Skil RAS900 Operating/safety Instructions Manual

Operating/Safety Instructions
Consignes de fonctionnement/

sécurité
Instrucciones de funcionamiento

y seguridad

IMPORTANT:

Read Before Using

IMPORTANT :

Lire avant usage

IMPORTANTE:

Leer antes de usar

For English

See page 2

Parlez-vous français?

Voir page 34

¿Habla español?

Ver página 67

Consumer Information

Renseignement des consommateurs

Información para el consumidor

Toll-Free Number: Appel gratuit : Número de teléfono gratuito:

1-877-SKIL999 (1-877-754-5999) http://www.skil.com

RAS900

Table of Contents

IMPORTANT SAFETY

INFORMATION . . . . . . . . . . . . . . . . . . . . . 2–6

Parts List . . . . . . . . . . . . . . . . . . . . . . . . 7–10

Power Tool Safety Rules

Read and understand the tool manual and these instructions for the

below may result in serious personal injury.

use of this table with your router. Failure to follow all instructions listed

SAVE THESE INSTRUCTIONS

Router Table Setup . . . . . . . . . . . . . . . 11–19

Router Table Operation . . . . . . . . . . . 20–33

Work Area

Keep your work area clean and well lit. Cluttered

benches and dark areas invite accidents.

Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools

create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away
while operating a power tool. Distractions can

cause you to lose control.

Electrical Safety

Grounded tools must be plugged into an outlet
properly installed and grounded in accordance
with all codes and ordinances. Never remove
the grounding prong or modify the plug in any
way. Do not use any adaptor plugs. Check with
a qualified electrician if you are in doubt as to
whether the outlet is properly grounded. If the

tools should electrically malfunction or break down,
grounding provides a low resistance path to carry
electricity away from the user. Improper grounding
can shock, burn, or electrocute. Grounded tools
are equipped with three-conductor cord and three­prong-type plugs. Before plugging in the tool, be

certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use
“AC only” rated tools with a DC power supply.

Double-insulated tools are equipped with a
polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any
way. Double Insulation eliminates the need for

the three-wire grounded power cord and grounded
power supply system. Before plugging in the tool,

be certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use “AC
only” rated tools with a DC power supply.

Avoid body contact with grounded surfaces
such as pipes, radiators, ranges, and
refrigerators. There is an increased risk of electric

shock if your body is grounded. If operating the
power tool in damp locations is unavoidable, a
Ground Fault Circuit Interrupter must be used to
supply the power to your tool. Electriciansʼ rubber
gloves and footwear will further enhance your
personal safety.

Donʼt expose power tools to rain or wet
conditions. Water entering a power tool will

increase the risk of electric shock.

Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges,
or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk

of electric shock.

When operating a power tool outside, use an
outdoor extension cord marked “W-A” or “W.”

These cords are rated for outdoor use and reduce
the risk of electric shock. Refer to “Important
Information About Extension Cords” in your router
table manual.

2

3

Personal Safety

Stay alert, watch what you are doing, and use
common sense when operating a power tool.
Do not use tool while tired or under the
influence of drugs, alcohol, or medication.

A moment of inattention while operating power
tools may result in serious personal injury.

Keep guards in place. Maintain the guards
in working order and in proper adjustment and
alignment.

Avoid accidental starting. Be sure switch is
“OFF” before plugging in. Carrying tools with

your finger on the switch or plugging in tools that
have the switch “ON” invites accidents.

Remove adjusting keys or wrenches before
turning the tool “ON.” A wrench or a key that is

left attached to a rotating part of the tool may result
in personal injury.

Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance

enable better control of the tool in unexpected
situations.

Use safety goggles (head protection). Wear
safety goggles (must comply with ANSI Standard
Z87.1) at all times. Wear nonslip footwear and a
hard hat, if appropriate. Also, use face or dust mask
if cutting operation is dusty and ear protectors
(plugs or muffs) during extended periods of
operation.

Tool Use and Care

Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand

or against your body is unstable and may
lead to loss of control.

Do not force tool. Use the correct tool for
your application. The correct tool will do the

job better and safer at the rate for which it is
designed.

Do not use tool if switch does not turn
it “ON” or “OFF.” Any tool that cannot be

controlled with the switch is dangerous and
must be repaired.

Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. Such

preventive safety measures reduce the risk
of starting the tool accidentally.

Keep guards in place. Maintain the guards
in working order and in proper adjustment and
alignment.

Store idle tools out of reach of children
and other untrained persons. Tools are

dangerous in the hands of untrained users.

Never leave tools running unattended.

Turn the power “OFF.” DO NOT leave tool
until it comes to a complete stop.

Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools,

with sharp cutting edges, are less likely to
bind and are easier to control. Any alteration
or modification is a misuse and may result in
a dangerous condition.

Check for damaged guards or parts,
misalignment or binding of moving parts,
breakage of parts, and any other condition
that may affect the toolʼs operation. If
damaged, have the tool properly repaired
or replaced before using. Many accidents

are caused by poorly maintained tools.
Develop a periodic maintenance schedule
for your tool.

Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be suitable

for one tool may become hazardous when
used on another tool.

Service

Tool service must be performed only
by qualified repair personnel. Service

or maintenance performed by unqualified
personnel could result in a risk of injury. For
example, internal wires may be misplaced or
pinched, or safety guard return springs may
be improperly mounted.

When servicing a tool, use only identical
replacement parts. Use of unauthorized parts

or failure to follow maintenance instructions
may create a risk of electric shock or injury.
Certain cleaning agents such as gasoline,
carbon tetrachloride, and ammonia may
damage plastic parts.

Additional Safety Warnings for Router Tables

Lift router table only by the table edges.

Lifting table by any other surface could cause
personal injury.

Always rotate leg assembly from end of leg
and keep fingers clear of joint. This avoids a

pinch point.

Never rotate leg assemblies until they are
in the unlocked position. This will prevent

possible damage to the legs or table housings.
Broken legs or table housings may allow the
table to collapse.

Do not use the router table until all
assembly and installation steps have been
completed. Prior to each use, verify that
fasteners and the router clamps are tight. A

loose table or router is unstable and may shift
in use, resulting in property damage or serious
personal injury.

Before operating the router in the router
table, ensure that the table legs are fully
extended, in the locked position, and the
entire unit (router table with router) is
placed on and secured to a solid, flat, level
surface that will not tip. Such precautionary

safety measures reduce the risk of the table

Additional Safety Warnings for Router Tables

shifting unexpectedly while in use, resulting in
property damage or serious personal injury.

Disconnect the router from the power
supply before installing router into the
table, making adjustments, changing
accessories, removing the router from the
table, performing maintenance, or storing
the tool. Such precautionary safety measures

reduce the risk of unintentional tool operation.

Do not plug router motor power cord into
standard wall outlet. Always plug router
cord into the router table switch box. Power

tool switches and controls need to be within
your reach in emergency situations.

Do not permit fingers to touch terminals on
the plug when inserting or removing plug
from the outlet.

Before connecting router or vacuum to
router table switch box, ensure that the
router or vacuum switch is off and that the
router table switch box is unplugged. Such

precautionary safety measures reduce the risk
of unintentional tool operation.

Before using the router table, verify that
the router is securely clamped in the router
table base. While working, periodically
check the router base fastener clamping
tightness. Vibrations from cutting operations

can cause router motor clamps to loosen and
the router motor may fall from the table.

Before starting to work, ensure that the
power cords from the router accessories,
the switch box, and the extension cord do
not and cannot come in contact with the
router or any moving parts of the router.

Such precautionary safety measures reduce
the risk of injury due to loss of control.

Do not use the router table without the
overhead guard unless required by a
particular cutting operation. Replace guard
immediately after completion of cutting
operation. Remove all dust, chips, and any
other foreign particles that can affect its
function. The guard will aid in keeping hands

from unintended contact with the rotating bit.

Do not use bits that have a cutting
diameter that exceeds the clearance hole
in the tabletop insert plate or insert rings.

Bit could contact insert plate or insert ring,
throwing fragments.

Never use dull or damaged bits. Damaged
bits can snap during use. Dull bits require
more force to push the workpiece, possibly
causing the bit to break or the material to
kick back.

Handle sharp bits with care. Such precau­tionary safety measures reduce risk of injury.

