Skil RAS800 Operating/safety Instructions Manual

Operating/Safety Instructions
Consignes de fonctionnement/

sécurité
Instrucciones de funcionamiento

y seguridad

RAS800

IMPORTANT:

Read Before Using

IMPORTANT :

Lire avant usage

IMPORTANTE:

Leer antes de usar

For English

See page 2

Parlez-vous français?

Voir page 29

¿Habla español?

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Consumer Information

Renseignement des consommateurs

Información para el consumidor

Toll-Free Number: Appel gratuit : Número de teléfono gratuito:

1-877-SKIL999 (1-877-754-5999) http://www.skil.com

2

Table of Contents

IMPORTANT SAFETY

INFORMATION . . . . . . . . . . . . . . . . . . .2–6

Parts List . . . . . . . . . . . . . . . . . . . . . . . 7–9

Router Table Setup . . . . . . . . . . . . . 10–15

Router Table Operation. . . . . . . . . . 16–28

Power Tool Safety Rules

Work Area

Keep your work area clean and well lit. Cluttered

benches and dark areas invite accidents.

Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools

create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away
while operating a power tool. Distractions can

cause you to lose control.

Electrical Safety

Grounded tools must be plugged into an outlet
properly installed and grounded in accordance
with all codes and ordinances. Never remove
the grounding prong or modify the plug in any
way. Do not use any adaptor plugs. Check with
a qualified electrician if you are in doubt as to
whether the outlet is properly grounded. If the

tools should electrically malfunction or break down,
grounding provides a low resistance path to carry
electricity away from the user. Improper grounding
can shock, burn, or electrocute. Grounded tools
are equipped with three-conductor cord and three­prong-type plugs. Before plugging in the tool, be

certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use
“AC only” rated tools with a DC power supply.

Double-insulated tools are equipped with a
polarized plug (one blade is wider than the
other). This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any
way. Double Insulation eliminates the need for

the three-wire grounded power cord and grounded
power supply system. Before plugging in the tool,

be certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use “AC
only” rated tools with a DC power supply.

Avoid body contact with grounded surfaces
such as pipes, radiators, ranges, and
refrigerators. There is an increased risk of electric

shock if your body is grounded. If operating the
power tool in damp locations is unavoidable, a
Ground Fault Circuit Interrupter must be used to
supply the power to your tool. Electriciansʼ rubber
gloves and footwear will further enhance your
personal safety.

Donʼt expose power tools to rain or wet
conditions. Water entering a power tool will

increase the risk of electric shock.

Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges,
or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk

of electric shock.

When operating a power tool outside, use an
outdoor extension cord marked “W-A” or “W.”

These cords are rated for outdoor use and reduce
the risk of electric shock. Refer to “Important
Information About Extension Cords” in your router
table manual.

Read and understand the tool manual and these instructions for the
use of this table with your router. Failure to follow all instructions listed

below may result in serious personal injury.

SAVE THESE INSTRUCTIONS

3

Personal Safety

Stay alert, watch what you are doing, and use
common sense when operating a power tool.
Do not use tool while tired or under the
influence of drugs, alcohol, or medication.

A moment of inattention while operating power
tools may result in serious personal injury.

Keep guards in place. Maintain the guards
in working order and in proper adjustment and
alignment.

Avoid accidental starting. Be sure switch is
“OFF” before plugging in. Carrying tools with

your finger on the switch or plugging in tools that
have the switch “ON” invites accidents.

Remove adjusting keys or wrenches before
turning the tool “ON.” A wrench or a key that is

left attached to a rotating part of the tool may result
in personal injury.

Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance

enable better control of the tool in unexpected
situations.

Use safety goggles (head protection). Wear
safety goggles (must comply with ANSI Standard
Z87.1) at all times. Wear nonslip footwear and a
hard hat, if appropriate. Also, use face or dust mask
if cutting operation is dusty and ear protectors
(plugs or muffs) during extended periods of
operation.

Tool Use and Care

Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand

or against your body is unstable and may
lead to loss of control.

Do not force tool. Use the correct tool for
your application. The correct tool will do the

job better and safer at the rate for which it is
designed.

Do not use tool if switch does not turn
it “ON” or “OFF.” Any tool that cannot be

controlled with the switch is dangerous and
must be repaired.

Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. Such

preventive safety measures reduce the risk
of starting the tool accidentally.

Keep guards in place. Maintain the guards
in working order and in proper adjustment and
alignment.

Store idle tools out of reach of children
and other untrained persons. Tools are

dangerous in the hands of untrained users.

Never leave tools running unattended.

Turn the power “OFF.” DO NOT leave tool
until it comes to a complete stop.

Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools,

with sharp cutting edges, are less likely to
bind and are easier to control. Any alteration
or modification is a misuse and may result in
a dangerous condition.

Check for damaged guards or parts,
misalignment or binding of moving parts,
breakage of parts, and any other condition
that may affect the toolʼs operation. If
damaged, have the tool properly repaired
or replaced before using. Many accidents

are caused by poorly maintained tools.
Develop a periodic maintenance schedule
for your tool.

Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be suitable

for one tool may become hazardous when
used on another tool.

Service

Tool service must be performed only
by qualified repair personnel. Service

or maintenance performed by unqualified
personnel could result in a risk of injury. For
example, internal wires may be misplaced or
pinched, or safety guard return springs may
be improperly mounted.

When servicing a tool, use only identical
replacement parts. Use of unauthorized parts

or failure to follow maintenance instructions
may create a risk of electric shock or injury.
Certain cleaning agents such as gasoline,
carbon tetrachloride, and ammonia may
damage plastic parts.

Additional Safety Warnings for Router Tables

Lift router table only by the table edges.

Lifting table by any other surface could cause
personal injury.

Always rotate leg assembly from end of leg
and keep fingers clear of joint. This avoids a

pinch point.

Never rotate leg assemblies until they are
in the unlocked position. This will prevent

possible damage to the legs or table housings.
Broken legs or table housings may allow the
table to collapse.

Do not use the router table until all
assembly and installation steps have been
completed. Prior to each use, verify that
fasteners and the router clamps are tight. A

loose table or router is unstable and may shift
in use, resulting in property damage or serious
personal injury.

Before operating the router in the router
table, ensure that the table legs are fully
extended, in the locked position, and the
entire unit (router table with router) is
placed on and secured to a solid, flat, level
surface that will not tip. Such precautionary

safety measures reduce the risk of the table

4

Additional Safety Warnings for Router Tables

shifting unexpectedly while in use, resulting in
property damage or serious personal injury.

