SKC Limited SPLIT2 User Manual

World leader in sampling technologies
SKC Ltd
11 Sunrise Park, Higher Shaftesbury Road
Blandford Forum, Dorset DT118ST
f: 01258 450968 e: info@skcltd.com
CONTACT NUMBERS for SKC Ltd
Tel: 44 (0) 1258 480188 Fax: 44 (0) 1258 480968
Web: http://www.skcltd.com
Keep a record of your equipment history in the space provided
Model
Serial number
2
Date of purchase
Recalibration record
year
month
day
This manual is for Split2 units supplied after September 2004
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Copyright SKC Ltd 2004. All rights reserved
FM 24816
CONTENTS
INTRODUCTION .................................................................................. 4
APPLICATIONS ................................................................................... 4
3
SKC Ltd
11 Sunrise Park, Higher Shaftesbury Road
Blandford Forum, Dorset DT118ST
f: 01258 450968 e: info@skcltd.com
DIAGRAMS AND PARTS LIST OF THE SPLIT2................................ 5
BATTERY DETAILS, CLEANING OPTICS, SOFTWARE ................... 6
SPECIFICATIONS ............................................................................... 7
CONTROLS.......................................................................................... 7
BEFORE YOU START.......................................................................... 8
INITIAL SET UPS ................................................................................ 9
SETTING UP THE TIME AND DATE................................................. 10
PASSIVE OR PUMPED MODE ..........................................................11
THE DIFFERENT INLETS ..................................................................11
PREPARING TO TAKE A SAMPLE .................................................. 13
DOING AN AUTO-ZERO .................................................................... 13
SETTING THE ALARM ...................................................................... 14
SETTING THE SAMPLE RATE ......................................................... 15
TAKING A SAMPLE ........................................................................... 16
REVIEWING THE DATA AND DOWN LOAD TO PC ................... 17-18
CORRECTION FOR DIFFERENT DUST FRACTIONS .................... 19
CALCULATING THE SCALE FACTOR ............................................ 20
SPAN CHECK USING THE CALIBRATION POST .......................... 21
TEMPERATURE DIFFERENCES ..................................................... 22
PARTS LIST AND CONSUMABLES ................................................ 22
INTRODUCTION
The SPLIT2 uses the principle of near-forward light scattering of an infrared radiation to immediately and continuously measure the concentration in mg/m3 of airborne dust particles. It can be used as a passive monitor or by connecting a sampling pump such as the SKC Sidekick, an active monitor.
This principle utilizes an infrared light source positioned at a 90 degree angle from a photodetector.
As the airborne particles enter the infrared beam, they scatter the light. The amount of light received by the photodetector
is directly proportional to the aerosol concentration.
A unique signal processes internally and compensates for noise and drift. This allows high resolution, low detection limits and excellent base line stability.
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The SPLIT2 direct reading dust monitor is a small and compact unit, and can be used as a personal sampler that not only gives a real time profile of dust concentration, but the facility for a concurrent filter sample, all at an extremely low cost.
‘Straight out of the box’ SPLIT2 is used in a passive mode to monitor dust concentration, giving a displayed value on the LCD of the Respiable fraction, while simultaneously data logging this information for reviewing at a later time. Display will show actual, time weighted average, minimum and maximum concentrations
To monitor for Inhalable, or Respirable dust to ISO/CEN criteria, an I.O.M. inlet with optional foam plug is used. The I.O.M. sampler is accepted as the preferred sampling head in MDHS 14 and complies to the ISO/CEN criteria for particulate sampling. The addition of an external sampling pump, capable of drawing a flow of 2 litres per minute and maintaining this flow within +5%. turns the SPLIT2 into an active monitor capable of collecting a filter sample at the same time. The filter sample can be used for compliance to the health regulations which currently require a gravimetric sample to compare against national exposure level standards. With SPLIT2 you also have a real time profile of the dust concentration over 8 hours, and the facility to correct the real time data to the gravimetric sample. Direct reading instruments are usually calibrated against Arizona Road Dust (ARD) or dust particles with similar characteristics. SPLIT2 allows customisation of its monitoring system to the type of dust you have on your site for more accurate and viable results.
APPLICATIONS
The unit can be used for workplace or environmental monitoring such as:
Personal monitoring for compliance to health related effects
Walk through surveys to find ‘hot spots’
Background sampling for general levels of contamination
Fugitive emission monitoring - find out where the dust is coming from
General site dust levels
Fence line monitoring to ensure dust is not being emitted to public places
Checking that filter systems are working correctly
Indoor air quality
Spray booth emissions
Exhaust fume particulate concentrations
Roadside dust levels
DIAGRAMS AND P A RTS LIST
Please unpack your new SPLIT2 and ensure that your kit is complete.
