Skil 9350 User Manual

IMPORTANT: IMPORTANT : IMPORTANTE:

Read Before Using Lire avant usage Leer antes de usar

Operating/Safety Instructions

Consignes de fonctionnement/sécurité Instrucciones de funcionamiento

y seguridad

9350

Consumer Information

Renseignement des consommateurs

Información para el consumidor

Toll Free Number:

1-877-SKIL999 (1-877-754-5999) http://www.skil.com

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General Safety Rules -

For All Battery Operated Tools

WARNING

Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

Keep your work area clean and well lit.

Cluttered benches and dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust

tools create sparks which may ignite the dust or fumes.

Keep by-standers, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

. Power

Electrical Safety

A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery.

be suitable for one type of battery may create a risk of fire when used with another battery.

Use battery operated tool only with specifically designated battery pack. Use

of any other batteries may create a risk of fire.

A charger that may

Personal Safety

Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication.

operating power tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.

or long hair can be caught in moving parts.

Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack.

your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.

A moment of inattention while

Loose clothes, jewelry,

Carrying tools with

Remove adjusting keys or wrenches before turning the tool on. A wrench or a

key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing and

balance enable better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection. Dust mask, non-skid safety

shoes, hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care

Use clamps or other practical way to secure and support the workpiece to a stable platform.

against your body is unstable and may lead to loss of control.

Do not force tool. Use the correct tool for your application. The correct tool will do the

job better and safer at the rate for which it is designed.

Do not use tool if switch does not turn it on or off. A tool that cannot be controlled

with the switch is dangerous and must be repaired.

Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool.

preventive safety measures reduce the risk of starting the tool accidentally.

Store idle tools out of reach of children and other untrained persons. Tools are

dangerous in the hands of untrained users.

When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.

Shorting the battery terminals together may cause sparks, burns, or a fire.

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Holding the work by hand or

Such

Maintain tools with care. Keep cutting tools sharp and clean.

tools with sharp cutting edge are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation. If damaged, have the tool serviced before using.

caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be

Properly maintained

Many accidents are

Safety Rules for Cordless Reciprocating Saws

suitable for one tool may create a risk of injury when used on another tool.

Service

Tool service must be performed only by qualified repair personnel.

maintenance performed by unqualified personnel may result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.

Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.

Service or

Hold tool by insulated gripping surfaces when performing an operation where the cutting tools may contact hidden wiring.

Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.

Keep hands away from cutting area. Do not reach under the material being cut.

The proximity of the blade to your hand is hidden from your sight.

Keep hands from between the gear housing and saw blade clamp (plunger).

The reciprocating blade clamp (blade plunger) can pinch your fingers.

Do not use dull or damaged blades. Bent blades can break easily or cause kickback.

Before starting to cut, turn tool "ON" and allow the blade to come to full speed. Tool

can chatter or vibrate if blade speed is too slow at beginning of cut and possibly kickback.

Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications, which generate dust.

Secure material before cutting. Never hold it in your hand or across legs.

Do not drill, fasten or break into

Small

or thin material may flex or vibrate with the blade, causing loss of control.

Make certain all adjusting screws (knobs) and the blade clamp are tight before making a cut.

clamps can cause the tool or blade to slip and loss of control may result.

When removing the blade from the tool avoid contact with skin and use proper protective gloves when grasping the blade or accessory.

prolonged use.

WARNING

grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and other masonry products, and

• Arsenic and chromium from chemicallytreated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Loose adjusting screws and

Accessories may be hot after

Some dust created by power sanding, sawing,

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Battery/Charger

Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery pack, and (3) product using battery.

Use only the charger which accompanied your product or direct replacement as listed in the catalog or this manual.

substitute any other charger. Use only Skil approved chargers with your product. See Functional Description and Specifications.

Do not disassemble charger or operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Replace damaged cord or plugs immediately.

damage may result in electric shock or fire.

Do not recharge battery in damp or wet environment. Do not expose charger to rain or snow. If battery case is cracked or otherwise damaged, do not insert into charger.

Charge only Skil approved rechargeable batteries. See Functional Description and

Specifications. Other types of batteries may burst causing personal injury and damage.

Charge battery pack in temperatures above +40 degrees F (4 degrees C) and below +105 degrees F (41 degrees C).

Incorrect reassembly or

Battery short or fire may result.

Do not

Store tool and battery pack in locations where temperatures will not exceed 120 degrees F (49 degrees C).

to prevent serious damage to the battery cells.

