SKC 225-390 User Manual

Tel: 724-941-9701 Fax: 724-941-1369 e-mail: skctech@skcinc.com
Operating Instructions
863 Valley View Road, Eighty Four, PA 15330 USA
IMPACT Sampler
The patented* IMPACT Sampler is an inertial impactor designed to remove particles larger than its cut-point by capturing them on a disposable oiled impaction disc that reduces particle bounce. Particles that are smaller than the cut-point are collected on a 47-mm fi lter. The IMPACT Sampler mounts easily and makes media changes fast and simple with its convenient removable fi lter casse e.
The IMPACT Sampler is also part of a cost-eff ective portable particulate sampling system that ensures the ability to monitor particulate ma er in indoor and outdoor environments and in urban, industrial, or rural se ings (see Ordering Information for details on the DPS System or visit www.skcinc.com/prod/100-3901.asp).
Performance Profi le
Flow Rate: 10 L/min 50% Cut-point: 2.5 μm or 10 μm (model dependent) Impaction Discs: • Recommended impaction disc to reduce particle
• For chemical analysis of larger particles:
Collection Filter: 47-mm fi lter, select material based on application Impactor Material: Aluminum (inlet) with brass barbed  ing for
Dimensions: 2.6 dia. x 1.8 H x 3.8 L in (7 x 5 x 10 cm) Weight: 0.5 lb (0.23 kg)
* U.S. Patent No. 7,334,453
† Back pressure on PTFE fi lters can vary within the same lot.
bounce: 37-mm disposable pre-oiled porous plastic disc
37-mm fi lter (quartz or PTFE
3/8-in ID tubing
)
Principle of Operation
PM2.5 inlet
(coarse ring)
37-mm fi lter
Filter cassette top
47-mm fi nal collection fi lter
Stainless steel support
Filter cassette bottom
PM10 inlet
37-mm impaction disc
Filter cassette top
Filter cassette bottom
Exhaust
Collection lter
Stainless steel support
PM10 inlet
PTFE O-ring
37-mm impaction disc
Filter cassette
BUNA-N O-ring
Exhaust
(O-rings not shown)
Exploded view of IMPACT PM10 SamplerExploded view of IMPACT PM Coarse Sampler
Inertial impaction is employed to separate airborne particles according to their aerodynamic diameter. A sample pump draws particle-laden air at a fl ow rate of 10 L/min through an inertial impactor to separate airborne particles according to their aerodynamic diameter. Airfl ow enters the impactor through eight nozzles on top of the sampler. The inlet nozzles are sized to operate at a 10 L/min fl ow rate causing eight airjets to impinge onto the impaction disc positioned below the inlet nozzles. Particles larger than the sampler cut-point with enough inertia to cross the airstream lines impact on the impaction substrate. The airfl ow, containing smaller particles, makes a sharp turn, passes through the openings in the top of the fi lter casse e, and follows through to a 47-mm fi lter where the smaller particles collect.
The top of the fi lter casse e accommodates the impaction disc. For optimum impactor performance, a 37-mm oiled porous plastic disc is recommended as disposable impaction substrate. If chemical analysis of the larger particles is desired, a 37-mm lter (quartz or PTFE) may be used.
To sample PM Coarse
, a coarse ring accessory can be added to an IMPACT
(PM10-2.5)
PM10 Sampler or an IMPACT PM Coarse Sampler may be selected (see Ordering Information). Additional impaction and collection media are required for PM Coarse sampling.
Media Preparation
Collection Filters: Equilibrate and preweigh fi lters in a clean environment according to appropriate procedures. Record the weight as the pre-sample weight.
Impaction Disc: Ready-to-use pre-oiled disposable plastic impaction discs are available as SKC Cat. Nos. 225-395 (qty. 25) and 225-395A (qty. 50). Using an oiled impaction
disc reduces particle bounce.
37-mm fi lters (quartz or PTFE) may be used if chemical analysis of larger particles is desired.
2
Impactor Preparation
13456
Cleaning
For optimum performance, the IMPACT Sampler inlet, exhaust, and fi lter casse e should be cleaned a er fi ve runs or upon a noticeable buildup of material. This will remove oil buildup from the top of the fi lter holder and other residue built up from frequent sampling. Disassemble the impactor and wash parts in water with a liquid detergent or soap. Rinse and air-dry all parts thoroughly in a clean environment.
Caution: Do not place any mechanical object in the inlet nozzles.
O-ring Care
Visually inspect the condition of the BUNA-N exhaust O-ring (see illustration on page 2 for location). Ensure the O-ring surface is smooth (i.e., without cracks, cuts,
or other damage). Ensure the O-ring is  ed properly in its channel. Replace the exhaust O-ring if there is apparent damage, stretching, or thinning. It is recom­mended that the PTFE inlet O-ring (2 in PM Coarse model) be replaced by the
manufacturer only.
