Limited Warranty of SKIL Cordless Tool ............................19
WARNING
•
Some dust created by power sanding, sawing, grinding, drilling and other construction
activities contains chemicals known to the State of California to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
–
Lead from lead-based paints.
–
Crystalline silica from bricks, cement, and other masonry products.
–
Arsenic and chromium from chemically-treated lumber.
•
Your risk from these exposures varies, depending upon how often you do this type of work.
To reduce your exposure to these chemicals:
–
Work in a well-ventilated area.
–
Work with approved safety equipment, such as dust masks that are specially designed to
lter out microscopic particles.
–
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and
other construction activities. Wear protective clothing and wash exposed areas with soap
and water. Allowing dust to get into your mouth or eyes or to lie on the skin may promote
absorption of harmful chemicals.
2
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
below may result in electric shock, re and/or serious injury.
Read all safety warnings, instructions, illustrations and specications
provided with this power tool. Failure to follow all instructions listed
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE
REFERENCE.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
Work area safety
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of
ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or
fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching
outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is earthed
or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while operating power tools may result in
serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment
such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for
appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your nger on the switch or energising power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
3
Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving
parts.
If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent
and ignore tool safety principles. A careless action can cause severe injury within a fraction
of a second.
Power tool use and care
Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if
detachable, from the power tool before making any adjustments, changing accessories,
or storing power tools. Such preventive safety measures reduce the risk of starting the
power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery
handles and grasping surfaces do not allow for safe handling and control of the tool in
unexpected situations.
Battery tool use and care
Recharge only with the charger specied by the manufacturer. A charger that is suitable
for one type of battery pack may create a risk of re when used with another battery pack.
Use power tools only with specically designated battery packs. Use of any other battery
packs may create a risk of injury and re.
When battery pack is not in use, keep it away from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal objects, that can make a connection
from one terminal to another. Shorting the battery terminals together may cause burns or a
re.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If
contact accidentally occurs, ush with water. If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or modied. Damaged or modied
batteries may exhibit unpredictable behaviour resulting in re, explosion or risk of injury.
4
Do not expose a battery pack or tool to re or excessive temperature. Exposure to re or
temperature above 265 °F may cause explosion.
Follow all charging instructions and do not charge the battery pack or tool outside the
temperature range specied in the instructions. Charging improperly or at temperatures
outside the specied range may damage the battery and increase the risk of re.
Service
Have your power tool serviced by a qualied repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Never service damaged battery packs. Service of battery packs should only be performed
by the manufacturer or authorized service providers.
SAFETY WARNINGS FOR RECIPROCATING SAW
Hold the power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring. Cutting accessory contacting a
“live” wire may make exposed metal parts of the power tool “live” and could give the operator
an electric shock.
Use clamps or another practical way to secure and support the workpiece to a stable
platform. Holding the workpiece by hand or against your body leaves it unstable and may
lead to loss of control.
5
SYMBOLS
Safety Symbols
The purpose of safety symbols is to attract your attention to possible dangers. The safety
symbols and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and
warnings they give are no substitutes for proper accident prevention measures.
WARNING
“WARNING,” and “CAUTION” before using this tool. Failure to following all instructions listed
below may result in electric shock, re, and/or serious personal injury.
Be sure to read and understand all safety instructions in this Owner’s
Manual, including all safety alert symbols such as “DANGER,”
The denitions below describe the level of severity for each signal word. Please read the manual
DANGER
WARNING
CAUTION
and pay attention to these symbols.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous
situation which, if not avoided, will result in minor or moderate injury.
Damage Prevention and Information Messages
These inform the user of important information and/or instructions that could lead to equipment
or other property damage if they are not followed. Each message is preceded by the word
“NOTICE”, as in the example below:
NOTICE: Equipment and/or property damage may result if these instructions are not followed.
WARNING
in severe eye damage. Before beginning power tool operation, always
wear safety goggles or safety glasses with side shields and a full face
shield when needed. We recommend a Wide Vision Safety Mask for use
over eyeglasses or standard safety glasses with side shields. Always use
eye protection which is marked to comply with ANSI Z87.1.
The operation of any power tools can result in
objects being thrown into your eyes, which can result
foreign
6
SYMBOLS (CONTINUED)
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and more safely.
SymbolNameDesignation/Explanation
VVoltsVoltage (potential)
AAmperesCurrent
HzHertzFrequency (cycles per second)
WWattPower
kgKilogramsWeight
minMinutesTime
sSecondsTime
WhWatt-hoursBattery capacity
AhAmpere-HoursBattery capacity
ØDiameterSize of drill bits, grinding wheels, etc.
n
0
nRated speedMaximum attainable speed
…/min
0Off positionZero speed, zero torque...