Disconnect the router from the power
supply before installing router into the
table, making adjustments, changing
accessories, removing the router from the
table, performing maintenance, or storing
the tool. Such precautionary safety measures

reduce the risk of unintentional tool operation.

Do not plug router motor power cord into
standard wall outlet. Always plug router
cord into the router table switch box. Power

tool switches and controls need to be within
your reach in emergency situations.

Do not permit fingers to touch terminals on
the plug when inserting or removing plug
from the outlet.

Before connecting router or vacuum to
router table switch box, ensure that the
router or vacuum switch is off and that the
router table switch box is unplugged. Such

precautionary safety measures reduce the risk
of unintentional tool operation.

Before using the router table, verify that
the router is securely clamped in the router
table base. While working, periodically
check the router base fastener clamping
tightness. Vibrations from cutting operations

can cause router motor clamps to loosen and
the router motor may fall from the table.

Before starting to work, ensure that the
power cords from the router accessories,
the switch box, and the extension cord do
not and cannot come in contact with the
router or any moving parts of the router.

Such precautionary safety measures reduce
the risk of injury due to loss of control.

Do not use the router table without the
overhead guard unless required by a
particular cutting operation. Replace guard
immediately after completion of cutting
operation. Remove all dust, chips, and any
other foreign particles that can affect its
function. The guard will aid in keeping hands

from unintended contact with the rotating bit.

Do not use bits that have a cutting
diameter that exceeds the clearance hole
in the tabletop insert plate or insert rings.

Bit could contact insert plate or insert ring,
throwing fragments.

Never use dull or damaged bits. Damaged
bits can snap during use. Dull bits require
more force to push the workpiece, possibly
causing the bit to break or the material to
kick back.

Handle sharp bits with care. Such precau­tionary safety measures reduce risk of injury.

Do not alter insert ring or insert plate bit
hole. Match the cutting diameter of the
bit to the inner diameter of the insert ring
or insert plate bit hole such that the
difference is no less than 1/16" on a side.

Insert rings are meant to reduce the gap
between the cutting diameter of the bit and the
table so that workpieces maintain full support
of the table while routing.

Install bit in accordance with instructions
in the router manual. Securely clamp the
router bit in the collet chuck before making
any cuts. Securing the bit before cutting

reduces the risk of the bit becoming loose
during operation.

Never place your fingers near a spinning
bit or under the guard when the router is
plugged in. Such precautionary safety

measures reduce the risk of injury.

Never hold the workpiece on the outfeed
side of the bit. Pressing the workpiece

against the outfeed side of the fence may
cause material binding and possible kickback,
pulling your hand into the bit.

Guide the workpiece with the fence to
maintain control of the workpiece. Do not
place the workpiece between router bit
and fence while routing the edge. This

placement will cause the material to become
wedged, making kickback possible.

Only use routers for working with wood,
woodlike products, plastic, or laminates.
Do not use router and router table for
cutting or shaping metals. Be sure
workpiece does not contain nails or other
hard objects. Cutting nails may cause loss

of control of the tool or workpiece.

Never start the tool when the bit is
engaged in the material. The bit-cutting edge

may grab the material, causing loss of control
of the workpiece.

Feed the workpiece only against the
rotation of the bit. Do not “back feed” the
workpiece into the bit. The bit rotates

counterclockwise as viewed from the top of
the table. “Back feeding” will cause the
workpiece to “climb” up on the bit, pulling the
workpiece and possibly your hands into the
rotating bit.

Do not feed the workpiece into the bit
where the majority of the workpiece is
between the fence and the bit. This creates

a “fence trap” which is a hazardous situation
due to the bit being exposed. This will cause
the work to “climb-cut” away from the tabletop
and may lead to loss of control during
operation.

Do not cut material that is warped, wobbly,
or otherwise unstable. The router table is
designed to cut flat, straight, and squared
materials. If the material is slightly curved
but otherwise stable, cut the material with
the concave side against the table or fence.

Cutting the material with the concave side up
or away from the table may cause the warped
or wobbly material to roll and kick back,
causing the user to lose control.

Improper Fence Location and Workpiece Feed

Do not feed the workpiece where
the majority of the workpiece is

between the fence and the bit. This creates a “fence

trap” which is dangerous for two reasons:

•

The front of the bit is exposed during the cutting
operation (Fig. A).

•

The bit can “Climb-cut,” where the bit enters the
workpiece in the same direction as the feed
direction. This is likely to cause the workpiece to
“climb” away from the tabletop and may lead to loss
of control during operation (Fig. A).

Feed the workpiece only against
the rotation of the bit. Do not

“back feed” the work into the bit. The bit rotates

counterclockwise as viewed from the top of the table.
“Back feeding” the work is dangerous for two reasons:

•

It will cause climb-cutting where the workpiece can
“climb” off the tabletop in the direction of the bit
rotation, pulling the workpiece and possibly your
hands into the rotating bit (Fig. B).

•

It is difficult to keep the workpiece against the fence
face as the bit rotation will push the workpiece away
from the fence.

FIG. A

FIG. B

WORKPIECE

EXPOSED BIT

WORKPIECE

CLIMB-CUTTING

DIRECTION
OF FEED

CORRECT
DIRECTION
OF FEED

INCORRECT

DIRECTION

Use auxiliary infeed and outfeed supports
for long or wide workpieces. Oversize

workpieces without adequate support can flip
off the table or cause the table to tip.

Use push stick, vertically and horizontally
mounted featherboards (spring sticks), and
other jigs to hold down the workpiece.

Push sticks, featherboards, and jigs eliminate
the need to hold the workpiece near the
spinning bit.

Never let go of the workpiece when routing
until the cut has been completed and the
workpiece is completely clear of the bit.

Such precautionary safety measures reduce
the risk of injury and property damage.
Featherboards aid in holding the workpiece in
position when routing on a router table. They
are not intended to hold the workpiece in place
alone when the workpiece is in contact with
the bit, or at any other time when the bit is
turning.

Always hold the workpiece against the
router table fence when routing. Such

precautionary measures increase accuracy in
routing and improve control of the workpiece,
reducing the risk of injury.

Never leave the router unattended while it
is running or before it comes to a complete
stop. Such precautionary safety measures

reduce the risk of injury and property damage.

Do not use the table as a workbench or
work surface. Using it for purposes other

than routing may cause damage and make it
unsafe to use in routing.

Never stand on the table or use as a ladder
or scaffolding. The table could tip or the

cutting tool could be accidentally contacted.

When servicing the tool, use only
recommended SKIL replacement parts.
Follow instructions in the Maintenance
section of this manual. Use of unauthorized

parts or failure to follow maintenance
instructions can result in personal injury.