Do not alter insert ring or insert plate bit
hole. Match the cutting diameter of the
bit to the inner diameter of the insert ring
or insert plate bit hole such that the
difference is no less than 1/16" on a side.

Insert rings are meant to reduce the gap
between the cutting diameter of the bit and the
table so that workpieces maintain full support
of the table while routing.

Install bit in accordance with instructions
in the router manual. Securely clamp the
router bit in the collet chuck before making
any cuts. Securing the bit before cutting

reduces the risk of the bit becoming loose
during operation.

Never place your fingers near a spinning
bit or under the guard when the router is
plugged in. Such precautionary safety

measures reduce the risk of injury.

Never hold the workpiece on the outfeed
side of the bit. Pressing the workpiece

against the outfeed side of the fence may
cause material binding and possible kickback,
pulling your hand into the bit.

Guide the workpiece with the fence to
maintain control of the workpiece. Do not
place the workpiece between router bit
and fence while routing the edge. This

placement will cause the material to become
wedged, making kickback possible.

Only use routers for working with wood,
woodlike products, plastic, or laminates.
Do not use router and router table for
cutting or shaping metals. Be sure
workpiece does not contain nails or other
hard objects. Cutting nails may cause loss

of control of the tool or workpiece.

Never start the tool when the bit is
engaged in the material. The bit-cutting edge

may grab the material, causing loss of control
of the workpiece.

Feed the workpiece only against the
rotation of the bit. Do not “back feed” the
workpiece into the bit. The bit rotates

counterclockwise as viewed from the top of
the table. “Back feeding” will cause the
workpiece to “climb” up on the bit, pulling the
workpiece and possibly your hands into the
rotating bit.

Do not feed the workpiece into the bit
where the majority of the workpiece is
between the fence and the bit. This creates

a “fence trap” which is a hazardous situation
due to the bit being exposed. This will cause
the work to “climb-cut” away from the tabletop
and may lead to loss of control during
operation.

Do not cut material that is warped, wobbly,
or otherwise unstable. The router table is
designed to cut flat, straight, and squared
materials. If the material is slightly curved
but otherwise stable, cut the material with
the concave side against the table or fence.

Cutting the material with the concave side up
or away from the table may cause the warped
or wobbly material to roll and kick back,
causing the user to lose control.

4

FIG. A

FIG. B

WORKPIECE

EXPOSED BIT

WORKPIECE

CLIMB-CUTTING

DIRECTION
OF FEED

CORRECT
DIRECTION
OF FEED

INCORRECT

DIRECTION

Use auxiliary infeed and outfeed supports
for long or wide workpieces. Oversize

workpieces without adequate support can flip
off the table or cause the table to tip.

Use push stick, vertically and horizontally
mounted featherboards (spring sticks), and
other jigs to hold down the workpiece.

Push sticks, featherboards, and jigs eliminate
the need to hold the workpiece near the
spinning bit.

Never let go of the workpiece when routing
until the cut has been completed and the
workpiece is completely clear of the bit.

Such precautionary safety measures reduce
the risk of injury and property damage.
Featherboards aid in holding the workpiece in
position when routing on a router table. They
are not intended to hold the workpiece in place
alone when the workpiece is in contact with
the bit, or at any other time when the bit is
turning.

Always hold the workpiece against the
router table fence when routing. Such

precautionary measures increase accuracy in
routing and improve control of the workpiece,
reducing the risk of injury.

Never leave the router unattended while it
is running or before it comes to a complete
stop. Such precautionary safety measures

reduce the risk of injury and property damage.

Do not use the table as a workbench or
work surface. Using it for purposes other

than routing may cause damage and make it
unsafe to use in routing.

Never stand on the table or use as a ladder
or scaffolding. The table could tip or the

cutting tool could be accidentally contacted.

When servicing the tool, use only
recommended SKIL replacement parts.
Follow instructions in the Maintenance
section of this manual. Use of unauthorized

parts or failure to follow maintenance
instructions can result in personal injury.

Some dust created by power sanding,
sawing, grinding, drilling, and other
construction activities contains chemicals
known to cause cancer, birth defects, or
other reproductive harm. Some examples
of these chemicals are:

•

Lead from lead-based paints

•

Crystalline silica from bricks, cement,
and other masonry products

•

Arsenic and chromium from chemically
treated lumber

Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals, work in a well-ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.

Additional Safety Warnings for Router Tables

5

between the fence and the bit. This creates a “fence

trap” which is dangerous for two reasons:

The front of the bit is exposed during the cutting

•

operation (Fig. A).
The bit can “Climb-cut,” where the bit enters the

•

workpiece in the same direction as the feed
direction. This is likely to cause the workpiece to
“climb” away from the tabletop and may lead to loss
of control during operation (Fig. A).

“back feed” the work into the bit. The bit rotates
counterclockwise as viewed from the top of the table.
“Back feeding” the work is dangerous for two reasons:

It will cause climb-cutting where the workpiece can

•

“climb” off the tabletop in the direction of the bit
rotation, pulling the workpiece and possibly your
hands into the rotating bit (Fig. B).

It is difficult to keep the workpiece against the fence

•

face as the bit rotation will push the workpiece away
from the fence.

Improper Fence Location and Workpiece Feed

Do not feed the workpiece where
the majority of the workpiece is

Feed the workpiece only against
the rotation of the bit. Do not

An extension cord with

0

This symbol designates that components of this tool are

recognized by Underwriters Laboratories and recognized

to Canadian Standards by Underwriters Laboratories.

Tool’s

Ampere

Rating

Cord Size in A.W.G.

Wire Sizes in mm

2

3-6
6-8

8-10
10-12
12-16

18 16 16 14 .75 .75 1.5 2.5
18 16 14 12 .75 1.0 2.5 4.0
18 16 14 12 .75 1.0 2.5 4.0
16 16 14 12 1.0 2.5 4.0 —
14 12 — —  — — — — 

25 50 100 150 15 30 60 120

Cord Length in Feet Cord Length in Meters

Important Information About Extension Cords

that is capable of carrying the current for
your tool must be used. This will prevent

excessive voltage drop, loss of power, or
overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.

NOTE: The smaller the gauge number, the
heavier the cord.

adequate size conductors

RECOMMENDED SIZES OF EXTENSION

CORDS FOR120-VOLT ALTERNATING

Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and

learn their meaning. Proper interpretation of these symbols will allow you to operate the tool
better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)
A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min Minutes Time

s Seconds Time

Ø Diameter Size of drill bits, grinding wheels, etc.

n

0

.../min Revolutions or reciprocation Revolutions, strokes, surface speed, orbits,

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque, or position settings

I, II, III, Higher number means greater speed

No load speed Rotational speed, at no load

per minute etc., per minute

Infinitely variable selector Speed is increasing from 0 setting
with off

Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates double-insulated construction tools
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling program

CURRENT TOOLS

6

Parts List

Refer to Parts List below and on pages 8–10.

•

to assemble, install, or use your router table
until the missing parts have been found or
replaced and your router table has been
properly and correctly assembled per this
manual.

For missing parts or technical assistance,

•

call 1-877-SKIL999 (877-754-5999).

If ANY of the parts are
missing, DO NOT attempt

In order to simplify handling and to minimize

•

any damage that may occur during shipping,
your router table comes mostly assembled.
Repositioning of some parts will be required.

Separate all parts from the packaging

•

materials and check each part against the
illustrations and the parts lists to make sure
that all parts have been included. Do this
before discarding any of the packaging
material.