Battery leakage may occur under extreme usage or temperature conditions. Avoid contact with skin and eyes.

liquid is caustic and could cause chemical burns to tissues. If liquid comes in contact with skin, wash quickly with soap and water, then with lemon juice or vinegar. If the liquid contacts your eyes, flush them with water for a minimum of 10 minutes and seek medical attention.

Place charger on flat non-flammable surfaces and away from flammable materials when re-charging battery pack.

The charger and battery pack heat during charging. Carpeting and other heat insulating surfaces block proper air circulation which may cause overheating of the charger and battery pack. If smoke or melting of the case are observed unplug the charger immediately and do not use the battery pack or charger.

Use of an attachment not recommended or sold by Skil may result in a risk of fire, electric shock or injury to persons.

This is important

The battery

Battery Care

WARNING

away from metal objects.

protect terminals from shorting place batteries in a tool box or pocket with

When batteries are not in tool or charger, keep them

For example, to

DO NOT

nails, screws, keys, etc. Fire or injury may result.

DO NOT PUT BATTERIES INTO FIRE OR EXPOSE TO HIGH HEAT.

explode.

They may

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Battery Disposal

WARNING

remove any component projecting from the battery terminals.

result. Prior to disposal, protect exposed terminals with heavy insulating tape to prevent shorting.

NICKEL-CADMIUM BATTERIES

If equipped with a nickel-cadmium battery, the battery must be collected, recycled or disposed of in an environmentally sound manner.

industry program to collect and recycle these batteries at the end of their useful life, when

Do not attempt to disassemble the battery or

Fire or injury may

“The EPA certified RBRC Battery Recycling Seal on the nickel-cadmium (Ni-Cd) battery indicates Robert Bosch Tool Corporation is voluntarily participating in an

taken out of service in the United States or Canada. The RBRC program provides a convenient alterative to placing used Ni-Cd batteries into the trash or the municipal waste stream, which may be illegal in your area.

Please call 1-800-8-BATTERY for information on Ni-Cd battery recycling and disposal bans/restrictions in your area, or return your batteries to a Skil/Bosch/Dremel Service Center for recycling. Robert Bosch Tool Corporation’s involvement in this program is part of our commitment to preserving our environment and conserving our natural resources.”

NICKEL-METAL HYDRIDE BATTERIES

If equipped with a nickel-metal hydride battery, the battery can be disposed of in a municipal solid waste stream.

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Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min Minutes Time

s Seconds Time

Diameter Size of drill bits, grinding wheels, etc.

.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

No load speed Rotational speed, at no load

orbits etc. per minute

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Ni-Cad RBRC seal Designates Ni-Cad battery recycling

program

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this tool is listed by the Canadian Standards Association.

This symbol designates that this tool is listed by Intertek Testing Services.

This symbol designates that this tool is listed to Canadian Standards by Underwriters Laboratories.

This symbol designates that this tool is listed by Underwriters Laboratories, and listed to Canadian Standards by Underwriters Laboratories.

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This symbol

designates that this tool complies to NOM Mexican Standards.

Functional Description and Specifications

WARNING

accessories

Disconnect battery pack from tool or place the switch in the locked or off position before making any assembly, adjustments or changing

. Such preventive safety measures reduce the risk of starting the tool

accidentally.

SAWBLADE

ADJUSTABLE

FOOTPLATE

BATTERY

RELEASE BUTTON

CHARGED CONDITION

INDICATOR LIGHTS

BUTTON

Cordless Reciprocating Saw

FIG. 1

BLADE ORBIT

SELECTOR

VENTILATION

OPENINGS

RUBBERIZED

GRIP

BLADE STORAGE

COMPARTMENT

SAFETY SWITCH

VARIABLE SPEED TRIGGER SWITCH

RUBBERIZED

GRIP

BATTERY

PACK

ADJUSTABLE

FOOTPLATE

BLADE

BLADE CLAMP

RELEASE

LEVER

SAW

NOTE: For tool specifications refer to the nameplate on your tool.

ADJUSTABLE

FOOTPLATE

Assembly

Preparing the Saw

No one blade can be efficient on all cutting jobs. Different materials require specially designed blades. Since your reciprocating saw can cut so many materials, many types of SKIL blades are available. Be sure to use the proper blade to insure proper cutting performance.

WARNING

or making any adjustments.

Simply press the release lever forward to open the tool-less clamp; insert the blade until it stops and release the lever (Fig. 2). The

BLADE SELECTION

INSTALLING A BLADE

Unplug tool from power source before changing blade

INSTALLING A BLADE

spring-loaded mechanism will lock the clamp against the blade (Fig. 3). Push in and pull out on the blade to be sure the pin in the clamp housing goes through the hole in the blade to hold the blade securely. The blade may be inserted with the teeth facing down or up.

the footplate for the entire stroke length. Do not use specialty blades that are very short or those with a significant cant. Blade must not contact footplate. A blade which is too short or canted could jam inside the foot and snap.

