Skil 2466 User Manual

SM 1619X00551 11-04 11/29/04 11:46 PM Page 1

IMPORTANT: IMPORTANT : IMPORTANTE:

Read Before Using Lire avant usage Leer antes de usar

Operating/Safety Instructions
Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

2466
2566
2866

Call Toll Free

for Consumer Information

& Service Locations

1-877-SKIL999 (1-877-754-5999) www.skil.com

Pour renseignement des

consommateurs et centres

de service, appelez au

numéro gratuit :

Llame gratis para
obtener información
para el consumidor y

ubicaciones de servicio

For English Parlez-vous français? ¿Habla español?
See page 2 Voir page 16 Ver página 30

SM 1619X00551 11-04 11/29/04 11:46 PM Page 2

General Safety Rules

R

WARNING

!

all of the warnings listed below refers to your mains-operated (corded) power tool or battery­operated (cordless) power tool.

ead all instructions. Failure to follow all instructions listed below may

r

esult in electric shock, fire and/or serious injury.

T

he term “power tool” in

SAVE THESE INSTRUCTIONS

Work area safety

Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.

tools create sparks which may ignite the dust
or fumes.

Keep children and bystanders away while
operating a power tool.

cause you to lose control.

Distractions can

Power

Electrical safety

Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools.

and matching outlets will reduce risk of
electric shock.

Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.

is an increased risk of electric shock if your
body is earthed or grounded.

Do not expose power tools to rain or wet
conditions.

increase the risk of electric shock.

Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts.

entangled cords increase the risk of electric
shock.

When operating a power tool outdoors,
use an extension cord suitable for
outdoor use.

outdoor use reduces the risk of electric
shock.

Do not use AC only rated tools with a DC
power supply.

work, the electrical components of the AC
rated tool are likely to fail and create a
hazard to the operator.

Water entering a power tool will

Use of a cord suitable for

While the tool may appear to

Unmodified plugs

There

Damaged or

If operating the power tool in damp
locations is unavoidable a Ground Fault
Circuit Interrupter (GFCI) must be used to
supply the power to your tool.

personal protection devices like electrician’s
rubber gloves and footwear will further
enhance your personal safety.

GFCI and

Personal safety

Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication.

inattention while operating power tools may
result in serious personal injury.

Use safety equipment. Always wear eye
protection.

mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.

Avoid accidental starting. Ensure the
switch is in the off-position before
plugging in.

finger on the switch or plugging in power
tools that have the switch on invites
accidents.

Remove any adjusting key or wrench
before turning the power tool on.

or a key left attached to a rotating part of the
power tool may result in personal injury.

Do not overreach. Keep proper footing
and balance at all times.

better control of the power tool in unexpected
situations.

Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts.

be caught in moving parts.

If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.

related hazards.

Safety equipment such as dust

Carrying power tools with your

Loose clothes, jewelry or long hair can

Use of these devices can reduce dust-

-2-

A moment of

A wrench

This enables

SM 1619X00551 11-04 11/29/04 11:46 PM Page 3

Keep handles dry, clean and free from oil
and grease.

control the power tool.

Slippery hands cannot safely

Power tool use and care

Do not force the power tool. Use the
correct power tool for your application.

The correct power tool will do the job better
and safer at the rate for which it was
designed.

Do not use the power tool if the switch
does not turn it on and off.

that cannot be controlled with the switch is
dangerous and must be repaired.

Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any
adjustments, changing accessories, or
storing power tools.

measures reduce the risk of starting the
power tool accidentally.

Store idle power tools out of the reach of
children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.

Power tools are dangerous in the hands of
untrained users.

Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use.

poorly maintained power tools.

Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.

Use the power tool, accessories and tool
bits etc., in accordance with these
instructions and in the manner intended
for the particular type of power tool,
taking into account the working
conditions and the work to be performed.

Use of the power tool for operations different
from those intended could result in a
hazardous situation.