Key No. Description Quantity

A ROUTER TABLE ASSEMBLY COMPONENTS

1
2 Insert Plate 1

3 Miter Channel (includes 3 #10-32 x 7/8" screws, item 41) 1
4 Quick-Clamp Router Mounting Plate 1
5 Router Release Mechanism (not shown) 1
6 Front Table Housing 1
7 Rear Table Housing 1
8 Left Folding Steel Legs 2

9 Tool Box w/ Hinged Cover 2
10 Right Folding Steel Legs 2
11 Insert Ring Set (3 rings per set) 1

11A Insert Ring w/ 1¼" dia. hole 1
11B Insert Ring w/ 17⁄8" dia. hole 1

11C Insert Ring w/ 21⁄8" dia. hole 1

12 Fence Retaining Bracket (not shown) 2
13 Small Star Clamping Knob (not shown) 2

B SWITCH BOX ASSEMBLY COMPONENTS

14 Switch Box Assembly (with lockout key) 1
15 Lockout Key 1

C FENCE ASSEMBLY COMPONENTS

16 Router Table Fence 1

17

18
19 Faceplate 2
20 Outfeed Shim Plate (may be attached to outfeed side of fence) 2
21 Clamping Knob 11
22 Featherboard 2

– Spacer (see item 31) 2

D MITER GAUGE ASSEMBLY COMPONENTS

23 Miter Bar 1
24 Protractor Head 1

– Flat Washer (see item 33) 1
25 Small Clamping Knob 1

E STARTER PIN COMPONENTS

26 Starter Pin 1
27 Starter Pin Guard 1

– Guard Screw (see item 38) 1

F BIT HEIGHT GAUGE ASSEMBLY (shipped preassembled)

28 Gauge Body 1
29 Gauge Pointer 1

(shipped preassembled)

Router Tabletop, 1"

(shipped preassembled)

Featherboard Mounting Rail
Overhead Guard Assembly (includes spacer)

7

1

1

1

Parts List

Featherboard

22

21

Fence ComponentsFence Components

24

23

Miter Gauge

25

15

14

Switch Assembly

Tabletop Inserts

11C

11B

11A

26

Guide Pin Components

27

Bit Height Gauge

28

29

1

7

3

6

8

10

9

9

21

19

18

17

20

16

2

4

Table Assembly Components

8

Parts List

(32) #10-32 KEPS Nut

(for Switch Box)

(33) #10-32 Flat Washer

(for Miter Gauge)

(31) Spacer

(for Square-Head Bolts)

(35) #10-16 x 1/2"

Pan-Head Tapping Screw

(for Leg Caps)

(37) #10-24 x 1"

Carriage Bolt

(for Miter Gauge)

(36) #10-24 x 1/2″

Pan-Head Machine

Screw (for Router)

(34) #8-32 x 1/2″

Pan-Head Machine

Screw (for Router)

Key No. Description Quantity

30 Operating/Safety Instructions 1

31 Spacer 2
32 #10-32 KEPS Nut 15
33 #10-32 Flat Washer 3
34 #8-32 x 1/2 Pan-Head Machine Screw (router mounting) 3
35 #10-16 x 1/2" Pan-Head Screw 4
36 #10-24 x 1/2" Pan-Head Machine Screw (router mounting) 3
37 #10-24 x 1" Carriage Bolt 1
38 #10-32 x 3/8" Truss-Head Screw 1
39 #10-32 x 1/2" Pan-Head Machine Screw (router mounting) 3
40 #10-32 x 5/8" Truss-Head Screw 20
41 #10-32 x 7/8" Countersunk-Head Screw 3
42 5/16-18 x 1/2" Pan-Head Machine Screw (router mounting) 3
43 B3 x 5/8" Washer-Head Tapping Screw 3
44 #10-32 x 2½" Truss-Head Screw 2
45 1/4-20 x 1¼" Carriage Bolt 4
46 1/4-20 x 1½" Carriage Bolt 4
47 1/4-20 x 2¼" Square-Head Bolt 2

48 1/4-20 x 2½" Carriage Bolt 1
49 Upper Table Slide (used in miter channel) 1
50 Lower Table Slide (used in miter channel) 1

NOTE: The hardware bag contains fasteners for mounting several models of routers. Some
fasteners may not be used in the setup of this model. Refer to the parts list above for the
correct sizes and quantities used with this table.

ITEMS NOT ILLUSTRATED

MISCELLANEOUS FASTENERS
(installed or bagged)

Miscellaneous Fasteners

9

10

Miscellaneous Fasteners (cont.)

(43) B3 x 5/8”

Washer-Head Screw

(for Insert Plate)

(47) 1/4-20 x 2¼" Square-Head Bolt

(for Fence Base)

(41) #10-32 x 7/8"

Countersunk-Head Screw

(for Miter Channel)

(44) #10-32 x 2½" Truss-Head Screw

(for Fence Retaining Brackets)

(45) 1/4-20 x 1¼" Carriage Bolt

(for Faceplate)

Parts List

(48) 1/4-20 x 2½" Carriage Bolt

(for Overhead Guard)

(50) Lower Slide Plate

(for Tabletop Featherboard Mounting)

(49) Upper Slide Plate

(40) #10-32 x 5/8"

Truss-Head Screw

(for Switch Box)

(38) #10-32 x 3/8"

Truss-Head Screw

(for Guide Pin Guard)

(39) #10-32 x 1/2″

Pan-Head Machine

Screw (for Router)

(42) 5/16-18x1/2

″

Pan-Head Machine

Screw (for Router)

(46) 1/4-20 x 1½" Carriage Bolt

(for Featherboards)

11

PREPARING THE ROUTER TABLE FOR USE

HELPFUL TOOLS TO HAVE ON HAND

•

#1 and #2 Phillips screwdrivers
(not included)

•

3/8" wrench or nut driver (not included)

UNFOLDING AND LOCKING LEGS
(Figs. 1 and 2)

1. Gently lift and place the router table
assembly upside down on the tabletop (1).

2. Gently pull both leg assemblies (8 and 10)
inward towards center of the table until the
leg assemblies are in the unlocked position
as shown in Fig. 1.

Always rotate leg
assembly from end of leg

and keep fingers clear of joint. This avoids a

pinch point.

Never rotate leg

assemblies until the
locking tabs have been completely
disengaged. This will prevent possible

damage to the locking tabs or table housings.

3. After the leg assemblies (8 and 10) are

unlocked, rotate both leg assemblies to
the fully upright and extended position.
(See Fig. 2.)

4. Gently press down on both leg assemblies

(8 and 10) to secure and lock the left and
right leg assemblies in the upright position
as shown in Fig. 2.

Lift router table only by

the table edges. Lifting

table by any other surface could cause
personal injury.

Router Table Setup

LOCKED

(LEGS SLID

TOWARDS

OUTSIDE)

UNLOCKED

(LEGS SLID

TOWARDS

CENTER)

LOCKEDLOCKED
(LEGS SLID DOWN
TOWARDS TABLE)

UNLOCKED

(LEGS SLID UP

AWAY FROM TABLE)

8

10

1

FIG. 1

FIG. 2

8

10

Router Table Setup

13

C

1

FIG. 3

5

12

REMOVING THE QUICK-CLAMP
ROUTER MOUNTING PLATE FROM
THE BASE PLATE (Fig. 4 and Detail 4)

This router table is provided with a quick-clamp
router mounting system. The utilization of this sys­tem requires the installation of a router mounting
plate to the router base. The mounting plate has
predrilled holes in it that will match up with the
mounting holes in most standard routers.

1. Push latch spring away from clamp handle to
release the handle. (See Detail 4.)

2. Push clamp handle away from Quick-Clamp
Base to open the router release mechanism (5).

3. Pull the tab on the router mounting plate (4),
closest to the clamp handle, towards the
handle and down to remove the mounting
plate from the base plate. (See Fig. 4.)

FIG. 4

5

4

DETAIL 4

CLAMP

HANDLE

LATCH

SPRING

2. Position the fence assembly (C) so the square
hole is on the same side as the router release
mechanism (5). Slide the fence under the tool
box so that the square hole fits over the handle
of the router release mechanism and position
the fence assembly flat on the underside of the
table (1).

3. Position the two fence retaining brackets (12)
over the corners of the fence assembly and
tighten the small star clamping knobs (13) to
secure.

NOTE: Shim plates can be stored on outfeed side
of the fence assembly.

REMOVING THE FENCE ASSEMBLY
(Fig. 3)

The fence for your router table comes fully
assembled with the adjustable jointing fence
and overhead guard already in place. The fence
assembly is secured to the bottom of the table for
shipment and storage. The handle for the router
release mechanism passes through a square hole
in the base of the fence assembly when it is in its
stored position.

1. Loosen two small star clamping knobs (13)
and fence retaining brackets (12) securing
fence assembly (C) to bottom of router table
(1). Remove fence assembly (C) from the
storage position under the router table (1) and
set it to one side. (See Fig. 3.)

2. Tighten the small star clamping knobs (13)
and fence retaining brackets (12) to secure
the brackets to the bottom of the table (1).

