injury.
Always remove the cutter bit from collet/nut when the router is not being
used. Leaving bits installed could result in accidents causing serious
Adjusting the Depth of Cut
WARNING
removing collets/nuts, cutter bits, cleaning the product, or when it is not in use. Disconnecting
the router will prevent accidental starting, which could cause serious personal injury.
Your router should never be turned on or be connected to the power
source when you are assembling parts, making adjustments, installing or
Depth Adjustment With Fixed
Fig. 6
Base (FIG. 6)
All depth adjustments on the xed
Notice:
base must be made with the motor clamp
open.
For all xed base routers, the cutter bit
Notice:
depth equals the amount of the cutter that is
exposed below the surface of the sub-base.
The xed base is designed with a micrometerne adjustment system. When the bit is
lowered to the approximate position desired
(coarse setting), the system then can be microadjusted to the precise depth required.
Coarse Adjustment
Depressing the coarse-adjustment knob (B) allows you to quickly lower or raise the cutter bit
to an approximate depth setting.
Fine Adjustments
NOTICE:
adjustments. Test it by turning the ne-adjustment dial (C) clockwise and counter-clockwise to
see if the bit lowers and raises.
The depth-indicator ring (D) located on the ne-adjustment dial is marked in 1/256- inch
increments. Turning the ne-adjustment dial counterclockwise 180° (1/2 turn), lowers the
cutter bit 1/32 inch. One full turn counterclockwise 360° (zero “0” to zero “0”) lowers the bit
1/16 inch.
NOTICE:
adjustment dial. This allows the user to begin adjustments from any reference point desired.
NOTICE:
broken by too much side thrust and torque. Larger cutter bits will cause a rough cut and be
difcult to guide and control. For these reasons, do not exceed 1/8-in. depth of cut in a single
pass.
Be sure that the micrometer-ne adjustment system is engaged before making ne
The depth-indictor ring (D) may be reset to zero “0” without moving the ne-
Making a single, deep cut is never advisable. Smaller diameter cutter bits are easily
C
D
B
A
16
Depth Adjustment With The Plunge Base
Plunging Action
The plunge base feature simplies the depth
adjustments and allows the cutter bit to be
accurately lowered down into the workpiece for
more precise set-ups.
To lower the cutter bit, release the plungedepth locking lever by moving it “Up” to the
unlocked position. Apply an even, downward
pressure on the plunge action until the cutter
bit reaches the desired depth, then move
the plunge-depth locking lever “Down” to the
locked position. (Fig. 7)
To raise the bit and the plunge action, unlock
the plunge-depth locking leverand the plunge
action will automatically retract from the
workpiece and return to the raised position.
NOTICE:
cutting in the workpiece.
Plunge Action with Depth Rod and
Depth-Stop Turret (Fig. 8)
The depth rod and the depth-stop turret are
used to control the plunge action cutting depth
as follows:
1. Turn the motor off and unplug the router from
2. Place the router on a at, level surface.
3. With the cutting bit already installed, lower
4. To set a desired depth-of-cut, rotate the depth-stop turret until either appropriate selected
5. Slide the clear plastic depth indicator (D) until the red line on the indicator is lined up with
6. To set a desired cutting depth, slide the depth rod up until the red line on the clear plastic
7. Unlock the plunge-depth locking lever (F) to allow the bit to automatically retract to the up
8. The desired depth-of-cut may now be achieved by plunging the router down until the depth
NOTICE:
always be closed securely.
Always have the plunge action in the raised position and locked when the bit is not
the power source.
the plunge action until the cutter bit makes
contact with the at, level surface on which
the router is sitting. Lock the plunge-depth
locking lever (F). This position is zero “0”: the
point from which further depth adjustments
can be made.
step of the turret (A) is aligned directly under the depth rod (B). Loosen the depth-rod
locking knob (C) and lower the depth rod until it contacts the selected step on the turret.
ZERO - “0” marked on the bottom of the depth scale. (This is now indicating point at which
the bit makes contact with the workpiece).
depth indicator points to your desired cutting depth on the depth scale (E). Secure the depth
rod at this position by tightening the depth-rod locking knob (C).
position.
rod contacts the selected step on the depth-stop turret.