Many accidents are caused by

Any power tool

Such preventive safety

Use clamps or other practical way to
secure and support the workpiece to a
stable platform.

or against your body is unstable and may
lead to loss of control.

Holding the work by hand

Battery tool use and care

Recharge only with the charger specified
by the manufacturer.

suitable for one type of battery pack may
create a risk of fire when used with another
battery pack.

Use battery tools only with specifically
designated battery packs.

battery packs may create a risk of injury and
fire.

When battery pack is not in use, keep it
away from other metal objects like paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a
connection from one terminal to another.

Shorting the battery terminals together may
cause burns or a fire.

Under abusive conditions, liquid may be
ejected from the battery, avoid contact. If
contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally
seek medical help.

battery may cause irritation or burns.

Ensure the switch is in the off position
before inserting battery pack.

battery pack into power tools that have the
switch on invites accidents.

A charger that is

Use of any other

Liquid ejected from the

Inserting the

Service

Have your power tool serviced by a
qualified repair person using only identical
replacement parts.

safety of the power tool is maintained.

Develop a periodic maintenance schedule
for your tool. When cleaning a tool be
careful not to disassemble any portion of
the tool since internal wires may be
misplaced or pinched or safety guard
return springs may be improperly
mounted.

gasoline, carbon tetrachloride, ammonia, etc.
may damage plastic parts.

Certain cleaning agents such as

This will ensure that the

SAVE THESE INSTRUCTIONS

-3-

SM 1619X00551 11-04 11/29/04 11:46 PM Page 4

Safety Rules for Cordless Drills/Drivers

Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tools may contact hidden wiring.

Contact with a “live” wire will make exposed
metal parts of the tool “live” and shock the
operator.

Do not drill, fasten or break into
existing walls or other blind areas where
electrical wiring may exist. If this situation is
unavoidable, disconnect all fuses or circuit
breakers feeding this worksite.

Always hold the tool with both hands. If
the bit jams two hands will give you
maximum control over torque reaction or
kickback.

Always wear safety goggles or eye
protection when using this tool. Use a
dust mask or respirator for applications
which generate dust.

Secure the material being drilled. Never
hold it in your hand or across legs.

Unstable support can cause the drill bit to
bind causing loss of control and injury.

Disconnect battery pack from tool or
place the switch in the locked or off
position before making any assembly,
adjustments or changing accessories

Such preventive safety measures reduce the
risk of starting the tool accidentally.

Position yourself to avoid being caught
between the tool or side handle and walls
or posts.

jammed in the work, the reaction torque of
the tool could crush your hand or leg.

If the bit becomes bound in the
workpiece, release the trigger
immediately, reverse the direction of
rotation and slowly squeeze the trigger to
back out the bit.

reaction torque. The drill body will tend to
twist in the opposite direction as the drill bit is
rotating.

Do not grasp the tool or place your hands
too close to the spinning chuck or drill
bit.

When installing a drill bit, insert the shank
of the bit well within the jaws of the
chuck.

enough, the grip of the jaws over the bit is
reduced and the loss of control is increased.

Should the bit become bound or

Be ready for a strong

Your hand may be lacerated.

If the bit is not inserted deep

Do not use dull or damaged bits and
accessories.

greater tendency to bind in the workpiece.

When removing the bit from the tool avoid
contact with skin and use proper
protective gloves when grasping the bit or
accessory.

prolonged use.

Check to see that keys and adjusting
wrenches are removed from the drill
before switching the tool "ON".

wrenches can fly away at high velocity
striking you or a bystander.

Do not run the drill while carrying it at
your side.

entangled with clothing and injury may result.

This tool may be used with sanding and
polishing disks, grinding wheels, wire
wheel and wire cup brushes. These
accessories must be rated for at least the
speed recommended on the tool warning

Wheels and other accessories running

label.

over rated speed can fly apart and cause
injury.

Avoid bouncing and snagging the wheels,

.

discs or brushes especially when working
corners, sharp edges, etc.

loss of control and kickback.