Some dust created by power sanding,
sawing, grinding, drilling, and other
construction activities contains chemicals
known to cause cancer, birth defects, or
other reproductive harm. Some examples
of these chemicals are:

•

Lead from lead-based paints

•

Crystalline silica from bricks, cement,
and other masonry products

•

Arsenic and chromium from chemically
treated lumber

Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals, work in a well-ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.

Additional Safety Warnings for Router Tables

5

6

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and

learn their meaning. Proper interpretation of these symbols will allow you to operate the tool
better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)
A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power
kg Kilograms Weight

min Minutes Time

s Seconds Time

Ø Diameter Size of drill bits, grinding wheels, etc.

n

0

No load speed Rotational speed, at no load

.../min Revolutions or reciprocation Revolutions, strokes, surface speed, orbits,

per minute etc., per minute

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque, or position settings

I, II, III, Higher number means greater speed

Infinitely variable selector Speed is increasing from 0 setting
with off

Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates double-insulated construction tools
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling program

Symbols

0

This symbol designates that components of this tool are

recognized by Underwriters Laboratories and recognized

to Canadian Standards by Underwriters Laboratories.

An extension cord with

adequate size conductors
that is capable of carrying the current for
your tool must be used. This will prevent

excessive voltage drop, loss of power, or
overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.

NOTE: The smaller the gauge number, the
heavier the cord.

RECOMMENDED SIZES OF EXTENSION

CORDS FOR 120-VOLT ALTERNATING

CURRENT TOOLS

Tool’s

Ampere

Rating

Cord Size in A.W.G.

Wire Sizes in mm

2

3-6
6

-8

8

-10
10-12
12-16

1

8 16 16 14 .75 .75 1.5 2.5

1

8 16 14 12 .75 1.0 2.5 4.0
18 16 14 12 .75 1.0 2.5 4.0
16 16 14 12 1.0 2.5 4.0 —
14 12 — —  — — — — 

2

5 50 100 150 15 30 60 120

Cord Length in Feet Cord Length in Meters

Important Information About Extension Cords

7

Parts List

•

If ANY of the parts are

missing, DO NOT attempt
to assemble, install, or use your router table
until the missing parts have been found or
replaced and your router table has been
properly and correctly assembled per this
manual.

•

For missing parts or technical assistance,
call 1-877-SKIL999 (877-754-5999).

•

In order to simplify handling and to minimize
any damage that may occur during shipping,
your router table comes mostly assembled.
Repositioning of some parts will be required.

•

Separate all parts from the packaging
materials and check each part against the
illustrations and the parts lists to make sure
that all parts have been included. Do this
before discarding any of the packaging
material.

Key No. Description Quantity

A ROUTER TABLE ASSEMBLY COMPONENTS

(shipped preassembled)

1 Router Tabletop 1
2 Insert Plate 1
3 Steel Miter Channel (includes 3 #10-32 x 7/8" screws, item 28) 1
4 Router Mounting Bracket (not shown) 4
5 Small Star Clamping Knob (not shown) 4
6 Front Table Housing 1
7 Rear Table Housing 1
8 Left Folding Steel Leg Assembly 1
9 Storage Bag 1

10 Right Folding Steel Leg Assembly 1

11 Insert Ring Set 1
11A Insert Ring w/ 1/2" dia. hole 1
11B Insert Ring w/ 3/4" dia. hole 1
11C Insert Ring w/ 1" dia. hole 1
11D Insert Ring w/ 1¼" dia. hole 1
11E Insert Ring w/ 1½" dia. hole 1

B SWITCH BOX ASSEMBLY COMPONENTS

12 Switch Box Assembly (with lockout key) 1

13 Lockout Key (replacement part) 1

C FENCE ASSEMBLY COMPONENTS

(shipped preassembled)

14 Router Table Fence 1

15

Overhead Guard Assembly (includes spacer)

1

16 Faceplate 2

17 Outfeed Shim Plate (may be attached to outfeed side of fence) 1

18 Clamping Knob 7

19 Featherboard 1

D MITER GAUGE ASSEMBLY COMPONENTS

20 Miter Bar 1

21 Protractor Head 1

22 Small Clamping Knob 1

ITEMS NOT ILLUSTRATED

23 Operating/Safety Instructions 1

Refer to Parts List below and on pages 8–9.

8

Parts List

Insert Rings

1

11B

11A

7

3

6

8

10

13

12

Switch Assembly

11C

11D

11E

Table Assembly Components

B

9

Featherboard

19

18

Fence Components

18

16

15

14

Fence Components

21

20

22

Miter Gauge

17

2

9

Parts List

Key No. Description Quantity

MISCELLANEOUS FASTENERS (installed or bagged)

24 #10-32 KEPS Nut 13

25 #10-32 Flat Washer 4

26 #10-16 x 1/2" Pan-Head Self-Tapping Screw 5

27 #6 x 5/8" Flat-Head Wood Screw 2

28 #10-32 x 7/8" Countersunk-Head Screw 3

29 #10-24 x 3/4" Carriage Bolt 1

30 #10-32 x 5/8" Truss-Head Screw 17

31 #10-32 x 2½" Truss-Head Screw 4

32 1/4-20 x 1¾" Carriage Bolt 6

33 1/4-20 x 2½" Carriage Bolt 1

Miscellaneous Fasteners

(31) #10-32 x 2½"

Truss-Head Screw

(24) #10-32

KEPS Nut

(26) #10-16 x 1/2" Pan-Head

Self-Tapping Screw

(25) #10-32

Flat Washer

(27) #6 x 5/8"

Flat-Head Wood Screw

(28) #10-32 x 7/8"

Countersunk-Head Screw

(29) #10-24 x 3/4"

Carriage Bolt

(30) #10-32 x 5/8"

Truss-Head Screw

(32) 1/4-20 x 1¾" Carriage Bolt

(33) 1/4-20 x

2½" Carriage Bolt

10

PREPARING THE ROUTER TABLE FOR USE

HELPFUL TOOLS TO HAVE ON HAND

•

#1 and #2 Phillips screwdrivers
(not included)

•

3/8" wrench or nut driver (not included)

UNFOLDING AND LOCKING LEGS
(Figs. 1 and 2)

1. Gently lift and place the router table
assembly upside down on the tabletop (1).

2. Gently pull both leg assemblies (8 and 10)
inward towards center of the table until the
leg assemblies are in the unlocked position
as shown in Fig. 1.

Always rotate leg
assembly from end of leg

and keep fingers clear of joint. This avoids a

pinch point.

Never rotate leg

assemblies until the
locking tabs have been completely
disengaged. This will prevent possible

damage to the locking tabs or table housings.