1,2,3,…
I,II,III,
No load speedRotational speed, at no load
Revolutions or reciprocation
per minute
Selector settings
Innitely variable selector
with off
ArrowAction in the direction of arrow
Alternating currentType or a characteristic of current
Direct currentType or a characteristic of current
Alternating or direct currentType or a characteristic of current
Class II tool
Revolutions, strokes, surface speed,
orbits, etc. per minute
Speed, torque or position settings. Higher
number means greater speed
Speed is increasing from 0 setting
Designates Double Insulated Construction
tools.
Earthing terminalGrounding terminal
Li-ion RBRC seal
Ni-Cad RBRC seal
Designates Li-ion battery recycling
program
Designates Ni-Cad battery recycling
program
7
SymbolNameDesignation/Explanation
Read manual symbolAlerts user to read manual
Wear eye protection symbolAlerts user to wear eye protection
8
SYMBOLS (CERTIFICATION INFORMATION)
IMPORTANT: Some of the following symbols for certication information may be used on your
tool. Please study them and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and more safely.
SymbolDesignation/Explanation
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is recognized by Underwriters
Laboratories.
This symbol designates that this tool is listed by Underwriters
Laboratories, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian
Standards Association.
This symbol designates that this tool is listed by the Canadian
Standards Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing
Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican
Standards.
9
GET TO KNOW YOUR RECIPROCATING SAW
One hand Recip Saw
Fig. 1
Tool-less Blade
Clamp
Pivot Shoe
LED Light
Lock-off Button
Variable-Speed
Trigger Switch
SPECIFICATIONS
Rated voltage12V d.c.
No-load speed0~3000 SPM (Strokes per Minute)
Stroke
Sawing capacity in wood
Sawing capacity in aluminum
Sawing capacity in metal
Recommended working temperature 14 - 104°F (-10 - 40°C)
Recommended storage temperature 32 - 104°F (0 - 40°C)
10
3/4’’
4’’ (100mm)
3/4’’ (20mm)
5/8’’ (16mm)
OPERATING INSTRUCTIONS
WARNING
uid or allow a uid to ow inside them. Corrosive or conductive uids, such as seawater,
certain industrial chemicals, bleach or bleach-containing products, etc, can cause a short
circuit.
WARNING
could result in serious personal injury.
WARNING
misuse and could result in a hazardous condition leading to possible serious injury.
WARNING
bling parts.
This cordless reciprocating saw must be used only with the battery packs and chargers
listed below:
SKIL BY500101
SKIL BY519901
NOTICE: Please refer to the battery and charger manuals for detailed operating information.
To reduce the risk of re, personal injury, and product damage due to
a short circuit, never immerse your tool, battery pack or charger in
If any parts are damaged or missing, do not operate this product until
the parts are replaced. Use of this product with damaged or missing parts
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modication is
To prevent accidental starting that could cause serious personal
injury, always remove the battery pack from the tool when assem-
Battery Pack
2Ah4Ah
SKIL BY519801
SKIL QC535701
SKIL SC536501
Charger
Lock-Off Button (Fig.2)
Your tool is equipped with a lock-off button, located above the variable-speed trigger switch, to
prevent the saw from being activated unintentionally.
To lock the switch in the OFF position, depress the lock-off button to the
To unlock the switch, depress the lock-off button to the
Fig. 2
(unlocked) position.
(locked) position.
Lock-off Button
11
To Attach/Detach Battery Pack
Lock the variable-speed trigger switch “OFF”
on the tool by depressing the lock-off button to
the locked position
To attach the battery pack:
Align the raised rib on the battery pack with the
grooves on the tool, and then slide the battery
pack onto the tool (Fig.3).
To detach the battery pack:
Depress the battery-release button, located
on the front of the battery pack, to release the
battery pack. Pull the battery pack out and
remove it from the tool (Fig.3).
NOTICE: When placing the battery pack on the
tool, be sure that the raised rib on the battery pack aligns with the groove inside the tool and
that the latches snap into place properly. Improper attachment of the battery pack can cause
damage to internal components.
.
Fig. 3
BatteryRelease
Button
Attach
Detach
WARNING
the tool is not in use or carrying it at your side.
Battery tools are always in operating condition. Therefore, the lockoff button should always be depressed in the locked position when
Variable-Speed Trigger Switch
Your tool is equipped with a variable-speed
trigger switch. The tool can be turned “ON” or
“OFF” by depressing or releasing the trigger.
The variable-speed trigger switch delivers
higher speed with increased trigger pressure
and lower speed with decreased trigger
pressure (Fig.4).
Fig. 4
Variable-Speed
Trigger Switch
12
LED Light (Fig.5)
Your tool is equipped with a LED light, located
below the blade clamp of the tool. This
provides additional light on the surface of the
work piece for operation in lower-light areas.