Use a stud sensor to determine where
studs may be located. The stud sensor
may also be able to detect other objects
hidden in a wall such as conduit, gas or
water pipes. If you are uncertain about
the work area call the local utility
company for assistance before beginning
the project.

line will result in explosion. Water entering
an electrical device may cause electrocution.
Cutting into live electrical wiring may cause a
shock hazard.

WARNING

!

grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:

• Lead from lead-based paints,

Dull or damaged bits have a

Accessories may be hot after

A spinning drill bit could become

This can cause

Striking or cutting into a gas

Some dust created by
power sanding, sawing,

Keys or

-4-

SM 1619X00551 11-04 11/29/04 11:46 PM Page 5

• Crystalline silica from bricks and cement

and other masonry products, and

• Arsenic and chromium from chemically-

treated lumber.

Y

our risk from these exposures varies,

depending on how often you do this type of

Battery/Charger

Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery pack, and
(3) product using battery.

Use only the charger which accompanied
your product or direct replacement as
listed in the catalog or this manual.

substitute any other charger. Use only Skil
approved chargers with your product. See
Functional Description and Specifications.

Do not disassemble charger or operate
the charger if it has received a sharp blow,
been dropped or otherwise damaged in
any way. Replace damaged cord or plugs
immediately.

damage may result in electric shock or fire.

Do not recharge battery in damp or wet
environment. Do not expose charger to
rain or snow. If battery case is cracked or
otherwise damaged, do not insert into
charger.

Charge only Skil approved rechargeable
batteries.

Specifications. Other types of batteries may
burst causing personal injury and damage.

Charge battery pack in temperatures
above +40 degrees F (4 degrees C) and
below +105 degrees F (41 degrees C).
Store tool and battery pack in locations

Incorrect reassembly or

Battery short or fire may result.

See Functional Description and

Do not

work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such
as those dust masks that are specially
designed to filter out microscopic particles.

where temperatures will not exceed 120
degrees F (49 degrees C).

to prevent serious damage to the battery
cells.

Battery leakage may occur under extreme
usage or temperature conditions. Avoid
contact with skin and eyes.

liquid is caustic and could cause chemical
burns to tissues. If liquid comes in contact
with skin, wash quickly with soap and water,
then with lemon juice or vinegar. If the liquid
contacts your eyes, flush them with water for
a minimum of 10 minutes and seek medical
attention.

Place charger on flat non-flammable
surfaces and away from flammable
materials when re-charging battery pack.

The charger and battery pack heat during
charging. Carpeting and other heat insulating
surfaces block proper air circulation which
may cause overheating of the charger and
battery pack. If smoke or melting of the case
are observed unplug the charger
immediately and do not use the battery pack
or charger.

Use of an attachment not recom­mended or sold by Skil may result in a
risk of fire, electric shock or injury to
persons.

This is important

The battery

Battery Care

WARNING

!

away from metal objects.

protect terminals from shorting
place batteries in a tool box or pocket with
nails, screws, keys, etc. Fire or injury may
result.

When batteries are not in
tool or charger, keep them

For example, to

DO NOT

WARNING

!

tool or charger, always place protective
cap onto end of battery pack.

cap, guards against terminal shorting.

DO NOT PUT BATTERIES INTO FIRE OR
EXPOSE TO HIGH HEAT.

explode.

To prevent fire or injury
when batteries are not in

Protective

They may

-5-

SM 1619X00551 11-04 11/29/04 11:46 PM Page 6

Battery Disposal

WARNING

!

remove any component projecting from
the battery terminals.

result. Prior to disposal, protect exposed
terminals with heavy insulating tape to
prevent shorting.

NICKEL-CADMIUM BATTERIES

If equipped with a nickel-cadmium battery, the
battery must be collected, recycled or
disposed of in an environmentally sound
manner.