3. After the leg assemblies (8 and 10) are

unlocked, rotate both leg assemblies to
the fully upright and extended position.
(See Fig. 2.)

4. Gently press down on both leg assemblies

(8 and 10) to secure and lock the left and
right leg assemblies in the upright position
as shown in Fig. 2.

Lift router table only by

the table edges. Lifting

table by any other surface could cause
personal injury.

Router Table Setup

8

10

1

FIG. 1

FIG. 2

8

10

LOCKED

(LEGS SLID

TOWARDS

OUTSIDE)

UNLOCKED

(LEGS SLID

TOWARDS

CENTER)

LOCKEDLOCKED
(LEGS SLID DOWN
TOWARDS TABLE)

UNLOCKED

(LEGS SLID UP

AWAY FROM TABLE)

11

REMOVING THE FENCE ASSEMBLY
(Fig. 3)

The fence for your router table comes fully
assembled with the adjustable jointing fence
and overhead guard already in place. The fence
assembly is secured to the bottom of the table
for shipment and storage.

1. Loosen two small clamping knobs (5),
washers (25), and mounting brackets (4)
securing fence assembly (C) to bottom of
router table (1). Remove fence assembly
(C) from storage position under the router
table (1) and set it to one side. (See Fig. 3.)

1

C

5

4

Router Table Setup

FIG. 3

5

4

MOUNTING THE ROUTER TO THE
ROUTER TABLE (Figs. 4–6)

The bottom of the router table has two counter­sunk guide holes cut into the bottom of the table
to fit most standard 6" or 6½" router bases. Use
these as guides to center your router on the table.

Disconnect the router from
the power supply before

installing router into the table. Such

precautionary safety measures reduce the risk of
unintentional tool operation.

1. Gently turn over the router table (A) and
place it on its top. Make sure the fence
assembly (C) has been removed from its
storage position.

2. Remove the plastic subbase from the router
(Fig. 4). Store the screws and the subbase in
a convenient place.

3. Place the router in the correct countersunk
hole as shown in Fig. 4. (Brackets are
removed for clarity.)

4. Mount the router by positioning the four
mounting brackets (4) over the edges of the
router housing and tightening the small star
clamping knobs (5) and washers (25) to
secure the router to the bottom of the table
(A). Make sure the clamping knobs have been
securely tightened. (See Fig. 5.)

Before using the router

table, verify that the router
is securely clamped in the router table base.
While working, periodically check the router
base fasteners clamping tightness. Router

motor vibration can loosen fasteners during
use, causing the router to fall from the table.

A

FIG. 4

4

25

A

FIG. 5

10

8

A

FIG. 6

6" Inner Hole
6

½" Outer Hole

NOTE: Shim plate can be stored on outfeed
side of the fence assembly.

25

25

5

Do not adjust #10-32 x
2½" Truss-Head screws.

Screws are preinstalled. Overtightening
screws will damage the tabletop.

5. Gently turn over router table (A) and place
on the legs (8 and 10). (See Fig. 6.) See
pages 12–14 for further instructions.

REMOVE

SUBBASE

12

Router Table Setup

INSTALLING THE FENCE ASSEMBLY
(Fig. 7)

The fence comes assembled. Step 1 refers to
reassembly, if necessary; otherwise, go to Step 2
if already assembled.

1. From underneath, slide two 1/4-20 x 1¾"
carriage bolts (32) up through the holes in
the bottom of the fence assembly (C).
Loosely attach a clamping knob (18) onto
each bolt. (See Fig. 7.)

2. Insert the carriage bolt heads (32) through
the holes of the J-slots on the tabletop (1),
making sure the bolt heads are below the
inside surface of the tabletop and can slide
freely in the J-slot.

3. From the rear of the table assembly, slide the
fence assembly (C) right and into the J-slot
and make sure that it slides smoothly from
front to back.

4. Tighten the large clamping knobs (18) to
secure the fence assembly (C) to a desired
position.

1

C

18

32

FIG. 7

MITER GAUGE ASSEMBLY (Fig. 8)

The miter gauge assembly (D) comes fully
assembled. If necessary, use the following
instructions to assemble it.

1. Screw the #10-16 x 1/2" self-tapping,
pan-head screw (26) through the round
hole in the miter bar (20) and into the
protractor head (21).

2. Tighten the screw so that the screw head
just touches the miter bar. The protractor
head should turn easily. If not, loosen the
screw slightly.

3. Insert the #10-24 x 3/4" carriage bolt (29)
through the square hole in the miter bar
(20) and slot in the miter gauge and secure
with the small clamping knob (22).

22

29

20

21

FIG. 8

26

STORAGE BAG (Fig. 9)

A canvas storage bag (9) comes with the router
table (A). The storage bag can be mounted to
the outside or the inside of the left or right leg
assembly.

1. Pull apart each hook and loop strap
attached to the storage bag (9).

2. Feed each strap through the slots in the
left or right leg assembly (8 or 10).

3. Secure the storage bag (9) to the leg
assembly (8 or 10) by pressing each hook
and loop strap together.

FIG. 9

9

8

8

NOTE: Use the scale on the tabletop as a guide

when aligning the fence for routing operations.
Once the fence is positioned and aligned correctly,
tighten the clamping knobs SECURELY.

J-slot

Router removed for clarity

13

Router Table Setup

MOUNTING THE ROUTER TABLE TO A

WORK SURFACE OR WORKBENCH

Before operating the

router in the router table,
ensure that the table legs are fully extended
and in the locked position. The entire unit
(router table with router) is placed on and
secured to a solid, flat, level surface that will
not tip. Such precautionary measures reduce

the risk of table shifting unexpectedly while in
use resulting in property damage or serious
personal injury.

HELPFUL TOOLS AND PARTS
(not included)

•

C-clamps

•

Phillips screwdrivers

•

Small adjustable wrench

•

Electric or hand drill with drill bits
(depending on mounting method used)

•

Fasteners

— 4 #10-16 x 3/4" pan-head wood screws

and 4 washers (for solid wood surfaces
or workbenches)

OR

— 4 3/16" pan-head machine screws,

8 washers, and 4 hex nuts

10

8

A

FIG. 10

METHOD 1 (Fig. 10)

1. Set router table (A) on a workbench or other

stable surface, with the FRONT (switch side)
of the router table facing towards you.

2. Using the clamping bosses on the router table

legs (8 and 10), secure the router table legs to
the workbench with clamps. Be sure to tighten
them securely.

IMPORTANT: Be sure the placement of the
clamps will not interfere with operation of the
router table.

METHOD 2 (Fig. 11)

1. Set the router table (A) on a workbench or other

stable and sturdy surface, with the FRONT (switch
side) of the router table facing towards you.