To reinstall the fence assembly for storage:

1. Make sure the two faceplates are positioned
so they are completely together.

12

Router Table Setup

REMOVE

SUBBASE

FIG. 5

ATTACHING THE QUICK-CLAMP
ROUTER MOUNTING PLATE TO
THE ROUTER (Figs. 5–7)

The router mounting plate included with this
router table is designed to fit the routers in
Chart 1 on page 14. The router mounting plate
also features access holes to allow use of the
over-table height adjustment (OTA) feature on
certain router models. See Fig. 7 for OTA access
hole. Refer to your router manual for additional
information on using this feature.

Disconnect the router

from the power supply
before installing router into the table,
making adjustments, changing acces­sories, removing the router from the table,
performing maintennace, or storing the
tool. Such precautionary asfety measures

reduce the risk of unintentional tool operation.

1. Remove the plastic subbase from your router.

(See Fig. 5.)

•

If you wish to mount the router with the
subbase, you may need to purchase longer
fasteners. Using the subbase reduces the
range of the cutting depth.

2. If your router has its own dust extraction hood

that mounts to the top of the router base and
you want to use it under the router table, this
is a convenient time to install it.

3. Using Chart 1 on page 14, determine the

hardware and hole pattern type for your
router.

•

The screws are driven into threaded holes
in the routerʼs base.

•

Other manufacturersʼ

routers are outside
of SKILʼs control. Changes made to these
routers may affect the compatibility to the
fasteners specified and/or supplied with
this table.

•

Always make sure the screw is fully seated
on the mounting plate and that the router
base is firmly against the mounting plate to
ensure secure mounting. If the router, plate,
and fasteners do not seat together properly,
you may need to purchase new fasteners of
a different length or size.

FIG. 6

4

13

Before using the router

table, verify that the router
is securely clamped in the router table
base. While working, periodically check the
router base fasteners clamping tightness.

Router motor vibration can loosen fasteners
during use, causing the router to fall from the
table.

4. Refer to the mounting plate guide (Fig. 7) on

page 14 and align the appropriate mounting
plate holes for your router to the router base
holes. Before you mount the router, be sure
that the router position does not interfere
with the table switch and quick-clamp router
mounting system.

5. Securely mount the quick-clamp mounting

plate (4) to your router. (See Fig. 6.)

NOTE: Mounting plate must be mounted with the
bent tabs towards the router. Plate must also be
mounted so no router parts interfere with the table
or the router mounting mechanism.

ATTACHING THE QUICK-CLAMP ROUTER MOUNTING PLATE
TO THE ROUTER (Figs. 5–7) (cont.)

Before using the router table, verify that the router is securely clamped in
the router table base. While working, periodically check the router base

fasteners clamping tightness. Router motor vibration can loosen fasteners during use, causing

the router to fall from the table.

14

Router Table Setup

Router Router Hole Fasteners
Brand Model Pattern Required

Bosch 1617 series (fixed B #10-24 x 1/2"Pan-head Phillips machine screws(36)

base models only)

Craftsman 17508, 17542, 26620, A #10-32x 1/2

"

Pan-head Phillips machine screws(39)

17533, 17528, 17511,

26834, 28190

Craftsman 17541 C #10-32 x 1/2"Pan-head Phillips machine screws(39)
DeWalt DW616, DW618 B #8-32 x 1/2

"

Pan-head Phillips machine screws(34)

(fixed base only)

Hitachi M12VC B #10-32 x 1/2"Pan-head Phillips machine screws(39)
Makita RF1100, RF1101 B #10-24 x 1/2"Pan-head Phillips machine screws(36)
Milwaukee 5615, 5616 B #10-24 x 1/2"Pan-head Phillips machine screws(36)
Porter Cable 690 series, B #10-24 x 1/2

"

Pan-head Phillips machine screws(36)
7529 plunge router,
and 892–895 series

(fixed base only)

Ryobi 163K D 5/16-18x 1/2"Pan-head Phillips machine screws(42)
Skil 1810, 1815, 1820, 1825 A #10-32 x 1/2

"

Pan-head Phillips machine screws(39)

CHART 1

FIG. 7

OTA1 = Over-table height adjustment 1

TOP FRONT OF PLATE

OTA1

B

B

B

A

A

A

C

C

C

D

D

D

Router Table Setup

FIG. 10

FIG. 11

ANGLED

TABS

PUSH CLAMP

HANDLE TOWARDS

ROUTER

ROTATE

ROUTER UP

A

8

10

DETAIL 11

4

LATCH

SPRING

OPENED

CLAMP

HANDLE

CLOSED

CLAMP

HANDLE

FIG. 9

FIG. 8

INSERT

TABS

BASE PLATE

A

B

C

INSTALLING THE QUICK-CLAMP
MOUNTING PLATE AND ROUTER TO
THE ROUTER TABLE (Figs. 8–11 and
Detail 11)

Before using the router

router is securely clamped in the router
table base. While working, periodically
check the router base fasteners clamping
tightness. Router motor vibration can loosen

fasteners during use, causing the router to fall
from the table.

1. Make sure the table (A) is upright and on its
legs (8 and 10). (See Fig. 8.)

2. Check the clamp handle to make sure it is
open and released. (See Fig. 9.)

3. Position the router mounting plate (4) on
the router so the angled tabs on the
mounting plate are facing down and
towards the router. (See Fig. 10.)

4. While supporting the router, slide the two
angled tabs on the mounting plate into the
left tabs on the base plate. Rotate the
router and the mounting plate up until the
mounting plate is flush against the base
plate; then secure the mounting plate by
pushing the clamp handle towards the
router. The latch spring will snap in place to
lock when the clamp handle is locked. (See
Fig. 11 and Detail 11.)

NOTE: Mounting plate must be mounted so no
router parts interfere with the table or the router
mounting mechanism.

table, verify that the

15

Router Table Setup

A

C

FIG. 12

37

33

25

23

FIG. 13

TAB

21

47

31

DETAIL 12

24

J-SLOTS

Router removed for clarity

INSTALLING THE FENCE ASSEMBLY
(Fig. 12 and Detail 12)

The fence comes assembled. Step 1 refers to
reassembly, if necessary; otherwise, go to Step 2
if already assembled.

1. Install spacers (31) on square-head bolts
(47) (Detail 12).

2. From underneath the fence, slide two 1/4-20 x

1

2

⁄4" square-head bolts (47) with spacers (31)
up through the holes in the bottom of the
fence assembly (C). Loosely attach a large
clamping knob (21) onto each bolt. (See
Fig. 12.)

3. Insert the square-head bolts (47) with
spacers (31) through the holes of the J-slots
on the tabletop (1), making sure the bolt
heads and spacers are below the inside
surface of the tabletop and can slide freely in
the J-slot.

4. From the rear of the table assembly, slide
the fence assembly (C) right and into the
J-slot and make sure that it slides smoothly
from front to back.

5. Tighten the large clamping knobs (21) to
secure the fence assembly (C) to a desired
position.

NOTE: Use the scale on the tabletop as a guide
when aligning the fence for routing operations.
Once the fence is positioned and aligned
correctly, tighten the clamping knobs SECURELY.

MITER GAUGE ASSEMBLY (Fig. 13)

The miter gauge assembly comes fully
assembled. If not, use the following instructions
to assemble it.

1. Insert tab on top of the miter bar (23) in the
hole in the bottom of the protractor head
(24).

2. Insert the #10-24 x 1" carriage bolt (37)
through the square hole in the miter bar
(23) and slot in the miter gauge and secure
with the flat washer (33) and the small
clamping knob (25).

16

Router Table Setup

8

A

9

8

FIG. 14

TOOL BOXES (Fig. 14)

Your router table (A) comes with two tool boxes
(9) with hinged covers. The tool boxes are
permanently mounted to the left and right leg
assemblies (8 and 10). Both tool boxes have
hinged covers with latching tabs on the front.
Please note the tool boxes are an integral part of
the leg assemblies and should not be removed.

MOUNTING THE ROUTER TABLE TO A

WORK SURFACE OR WORKBENCH

Before operating the

router in the router table,
ensure that the table legs are fully extended
and in the locked position. The entire unit
(router table with router) is placed on and
secured to a solid, flat, level surface that will
not tip. Such precautionary measures reduce

the risk of table shifting unexpectedly while in
use resulting in property damage or serious
personal injury.