Do not attempt to disas­semble the battery or

Fire or injury may

“The EPA certified RBRC
Battery Recycling Seal on the
nickel-cadmium (Ni-Cd)
battery indicates Robert
Bosch Tool Corporation is
voluntarily participating in an

industry program to collect and recycle these
batteries at the end of their useful life, when
taken out of service in the United States or
Canada. The RBRC program provides a
convenient alterative to placing used Ni-Cd
batteries into the trash or the municipal waste
stream, which may be illegal in your area.

Please call 1-800-8-BATTERY for information
on Ni-Cd battery recycling and disposal
bans/restrictions in your area, or return your
batteries to a Skil/Bosch/Dremel Service
Center for recycling. Robert Bosch Tool
Corporation’s involvement in this program is
part of our commitment to preserving our
environment and conserving our natural
resources.”

-6-

A

0

A

A

0

A

SM 1619X00551 11-04 11/29/04 11:46 PM Page 7

Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min

s Seconds Time

n

0

.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

Minutes Time

Diameter Size of drill bits, grinding wheels, etc.

No load speed Rotational speed, at no load

orbits etc. per minute

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Ni-Cad RBRC seal Designates Ni-Cad battery recycling

program

This symbol designates
that this tool is listed by
Underwriters Laboratories.

This symbol designates
that this tool is listed by
the Canadian Standards
Association.

This symbol designates
that this tool is listed to
Canadian Standards by
Underwriters Laboratories.

This symbol designates that
this tool is listed by
Underwriters Laboratories,
and listed to Canadian
Standards by Underwriters
Laboratories.

This symbol

designates
that
this tool
complies
to NOM
Mexican
Standards.

-7-

SM 1619X00551 11-04 11/29/04 11:46 PM Page 8

Functional Description and Specifications

WARNING

!

accessories

Disconnect battery pack from tool or place the switch in the locked or
off position before making any assembly, adjustments or changing

. Such preventive safety measures reduce the risk of starting the tool

accidentally.

* BIT STORAGE COMPARTMENT

&

QUICK REFERENCE GAUGE

CHUCK

COLLAR

KEYLESS

CHUCK

* NOT AVAILABLE ON ALL MODELS

FORWARD/REVERSE

INDICATOR LIGHTS

BIT AND SCREW

STORAGE

BATTERY PACK

ADJUSTABLE

CLUTCH

CHUCK

SLEEVE

VARIABLE SPEED
TRIGGER SWITCH

Tool

Model number
Voltage rating 12 V 14.4 V 18 V
Charge time 3 hr. 3 hr. 3 hr.
Chuck size 3/8" 3/8" 3/8"

Maximum Capacities

Screw sizes #10 x 4" #12 x 4" 3/8" x 4"
Mild metal 3/8" 3/8" 3/8"
Hard wood 3/8" 3/8" 1/2"
Soft wood 13/16" 1" 1-1/8"

Battery pack 120BAT
Charger 92490

Voltage rating
(all models) 120 V 60 Hz to the nameplate on your tool.

Cordless Drills/Drivers

FIG. 1

* STUD FINDER

VENTILATION

OPENINGS

FORWARD/REVERSING

LEVER &

TRIGGER LOCK

* RUBBERIZED GRIP

* BATTERY FUEL

INDICATOR

BUTTON

* CHARGED CONDITION

INDICATOR LIGHTS

BATTERY

RELEASE TABS

2466 2566 2866

144BAT
92590 92990

NOTE: For tool specifications refer

180BAT

-8-

SM 1619X00551 11-04 11/29/04 11:46 PM Page 9

Operating Instructions

*

NOT AVAILABLE ON ALL MODELS

VARIABLE SPEED CONTROLLED

Your tool is equipped with a variable speed
trigger switch. The tool speed can be
controlled from the minimum to the maximum
nameplate RPM by the pressure you apply to
the trigger. Apply more pressure to increase
the speed and release pressure to decrease
speed. This accurate speed control enables
you to drill without center punching. It also
permits you to use as a power screwdriver.
Bits are available for driving screws as well as
running bolts and nuts.