2. While holding the router table in the desired

position, mark the location of the four mounting
holes (two on each leg assembly [8 and 10]).

3. Remove the router table (A) from the workbench

and set it aside.

4. Drill suitable pilot holes (for wood screws) or

through-holes (for machine screws) at the
marked locations.

5. Place the router table (A) on the workbench and

align the mounting holes in the router table legs
(8 and 10) with the holes drilled in the
workbench.

6. Secure the router table (A) in place using the

wood screws and washers (not provided).

10

8

A

FIG. 11

If using wood screws, applying a thin coat of
soap to the screw threads will make it easier to
thread the screws into the pilot holes.

7. TIGHTEN all screws SECURELY.

14

Router Table Setup

ALTERNATE METHOD 2
(Figs. 12 and 13)

1. Cut a board 181⁄4" wide x 23" long from

a piece of 3/4" thick wood or plywood.

2. Center the router table (A) on the board and

mark the location of the four mounting holes
(two on each leg assembly [8 and 10]).

3. Remove the router table (A) from the

workbench and set it aside.

4. Drill suitable pilot holes (for wood screws)

or through-holes (for machine screws) at
the marked locations.

5. Place the router table (A) on the board and

align the mounting holes in the router table
legs (8 and 10) with the holes drilled in the
board.

6. Secure the router table (A) in place

using the wood screws and washers (not
provided). Applying a thin coat of soap to
the screw threads will make it easier to
thread the screws into the pilot holes.

7. Secure the board to a workbench or other

sturdy surface with screws (Fig. 12) or
clamps (Fig. 13) during use.

IMPORTANT: Be sure the placement of
the clamps will not interfere with operation
of the router table.

10

8

A

FIG. 12

FIG. 13

10

8

A

OVERHEAD GUARD ASSEMBLY
(Fig. 14)

The overhead guard assembly (15) comes
preinstalled on the fence assembly. Some
routing applications will require you to remove
this guard.

1. Loosen and remove clamping knob (18) on

the top back of the fence assembly (C).

2. Slide the 1/4-20 x 2½" carriage bolt (33),

overhead guard (15), and spacer from
the fence assembly (C).

3. Reinstall the overhead guard assembly (15)

by following these steps in reverse.

FIG. 14

18

C

15

33

Spacer

15

Disconnect the router

from the power supply
before installing router into the table,
making adjustments, changing
accessories, removing the router from
the table, performing maintenance,
or storing the tool. Such precautionary

safety measures reduce the risk of
unintentional tool operation.

INSERT RINGS (Fig. 15)

This router table (1) includes five insert rings
with the following hole sizes:

(11A) 1/2" diameter, for use with bits up to

3/8" diameter

(11B) 3/4" diameter, for use with bits larger

than 3/8" and up to 5/8" diameter

(11C) 1" diameter, for use with bits larger

than 5/8" and up to 7/8" diameter

(11D) 1¼" diameter, for use with bits larger

than 7/8" and up to 11⁄8" diameter

(11E) 1½" diameter, for use with bits larger

than 11⁄8" and up to 13⁄8" diameter

No insert ring is required for bits with
diameters between 1½" and 15⁄8".

Do not use the router

table with bits over 15⁄8"
in diameter. Bits larger than 15⁄8" exceed
the clearance hole in the tabletop insert
rings. Bits larger than 15⁄8" can contact insert

plate or insert ring, throwing fragments.
These five insert rings are supplied individually

and can be found in the storage bag. The insert
ring should fit into the tabletop hole completely.
Use a fine file or emery board to remove excess
plastic or rough edges that may cause the insert
ring to protrude above the table surface.

Do not alter insert ring or

insert plate bit hole.
Match the cutting diameter of the bit to the
inner diameter of the insert ring or insert
plate bit hole such that the difference is no
less than 1/16" on a side. Insert rings are

meant to reduce the gap between the cutting
diameter of the bit and table so that
workpieces maintain full support of the table
while routing.

Router Table Setup

FIG. 15

11B

11C

11D

11E

11A

1

2

TO INSTALL TABLETOP
INSERT RINGS (Fig. 15)

1. Select the insert ring (11A–11E) that best
accommodates the router bit to be used.

2. Press the insert ring (11A–11E) into
the large hole in the plastic insert plate (2).

3. Press down evenly over the tabs until
the insert ring locks into place.

4. To remove, pull up gently until the tabs
disengage. When not in use, store insert
rings (11A–11E) in the tool bag or a
convenient place.

Do not use, attempt to

change, or remove
tabletop insert ring from the tabletop
unless the router is off and unplugged.

Such precautionary safety measures reduce
the isk of unintentional tool operation.

16

Do not plug router motor

power cord into standard
wall outlet. Always plug router cord into
the router table switch. Power tool switches

and controls need to be within your reach in
emergency situations.

GENERAL INFORMATION

The power switch is designed for use with
most SKIL Router Tables. It provides the
convenience of an ON (RESET)/OFF switch at
the front of the table, thus eliminating the need
to reach underneath the table to turn the
router ON and OFF.

The power switch also provides an optional
simultaneous ON/OFF control of an additional
accessory, such as a light, wet/dry vacuum.
The switch has an internal, resettable circuit
breaker to provide overload protection.

ELECTRICAL REQUIREMENTS

The switch box cord should only be plugged
into a 14-gauge (or heavier), three-wire
extension cord with a three-hole grounding
receptacle and three-prong grounding plug.
The extension cord must be plugged into a
matching outlet that has been installed by a
licensed electrician and grounded in
accordance with all local codes and
ordinances.

DAMAGED OR WORN EXTENSION CORDS
ARE NOT TO BE USED AND ARE TO BE
REPLACED IMMEDIATELY.

The electrical cord at the back of the switch
will accept three-hole extension cords.

The electrical receptacles at the back of
the switch will accept either three-prong or
two-prong plugs from a router or accessory.

In the event of a malfunction or breakdown,
grounding provides the path of least resistance
for electrical current in order to reduce the risk
of electrical shock. This switch box is equipped
with an electrical cord that has an equipment­grounding connector and a grounding plug.

DO NOT modify the plug from the switch if it
does not plug into the extension cord. Obtain
an extension cord with the proper outlet.

SWITCH CONTROL BOX

Improper connection of the equipment­grounding conductor can result in risk
of an electrical shock. The conductor with

insulation that has a green outer surface,
with or without yellow stripes, is the
equipment-grounding conductor.

DO NOT CONNECT THE EQUIPMENT­GROUNDING CONDUCTOR TO A LIVE
TERMINAL.