When making depth adjustments on the plunge base, the motor clamp should
Fig. 7
Fig. 8
E
C
B
F
D
A
17
Using the Depth-Stop Turret to Set Up Deep
Fig. 9
Cuts (Fig. 9)
NOTICE:
Making a single, deep cut is never
advisable. Smaller diameter cutter bits are
easily broken by too much side thrust and
torque. Larger cutter bits will cause a rough cut
and be difcult to guide and control. For these
A
reasons, do not exceed 1/8-in. depth of cut in a
single pass.
To produce deep cuts, always make several
progressively deeper cuts by starting with the
B
highest step on the depth-stop turret, and, after
each cut, rotate the turret to the next lower step
until the lowest step is reached.
C
Each of the steps progresses by 1/4 inch
increments. The 4 steps represent a total of “0”
inch to 3/4-inch with a full 360º rotation of the turret. Repeat this process if necessary.
Micro-adjustments with the Depth Rod and Depth-Stop Turret (Fig. 9)
The depth rod has a ne-adjustment knob (A) that turns a screw (B) (inside the rod) either
clockwise or counterclockwise to lower or raise the depth rod on the turret (C) for micro-ne
adjustments of the plunge depth.
Each complete revolution of the ne adjustment knob adjusts the plunging depth by
approximately 1/32 inch.
A reference indicator line is embossed into the depth rod under the ne-adjustment knob to
set a reference point of “0”.
When micro-adjusting the plunge depth, always make sure that the ne-adjustment knob has
been turned down (clockwise) several revolutions from the top before setting the depth rod
and depth-stop turret.
Always set your micro-adjustments with the plunge action locked in the raised, (or up) position.
To use the ne-adjustment knob after the depth rod and turret have been set, check the nal
depth setting and micro-adjust as follows:
•
To micro-increase the plunge depth, raise the fine-adjustment knob by turning the knob
counterclockwise the desired amount.
•
To micro-reduce the plunge depth, lower the fine-adjustment knob by turning the knob
clockwise the desired amount.
18
Toggle “On/Off” Switch
Use the toggle switch located on the top cap of
the motor housing to turn the router “ON” and
“OFF”.
The left side of the toggle switch hood (as you
face it) is marked “I” for “On” and the right side
(as you face it) is marked “O” for “Off”.
To turn the motor “ON”, push the toggle switch
to the left side marked “I”, or “On”. To turn the
motor “OFF” push the toggle switch to the right
side marked “O”, or “Off”.
Contact the workpiece with the router and
cutter bit only after the router has reached full
speed. Turn the router motor “OFF” and allow
the cutter bit to come to a complete stop before
removing the router and cutter bit from the workpiece.
Fig. 10
Soft-Start Feature
The soft-start feature minimizes torque twist, customary in larger router motors, by limiting the
speed at which the motor starts. This increases the motor’s life.
Electronic Feedback Control
The electronic feedback control maintains a constant speed under load to provide a smooth
nish.
LED Worklights (Fig. 11)
Your router motor has 3 built-in worklights,
located around the collet/nut, to provide high
visibility of workpiece when cutting. These
lights are always “On” when the toggle switch
is in the “On” position.
Fig. 11
19
“Live Tool Indicator” Light
(Fig. 12)
Your router also has a “Live Tool Indicator”
green light, located on the motor housing top
cap where the power cord enters the motor
housing. This green light is always on when
router motor is plugged into power source.
Fig. 12
"Live Tool
Indicator" Light
Edge Guide
The router kit includes an edge guide. This edge guide can be used as an aid in routing
applications such as decorative edging, straight-edge planing and trimming, grooving,
dadoing, and slotting.
To assemble the edge guide, insert two edge-guide rods into the holes on the edge guide, and
then use two screws (included) to lock the edge-guide rods in place.
To attach the edge guide to the xed or plunge base, simply insert the edge-guide rods into
the edge-guide mounting slots either from the left or the right. Adjust the edge guide to the
desired position.
For xed base, secure the edge guide by turning the edge-guide levers toward two handles
(Fig.13a); for plunge base, secure the edge guide by turning two edge-guide levers toward the
right hand (Fig.13b).
Fig. 13a
Edge Guide
Lever
Edge Guide
Rods
Fig. 13b
20
LOCK
Edge Guide
Screws
LOCK
LOCK
Edge Guide Levers
NOTICE:
a. If the inner screws on the xed base wear
down or become loose, tighten the inner
screws:
•
Pull the edge-guide lever up to strip from the
hex nut of the inner screw, turn the edgeguide lever clockwise (for the right edge
guide lever) or counterclockwise (for the left
edge guide lever) then push the edge-guide
lever down (Fig.14).