Your tool is equipped with a forward/
reversing lever and trigger lock located above
the trigger (Fig. 1). This lever was designed
for changing rotation of the chuck, and for
locking the trigger in an “OFF” position to help
prevent accidental starts and accidental
battery discharge.

FORWARD/REVERSE INDICATOR LIGHTS

Your tool is equipped with lights which
indicates the rotation of the chuck.

For forward rotation, (with chuck pointed away
from you) move the forward/reversing lever to
the far left and the green indicator will light up
when the trigger is activated.

For reverse rotation move the forward
/reversing lever to the far right and the red
indicator light will light up when the trigger is
activated.

To activate trigger lock move the forward/
reversing lever to the center off position.

CAUTION

!

to a complete stop.

the chuck can cause damage to the tool.

Your tool features 16 clutch settings. Output
torque will increase as the clutch ring, is rotated
from 1 to 15. The drill “ ” position will lock
up the clutch to permit drilling and driving for
heavyduty work.

When the trigger switch is released it activates
the brake to stop the chuck quickly. This is
especially useful in the repetitive driving and
removal of screws.

TRIGGER SWITCH

FORWARD/REVERSING LEVER &

TRIGGER LOCK

Do not change direction of
rotation until the tool comes

Shifting during rotation of

ADJUSTABLE CLUTCH

BRAKE

For small bits, open jaws enough to insert the
bit up to the flutes. For large bits, insert the bit
as far as it will go. Center the bit as you close
the jaws by hand. This positions the bit
properly, giving maximum contact between the
chuck jaws and the bit shank.

To tighten, hold the chuck collar firmly with one
hand and securely tighten the chuck sleeve
with the other hand (Fig. 2).

WARNING

!

loosen or tighten bit.

injury is possible if attempting to grasp the
spinning chuck.

Rotate the clutch ring to the drill bit
symbol “ ”. Open the chuck all the way,
remove left-hand thread screw inside chuck by
turning it clockwise. Insert the short arm of a
3/8" hex key wrench and close jaws on flats of
wrench. Strike long arm of wrench sharply
counterclockwise, remove wrench and
unthread chuck from spindle (Fig. 2).

FIG. 2

CLOCKWISE

CHUCK

COLLAR

Always keep the spindle threads, the threads of
the chuck and securing screw free of debris.
To install a chuck, reverse “removing the
chuck” procedure.

Release battery pack from tool by pressing on
both sides of the battery release tabs and pull
downwards. Before inserting battery pack,
remove protective cap from battery pack. To
insert battery, align battery and slide battery
pack into tool until it locks into position. Do
not force.

-9-

INSERTING BIT

Do not use the power of the
drill while grasping chuck to

Friction burn or hand

REMOVING CHUCK

CHUCK

SLEEVE

COUNTER

CLOCKWISE

INSTALLING CHUCK

RELEASING AND INSERTING

BATTERY PACK

SM 1619X00551 11-04 11/29/04 11:46 PM Page 10

* BATTERY CHARGED CONDITION

INDICATOR

The battery is equipped with a charged
condition indicator (Fig.1). The indicator
lights show the charged condition of the
battery during the working process.

By pressing the battery fuel indicator button,
the charged condition can be checked.

Note:

to check charge level, the battery must be in
the tool.

DRILL BIT AND SCREW STORAGE

COMPARTMENT

Your tool is equipped with a handy bit and
screw storage compartment in the housing of
your tool (Fig. 3).

To open, simply lift up lid at tab.

The storage will allow you to conveniently
store bits and screws.

To close, lower lid until it locks in place.

* DRILL BIT STORAGE COMPARTMENT

AND QUICK REFERENCE GAUGE

Your tool may be equipped with a bit storage
compartment and quick reference gauge
located on top of your tool.

To remove, simply slide off the housing
towards the back of the tool.