Check with a licensed electrician if the
grounding instructions are not completely
understood or if there is doubt as to whether
the electrical outlet or extension cord is
properly grounded.

Do not permit fingers to

touch terminals of the
plug when inserting or removing the plug
from the outlet.

Use the switch box only

when properly
assembled to the router table. Use only
with a router that has also been properly
installed on a properly assembled router
table. Such precautionary safety measures

reduce the risk of injury due to loss of control.

Do not exceed a total

combined rating of 15
amps when connecting the router and any
accessories such as a light or wet/dry
vacuum. The switch has a rating of 15 amps.

Router Table Operation

17

Router Table Operation

CONNECTING THE ROUTER POWER
CORD TO THE SWITCH (Fig. 17)

Before connecting router

to router table switch
box, ensure that the router switch is OFF,
and that the router table switch box is
unplugged. Such precautionary safety

measures reduce the risk of unintentional tool
operation.

1. Plug the router power cord into one of the

electrical outlets on the back of the switch
box (12).

2. Form the excess power cord into a coil.

3. Wrap two pieces of electrical tape or cable

ties around the coiled cord at opposite
sides of the coil.

4. Allow some slack so that the cord does not

become stretched when it is plugged into
the switch box outlets.

5. If desired at this time, plug the power cord

from an accessory, such as a wet/dry
vacuum or light, into the other outlet.

Before starting to work

ensure that the power
cords from the router, accessories, the
switch case, and the extension cord do not
and cannot come in contact with the router
or any moving parts of the router. Such

precautionary safety measures reduce the
risk of injury due to loss of control.

Cord Positioning

Position the switch cord and any accessory
power cords down the inside of the legs,
then out the rear base of the router table to
an electrical outlet. Secure cord(s) to leg(s)
with electrical tape or tie straps. This will
prevent cord(s) from coming in contact with
any moving parts.

FIG. 17

12

INSTALLING THE SWITCH BOX
(Fig. 16)

If the switch box assembly (12) does not come
preinstalled to the front table housing (6), use the
following instructions to attach the switch box.

1. Place two #10-32 x 5/8" truss-head screws

(30) in the holes in the front table housing
opening.

NOTE: The screw heads should face the
front of the table.

2. While holding the screws in place, slide on

the switch box (12) and start the KEPS nuts
(24) on the screws.

NOTE: The switch box should be behind
the housing opening, and the washer side
of the nuts should be against the switch
box.

3. Hold the KEPS nuts (24) while tightening

the two #10-32 x 5/8" screws (30) to secure
the switch box (12).

FIG. 16

30

12

24

6

18

SWITCH OPERATION (Fig. 18)

This section explains the operation and features
of the switch box assembly (B) prior to plugging
the power cord into a power outlet. The intent is
to familiarize the user with the switch operation
without actually turning ON the router.

The switch box (12) (Fig. 18) incorporates a
lockout key (13) to help prevent unauthorized
use by others.

•

The lockout key (13) is the yellow part in
the top of the red plastic paddle. The yellow
lockout key must be completely inserted into
the top of the red plastic paddle and switch
box (12) before the paddle can be turned ON.

•

The circuit reset button for the switch box (12)
is on the bottom right side of the box.

Yellow
lockout key

Switch box
assembly

Red
plastic paddle
(ON/OFF switch)

FIG. 18

Make sure that the

extension cord is not
plugged into an electrical outlet before
proceeding any further.

Router Table Operation

4. To prevent unauthorized use, the switch
can be disabled by removing the yellow
lockout key (13) completely from the top of
the red plastic paddle.

1. Make sure the yellow lockout key (13) is
completely inserted in the top of the red
plastic paddle.

2. To turn the router ON, lift the red plastic
paddle up to the ON position.

3. To turn the router OFF, press the red plastic
paddle to the OFF position.

Circuit
reset button

12

13

13

13

OFF

(DOWN)

ON

(UP)

19

Before proceeding any

further, make sure the
switch on the router is in the OFF position
and the switch lever is in the OFF position.

Never leave the router

unattended while it is
running or before it comes to a complete
stop.

Before starting to work

ensure that the power
cords from the router, accessories, the
switch case, and the extension cord do not
and cannot come in contact with the router
or any moving parts of the router. Such

precautionary safety measures reduce the risk
of injury due to loss of control.

The switch power cord can now be
plugged into the extension cord.

ROUTER AND SWITCH OPERATION

This section explains operation of the switch
with the power cord plugged into the extension
cord.

The router will turn ON when the red
paddle on the switch box is pulled up
to the ON position.

1. Position the ON/OFF switch on the router in

the ON position. On certain routers this will
require the use of the switch trigger and
“LOCK/ON” button. (Consult router ownerʼs
manual.) Make sure the switch on the

switch box is in the OFF position when
doing this.

2. To turn the router ON, pull up the red

paddle to the ON position. See page 18.

3. To turn the router OFF, press the red paddle

to the OFF position. See page 18.

CIRCUIT RESET BUTTON

NOTE: In the event of an overload, the

internal switch circuit breaker will trip the
switch box assembly OFF. This will interrupt
power to the router and any accessory
plugged into the switch itself. If this occurs,

proceed as follows:

1. Push the red plastic paddle to the OFF
position and unplug the switch cord from
the wall outlet or extension cord.

2. Turn router switch to OFF position.

3. Remove the workpiece from the router
table.

4. Correct the cause of the overload situation.
For example, if too many accessories are
plugged into the switch or combined
amperage exceeds the switch rating,
remove the accessory. Other causes
include the removal of too much stock
or use of too high a feed rate.

5. Press the circuit breaker button on the
bottom of the switch box.

6. Plug the switch power cord into the wall
outlet or extension cord.

7. Restart the router as described in
the section ROUTER AND SWITCH

OPERATION on this page.

If the switch case does

not work and you have
tried to RESET the circuit reset button as
described above:

•

Unplug ALL electrical connections.

•

Remove the switch from the router
table and obtain a replacement switch
by calling SKIL customer service at
1-877-SKIL999.

WHEN THE ROUTER TABLE IS
NOT IN USE

1. Make sure the switch is in the OFF position.

2. Remove the lockout key (13). See page 18.

3. Store the lockout key in a safe location

where it is not available to children and
other unauthorized persons.

4. Unplug the switch power cord from the wall

outlet or extension cord.

5. Remove the router bit from the router.

6. Position the router collet assembly below

the top of the router table.

NOTE: If the key should become lost or
damaged, replacement keys are available
by calling SKIL customer service at
1-877-SKIL999.