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1 SPLIT2 unit in carry pouch, with detachable strap 2 Detachable sensor on a ‘curly’ cable, with IOM body,
and complete IOM cassette.
3 Sensor mounting bracket with lapel clip 4 IOM cassette front with washer, cap and clip 5 IOM front plate
1 SPLIT2 unit, carry pouch not pictured 2 Detachable sensor on a ‘curly’ cable
5 IOM front plate
3 Sensor mounting bracket with lapel clip
2 Detachable sensor on a ‘curly’ cable as above
with IOM fitted to rear. (Bracket not attached) Diagram shows the parts of the rear to sensor head
6 Calibration post 7 Zeroing filter 8 Computer cable 9 Factory calibration certificate 10 CD - manual and software
Data Transfer port
Sensor head with IOM attached
}
4 button controls
not illustrated
Side view of sockets See below
4 IOM cassette front with washer, cap and clip
Sensor head front view
parts of the front cassette
6 Calibration post
Location Pin
side view
rear view
Side View
Attaching accesories
Sensor plugs in here
7 Zeroing filter
On/off reset
Charging socket
(Unit pictured from side in pouch)
BA TTERY AND OPTIC MAINTENANCE
Battery Relacement & charging
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This instrument operates on a rechargeable NiMH battery pack. This is recharged while in the unit, using the jack socket and charger supplied.
Please note that the battery charger provided is not
recommended for use as a mains adaptor.
The SPLIT2 has a Lithium battery back up for data retention even if the main batteries are exhausted or not fitted.
Cleaning the Optics
Regular cleaning of the optics will maintain and optimise the accuracy of the SPLIT2.
Switch off the unit and disconnect the sensor from the unit
Remove the sensor from the back plate by unscrewing
the two retaining screws.
Unscrew the 3 retaining screws on the light chamber.
Remove the light chamber cover.
This allows access to the emitter and receiver lenses.
Clean the lenses with Isopropyl Alcohol using a cotton bud
If required the chamber can also be cleaned with compressed air, of the type used to clean cameras lenses.
Replace the light chamber cover and retaining screws.
Remount the sensor on the back plate using the two
screws
An AutoZero should now be performed. see p14.
Should it be necessary to replace the battery pack, it is located in the side panel.
Unscrew the two battery compartment retaining screws
and slide out the battery holder.
Unclip the connector and remove battery pack
Replace with a suitable SPLIT2 battery pack.
IOM Front
Plate
Lenses
Light chamber cover
Complete sensor
Back plate
Retaining screws
Using the Software
Take full advantage of all the SPLIT2 features. Save data, create reports, and much more.
Use of the software is covered in the separate manual also included on the CD. Please read through the software manual before attempting to install the software to your PC.
SPECIFICATION
Calibration NIOSH 0600 with ARD Accuracy + 10% Precision 0.02 mg/m Sensing range 0.01 to 200 mg/m Particle size ranges 0.1 to 10 micron Respirable (Use IOM and selective foam)
0.1 to 50 micron Thoracic (Use IOM and selective foam)
0.1 to 100 micron Inhalable (Use IOM inlet) Recording time 1 second, 1 minute and 10 minute averages Memory 21,500 data points Locations Up to 999 storage locations Data display 20 character, 4 line backlit LCD Output RS-232 Operating temperature 0°-50°C Humidity range 95% non-condensing Battery NiMH rechargeable battery Battery life 8 hours minimum when fully charged Size 18 x 8.. x 4.5 cm protruding sockets and belt clip excluded from measurements Weight 780 grammes Software WindowsTM 98, 2000, NT, XP Flow rate 2.0 litres per minute using external pump (not included) Optional Sampling Pump Sidekick Pump. Part #224-50 or 224-52TX
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CONTROLS & LCD
Switching on the SPLIT2
SPLIT2 version 3.2 onwards features a manual on/off switch on the side, located adjacent to the charger socket.
This must be on for the control panel to become activated.
We recommend switching off by this method, to deactivate the keypad at the end of sampling or whenever the unit is put away.
The manual switch can also be used as a reset if required.
ON/OFF button: Turns the SPLIT2 on and off
Run Review Data Special Functions Auto Zero
Example of 4 line LCD display of the SPLIT2
DOWN button
ON/OFF button ENTER button
ENTER button: Activates the SELECTED option. Shown by an arrow to the left of the menu line
Scrolls the Selection Arrow up one line
Scrolls the Selection Arrow down one line
UP button
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