HELPFUL TOOLS AND PARTS
(not included)

•

C-clamps

•

Phillips screwdrivers

•

Small adjustable wrench

•

Electric or hand drill with drill bits
(depending on mounting method used)

•

Fasteners

— 4 #10-16 x 3/4" pan-head wood screws

and 4 washers (for solid wood surfaces
or workbenches)

OR

— 4 3/16" pan-head machine screws,

8 washers, and 4 hex nuts

10

8

A

FIG. 15

METHOD 1 (Fig. 15)

1. Set the router table (A) on a workbench
or other stable surface with the FRONT
(switch side) of the router table facing
towards you.

2. Using the clamping bosses on the router
table legs (8 and 10), secure the router
table legs to the workbench with clamps.
Be sure to tighten them securely.

IMPORTANT: Be sure the placement of
the clamps will not interfere with operation
of the router table.

17

Router Table Setup

10

8

A

FIG. 16

ALTERNATE METHOD 2
(Figs. 17 and 18)

1. Cut a board 18¼" wide x 23" long from a
piece of 3/4"-thick wood or plywood.

2. Center the router table (A) on the board and
mark the location of the four mounting holes
(one in each leg [8 and 10]).

3. Remove the router table (A) from the
workbench and set it aside.

4. Drill suitable pilot holes (for wood screws)
or through-holes (for machine screws) at
the marked locations.

5. Place the router table (A) on the board and
align the mounting holes in the router table
legs (8 and 10) with the holes drilled in the
board.

6. Secure the router table (A) in place using
the wood screws and washers (not
provided). Applying a thin coat of soap or
wax to the screw threads will make it easier
to thread the screws into the pilot holes.

7. Secure the board to a workbench or other
sturdy surface with screws (Fig. 17) or
clamps (Fig. 18) during use.

IMPORTANT: Be sure the placement of
the clamps will not interfere with operation
of the router table.

FIG. 17

A

8

FIG. 18

10

8

A

10

METHOD 2 (Fig. 16)

1. Set the router table (A) on a workbench or other
stable and sturdy surface with the FRONT(switch
side) of the router table facing towards you.

2. While holding the router table in the desired
position, mark the location of the four mounting
holes (one in each leg [8 and 10]).

3. Remove the router table (A) from the
workbench and set it aside.

4. Drill suitable pilot holes (for wood screws) or
through-holes (for machine screws) at the
marked locations.

5. Place the router table (A) on the workbench
and align the mounting holes in the router table
legs (8 and 10) with the holes drilled in the
workbench.

6. Secure the router table (A) in place using the
wood screws and washers (not provided). If
using wood screws, applying a thin coat of soap
or wax to the screw threads will make it easier
to thread the screws into the pilot holes.

7. TIGHTEN all screws SECURELY.

18

Router Table Setup

FIG. 20

11B

11C

11A

OVERHEAD GUARD ASSEMBLY
(Fig. 19)

The overhead guard assembly (18) comes
preinstalled on the fence assembly. Some
routing applications will require you to remove
this guard.

1. Loosen and remove clamping knob (21) on
the top back of the fence assembly (C).

2. Remove the 1/4-20 x 2½" carriage bolt (48),
overhead guard (18), and spacer from
the fence assembly (C).

3. Reinstall the overhead guard assembly (18)
by following these steps in reverse.

FIG. 19

21

C

18

48

Spacer

less than 1/16" on a side. Insert rings are
meant to reduce the gap between the cutting
diameter of the bit and table so that
workpieces maintain full support of the table
while routing.

INSTALL TABLETOP
INSERT RINGS (Fig. 20)

1. Select the insert ring (11A–11C) that best
accommodates the router bit to be used.

2. Press the insert ring (11A–11C) into the
large hole in the plastic insert plate (2).

3. Press down evenly over the tabs until the
insert ring locks into place.

4. To remove, pull up gently until the tabs
disengage. When not in use, store insert
rings (11A–11C) in one of the tool boxes (9)
or a convenient place.

Do not use, attempt to

change, or remove
tabletop insert rings from the tabletop
unless the router is off and unplugged.

Such precautionary safety measures reduce
the risk of unintentional tool operation.

1

2

before installing router into the table,
making adjustments, changing acces­sories, removing the router from the table,
performing maintenance, or storing the
tool. Such precautionary safety measures

reduce the risk of unintentional tool operation.

INSERT RINGS (Fig. 20)

This router table includes three tabletop insert
rings with the following hole sizes:

(11A) 1¼" diameter, for use with bits up to

11⁄8" diameter

(11B) 17⁄8" diameter, for use with bits larger

than 11⁄8" and up to 1¾" diameter

(11C) 21⁄8" diameter, for use with bits larger

than 1¾" and up to 2" diameter

No insert ring is required for bits with
diameters between 2" and 2½".

in diameter. Bits larger than 2½" exceed
the clearance hole in the tabletop insert
rings. Bits larger than 2½" can contact insert

plate or insert ring, throwing fragments.

These three insert rings are supplied individually
and can be found in one of the storage boxes.
The insert ring should fit into the tabletop hole
completely. Use a fine file or emery board to
remove excess plastic or rough edges that may
cause the insert ring to protrude above the table
surface.

Match the cutting diameter of the bit to the
inner diameter of the insert ring or insert
plate bit hole such that the difference is no

Disconnect the router
from the power supply

Do not use the router
table with bits over 2½"

Do not alter insert ring or
insert plate bit hole.

19

20

Router Table Operation

SWITCH CONTROL BOX

Do not plug router motor

power cord into standard
wall outlet. It must be plugged into the
router table switch. Power tool switches and

controls need to be within your reach in
emergency situations.

GENERAL INFORMATION

The power switch is designed for use with
most SKIL Router Tables. It provides the
convenience of an ON (RESET)/OFF switch
at the front of the table, thus eliminating the
need to reach underneath the table to turn
the router ON and OFF.

The power switch also provides an optional
simultaneous ON/OFF control of an additional
accessory, such as a light or a wet/dry vacuum.
The switch has an internal, resettable circuit
breaker to provide overload protection.

ELECTRICAL REQUIREMENTS

The switch box cord should only be plugged
into a 14-gauge (or heavier), three-wire
extension cord with a three-hole grounding
receptacle and three-prong grounding plug.
The extension cord must be plugged into a
matching outlet that has been installed by a
licensed electrician and grounded in
accordance with all local codes and
ordinances.

DAMAGED OR WORN EXTENSION CORDS
ARE NOT TO BE USED AND ARE TO BE
REPLACED IMMEDIATELY.

The electrical outlet at the back of the switch
will accept three-hole extension cords.

The electrical receptacles at the back of
the switch will accept either three-prong or
two-prong plugs from a router or accessory.

In the event of a malfunction or breakdown,
grounding provides the path of least resistance
for electrical current in order to reduce the risk
of electrical shock. This switch box is equipped
with an electrical cord that has an equipment­grounding connector and a grounding plug.

DO NOT modify the plug from the switch if it
does not plug into the extension cord. Obtain
an extension cord with the proper outlet.

Improper connection of the equipment­grounding conductor can result in risk
of an electrical shock. The conductor with

insulation that has a green outer surface,
with or without yellow stripes, is the
equipment-grounding conductor.

DO NOT CONNECT THE EQUIPMENT­GROUNDING CONDUCTOR TO A LIVE
TERMINAL.

Check with a licensed electrician if the
grounding instructions are not completely
understood or if there is doubt as to whether
the electrical outlet or extension cord is
properly grounded.

Do not permit fingers to

touch terminals of the
plug when inserting or removing the plug
from the outlet.

Use the switch box only

when properly assembled
to the router table. Use only with a router
that has also been properly installed on a
properly assembled router table. Such

precautionary safety measures reduce the risk
of injury due to loss of control.

Do not exceed a total

combined rating of 15
amps when connecting the router and any
accessories such as a light or wet/dry
vacuum. The switch has a rating of 15 amps.

Router Table Operation

Cord Positioning

Position the switch cord and any accessory
power cords down the inside of the legs,
then out the rear base of the router table to
an electrical outlet. Secure cord(s) to leg(s)
with electrical tape or tie straps. This will
prevent cord(s) from coming in contact with
any moving parts.