Router Table Operation

20

ATTACHING AND USING A
WET/DRY VACUUM

Before connecting

vacuum to router table
switch box, ensure that the vacuum switch is
OFF, and that the router table switch box is
unplugged. Such precautionary safety

measures reduce the risk of unintentional tool
operation.

Do not exceed a total

combined rating of 15
amps when connecting the router and any
accessories such as a light or wet/dry
vacuum. The switch has a rating of 15 amps.

The fence assembly has a port for connecting
a wet/dry vacuum hose with a 2½" nozzle. To
attach, simply push the nozzle into the port
while holding the fence assembly in place.
The vacuum can be plugged into the router
table switch box. Be sure the cord does not
interfere with router operation.

Operating the router table

without a wet/dry vacuum
can result in an excessive buildup of sawdust
and wood chips under the fence assembly and
guard, reducing the performance of the router
table and fence assembly.

RECOMMENDATION: To maximize
performance, regardless of whether a wet/dry
vacuum is being used, remove the sawdust
and wood chips from under the fence
assembly and guard as needed.

RECOMMENDATION: It is always a good
practice to keep the work area clean. As
necessary. remove any accumulated sawdust
and wood chips from the top of the router
table, as well as from the surrounding work
area and floor.

Never place your fingers

near a spinning bit or
under the guard when the router is
plugged in. Such precautionary safety

measures reduce the risk of personal injury.

INSTALLING THE ROUTER BIT
(CUTTER)

Disconnect the router

from the power supply
before making adjustments or changing
accessories. Such precautionary safety

measures reduce the risk of unintentional tool
operation.

Install the router bit according to the instructions
included with your router. Because of the large
variation of router bits, certain router bits may
not always operate in the desired manner with
this router table.

USING THE ROUTER TABLE

Router Table Operation

To ensure that the most popular bits will perform
satisfactorily, install the bit so that the router
collet engages 3/4" of the router bit shank. If the
shank of the router bit bottoms out in the collet,
back out the router bit approximately 1/16" to
allow for proper tightening.

NEVER INSTALL ROUTER BITS WITH
LESS THAN 3/4" OF SHANK
ENGAGEMENT IN THE COLLET.

21

ASSEMBLING THE FEATHERBOARD

NOTE: The top/front side of the featherboard

is marked to indicate proper feed direction.

Fence Featherboard (Fig. 19 and Detail 19)

1. Insert two 1/4-20 x 1¾" carriage bolts (32)

through the back of the fence assembly (C)
and the slotted holes in the featherboard
(19). See Detail 19.

2. Thread clamping knobs (18) onto each

carriage bolt (32) and tighten when
featherboard (19) is at the desired height.

3. The workpiece should move with some

resistance but without requiring a great effort.

Featherboard can be mounted in one of two
locations—right or left side of the fence
assembly.

FIG. 19

DETAIL 19

32

18

19

C

Router Table Operation

ROUTING USING FEATHERBOARD
(Fig. 20)

Featherboard is helpful in controlling the
workpiece while routing and assisting in
keeping the workpiece flat on the tabletop.
The fence featherboard helps keep the
workpiece pressed against the fence and
tabletop.

1. Loosen clamping knobs (18) on featherboard

(19) until featherboard is adjustable.

2. Place the workpiece on the router table (1)

so that it is squarely against the fence
assembly (C).

3. Position the featherboard (19) snugly

against the workpiece and tighten the
clamping knobs (18).

4. The workpiece should move with some

resistance but without requiring a great
effort.

Never let go of the

workpiece when routing
until the cut has been completed and the
workpiece is completely clear of the bit.

Such precautionary safety measures reduce
the risk of personal injury and/or property
damage.

•

Featherboards aid in holding the workpiece
in position when routing on a router table.

•

They are NOT intended to hold the
workpiece in place alone when the
workpiece is in contact with the bit, or
at any other time when the bit is turning.

DIRECTION

OF FEED

FIG. 20

C

1

19

18

22

For accuracy in routing

and improved control,
the workpiece should be held against the
router table fence when routing.

ADJUSTING THE FENCE
FACEPLATES (Fig. 21)

The right and left fence faceplates are
attached to the front face of the router table
fence and can be adjusted inward or outward
from the router bit to allow proper clearance
for different-sized bits. To provide the best
support during routing operations, the fence
faceplates should be as close to the bit as
possible without being able to come in contact
with the bit (typically about 1/4" from the bit is
a suitable distance).

1. Loosen the clamping knob (18) and

carriage bolt (32) securing each fence
faceplate (16) and slide the faceplates
inward or outward from the router bit as
needed.

Always hold the

workpiece against the
router table fence when routing. Such

precautionary safety measures increase
the accuracy in routing and improve the
control of the workpiece reducing the risk
of personal injury.

2. Once the fence faceplates (16) are in

the desired position, tighten the clamping
knobs (18) and carriage bolts (32)
SECURELY.

FIG. 21

18

16

18

Guard not shown for clarity

Router Table Operation

32

32

23

Router Table Operation

ADJUSTING DEPTH AND HEIGHT OF
CUT (Fig. 22 and Detail 22)

1. Select a board that is smooth and straight,

with good square edges.

2. Mark lines “A” and “B” on the end of the

board, as shown in Detail 22.

•

Line “A” indicates the desired height
of cut.

•

Line “B” indicates the desired final depth
of cut.

•

The area outlined by “A,” “B,” and the edge
of the board is the area that will be cut away.

3. If the desired depth of cut can be cut in a

single pass, loosen the fence clamping
knobs and move the fence forward or
backward until the outermost cutting edge of
the router bit is aligned with line “B.”

NOTE: For deeper cuts, DO NOT attempt to
make the cut in a single pass. Make multiple
shallower cuts, progressively moving the
fence backward until the desired depth of cut
is reached.

4. Use the scales on the tabletop (1) as a guide

to align the fence; then SECURELY tighten
both fence clamping knobs (18).

Always make sure that the
fence and guard cannot

come in contact with the router bit. Failure to

do so will result in damage to the router table
and can cause personal injury.

5. Following the instructions that came with

your router, adjust the router height of cut
until the top of the router bit lines up with line
“A.”

6. Once all adjustments have been made,

double-check that:

•

The router is SECURELY tightened in
the router base.

•

The router bit is SECURELY tightened in
the router collet, with at least 3/4" shank
engagement.

•

The router base is SECURELY tightened to
the bottom of the router table.

AREA OF
DETAIL 22

SCRAP WOOD

A

B

FIG. 22

DETAIL 22

1

18

Behind fence
on base

1

Guard not shown for clarity

7. Remove the board from the table.

NOTE: When making adjustments, use
a piece of scrap wood to make trial cuts
before making the cut with the actual
workpiece.