The quick reference gauge will allow you to
identify the size of drill bits, and standard or
metric screws.

Hex bits can be slid in from the front for
storage.

• • • When all three lights are illuminated, this
indicates the battery pack is fully charged.

• • When only two lights illuminate, this
indicates the battery pack is partially
charged.

•

When only one light illuminates, this

indicates the battery pack is slightly charged.

When no lights illuminate, this indicates the
battery pack is completely discharged.

LID

FIG. 3

FIG. 4

BIT STORAGE

COMPARTMENT

QUICK REFERENCE

GAUGE

Your tool may be equipped with a stud finder

* STUD FINDER

located on top of your tool.

To remove, simply slide off the housing
towards the back of the tool.

Before first use, open the battery
compartment door and remove the protective
plastic insert from between the batteries.
Assure proper battery placement as shown in
the compartment and replace the door (Fig. 5).
Your stud finder uses four L1154 button cell
batteries.

-10-

FIG. 5

BATTERIES

DOOR

PROTECTIVE

PLASTIC INSERT

SM 1619X00551 11-04 11/29/04 11:46 PM Page 11

To use, place stud finder flat against the wall
with LEDS pointing up. Be sure to keep your
fingers below the line on the stud finder to
avoid false readings (Fig. 6).

FIG. 6

R

ED LED

GREEN LED

LINE

YELLOW LED

BUTTON

Push and hold button to calibrate and activate
unit (Green LED) (Fig. 6). Slowly slide unit
horizontally across the wall without picking up
or tilting.

CHARGING BATTERY PACK (3 HOUR CHARGER)

Plug charger cord into your standard power
outlet. Before inserting battery pack, remove
protective cap, then insert battery pack into
charger (Fig. 7).

The charger’s green light (Fig. 8), will turn
“ON”. The green light remains ‘‘ON’’ as long as
charger is plugged in, and does not shut off.

After normal usage, the battery pack requires
approximately 3 hours or less charging time
to become fully charged. If the battery pack

The yellow LED indicates you are
approaching a stud.

The red LED indicates stud edge. Mark this
spot.

With the button still depressed, continue
sliding the stud finder in the same direction
until the red LED turns off. This is the studs
other edge. Mark this spot.

The midpoint of the two marks is the center of
the stud.

A fault has occurred when all three LEDS
flash . To correct, simply restart the circuit.

WARNING

!

Stud finders can detect

other objects besides
studs, such as electrical wiring and
metal/plastic pipes.

Contact with a “live”
wire will make exposed metal parts of the tool
“live” and shock the operator.

(Studs are normally spaced 16 or 24 inches
apart and are 1-1/2" wide. Beware of anything
closer together or of a different width.) Always
turn off power when working near electrical
wires.

is run-down completely, it may require up to
5 hours charging time to become fully
charged.

When the battery pack is fully charged,
unplug the charger (unless you're charging
another battery pack) and slip the battery
pack back into the tool handle.

To prevent fire or injury when batteries are
not in tool or charger, always place protective
cap onto end of battery pack.

FIG. 7

PROTECTIVE

CAP

FIG. 8

INDICATOR

LIGHT

BATTERY PACK

-11-

CHARGER

SM 1619X00551 11-04 11/29/04 11:46 PM Page 12

IMPORTANT CHARGING NOTES

R

1

. The battery pack accepts only about 80%
of its maximum capacity with its first few
charge cycles. However, after the first few
charge cycles, the battery will charge to full
capacity.

2. The charger was designed to fast charge
the battery only when the battery
temperature is between 40˚F (4˚C) and
105˚F (41˚C).

3. A substantial drop in operating time per
charge may mean that the battery pack is
nearing the end of its life and should be
replaced.

4. If you anticipate long periods (i.e. a month
or more) of non-use of your tool, it is best to
run your tool down until it is fully discharged
before storing your battery pack. After a long
period of storage, the capacity at first recharge
will be lower. Normal capacity will be restored

emember to unplug charger during storage

period.