FIG. 22

14

INSTALLING THE SWITCH BOX
(Fig. 21)

If the switch box assembly (14) does not come
preinstalled to the front table housing (6), use the
following instructions to attach the switch box.

1. Place two #10-32 x 5/8" truss-head screws
(40) in the holes in the front table housing
opening. NOTE: The screw heads should
face the front of the table.

2. While holding the screws in place, slide on
the switch box (14) and start the KEPS nuts
(32) on the screws. NOTE: The switch box
should be behind the housing opening, and
the washer side of the nuts should be
against the switch box.

3. Hold the KEPS nuts (32) while tightening
the two #10-32 x 5/8" screws (40) to secure
the switch box (14).

FIG. 21

40

14

32

6

CONNECTING THE ROUTER
POWER CORD TO THE SWITCH
(Fig. 22)

box, ensure that the router switch is OFF,
and that the router table switch box is
unplugged. Such precautionary safety

measures reduce the risk of unintentional tool
operation.

1. Plug the router power cord into one of the
electrical outlets on the back of the switch
box (14).

2. Form the excess power cord into a coil.

3. Wrap two pieces of electrical tape or cable
ties around the coiled cord at opposite sides
of the coil.

4. Allow some slack so that the cord does not
become stretched when it is plugged into
the switch box outlets.

5. If desired at this time, plug the power cord
from an accessory, such as a wet/dry
vacuum or light, into the other outlet.

Before connecting router
to router table switch

Before starting to work

ensure that the power
cords from the router, accessories, the
switch case, and the extension cord do not
and cannot come in contact with the router
or any moving parts of the router. Such

precautionary safety measures reduce the risk
of injury due to loss of control.

21

SWITCH OPERATION (Fig. 23)

Yellow
lockout key

Switch box
assembly

Red
plastic paddle
(ON/OFF switch)

FIG. 23

Router Table Operation

4. To prevent unauthorized use, the switch can
be disabled by removing the yellow lockout
key (15) completely from the top of the red
plastic paddle.

2. To turn the router ON, lift the red plastic
paddle up to the ON position.

3. To turn the router OFF, press the red plastic
paddle to the OFF position.

Circuit
reset button

14

15

15

15

OFF

(DOWN)

ON

(UP)

This section explains the operation and features
of the switch box assembly prior to plugging the
power cord into a power outlet. The intent is to
familiarize the user with the switch operation
without actually turning ON the router.

The switch box (14) (Fig. 23) incorporates a
lockout key (15) to help prevent unauthorized
use by others.

• The lockout key (15) is the yellow part in
the top of the red plastic paddle. The yellow
lockout key must be completely inserted
into the top of the red plastic paddle and
switch box (14) before the paddle can be
turned ON.

• The circuit reset button for the switch box
(14) is on the bottom right side of the box.

plugged into an electrical outlet before
proceeding any further.

1. Make sure the yellow lockout key (15) is
completely inserted in the top of the red
plastic paddle.

Make sure that the
extension cord is not

22

Router Table Operation

Before proceeding any

further, make sure the
switch on the router is in the OFF position
and the switch lever is in the OFF position.

Never leave the router

unattended while it is
running or before it comes to a complete
stop.

Before starting to work

ensure that the power
cords from the router, accessories, the
switch case, and the extension cord do not
and cannot come in contact with the router
or any moving parts ob the router. Such

precautionary safety measures reduce the risk
of injury due to loss of control

The switch power cord can now be
plugged into the extension cord.

ROUTER AND SWITCH OPERATION

This section explains operation of the switch
with the power cord plugged into the extension
cord.

The router will turn ON when the red
paddle on the switch box is pulled up
to the ON position.

1. Position the ON/OFF switch on the router in

the ON position. On certain routers this will
require the use of the switch trigger and
“LOCK-ON” button. (Consult router ownerʼs
manual.) Make sure the switch on the

switch box is in the OFF position when
doing this.

2. To turn the router ON, pull up the red

paddle to the ON position. See page 22.

3. To turn the router OFF, press the red paddle

to the OFF position. See page 22.

CIRCUIT RESET BUTTON

NOTE: In the event of an overload, the

internal switch circuit breaker will trip the
switch box assembly OFF. This will interrupt
power to the router and any accessory
plugged into the switch itself. If this occurs,

proceed as follows:

1. Push the red plastic paddle to the OFF
position and unplug the switch cord from the
wall outlet or extension cord.

2. Turn router switch to OFF position.

3. Remove the workpiece from the router
table.

4. Correct the cause of the overload situation.
For example, if too many accessories are
plugged into the switch, or combined
amperage exceeds the switch rating,
remove the accessory. Other causes
include the removal of too much stock
or use of too high a feed rate.

5. Press the circuit reset button on the bottom
of the switch box.

6. Plug the switch power cord into the wall
outlet or extension cord.

7. Restart the router as described in
the section ROUTER AND SWITCH

OPERATION on this page.

IIf the switch case does

tried to RESET the circuit reset button as
described above:

Unplug ALL electrical connections.

•

Remove the switch from the router

•

table and obtain a replacement switch
by calling SKIL customer service at
1-877-SKIL999.

not work and you have

WHEN THE ROUTER TABLE IS NOT
IN USE

1. Make sure the switch is in the OFF position.

2. Remove the lockout key (15). See page 22.

3. Store the lockout key in a safe location

where it is not available to children and
other unauthorized persons.

4. Unplug the switch power cord from the wall
outlet or extension cord.

5. Remove the router bit from the router.

6. Position the router collet assembly below
the top of the router table.

NOTE: If the key should become lost or
damaged, replacement keys are available
by calling SKIL customer service at
1-877-SKIL999.

23

24

ATTACHING AND USING A
WET/DRY VACUUM

Before connecting vacuum

to router table switch box,
ensure that the vacuum switch is OFF, and
that the router table switch box is unplugged.

Such precautionary safety measures reduce the
risk of unintentional tool operation.

Do not exceed a total

combined rating of 15
amps when connecting the router and any
accessories such as a light or wet/dry
vacuum. The switch has a rating of 15 amps.

The fence assembly has a port for connecting
a wet/dry vacuum hose with a 2½" nozzle. To
attach, simply push the nozzle into the port
while holding the fence assembly in place.
The vacuum can be plugged into the router
table switch box. Be sure the cord does not
interfere with router operation.

Operating the router table

without a wet/dry vacuum
can result in an excessive buildup of sawdust
and wood chips under the fence assembly and
guard, reducing the performance of the router
table and fence assembly.

RECOMMENDATION: To maximize
performance, regardless of whether a wet/dry
vacuum is being used, remove the sawdust
and wood chips from under the fence
assembly and guard as needed.

RECOMMENDATION: It is always a good
practice to keep the work area clean.As
necessary, remove any accumulated sawdust
and wood chips from the top of the router table, as
well as from the surrounding work area and floor.

Never place your fingers

near a spinning bit or
under the guard when the router is
plugged in. Such precautionary safety

measures reduce the risk of personal injury.

INSTALLING THE ROUTER BIT
(CUTTER)

Disconnect the router

from the power supply
before making adjustments or changing
accessories. Such precautionary safety

measures reduce the risk of unintentional tool
operation.

Install the router bit according to the instructions
included with your router. Because of the large
variation of router bits, certain router bits may
not always operate in the desired manner with
this router table.

USING THE ROUTER TABLE

Router Table Operation

To ensure that the most popular bits will perform
satisfactorily, install the bit so that the router
collet engages 3/4" of the router bit shank. If the
shank of the router bit bottoms out in the collet,
back out the router bit approximately 1/16" to
allow for proper tightening.

NEVER INSTALL ROUTER BITS WITH
LESS THAN 3/4" OF SHANK
ENGAGEMENT IN THE COLLET.

25

ASSEMBLING THE
FEATHERBOARDS (Figs. 24–26)

NOTE: The top/front side of each featherboard

is marked to indicate proper feed direction.

Fence Featherboard (Fig. 24 and 25)

1. Insert two 1/4-20 x 1½" carriage

bolts (46) through the slotted holes in
each featherboard (22). (See Fig. 24.)

2. Thread clamping knobs (21) three or four

turns onto each carriage bolt (46).

3. To install on fence, slide the head of each

carriage bolt (46) into the end of the T-slot
in the featherboard mounting rail (17). (See
Fig. 25.)