The LED light will automatically turn on with a
slight squeeze on the variable-speed trigger
switch before the tool starts running, and will
turn off 8 to 12 seconds after the variablespeed trigger switch is released.
The LED light will rapidly ash when the tool
and/or battery pack becomes overloaded
or too hot, and the internal sensors will turn
the tool off if the tool and/or battery pack are
overloaded. Rest the tool for a while or place
the tool and battery pack separately under air ow for to cool them.
The LED light will ash more slowly to indicate that the battery is at low-battery capacity.
Recharge the battery pack.
Fig. 5
LED Light
Blade Selection
To obtain the best performance from the saw, it is important to select the correct blade for the
particular application and type of material to be cut.
Blades with fewer teeth, e.g., 7 teeth per inch (TPI), are typically used for cutting wood; blades
with more teeth per inch are better for cutting metal or plastic.
We recommend 14 TPI blades for plastics and soft metals and 18 TPI blades for hard metals.
13
Installing and Removing the Saw Blade (Fig.6)
WARNING
Depress the lock-off button to the locked position and then remove the battery pack from the
tool.
To install the saw blade:
a. Use one hand to rotate the blade-clamp sleeve in the direction of the arrow marked on the
blade clamp, and then hold it in place.
b. Use the other hand to insert the saw blade into the blade clamp as far as possible.
c. Release the blade-clamp sleeve; the blade should be locked in place automatically.
d. Try to push in and pull out the blade to check whether it is locked correctly.
NOTICE: The blade may be installed with the teeth pointing up or down, according to the
needs of the cutting operation.
To remove the saw blade:
a. Use one hand to rotate the blade-clamp sleeve in the direction of the arrow marked on the
blade clamp and then hold it in place.
b. Remove the saw blade from the blade clamp.
c. Release the blade-clamp sleeve.
Fig. 6
Always lock the tool off and remove the battery pack before making
any adjustments or assembling parts.
Blade-Clamp
Sleeve
WARNING
after prolonged use.
Use protective gloves when removing the saw blade from the tool, or
rst allow the saw blade to cool down. The saw blade may be hot
14
Pivoting the Shoe (Fig.7)
The shoe pivots to provide maximum control
when aligned against the surface being cut.
a. Depress the lock-off button to the locked
position and then remove the battery pack
from the tool.
b. Firmly hold the saw and then pivot the shoe
to the desired angle, while taking care to
avoid contact with the blade.
c. Reinstall the battery and prepare to cut.
Fig. 7
Pivot Shoe
General Cutting (Fig.8)
WARNING
als. Failure to do so could result in serious
personal injury.
WARNING
tool, always check to determine that the
switch performs properly and returns to the
“OFF” position when released.
WARNING
insulated grip area to help prevent electrical
shock. When sawing into walls or oors you
may encounter electrical wiring. Sawing into a “live” wire will conduct electricity into the tool
and possibly cause serious injury.
a. Depress the lock-off button to the locked position and then remove the battery pack from
the tool.
b. Make sure that the workpiece is rmly clamped in place to keep it from slipping or moving
while cutting.
c. Install the appropriate type and size of blade for the workpiece material and size.
d. Check the pivot shoe to make sure that the blade will extend beyond the shoe and through
the workpiece at all times.
e. Check for clearance behind the workpiece so that the blade will not contact another surface.
f. Mark the line of cut clearly. If cutting metal, apply cutting oil to the line.
g. Attach the battery pack to the reciprocating saw.
h. Hold the saw rmly with both hands. Make sure to keep your hands on the insulated
gripping areas only.
i. Depress the lock-off button to the unlock position and squeeze the variable-speed trigger
switch to start the saw and bring it to the maximum desired cutting speed before applying
the blade to the workpiece.
j. Place the shoe rmly on the workpiece while cutting. Use only enough steady pressure on
the blade to keep the saw cutting. Do not force the tool.
Never use the wood-cutting blade for cutting met-
Before attaching the
battery pack onto the
Hold the tool only by the
plastic handle and the
Fig. 8
15
k. Reduce pressure as the blade comes to the end of the cut.
l. Allow the saw to come to a complete stop before removing the blade from the workpiece.
NOTICE: When sawing berglass, plaster, wallboard, or spackling compound, clean the motor
vents frequently with a vacuum or with compressed air. These materials are highly abrasive
and may accelerate the wear on motor bearings and brushes.
WARNING
NOTICE: Cutting speeds should vary with the workpiece. Hard materials, such as metals,
require lower speeds; use higher speeds for softer materials.
WARNING
dusty, also wear a dust mask.
WARNING
Always wear safety goggles when cleaning tools with compressed
air.