5. If battery does not charge properly:

a. Check for voltage at outlet by plugging

in some other electrical device.

b. Check to see if outlet is connected to a
light switch which turns power “off” when
lights are turned off.

c. Check battery pack terminals for dirt.
Clean with cotton swab and alcohol if
necessary.

d. If you still do not get proper charging,
take or send tool, battery pack and charger
to your local Skil Service Center. See “Tools,
Electric” in the Yellow Pages for names and
addresses.

Note: Use of charger’s or battery packs not
sold by Skil will void the warranty.

in two or three charge/discharge cycles.

Operating Tips

You will extend the life of your bits and do
neater work if you always put the bit in
contact with the work before pulling the
trigger. During the operation, hold the tool
firmly and exert light, steady pressure. Too
much pressure at low speed will stall the
tool. Too little pressure will keep the bit from
cutting and cause excess friction by sliding
over the surface. This can be damaging to
both tool and bit.

DRILLING WITH VARIABLE SPEED

The trigger controlled variable speed feature
will eliminate the need for center punches in
hard materials. The variable speed trigger
allows you to slowly increase RPM. By using
a slow starting speed, you are able to keep
the bit from “wandering”. You can increase
the speed as the bit “bites” into the work by
squeezing the trigger.

DRIVING WITH VARIABLE SPEED

Variable speed drills will double as a power
screwdriver by using a screwdriver bit in the
drill mode. The technique is to start slowly,
increasing the speed as the screw runs
down. Set the screw snugly by slowing to a
stop. Prior to driving screws, pilot and
clearance holes should be drilled.

FASTENING WITH SCREWS

This procedure shown in (Fig. 9) will enable
you to fasten materials together with your
Cordless Drill/Screwdriver without stripping,
splitting or separating the material.

FASTENING
WITH SCREWS

1. Drill 2/3 diameter and

2/3 of screw length for
soft materials, full
length for hard
materials.

Screw

Apply a slight
even pressure
when driving
screws.

FIG. 9

2. Drill same

diameter as
screw shank.

3. Countersink

same diameter
as screw head.

First, clamp the pieces together and drill the
first hole 2/3 the diameter of the screw. If the
material is soft, drill only 2/3 the proper
length. If it is hard, drill the entire length.

Second, unclamp the pieces and drill the
second hole the same diameter as the screw
shank in the first or top piece of wood.

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Adjustable

Screw

Drill

15°

SM 1619X00551 11-04 11/29/04 11:46 PM Page 13

Third, if flat head screw is used, countersink
the hole to make the screw flush with the
surface. Then, simply apply even pressure
when driving the screw. The screw shank
clearance hole in the first piece allows the
screw head to pull the pieces tightly together.

DRILL BITS

Always inspect drill bits for excessive wear. Use
only bits that are sharp and in good condition.

TWIST BITS: Available with straight and
reduced shanks for wood and light duty metal
drilling. High speed bits cut faster and last
longer on hard materials.

CARBIDE TIPPED BITS: Used for drilling
stone, concrete, plaster, cement and other
unusually hard nonmetals. Use continuous
heavy feed pressure when employing carbide
tip bits.

DRILLING WOOD

Be certain workpiece is clamped or anchored
firmly. Always apply pressure in a straight line
with the drill bit. Maintain enough pressure to
keep the drill “biting”.

When drilling holes in wood, twist bits can be
used. Twist bits may overheat unless pulled out
frequently to clear chips from flutes.

Use a “back-up” block of wood for work that is
likely to splinter, such as thin materials.

You will drill a cleaner hole if you ease up on
the pressure just before the bit breaks through
the wood. Then complete the hole from the
back side.