FIG. 2 FIG. 3

WARNING

Make sure that the front end of the blade extends through

Operating Instructions

SAFETY SWITCH

The safety switch is designed to prevent accidental starts. To operate safety switch, press the release button with your thumb on either side of handle to disengage the lock, then pull the trigger (Fig. 1). When the trigger is released the button will engage the safety switch automatically, and the trigger will no longer operate.

VARIABLE SPEED CONTROLLED

TRIGGER SWITCH

Your tool is equipped with a variable speed controlled trigger switch. The tool can be turned "ON" or "OFF" by squeezing or releasing the trigger. The blade plunger stroke rate can be adjusted from the minimum to maximum nameplate stroke rate by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed.

To obtain the best cutting advance in various types of materials, your saw has a blade orbit selector to adjust the swing of the saw blade. When cutting into wood and plastic, as well as other soft materials, a larger swing of the blade is desired.

full orbit (wood), move the selector lever toward the word TURBO.

The non-orbit gives the best cutting advance and extends blade life when cutting steel and similar hard materials which have more resistance to cut. For materials that have less resistance to cut, the orbit position can be

ORBIT SELECTOR

There are two orbit selector positions. The non-orbit position (metal), move the orbit selector lever toward the word STANDARD and for a

selected for the best cutting advance. The orbit selector can be adjusted with the motor switched on or at a standstill.

The footplate tilts in order to keep as much of

FOOTPLATE ADJUSTMENT

its surface in contact with the work surface Fig. 1 . To adjust, hold saw firmly and pivot footplate to desired position.

BLADE STORAGE COMPARTMENT

Your tool is equipped with a blade storage compartment (Fig. 4) on the backside of your saw. To remove, push down on tab and slide in direction of arrow. Be sure storage compartment is closed to prevent blades from falling out.

Using the Saw

1. Securely clamp the work.

2. Mark the line of cut and grasp the tool with one hand on the handle and the other placed on the insulated rubber boot over the front housing.

WARNING

housing. If you saw into a blind area where live wiring exists, you may be shocked or electrocuted.

3. Keep the saw footplate firmly against the work to minimize counter-force (jumping) and vibration.

4. Squeeze the trigger to start the tool. Let the saw reach full speed before starting the cut. Guide the saw so that the blade will move along the marked line.

Following a few simple tips will reduce the wear on the workpiece, the tool and the operator.

1. Blades cut on the draw or back stroke. On fine work, such as paneling, fiberglass, etc., place the good side of workpiece facing down.

2. Use the correct saw blade for the material being cut and keep extra blades on hand to use when others become dull. Replace cracked or bent blades immediately.

3. Select the appropriate cutting speed.

Always hold the saw by the insulated boot on the front

SAWING TIPS

FIG. 4

4. To reduce the risk of injury, be sure the blade always extends beyond the footplate and work throughout the stroke. Blades may shatter if the front on the blade hits the work and/or the footplate.

WRONG RIGHT

5. When cutting metal:

- Apply a lubricant for easier, smoother, faster cutting and longer blade life.

- For non-ferrous metals, aluminum, bronze or brass, use a stick wax on the blade.

- For ferrous metals, iron and steel, use machine or cutting oil along the surface to be cut.

When cutting thin metal, "sandwich" the

6. material between two pieces of scrap wood. Clamp or put in a bench vise. One piece of lumber on top of the metal can be used with adequate clamping. Place your cut lines or design on the wood.

7. Don’t force the cutting. Let the saw and blade do the work.

BLADE

STORAGE

BLADE STORAGE

COMPARTMENT

TAB

The reciprocating saw can be used to make

POCKET/PLUNGE CUTS

plunge cuts into softer material, (for example, wood or light building materials for walls), without a starting hole (Fig. 5).

1. Move the orbit selector lever toward the word STANDARD.

2. Mark the line to be cut clearly on the work.

3. Set the tool with one edge of the footplate firmly against the material.

4. Place the tip of the blade (not running) on the line to be cut.

5. Tilt the saw so that the blade clears the work.

6. Squeeze the trigger switch and carefully engage the moving saw blade into the material.

7. After the blade penetrates through the work,

continue sawing along the marked outline.

To make plunge cutting easier, use a heavy gauge blade, install the blade with the teeth facing upward, and hold the saw upside down as shown (Fig. 6).