Inserting a Collection Filter into the IMPACT Sampler
The IMPACT Sampler will arrive already assembled. Disassemble it to insert collection fi lter.
Unscrew inlet from exhaust. Remove fi lter casse e.
3a. Use the fi lter casse e opener
accessory to open fi lter casse e.
3b. Slide the fi lter casse e horizontally
into the "U" of the opener until the two halves of the casse e loosen. Gently pull halves apart.
Using forceps accessory, place a preweighed 47-mm fi lter on the
support screen.
Ensure the stainless steel support
screen is in place in bo om of
lter casse e.
Press fi lter casse e top into
lter casse e bo om.
3
1
3
7
When sampling for PM Coarse using the Coarse Ring accessory or IMPACT PM Coarse Sampler, no collection lter or stainless steel
support is inserted in the rst fi lter casse e. Insert a 47-mm collection fi lter into the second lter casse e (refer to illustration on page 2). Proceed to Inserting an Impaction Disc into the
Reinsert casse e into impactor.
IMPACT Sampler.
Inserting an Impaction Disc into the IMPACT Sampler
For PM2.5 or PM10 sampling only, insert an impaction disc only a er a collection lter has been loaded into the fi lter casse e.
For PM2.5 or PM10 only, ensure a collection filter has been loaded into the lter casse e (see Inserting a Collection Filter into the IMPACT Sampler).
Place impaction disc on fi lter casse e top.
The rough side of the impaction disc should
face up. SKC-supplied discs are stamped
with "UP" on the appropriate side.
Place fi lter casse e on exhaust and screw impac-
tor inlet and exhaust together just until tight.
Further hand-tighten by 1/4 turn only.
Keep sampler upright until the inlet is securely screwed onto the exhaust to prevent the impaction disc from being dislodged.
Do not overtighten impactor inlet and exhaust. Do not use barbed  ing as leverage when tightening.
When sampling for PM Coarse using the Coarse Ring accessory or IMPACT PM Coarse Sampler, insert the impaction disc
onto the rst fi lter casse e as directed in Step 2. Insert a 37-mm collection fi lter in the impaction disc position on the second fi lter casse e sup- plied with the Coarse Ring or the IMPACT PM Coarse Sampler (refer to illustration on page 2). Place the fi lter casse e assembly on the exhaust and screw impactor inlet and exhaust together just until tight. Further hand-tighten by 1/4 turn only.
Technical Tidbits:
• Use forceps accessory to carefully insert or remove the collection lter. See Accessories for forceps.
• Install provided rain cover on the inlet of the IMPACT Sampler when sam­pling outdoors.
• SKC recommends using a new impaction disc for each sample.
4
Calibration and Sampling
3
4
5
1
6
Note: As the particle load on the fi lter increases during sampling, the pressure drop will also increase. Therefore, use a compensating sample pump such as the Leland Legacy provide 24 hours of run time at 10 L/min at a maximum pressure drop of 12 inches water.
Calibration
Calibrate pump fl ow rate with the IMPACT Sampler in line (loaded with fi lter and impaction disc). See pump and calibrator operating instructions.
Ensure rain cover is removed from inlet and that impactor is loaded and fully assembled (see
Inserting a Collection Filter
into the IMPACT Sampler and
Inserting an Impaction Disc into
the IMPACT Sampler).
®
(SKC Cat. No. 100-3002). The Leland Legacy pump will
Screw Calibration Adapter onto
impactor inlet.
Using fl exible tubing, a ach pump inlet to outlet of impactor.
Use a short length of tubing to connect inlet of calibration adapter to outlet
Calibrate the sample pump to 10 L/min.
See sample pump and calibrator
operating instructions.
of a calibrator to form a calibration train.
When calibration is completed,
disconnect calibrator and tubing
from adapter. Remove calibration
adapter from impactor.
5
Sampling
1. If required, replace representative sample media used for calibration with new,
preweighed media (see Media Preparation and Impactor Preparation).
2. Mount bracket accessory at the desired location and at breathing zone height (6 feet or 2 meters) using wire ties or other fasteners. Mount impactor on mounting bracket accessory by threading clamp knob into bo om of impactor.
3. Insert screw on rain cover into screw hole in top of im­pactor inlet and rotate cover until tight.
4. Turn on pump and record sample start time and other pertinent data.
Note: If using the Leland Legacy Sample Pump, sample start time and duration can be programmed in advance and sampling started manually or automatically.
5. A er the desired sample time has elapsed, turn off the pump and record sample stop time and other pertinent data.
6. Remove rain cover, reinstate calibration train, and verify ow rate (see Calibration).
7. Remove pump and tubing from the impactor.
IMPACT Sampler used
with DPS System Cat. No.