DRILLING METAL

There are two rules for drilling hard materials.
First, the harder the material, the greater the
pressure you need to apply to the tool. Second,
the harder the material, the slower the speed.
Here are a couple of tips for drilling in metal.
Lubricate the tip of the bit occasionally with
cutting oil except when drilling soft metals such
as aluminum, copper or cast iron. If the hole to
be drilled is fairly large, drill a smaller hole first,
then enlarge to the required size, it’s often
faster in the long run. Maintain enough
pressure to assure that the bit does not just
spin in the hole. This will dull the bit and greatly
shorten its life.

DRILLING MASONRY

Soft materials such as brick are relatively easy
to drill. Concrete however, will require much
more pressure to keep the bit from spinning. Be
sure to use carbide tip bits for all masonry work.

The adjustable screw drill accessory will do
all of these operations quickly and easily.
Screw drills are available for screw sizes No.
6, 8, 10 and 12.

WARNING

!

safe operating speed is not exceeded by the
nameplate speed of the tool. Do not exceed
the recommended wheel diameter.

Fine sanding and polishing require “touch”.
Select the most efficient speed.

When using polishing bonnets, always be sure
the excess string that secures the bonnet is
tucked well within the bonnet during operation.

Work with brushes requires high speeds.

1. Remember, the tips of a wire brush do the
work. Operate the brush with the lightest
pressure so only the tips of the wire come in
contact with the work.

INCORRECT: Excessive pressure can cause wire breakage.

2. If heavier pressures are used, the wires
will be overstressed, resulting in a wiping
action; and if this is continued, the life of the
brush will be shortened due to wire fatigue.

3. Apply the brush to the work in such a way
that as much of the brush face as possible is
in full contact with the work. Applying the
side or edge of the brush to the work will
result in wire breakage and shortened brush
life.

Before using an accessory,
be certain that its maximum

SANDING AND POLISHING

WIRE BRUSHES

BRUSHING PRESSURE

CORRECT: Wire tips doing the work.

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SM 1619X00551 11-04 11/29/04 11:46 PM Page 14

RUNNING NUTS AND BOLTS

Variable speed control must be used with
caution for driving nuts and bolts with socket
set attachments. The technique is to start
slowly, increasing speed as the nut or bolt runs

Maintenance

Service

WARNING

!

maintenance performed by unauthorized
personnel may result in misplacing of
internal wires and components which
could cause serious hazard.

mend that all tool service be performed by a
Skil Factory Service Center or Authorized Skil
Service Station. SERVICEMEN: Disconnect
tool and/or charger from power source before
servicing.

Be alert for battery packs that are nearing
their end of life.

tool performance or significantly shorter
running time between charges then it is time
to replace the battery pack. Failure to do so
can cause the tool to operate improperly or
damage the charger.

Long term battery storage should be in
the discharged state.

longer and re-charge better when they are
stored discharged. Remember to fully re­charge battery packs before using after
prolonged storage.

Your Skil tool has been properly lubricated
and is ready for use.

NO USER SERVICEABLE
PARTS INSIDE. Preventive

We recom-

BATTERÍES

If you notice decreased

Battery packs last

TOOL LUBRICATION

down. Set the nut or bolt snugly by slowing the
drill to a stop. If this procedure is not followed,
the tool will have a tendency to torque or twist
in your hands when the nut or bolt seats

The motor in your tool has been engineered
for many hours of dependable service. To
maintain peak efficiency of the motor, we
recommend it be examined every six months.
Only a genuine Skil replacement motor
specially designed for your tool should be
used.

D.C. MOTORS

Cleaning

!

WARNING

charger from the power supply before
cleaning.

effectively with compressed dry air.

wear safety goggles when cleaning tools
with compressed air.

Ventilation openings and switch levers must
be kept clean and free of foreign matter. Do
not attempt to clean by inserting pointed
objects through opening.

!

CAUTION

plastic parts.

carbon tetrachloride, chlorinated cleaning
solvents, ammonia and household detergents
that contain ammonia.

To avoid accidents, always
disconnect the tool and/or

The tool may be cleaned most

Always

Certain cleaning agents
and solvents damage

Some of these are: gasoline,

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