•
Turn the lever counterclockwise (for the right
edge-guide lever) or clockwise (for the left
edge-guide lever) to secure the edge-guide rod.
b. If the inner screws on the plunge base wear
down or loosen, to tighten the inner screws:
•
Pull the edge-guide lever up to strip from the
hex nut of the inner screw, turn the edgeguide lever clockwise (for the left edge guide
lever) or counterclockwise (for the right edge
guide lever) then push the edge-guide lever
down (Fig.15).
•
Turn the edge-guide lever counterclockwise
(for the left edge guide lever) or clockwise
(for the right edge guide lever) to secure the
edge-guide rod.
Fig. 14
Hex Nut of
Inner Screw
Fig. 15
Hex Nut of
Inner Screw
Electronic Variable-Speed Control
NOTICE:
The chart below and all the
Hex Nut of
Inner Screw
Fig. 16
Hex Nut of
Inner Screw
specications appear on the display of the
router are only for reference for your operation.
The electronic speed control feature allows the
motor speed to be matched to the cutter size
and material hardness for an improved nish
and extended bit life.
1/4
2
3
16000
PLASTICS
1/2
2
RPM
Your motor-housing top cap has a “VariableSpeed Selection Chart” located above the “ON/
OFF” toggle switch, to help you determine the
correct speed for the cutter bit being used.
Press “SET” to scroll through the settings of
the cutter type, cutter size, and the cutting
material.
Press “+” or “-” directly to choose the cutting speed according various materials of workpieces
after making above settings.
21
WARNING
NOTICE:
being cut.
Reduce the speed when using extra-large bits (cutting diameter of 1 inch or greater), or heavy
cutting bits. Changing the rate of feed can also improve the quality of the cut.
The speed charts above indicate the relationship between speed settings and the cutting
application. Exact settings are determined by operator experience and preference, and also
by recommendations made by manufacturers of cutter bits.
Choose the applicable cutting speed according the bit diameter and the material
Bit
Size
Materials Hardness
Plastic6432
Softwood6421
Hardwood5321
DIAL SETTINGRPMAPPLICATION
110,000
211500/13,000
314500/16,000
417500/19,000
520500/22,000
623500/25,000
Before operating your router follow all safety instructions in this manual.
Failure to do so could result in serious personal injury.
Placing the Router onto the Workpiece and Starting the Cut
WARNING
NOTICE:
feel for the set-up, the router’s speed, the depth of cut, and how the cutter bit reacts to the
workpiece.
Much of routing is a trial-and-error process of making various adjustments, followed by test
cuts. To avoid ruining good material, make your test cuts on scrap materials.
How you place your router onto a workpiece (starting the cut) with a xed base depends on
the type of routing you are going to produce: edge routing or internal routing, as discussed on
the following pages.
For ease of operation and to maintain proper control, your router has two handles: one on
each side of the router base. When operating the router, always hold it rmly with both hands.
Making test cuts is essential with most routing applications. A test cut will give a
WARNING
22
Before operating the router follow all safety instructions in this manual.
Failure to do so could result in serious personal injury.
Always be alert and watch what you are doing. Never operate the router
when you are fatigued.
Deep Cuts
The proper cutting depth for each pass is always determined by the material, the cutter-bit
size and type, and power of the motor.
Always make several progressively deeper cuts: start at one depth and then make several
passes, each time increasing the cutting depth, until your desired depth is reached.
Making a cut that is too deep will stress the router motor and the cutter bit, and it may burn the
workpiece and dull the cutter bit. It could also “grab” too much of the workpiece and cause you
to lose of control of the router, causing a serious accident.
To be certain that your depth settings are correct, always make test cuts in scrap material
similar to your workpiece before beginning the nal cutting operation.
Remember, knowing the right depth for each cut comes with routing experience.
Edge Routing or Internal Routing
For ease of operation and to maintain proper control, your router has two handles, one on
each side of the router base. When operating the router, always hold it rmly with both hands
(Fig. 16 and 16a).
Edge Routing (Figs. 16a and 16b)
1. With the depth-of-cut set, place the router on the edge of workpiece, making sure that the
cutter does not contact the workpiece. With the plunge base, lock the plunge action in the
DOWN position, ready to cut.
2. Clamp an edge guide (board or metal straightedge) in place to help guide the router base.
3. Turn the router “On”, and allow the motor to reach the selected speed.
4. To begin your cut, gradually feed the cutter bit into the edge of the workpiece.
5. When the cut is complete, turn motor “Off” and allow cutter bit come to a complete stop
before removing it from the workpiece.