4. Secure the featherboard(s) (22) to fence

assembly (C) by tightening the small
clamping knobs (21). (See Fig. 25.)

Tabletop Featherboard (Fig. 26)

NOTE: The featherboard slide plate assembly

is T-shaped for use in the miter channel and
has round indentations on the bottom for the
carriage bolt heads.

1. Insert two 1/4-20 x 1¾" carriage bolts (46)

through the holes in both the lower and
upper featherboard slide plates (50 and 49)
and the slotted holes in the featherboard
(22) as shown in Fig. 26.

2. Thread a small clamping knob (21) three

or four turns onto each carriage bolt (46).

3. To install the featherboard (22) in the miter

channel (3), insert the upper and lower
featherboard slide plates (49 and 50)
into the miter channel. Then slide the
featherboard to the desired location on the
miter channel and tighten the clamping
knobs (21).

Router Table Operation

21

22

17

C

FIG. 26

21

46

22

50

49

3

FIG. 24

46

22

21

FIG. 25

Router Table Operation

FIG. 27

22C 21

1

DIRECTION

OF FEED

22

ROUTING USING FEATHERBOARDS
(Fig. 27)

Featherboards are helpful in controlling the
workpiece while routing and assisting in
keeping the workpiece flat on the tabletop.
The tabletop featherboard combined with the
fence featherboard helps keep the workpiece
pressed against the fence and tabletop. The
best location for the featherboards varies
according to your application, workpiece size,
and other factors.

1. Loosen clamping knobs (21) on
featherboard(s) (22) until featherboard(s)
are adjustable.

2. Place the workpiece on the router table (1)
so that it is squarely against the fence
assembly (C).

3. Position the featherboard(s) (22) snugly
against the workpiece and tighten the
clamping knobs (21).

4. The workpiece should move with some
resistance but without requiring a great
effort.

5. For wider workpieces, the tabletop
featherboard cannot be used. The second
featherboard may also be positioned on the
fence, if desired.

Never let go of the

until the cut has been completed and the
workpiece is completely clear of the bit.

Such precautionary safety measures reduce
the risk of personal injury and/or property
damage.

Featherboards aid in holding the workpiece

•

in position when routing on a router table.
They are NOT intended to hold the

•

workpiece in place alone when the
workpiece is in contact with the bit, or
at any other time when the bit is turning.

workpiece when routing

26

Router Table Operation

For accuracy in routing

and improved control, the
workpiece should be held against the
router table fence when routing.

ADJUSTING THE FENCE
FACEPLATES (Fig. 28)

The right and left fence faceplates are
attached to the front face of the router table
fence and can be adjusted inward or outward
from the router bit to allow proper clearance
for different-sized bits. To provide the best
support during routing operations, the fence
faceplates should be as close to the bit as
possible without being able to come in contact
with the bit (typically about 1/4" from the bit is
a suitable distance).

1. Loosen the clamping knobs (21) and

carriage bolts (45) securing each fence
faceplate (19) and slide the faceplates
inward or outward from the router bit as
needed.

Always hold the

workpiece against the
router table fence when routing. Such

precautionary safety measures increase the
accuracy in routing and improve the control of
the workpiece reducing the risk of personal
injury.

2. Once the fence faceplates (19) are in

the desired position, tighten the clamping
knobs (21) and carriage bolts (45)
SECURELY.

USING THE BIT HEIGHT GAUGE
(Fig. 29)

The bit height gauge allows you to measure
the depth of the cut the bit will make in the
workpiece. Use the following steps to adjust
and set a predetermined cutting depth of
the bit.

1. Position the bit height gauge (28) flat on the

tabletop (1) over the router bit. The top of
the bit should be in contact with the gauge
pointer (29) on the bit height gauge.

2. Adjust the bit height to the desired cutting

depth of the bit. The bit height will be shown
on the outside edge of the bit height gauge.

3. Secure the bit at the desired cutting depth,

remove the bit height gauge, and prepare
the workpiece for cutting.

NOTE: Be sure fence and overhead guard
are in place before routing.

FIG. 28

21

19

21

Guard not shown for clarity

FIG. 29

28

29

1

45

45

27

ADJUSTING DEPTH AND HEIGHT OF
CUT (Fig. 30 and Detail 30)

1. Select a board that is smooth and straight,
with good square edges.

2. Mark lines “A” and “B” on the end of the
board, as shown in Detail 30.

•

Line “A” indicates the desired height of cut.

•

Line “B” indicates the desired final depth
of cut.

•

The area outlined by “A,” “B,” and the edge
of the board is the area that will be cut away.

3. If the desired depth of cut can be cut in a
single pass, loosen the fence clamping
knobs (21) and move the fence forward or
backward until the outermost cutting edge of
the router bit is aligned with line “B.”

NOTE: For deeper cuts, DO NOT attempt to
make the cut in a single pass. Make multiple
shallower cuts, progressively moving the
fence backward until the desired depth of cut
is reached.

4. Use the scales on the tabletop (1) as a guide
to align the fence; then SECURELY tighten
both fence clamping knobs (21).

Always make sure that the
fence and guard cannot

come in contact with the router bit. Failure to

do so will result in damage to the router table
and can cause personal injury.

5. Following the instructions that came with your
router, adjust the router height of cut until the
top of the router bit lines up with line “A.”

6. Once all adjustments have been made,
double-check that:

•

The router is SECURELY tightened in
the router base.

•

The router bit is SECURELY tightened in
the router collet, with at least 3/4" shank
engagement.

•

The router base is SECURELY tightened to
the bottom of the router table.

AREA OF
DETAIL 30

SCRAP WOOD

A

B

FIG. 30

DETAIL 30

1

21

Behind fence
on base

1

28

Router Table Operation

7. Remove the board from the table.

NOTE: When making adjustments, use
a piece of scrap wood to make trial cuts
before making the cut with the actual
workpiece.

8. Turn the router on and make desired cut in
the workpiece.

Guard not shown for clarity

Router Table Operation

WORKPIECE

FIG. 31

FIG. 33

FIG. 32

21

19

C

20

19

20

21

C

19

18

22

14

1

21

45

45

45

Guard not shown for clarity

Guard not shown for clarity

FULL EDGE CUTTING OR JOINTING
(Figs. 31–33)

For maximum strength and accuracy, boards
that are to be joined together should be
smooth and true. The edges should be true to
the workpiece surface. You can true the edges
using the router table with a straight bit.

NOTE: Use the outfeed shim plate(s) to
provide continuous support for the workpiece
as it is fed past the router bit.

cannot come in contact with the router bit.

Failure to do so will result in damage to the
router table and can cause personal injury.

If you are using a wet/dry vac, it should be
connected to the vacuum port on the back of
the fence assembly.

1. Loosen the clamping knobs (21) on the
back of the outfeed fence faceplate (19).

2. Align the slot in the outfeed shim plate(s) (20)
with the holes in the outfeed fence faceplate
(19), and slide the outfeed shim plate(s) (20)
between the fence assembly (C) and the
outfeed faceplate (19) (Fig. 31).

Use one outfeed shim plate for a 1/16" offset,
or both shim plates for a 1/8" offset.

3. Install a straight bit in the router.

4. Position both fence faceplates so that
they clear the bit by 1/4" (Fig. 32).

5. Tighten the clamping knobs (21) and
carriage bolts (45) while holding both
faceplates (19) in place.

6. Place a straight edge or a straight piece
of wood on the table (1) so that it rests
against the outfeed fence faceplate (19).

7. Move the fence back until the straight edge
lines up with the cutting edge of the bit and is
still in contact with the outfeed faceplate (19).

8. Tighten the clamping knobs (21) and the
carriage bolts (45).

9. Remove the straight edge or board.

10. Adjust the height of the bit so that it will cut
the complete thickness of the workpiece.

11. Position the featherboard(s) (22), if desired.
See ROUTING USING FEATHERBOARDS
on page 26.

12. Remove the board from the table (1) and
make sure the overhead guard (18) is
securely in place.

NOTE: When making adjustments, use a
piece of scrap wood to make trial cuts before
making the cut with the actual workpiece.

Always make sure that
the fence and guard

13. Make sure that both the router and switch
box are OFF; then plug the router into the
switch box (14).

14. While firmly holding a piece of scrap
wood against the fence and down against
the router table, feed a piece of scrap
wood toward the bit in the direction
shown by the arrow in Fig. 33.