100-3901. See Ordering
Information for details.
Technical Tidbit:
• The supplied rain cover should be used for all outdoor sampling.
6
4
5
3
1
Sample Removal, Shipping, and Analysis
Removing the Collection Filter and Impaction Disc
Unscrew impactor inlet from exhaust.
Gently lifi lter casse e from exhaust.
Use forceps to remove collection fi lter and place in appropriate container for shipping to a laboratory.
Locate recessed area on fi lter casse e top and remove impaction disc. If chemical analysis of larger particles is desired, place in appropriate container for shipping to a laboratory for analysis (see Ordering Infor­mation, Accessories for Glass Jars).
4a. Use the fi lter casse e opener to
separate the two halves.
4b. Slide the fi lter casse e horizontally
into the "U" of the opener until the two halves of the casse e loosen. Gently pull halves apart.
When sampling for PM Coarse using the Coarse Ring accessory or IMPACT PM Coarse Sampler, follow the instructions in Steps 1
through 5 for the second lter casse e only. Insert media in separate containers, and ship to a laboratory for analysis. The impaction disc from the fi rst fi lter casse e may be shipped to a laboratory for analysis of larger particles if desired.
Shipping Samples
Package and transport samples and blanks in a manner that will prevent sample loss and contamination. See Ordering Information, Accessories for the Petri Dish Slide
for transporting samples.
Analysis
Gravimetric and/or chemical by an accredited laboratory.
7
Ordering Information
Description Cat. No. IMPACT Samplers include lter cassette, calibration adapter, and rain cover, require
impaction substrate and collection lters below PM10 PM2.5 PM Coarse includes 2 fi lter cassettes
SKC DPS System
§**∑
includes Leland Legacy Sample Pump with connection case, charger (100-240 V), 2 external battery assemblies with adapters (packaged separately), IMPACT Sampler, 2 fi lter cassettes, calibration adapter, rain cover, 25 disposable impaction discs*, fi lter cassette opener, tubing with quick-connect fi tting, calibration tubing, and mount- ing bracket, in a heavy-duty lockable carry case PM10
Recommended Collection Filters Quartz Filters, 47 mm, Tissuquartz PTFE Filters
#†
, 47 mm, 2.0 μm, with PMP support ring, pk/50 225-1747
, required for each sample; select lters based on your applications
, 432 μm thick, pk/25 225-1823
Impaction Substrate for IMPACT Sampler,
PM2.5
required for each sample, select an impaction substrate based on
your application
Recommended to Reduce Particle Bounce Impaction Discs*, 37 mm, pre-oiled, ready to use, disposable
pk/10 pk/25 pk/50
For Chemical Analysis of Larger Particles Quartz Filters, 37 mm, Tissuquartz, 432 μm thick, pk/25 225-1822 PTFE Filters
#
, 37 mm, 2.0 μm, laminated PTFE support, pk/50 225-27-07 Accessories PM Coarse Ring, adapts IMPACT PM10 to an IMPACT PM Coarse, includes lter cassette 225-3912 Mounting Bracket 225-399 Forceps, stainless steel 225-8371 Petri Dish Slides, for lter transport, pk/100 225-2-01 Glass Jars for Chemical Analysis pk/8
pk/36
Filter Cassette Opener 225-397 Replacement Parts IMPACT Sampler Inlets 10 μm
2.5 μm
IMPACT Sampler Exhaust P21279 IMPACT Sampler Exhaust O-ring P31988 Rain Cover 225-398 Calibration Adapter 225-394 Filter Cassette 225-396 Stainless Steel Support 225-2647A
§ Quantity discounts available Provides data similar to data from Federal Reference Method samplers. The DPS System is not a U.S. EPA
reference or equivalent method for compliance sampling. * Limited shelf-life ** DPS Systems with pumps contain Li-Ion ba eries and may be subject to special shipping regulations. ‡ Recommended fi lters for use with Leland Legacy Sample Pump # Back pressure on PTFE fi lters can vary within the same lot. † Maximum operating temperature is 464 F (240 C) based on the PMP support ring. Use in non-explosive environments only. Not UL Listed for intrinsic safety.
225-390 225-392 225-3911
100-3901 100-3903
225-395B 225-395 225-395A
225-8376 225-8377
P54202 P54204
SKC Limited Warranty and Return Policy
SKC products are subject to the SKC Limited Warranty and Return Policy, which provides SKC’s sole liability and the buyer’s exclusive remedy. To view the com­plete SKC Limited Warranty and Return Policy, go to h p://www.skcinc.com/ warranty.asp.
Form #38010 Rev 1102
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