Do not plunge cut in metal surfaces.

In thick materials and in harder materials, such as metal, plunge cutting should not be attempted. Such materials can be cut with the recip saw only by starting the cut from the edge of the material or from a hole drilled all the way through the material that is large enough to fit the saw blade.

WARNING

may create a hazard.

NOTES:

The use of any accessories not specified in this manual

FIG. 5

BATTERY CHARGED CONDITION

INDICATOR

The battery is equipped with a charged condition indicator. The indicator lights shows the charged condition of the battery during the working process (Fig. 7).

By pressing the button ON, the charged condition can also be checked when the battery is removed or when the machine is not in use.

FIG. 6

• • • When all three lights are illuminated,

this indicates the batter pack is fully Charged.

• • When only two lights illuminate, this

indicates the batter pack is partially charged.

• When only one light illuminates, this

indicates the battery pack is slightly charged.

When no lights illuminate, this indicates the battery pack is completely discharged.

RELEASING AND INSERTING

BATTERY PACK

Release battery pack from tool by pressing the battery release button and sliding pack

out of handle base (Fig. 1). To insert battery, align battery and slide battery pack into tool until it locks into position. Do not force.

CHARGING BATTERY PACK

(FAST CHARGER)

Plug charger cord into your standard power outlet, then slide the battery pack into charger (Fig. 7).

The charger’s green indicator will begin to “BLINK”. This indicates that the battery is receiving a fast charge. Fast-charging will automatically stop when the battery pack is fully charged.

When the indicator light stops “BLINKING” (and becomes a steady green light) fast charging is complete.

When you begin the charging process of the battery pack, a steady green light could also mean the battery pack is too hot or too cold.

The purpose of the light is to indicate that the battery pack is fast-charging. It does not indicate the exact point of full charge. The light will stop blinking in less time if the battery pack was not completely discharged.

When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and slip the battery pack back into the tool handle.

BUTTON

BATTERY RELEASE

BUTTON

CHARGED CONDITION

INDICATOR LIGHTS

IMPORTANT CHARGING NOTES

1. The battery pack accepts only about 80% of its maximum capacity with its first few charge cycles. However, after the first few charge cycles, the battery will charge to full capacity.

2. The charger was designed to fast charge the battery only when the battery temperature is between 40˚F (4˚C) and 105˚F (41˚C).

3. A substantial drop in operating time per charge may mean that the battery pack is nearing the end of its life and should be replaced.

4. If you anticipate long periods (i.e. a month or more) of non-use of your tool, it is best to run your tool down until it is fully discharged before storing your battery pack. After a long period of storage, the capacity at first recharge

BATTERY

PACK

CHARGER

FIG. 7

INDICATOR

LIGHT

will be lower. Normal capacity will be restored in two or three charge/discharge cycles. Remember to unplug charger during storage period.

5. If battery does not charge properly:

a. Check for voltage at outlet by plugging

in some other electrical device.

b. Check to see if outlet is connected to a light switch which turns power “off” when lights are turned off.

c. Check battery pack terminals for dirt. Clean with cotton swab if necessary.

If you still do not get proper charging,

d. take or send tool, battery pack and charger to your local Skil Service Center.

Note: Use of charger’s or battery packs not sold by Skil will void the warranty.

Mounting Charger

MOUNTING CHARGER TO

A VERTICAL SURFACE

For convenience, your charger was designed so it may be used on a flat horizontal surface, or it may be mounted onto a vertical surface. The mounting clip also features a bit storage on top of the clip.

1. Select mounting location near a electrical outlet so that the plug will reach the outlet. Check for studs or other support.

2. Using a pencil, mark two places on the surface in a vertical line about 3/4" apart.

3. Secure mounting clip to the vertical surface using two #8 round head screws (Fig. 8).

FIG. 8

VERTICAL SURFACE

#8 ROUND

HEAD WOOD

SCREWS

MOUNTING

CLIP

4. Remove battery pack from charger before mounting.

5. Insert handle of charger into the mounting clip in the horizontal position (Fig 9).

6. Gently lower the charger into the vertical position until it lays flat against the vertical surface and locks the charger into the mounting the clip (Fig. 10).

7. To remove charger when desired, raise the charger back into the horizontal position to unlock the charger, then remove charger from the mounting clip (Fig. 10).

8. To charge the battery pack, simply slide battery pack into charger (Fig. 11).

FIG. 9

CHARGER

BIT STORAGE

COMPARTMENT

MOUNTING

CLIP

FIG. 10

UNLOCK

TO LOCK

FIG. 11

BATTERY

PACK

CHARGER

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