8. Turn the router on and make desired cut in
the workpiece.

24

FULL EDGE CUTTING OR JOINTING
(Figs. 23–25)

For maximum strength and accuracy, boards
that are to be joined together should be
smooth and true. The edges should be true to
the workpiece surface. You can true the edges
using the router table with a straight bit.

NOTE: Use the outfeed shim plate to provide
continuous support for the workpiece as it is
fed past the router bit.

Disconnect the router

from the power supply
before making adjustments or changing
accessories. Such precautionary safety

measures reduce the risk of unintentional
tool operation.

If you are using a wet/dry vac, it should be
connected to the vacuum port on the back of
the fence assembly.

1. Loosen the clamping knob (18) and
carriage bolt (32) securing the outfeed
fence faceplate (16).

2. Align the slot in the outfeed shim plate (17)
with the holes in the outfeed fence faceplate
(16), and slide the outfeed shim plate (17)
between the fence assembly (C) and the
outfeed faceplate (16) (Fig. 23).

Use the outfeed shim plate for a 1/16" offset.

3. Install a straight bit in the router.

4. Position both fence faceplates so that
they clear the bit by 1/4" (Fig. 24).

5. Tighten both clamping knobs (18) and
carriage bolts (32) while holding both
faceplates (16) in place.

6. Place a straight edge or a straight piece
of wood on the table (1) so that it rests
against the outfeed fence faceplate (16).

7. Move the fence back until the straight edge
lines up with the cutting edge of the bit and is
still in contact with the outfeed faceplate (16).

8. Tighten the clamping knobs (18) and
carriage bolts (32).

9. Remove the straight edge or board.

13. Make sure that both the router and switch
box are OFF; then plug the router into the
switch box (12).

14. While firmly holding a piece of scrap wood
against the fence and down against the
router table, feed a piece of scrap wood
toward the bit in the direction shown by
the arrow in Fig. 25.

15. Using the switch box (12), turn the router
OFF. If any adjustments are needed,
unplug the power cord and repeat steps
6–11 until all adjustments are correct.
Once you are satisfied with all settings,
make the cut with the actual workpiece.

WORKPIECE

FIG. 23

FIG. 25

FIG. 24

18

16

C

16

18

C

19

15

1

12

17

18

Guard not shown for clarity

Guard not shown for clarity

10. Adjust the height of the bit so that it will cut
the complete thickness of the workpiece.

11. Position the featherboard (19), if desired.
See ROUTING USING FEATHERBOARD
on page 21.

12. Remove the board from the table (1) and
make sure the overhead guard (15) is
securely in place.

NOTE: When making adjustments, use a
piece of scrap wood to make trial cuts before
making the cut with the actual workpiece.

Router Table Operation

32

32

32

25

Router Table Operation

EDGE CUTTING WITH NONPILOTED
ROUTER BITS (Figs. 26 and 27)

Disconnect the router

from the power supply
before making adjustments or changing
accessories. Such precautionary safety

measures reduce the risk of unintentional
tool operation.

NOTE: If the outfeed shim plate is installed,
remove it before proceeding.

When using nonpiloted router bits, the fence
is used to set the depth of cut. For deep cuts,
do not try to cut the total depth all in one pass.
Repeat the cut, taking multiple smaller cuts.

If you are using a wet/dry vac, it should be
connected to the vacuum port on the back of
the fence assembly.

1. Install the desired bit in the router.

2. Follow the instructions on page 23 to set

the desired depth of cut and height of cut
(Fig. 26). Make sure that the fence and
router are SECURELY in place.

3. Position both fence faceplates (16) so that

they clear the bit by 1/4".

4. Tighten the two clamping knobs and

carriage bolts holding the faceplates (16)
in place.

5. Position the featherboard (19), if desired.

See ROUTING USING FEATHERBOARD
on page 21.

6. Remove the board from the table (1) and

make sure the overhead guard (15) is
securely in place.

NOTE: When making adjustments, use
a piece of scrap wood to make trial cuts
before making the cut with the actual
workpiece.

7. Make sure that both the router and switch

box are OFF; then plug the router into
the switch box (12).

WORKPIECE

FENCE
FACING

ROUTER BIT

DEPTH OF CUT

HEIGHT
OF CUT

Guard not shown for clarity

FIG. 26

FIG. 27

16

15

19

12

1

8. While firmly holding a piece of scrap wood
against the fence and down against the
router table (1), feed a piece of scrap wood
toward the bit in the direction shown by the
arrow in Fig. 27.

9. Using the switch box (12), turn the router
OFF. If any adjustments are needed, unplug
the power cord and repeat steps 2–8 until
all adjustments are correct. Once you are
satisfied with all settings, make the cut with
the actual workpiece.

26

EDGE CUTTING WITH PILOTED
ROUTER BITS (Figs. 28 and 29)

Disconnect the router

from the power supply
before making adjustments or changing
accessories. Such precautionary safety

measures reduce the risk of unintentional
tool operation.

NOTE: If the outfeed shim plate is installed,
remove it before proceeding.

If you are using a wet/dry vac, it should be
connected to the vacuum port on the back of
the fence assembly.

1. Install the desired piloted bit in the router.

2. Follow the instructions on page 23 to set

the desired height of cut (Fig. 28). Make
sure that the router is securely in place.

3. Adjust the router table fence back just

enough that the pilot on the router bit will
control the depth of cut. The router bit pilot
should just barely protrude past the fence
faceplates (16). Tighten the fence clamping
knobs SECURELY.

4. Position both fence faceplates (16) so that

they clear the bit by 1/4".

5. Tighten the two clamping knobs and

carriage bolts holding the fence faceplates
(16) in place.

6. Remove the board from the table (1) and

make sure the overhead guard (15) is
securely in place.

NOTE: When making adjustments, use
a piece of scrap wood to make trial cuts
before making the cut with the actual
workpiece.

7. Make sure that both the router and switch

box are OFF; then plug the router into the
switch box (12).

PILOTED
ROUTER BIT

DEPTH OF CUT

HEIGHT
OF CUT

ROUTER BIT
PILOT

CLEARANCE
BETWEEN
FENCE AND
BIT

WORKPIECE

Guard not shown for clarity

FIG. 28

FIG. 29

16

15

12

1

Router Table Operation

8. While firmly holding a piece of scrap wood
against the fence faceplate (16) and down
against the router table (1), feed a piece of
scrap wood toward the bit in the direction
shown by the arrow in Fig. 29.

9. Using the switch box (12), turn the router
OFF. If any adjustments are needed, unplug
the power cord and repeat steps 2–8 until
all adjustments are correct. Once you are
satisfied with all settings, make the cut with
the actual workpiece.