6. Unplug the router from the power source, and inspect the nished cut in the workpiece.
Fig. 16a
Fig. 16b
WARNING
control, causing possibly serious personal injury.
WARNING
personal injury.
Always securely clamp your workpiece and keep a rm grip on the router
base with both hands at all times. Failure to do so could result in loss of
Removing the cutter bit from the workpiece while it is still rotating could
damage the workpiece and result in loss of control, causing serious
Edge Guide
23
Internal Routing with Fixed Base
Fig. 17
(Figs. 17, 17a, 17b and 18)
1. With the depth-of-cut set, tilt the router
and place it on the workpiece with only the
leading edge of the sub-base contacting the
workpiece (Fig. 17).
2. Turn the motor “On” and allow motor build up
to its full speed, being careful not to let the
cutter bit contact workpiece.
3. To begin your cut, gradually lower the cutter
bit into the workpiece until the sub-base is
ush with the workpiece (see Fig. 17a, 17b).
4. When the cut is completed, turn the motor
“Off” and allow the cutter bit come to a
complete stop before removing it from the
workpiece.
5. Unplug the router from the power source,
place the router upside down on the
worktable, and inspect the nished cut in the
workpiece.
WARNING
grip on the router base with both hands at all
times. Failure to do so could result in loss of
control, causing possible serious personal
injury. If using a router table, large cutter bits
should be used for edging only.
WARNING
is still rotating could damage the workpiece
and result in loss of control, causing serious personal injury.
Always securely clamp your
workpiece and keep a rm
Removing the cutter bit
from the workpiece while it
Fig. 17a
Fig. 17b
Fig. 18
Routing
Internal Routing with Plunge Base
1. With the depth-of-cut set, and the plunge
action locked in the raised (Up) position, turn
the motor “ON” and let the motor build up to
its full selected speed (Fig. 19).
2. To begin your cut, unlock the plunge-depth
locking lever and gently lower the plunge
action evenly into the workpiece.
3. When the desired depth-of-cut is achieved,
lock the plunge-depth locking lever (Down)
and proceed to make your cut.
4. When the cut is completed, turn the motor
“OFF” and allow the cutter bit to come to a
complete stop.
5. When the cutter bit comes to a complete
stop, unlock the plunge-depth locking lever (Up) and the plunge action will automatically
retract the cutter bit from workpiece.
Fig. 19
Edge
Guide
Plunge Up
Feed Direction
24
WARNING
personal injury.
6. Unplug the router from the power source, place the router on worktable, and inspect the
nished cut in the workpiece.
WARNING
loss of control, causing serious personal injury.
Removing the cutter bit from the workpiece while it is still rotating could
damage the workpiece and result in loss of control, causing serious
Always securely clamp the workpiece in place, and keep a rm grip on the
router base with both hands at all times. Failure to do so could result in
Freehand Routing with the Fixed
Fig. 20
Base (Fig. 20)
WARNING
Use of large cutter bits when freehand routing
could cause loss of control or create other
hazardous conditions that could result in
personal injury. If using a router table, large
bits should be used for edging only.
When used freehand, the router becomes a
exible and versatile tool. This exibility makes
it possible to easily rout signs, relief sculptures,
etc.
When freehand routing:
1. Draw or lay out the pattern on the workpiece.
2. Choose the appropriate bit.
3. Follow the instructions for INTERNAL ROUTING, and route the pattern in two or more
passes. Do not exceed 1/8-in. depth of cut in a single pass. This will help provide better
control, as well as serve as a guide on the next passes.
NOTICE:
Straight bits and ball mills are often used to make relief carvings. Veining bits are used to
carve small, intricate details.
NOTICE:
by too much side thrust and torque. Larger bits will cause a rough cut and be difcult to guide
and control. For these reasons, do not exceed 1/8- in. depth of cut in a single pass.
A core-box bit or V-groove bit is often used for routing letters and engraving objects.
Making a single deep cut is never advisable. Smaller-diameter bits are easily broken
WARNING
loss of control causing possible serious personal injury.
Do not use large cutter bits
for freehand routing.
Always securely clamp your workpiece in place, and keep a rm grip on
the router base with both hands at all times. Failure to do so could result in
25
Edging with a Pilot Bit (Figs. 21a and 21b)
The arbor-type bits with pilots are excellent for edge shaping any workpiece edge that is
straight, or is curved at a curvature equal to or greater than the radius of the bit to be used.