Always wear safety goggles or safety glasses with side shields
during power tool operation or when blowing dust. If operation is
Do not allow familiarity with the saw to make you careless. One
careless fraction of a second is enough to inict serious injury.
Plunge Cutting (Fig.9)
Your reciprocating saw is ideal for plunge
cutting directly into surfaces that cannot be cut
from an edge, such as walls or oors.
WARNING
a. Depress the lock-off button to the locked
position and then remove the battery pack
from the tool.
b. Make sure that the workpiece is rmly
clamped in place to keep it from slipping or
moving while cutting.
c. Select the appropriate type and size of blade
for the workpiece material and size. Install
the blade onto the tool.
d. Check the pivot shoe to make sure that
the blade will extend beyond the shoe and
through the workpiece at all times.
e. Check for clearance behind the workpiece
so that the blade will not contact another
surface.
f. Mark the line of cut clearly.
g. Attach the battery pack to the reciprocating
saw.
h. Hold the tool as shown in the Fig. 9, resting
the edge of the shoe on the workpiece.
i. With the blade just above the workpiece,
depress the lock-off button to the unlock
position and trigger the switch to start the
tool; allow it to come to the desired speed.
Then, using the edge of the shoe as a pivot,
lower the blade into the workpiece.
Do not plunge cut into
metal surfaces.
Fig. 9
16
j. As the blade starts cutting, raise the handle of the tool slowly, until the shoe rests rmly on
the workpiece.
k. After the blade has penetrated through the workpiece, continue sawing along the marked
cutting line.
l. Allow the saw to come to a complete stop before removing the blade from the workpiece.
WARNING
water pipes when making blind or plunge cuts.
WARNING
WARNING
To reduce the risk of explosion, electric shock and property damage,
always check the work area for hidden gas pipes, electrical wires or
To avoid loss of control and serious injury, make sure that the blade
reaches the full desired speed before touching it to the workpiece.
Do not make plunge cuts in metal materials.
Metal Cutting
WARNING
The saw can be used to cut metals, such as sheet steel, pipe, steel rods, aluminum, brass,
and copper. Be careful not to twist or bend the saw blade. Do not force the tool.
The use of cutting oil is recommended when cutting soft metals and steel. Cutting oil will keep
the blade cool, increase the cutting action, and prolong blade life.
Never use a wood-cutting blade for cutting metals. Failure to do so
could result in serious personal injury.
WARNING
To avoid possibly serious injury:
•
Never use gasoline as cutting lubricant, because normal sparking could ignite the
fumes.
•
Securely clamp the workpiece in position, and make the cut close to the clamping
point to minimize vibration.
•
When cutting conduit pipe or angle iron, clamp the work in a vise, if possible, and cut
close to the vise.
•
To cut thin sheet material, “sandwich” the material between pieces of hardboard
or plywood, and clamp the layers together to reduce vibration and tearing of the
material.
17
MAINTENANCE
WARNING
To avoid serious personal injury, always remove the battery pack
from the tool when cleaning or performing any maintenance.
Service
WARNING
cause serious hazard. We recommend that all tool service be performed by a SKIL Factory
Service Center or Authorized SKIL Service Station.
Preventive maintenance performed by unauthorized personnel may
result in misplacing of internal wires and components which could
General Maintenance
WARNING
Periodically inspect the entire product for damaged, missing, or loose parts such as screws,
nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product
until all missing or damaged parts are replaced. Please contact customer service or an
authorized service center for assistance.
When servicing, use only identical replacement parts. Use of any
other parts could create a hazard or cause product damage.
Cleaning
WARNING
Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not
attempt to clean by inserting pointed objects through openings.
WARNING
ammonia and house hold detergents that contain ammonia.
The tool may be cleaned most effectively with compressed dry air. Always
wear safety goggles when cleaning tools with compressed air.
Certain cleaning agents and solvents damage plastic parts. Some of
these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents,
Storage
Store the tool indoors in a place that is inaccessible to children. Keep away from corrosive
agents.
TROUBLESHOOTING
ProblemCauseRemedy
Tool will not start.1. Battery pack is depleted.
2. Battery pack is not installed
properly.
3. Burned out switch.
The blade binds,
jams, or bums the
wood.
The saw vibrates or
shakes.
18
1. The blade is dull.
2. An improper blade is being
used.
3. The blade is warped.
1. The blade is damaged.
2. The blade is loose.
1. Charge the battery.
2. Conrm battery is locked and
secured to the tool.
3. Have the switch replaced by an
Authorized SKIL Service Center or
Service Station.
1. Replace the blade.
2. Choose the right blade for your
operation.
3. Replace the blade.
1. Replace the blade.
2. Remove the blade and reinstall it.
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