15. Using the switch box (14), turn the router
OFF. If any adjustments are needed,
unplug the power cord and repeat steps
6–11 until all adjustments are correct.
Once you are satisfied with all settings,
make the cut with the actual workpiece.

29

Router Table Operation

WORKPIECE

FIG. 34

FIG. 35

19

18

22

14

1

FENCE
FACING

ROUTER BIT

DEPTH OF CUT

HEIGHT
OF CUT

Guard not shown for clarity

8. While firmly holding a piece of scrap wood
against the fence and down against the
router table (1), feed a piece of scrap wood
toward the bit in the direction shown by the
arrow in Fig. 35.

9. Using the switch box (14), turn the router
OFF. If any adjustments are needed, unplug
the power cord and repeat steps 2–8 until
all adjustments are correct. Once you are
satisfied with all settings, make the cut with
the actual workpiece.

EDGE CUTTING WITH NONPILOTED
ROUTER BITS (Figs. 34 and 35)

Disconnect the router

before making adjustments or changing
accessories. Such precautionary safety

measures reduce the risk of unintentional
tool operation.

NOTE: If the outfeed shim plates are
installed, remove before proceeding.

When using nonpiloted router bits, the fence
is used to set the depth of cut. For deep cuts,
do not try to cut the total depth all in one pass.
Repeat the cut, taking multiple smaller cuts.

If you are using a wet/dry vac, it should be
connected to the vacuum port on the back of
the fence assembly.

1. Install the desired bit in the router.

2. Follow the instructions on page 28 to set
the desired depth of cut and height of cut
(Fig. 34). Make sure that the fence and
router are SECURELY in place.

3. Position both fence faceplates (19) so that
they clear the bit by 1/4".

4. Tighten the clamping knobs and carriage
bolts holding the faceplates (19) in place.

5. Position the featherboards (22), if desired.
See ROUTING USING FEATHERBOARDS
on page 26.

6. Remove the board from the table (1) and
make sure the overhead guard (18) is
securely in place.

NOTE: When making adjustments, use
a piece of scrap wood to make trial cuts
before making the cut with the actual
workpiece.

7. Make sure that both the router and switch
box are OFF; then plug the router into
the switch box (14).

from the power supply

30

Router Table Operation

WORKPIECE

FIG. 36

FIG. 37

19

18

14

1

PILOTED
ROUTER BIT

DEPTH OF CUT

HEIGHT
OF CUT

ROUTER BIT
PILOT

CLEARANCE
BETWEEN
FENCE AND
BIT

Guard not shown for clarity

8. While firmly holding a piece of scrap wood
against the fence faceplate (19) and down
against the router table (1), feed a piece of
scrap wood toward the bit in the direction
shown by the arrow in Fig. 37.

9. Using the switch box (14), turn the router
OFF. If any adjustments are needed, unplug
the power cord and repeat steps 2–8 until
all adjustments are correct. Once you are
satisfied with all settings, make the cut with
the actual workpiece.

EDGE CUTTING WITH PILOTED
ROUTER BITS (Figs. 36 and 37)

Disconnect the router

before making adjustments or changing
accessories. Such precautionary safety

measures reduce the risk of unintentional
tool operation.

NOTE: If the outfeed shim plates are
installed, remove before proceeding.

If you are using a wet/dry vac, it should be
connected to the vacuum port on the back of
the fence assembly.

1. Install the desired piloted bit in the router.

2. Follow the instructions on page 28 to set
the desired height of cut (Fig. 36). Make
sure that the router is securely in place.

3. Adjust the router table fence back just
enough that the pilot on the router bit will
control the depth of cut. The router bit pilot
should just barely protrude past the fence
faceplates (19). Tighten the fence clamping
knobs SECURELY.

4. Position the fence faceplates (19) so that
they clear the bit by 1/4".

5. Tighten the clamping knobs and carriage
bolts holding the fence faceplates (19) in
place.

6. Remove the board from the table (1) and
make sure the overhead guard (18) is
securely in place.

NOTE: When making adjustments, use
a piece of scrap wood to make trial cuts
before making the cut with the actual
workpiece.

7. Make sure that both the router and switch
box are OFF; then plug the router into the
switch box (14).

from the power supply

31

Router Table Operation

WORKPIECE

FIG. 38

FIG. 39

19

18

22

14

1

FENCE
FACING

SURFACE
FORMING
ROUTER BIT

LOCATION OF CUT

HEIGHT
OF CUT

Guard not shown for clarity

7. Make sure that both the router and switch
box (14) are OFF, then plug the router into
the switch box.

8. While firmly holding a piece of scrap wood
against the fence faceplate (19) and down
against the router table (1), feed a piece of
scrap wood toward the bit in the direction
shown by the arrow in Fig. 39.

9. Using the switch box (14), turn the router
OFF. If any adjustments are needed, unplug
the power cord and repeat steps 2–8 until
all adjustments are correct. Once you are
satisfied with all settings, make the cut with
the actual workpiece.

GROOVING, FLUTING, AND
VEINING (Figs. 38 and 39)

Disconnect the router

before making adjustments or changing
accessories. Such precautionary safety

measures reduce the risk of unintentional
tool operation.

NOTE: If the outfeed shim plates are installed,
remove before proceeding.

When performing these routing operations,
it is recommended to use the featherboard.

For best results and maximum accuracy, the
side of the workpiece that will be against the
fence must be square and straight.

If you are using a wet/dry vac, it should be
connected to the vacuum port on the back
of the fence assembly.

1. Install the desired surface forming bit in
the router.

2. Follow the instructions on page 28 to set
the desired depth of cut (location of cut) and
height of cut (Fig. 38). Make sure that the
fence and router are securely in place.

IMPORTANT: For deep cuts, do not try to cut
the total depth (controlled by the router bit
height) all in one pass. Repeat the cut, taking
smaller cuts until the desired depth is reached.

3. Position both fence faceplates (19) so that they
provide continuous support of the workpiece.

4. Tighten the clamping knobs and carriage
bolts holding the fence faceplates (19) in
place.

5. Position the featherboard (22), if desired.
See ROUTING USING FEATHERBOARDS
on page 26.

6. Remove the board from the table (1) and
make sure the overhead guard (18) is
securely in place.

NOTE: When making adjustments, use a
piece of scrap wood to make trial cuts before
making the cut with the actual workpiece.

from the power supply

32

Router Table Operation

27

38

26

FIG. 40

FIG. 41

STARTER

PIN

FEED

DIRECTION

PILOT BEARING BIT

WORKPIECE

USING A MITER GAUGE (Fig. 42)

The T-slot miter gauge slot will accommodate
most stationary table saw miter gauges that
measure 3/4" wide x 3/8" deep.

NOTE: For ALL routing operations requiring
the use of the miter gauge with the fence,
BE SURE to align the fence using the scales
on the top of the router table before making
any cuts. Miters can be cut by loosening the
knob on the protractor head, turning the
protractor head up to 60° in either direction,
and retightening the protractor head knob.

Make a test pass with a workpiece before
making a cut to be sure the fence is aligned
correctly. Adjust as required and fasten the
fence securely before making the cut.

MITER

GAUGE

FIG. 42

USING THE STARTER PIN FOR
CURVED WORK (Figs. 40 and 41)

The starter pin (26) is used instead of the
fence for operations that involve routing
curved workpieces. It should be used only with
bits that have pilot bearings. Thread the
starter pin (26) into the threaded hole in the
table (1) and tighten securely with a slotted
screwdriver (Fig. 40).

Attach the starter pin guard (27) to the table
(1) with a #10-32 x 3/8" truss-head screw (38).
Align the guard with the hole in the table (1) so
it is over the bit, and securely fasten the guard
in place.

•

Always use the starter pin guard when routing

with the starter pin.

•

When using the starter pin, the feed direction
of the workpiece is always right to left across
the front of the bit (Fig. 41).

•

Set the workpiece against the front of the
starter pin and swing it slowly into the bit until
it contacts the pilot bearings and feed it
across the bit to make the cut.

•

While routing, make sure the workpiece is
always in contact with the pilot bearing bit.

Use starter pin guard for

this type of operation. Do
not attempt to rout very small workpieces.
Keep fingers clear of spinning bit.

1

STARTER

PIN GUARD

Guard not shown for clarity

33