The pilot prevents the bit from making an excessively deep cut, and holding the pilot rmly in
contact with the workpiece edge throughout prevents the cut from becoming too shallow.
Top-Edge Shaping
Whenever the workpiece thickness, together with the desired depth of cut (as adjusted by
router depth setting) are such that only the top part of the edge is to be shaped (leaving at
least a 1/16 in. thick uncut portion at the bottom), the pilot can ride against the uncut portion,
which serves to guide it (Fig. 21a).
Whole-Edge Shaping
If the workpiece is too thin or the bit is set so low that there will be no uncut edge against
which to ride the pilot, an extra board must be placed under the workpiece to act as a guide
(Fig. 21b). This “guide” board must have exactly the same contour, “straight or curved”, as the
workpiece edge. If it is positioned so that its edge is ush with the workpiece edge, the bit will
make a full cut (in as far as the bit radius). On the other hand, if the guide is positioned (out
from the workpiece edge), the bit will make less than a full cut, which will alter the shape of the
nished edge.
Fig. 21a
Spindle Lock
Motor Housing
Fig. 21b
Spindle
Collet/Nut
Cutter-bit
Pilot
TOP EDGE SHAPING
NOTICE:
can be made with the pilot against the workpiece edge (a small pilot exposes all of the bit; a
large pilot reduces this amount by 1/16 in.).
Any of the piloted cutter bits can be used without a pilot for edge shaping with guides.
The size (diameter) of the pilot that is used determines the maximum cut width that
WARNING
control causing possible serious personal injury.
Fixed Base
Sub-base
Always securely clamp your workpiece and keep a rm grip on the router
base with both hands at all times. Failure to do so could result in loss of
Work-piece
Whole Edge of Workpiece
WHOLE EDGE SHAPING
Workpiece
Guide Board
26
Feeding the Router (Fig. 22)
Fig. 22
External Cuts
The secrets to professional routing are a
careful set-up for the cut, selecting the proper
depth of cut, knowing how the cutter bit reacts
in your workpiece, and the rate and direction of
feed of the router.
The cutter bit rotates clockwise.
NOTICE:
When installed in a router table, the
-
BIT RO TATION
Internal
cuts
ROUTER FEED
DIRECTION
direction of rotation will be counterclockwise
and other planning is required.
Direction of Feed-External Cuts
Feeding the bit from left to right will cause the
ROUTE END GRAINS FIRST
ROUTER FEED DIRECTION
bit to pull the router towards the workpiece
(Fig. 22).
If the router is fed in the opposite direction (right to left), the rotating force of the cutter bit will
tend to throw the bit away from the workpiece. This is called “Climb-Cutting.” “Climb-Cutting”
may cause loss of control, possibly resulting in personal injury. When “Climb-Cutting” is
required (e.g., backing around a corner), exercise extreme caution to maintain control of the
router.
The high speed of the cutter bit during a proper feeding operation (left to right), results in very
little kickback under normal conditions. However, if the cutter bit strikes a knot, an area of hard
grain, or a foreign object, “Kickback” may result. Kickback may damage your workpiece and
could cause you to lose control of the router, possibly causing personal injury. Kickback is
always in the opposite direction of the clockwise cutter bit rotation, or counterclockwise.
To guard against and help prevent Kickback, plan your set-up and direction of feed so that
you’re always keeping the sharp edges of the cutter bit biting straight into uncut wood. Always
inspect your workpiece for knots, hard grain, and foreign objects.
WARNING
Kickback causes the power tool to jerk back toward the user, causing
possible loss of control and serious injury. Always take precautions against
kickback as described in the operator’s manual.
27
Direction of Feed- Internal Cuts (Figs. 23a and 23b)
When making an internal cut, such as a groove, dado, or slot, always have the guide you are
using with the router (edge guide, straight edge, or board guide) on the right-hand side of the
router as you make the cut (Fig.23a).
When the guide is positioned on the right hand side of the router, the router travel should be
from left to right and “counterclockwise” around curves (see Fig. 23a).
This counterclockwise action around the curve could cause “Climb cutting”. Always be alert
and exercise extreme caution to maintain control of the router when making this type of cut
around curves.
When the guide is positioned as shown in Fig. 23b, the router travel should be from left to right
and clockwise around curves.
If there is a choice, the set-up in Fig. 23a is easier to use, but there is the possibility of “Climb
Cutting” around curves. In either case, Fig. 23a or Fig. 23b, the sideways thrust of the router
cutting is always against the guide, as is proper.
Fig. 23a
GUIDE OUTSIDE
Bit Rotation
Fig. 23b
GUIDE INSIDE
Thrust
Bit Rotation
Router Feed
Direction
WARNING
loss of control causing possible serious personal injury.
Always securely clamp the workpiece in place, and keep a rm grip on the
router base with both hands at all times. Failure to do so could result in
Guide
Bit Rotation
Guide
Bit Rotation
Router Feed Direction
Thrust
Rate of Feed (Figs. 24a and 24b)
The proper rate of feed depends on several factors: the hardness and moisture content of the
workpiece, the depth of cut, and the cutting diameter of the bit. When cutting shallow grooves
in soft woods such as pine, you may use a faster rate of feed. When making deep cuts in
hardwoods such as oak, you should use a slower rate of feed.
Fig. 24a
Bit Shank
Fig. 24b
Bit Shank
28
Cut
TOO FAST
Cutter
Cut
Cutter
TOO SLOW
Feeding Too Fast (Fig. 24a)
Clean and smooth cuts can only be achieved when the cutter bit is rotating at a relatively high
speed, taking very small bites and producing tiny, clean cut chips.
Forcing the feed of the cutter bit forward too rapidly slows the rotation speed of the cutter bit,
and the bit takes larger bites as it rotates. Bigger bites mean bigger chips and a rough nish.
This forcing action can also cause the router motor to overheat.
Under extreme force-feeding conditions, the rotations can become so slow and the bites
become so large that chips become partially cut off, causing splintering and gouging of the
workpiece.
The router will make clean, smooth cuts if it is allowed to run freely without the overload
of forced feeding. You can detect forced feeding by the sound of the motor. Its usual highpitched whine will sound lower and stronger as it loses speed. Holding the router against the
workpiece will also come more difcult.
Feeding Too Slowly (Fig. 24b)
When you feed the cutter bit too slowly, the rotating cutter bit does not cut into new wood
rapidly enough to take a bite. Instead, it scrapes away sawdust-like particles. This scraping
produces heat, which can glaze, burn, and mar the cut in the workpiece and, in extreme
cases, overheat the cutter bit.
When the cutter bit is scraping instead of cutting, the router is more difcult to control as you
feed it.
With the reduced load on the motor caused by the slow feed, the cutter bit has a tendency to
bounce off the sides of the cut in the workpiece, producing a cut with a rippled nish instead of
clean straight sides.
Chip Shield (Figs. 25a and 25b)
WARNING
To remove the chip shield from the xed base, press inward on the tabs until the chip shield
releases from base and then remove the chip shield. To attach, place the chip shield back in
position and ex the sides while pushing in the shield until it snaps back into place (Fig. 25a).
The chip shield on the plunge base is held in position with a screw. To remove the chip shield
from the plunge base, simply loosen the screw and take the chip shield off the base (Fig. 25b).
Fig. 25a
Always wear eye protection. The chip shields are not intended as safety
guards.
Fig. 25b
29
WARNING
CAUTION
WARNING
the motor off and unplug router could result in accidental starting, which can cause serious
personal injury.
The chip shield helps to keep dust and chips away from the operator; it will
not stop objects larger than woodchips thrown from the bit.
Always have the appropriate chip shield in place on the base when
operating the router.
Always turn the motor off and unplug the router from the power source
before making any adjustments or installing accessories. Failure to turn
Dust Collection with Vacuum Adapter
Two vacuum adapters are included with the router bases. Each adapter is sized to accept a
1-1/4-in. vac hose adapter.
Attach the vacuum adapter onto the xed base (Figs. 26a and 26b)
To attach the vacuum onto the vacuum port at back of the xed base, rst install the included
vacuum adapter onto the vacuum port. Align the two tabs on the adapter with the two slots on
the vacuum port, and secure it by turning it clockwise (Figs. 26a and 26b).
Fig. 26a
Tab
Slot
Fig. 26b
Vacuum
Adapter
Attach the vacuum adapter onto the plunge
base (Fig.27)
To attach the vacuum adapter onto the plunge
base, position and secure it to the back of the
base with the two thumb screws (included), as
shown in Fig. 27.
Vacuum Port
30
Fig. 27
Two Thumb Screws Included
Loading...
+ 74 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.