SKC 225-100 User Manual

Operating Instructions
Cassette outlet
Support pad
Filter
Cassette ring (middle)
Cassette adapter (25 or 37 mm, supplied assembled with cyclone body)
Bowl adapter (supplied assembled with cyclone body)
Nodule for holder
Retaining tab
Thumbscrew
Cyclone body
Grit pot
Cyclone top
Tel: 724-941-9701 Fax: 724-941-1369 e-mail: skctech@skcinc.com
863 Valley View Road, Eighty Four, PA 15330 USA
GS-3 Multiple-inlet Cyclone
Cat. Nos. 225-100 and 225-103
Description
The GS-3 Cyclone is a 10-mm, lightweight, multiple-inlet, conductive plastic sampler that uses a standard three-piece casse e and fi lter for the collection of respira- ble dust particles. Designed to conform to ISO/CEN particle size-selection criteria (ISO 7708:1995), the GS-3 Cyclone has a 50% cut-point of 4.0 μm (with bias within ISO/OSHA/ NIOSH requirements) at 2.75 L/min* or a 3.5 μm at 3.7 L/min. Cyclone meets the requirements in the OSHA proposed rule for silica.
The GS-3 Cyclone can be used with a 25 or 37-mm three-piece casse e with the corresponding casse e adapter and fi lter.
Assembly (Figure 1)
The GS-3 Cyclone is supplied fully assembled with bowl adapter and 37 or 25-mm casse e adapter dependent upon model (Cat. Nos. 225-100 or 225-103, respectively). Replacement casse e adapters are available, allowing the user to adapt whichever model they are using to another casse e size.
In addition, the GS-3
1. Disassemble a three-piece casse e and set aside inlet section (usually marked “inlet”). Keep inlet section for closing the casse e a er sampling.
2. Select a fi lter and support pad as specifi ed in the sampling method. Place support pad into casse e outlet and place fi lter on top of support pad. Insert casse e ring (middle) section into casse e outlet. Ensure a fi rm seal.
3. Hold cyclone upside down (casse e adapter facing downward). Insert casse e adapter into casse e middle ring section. Press until a fi rm seal is established.
4. Ensure thumbscrew on cyclone is secure and that the grit pot remains on the cyclone body during sampling.
* Calibrated at U.K. Health and Safety Laboratories. Visit
www.skcinc.com/prod/225-100.asp to view the collection effi ciency curve.
† Determined using experimental data obtained at fl ows
from 2.0 to 4.0 L/min.
Figure 1
GS-3 Cyclone with Filter
Cassette — Exploded View
Inserting Cyclone/Cassette Assembly in 225-1
Tygon tubing
Rubber tubing
Filter cassette
Filter cassette holder
Grit pot
Collar clip
Luer adapter
GS cyclone
Spring-loaded hold-down plate
Cassette outlet
Cassette Holder (Figure 2)
1. Insert the cyclone body through the large opening of the casse e holder.
2. Ensure the cyclone/casse e assembly is seated fi rmly in the holder by inserting the cyclone’s small round nodule on the rim into the notch in the casse e holder.
3. Remove the plug from the casse e outlet.
4. Secure the cyclone/casse e assembly in the holder by stretching the spring-loaded hold-down plate over the casse e outlet.
5. Insert the holder’s Luer adapter (located on the end of the rubber tubing) into the casse e outlet.
GS-3 Cyclone/Cassette Assembly
Figure 2
in Holder (Cat. No. 225-1)
Calibration
Option 1: Using a Calibration Jar (Figure 3)
1. Prepare a cyclone/casse e assembly (see Figure 1). Ensure grit pot remains on cyclone body during calibration.
SKC recommends using the smallest calibration jar possible. To achieve this, do NOT use Cassette Holder 225-1 during calibration.
2. Place cyclone/casse e assembly into an airtight calibration jar that contains an inlet and outlet (SKC Cat. No. 225-111, see Figure 3).
3. Using fl exible tubing, connect inlet of calibrator to inlet of calibration jar.
4. Run tubing from outlet of cyclone/casse e assembly through outlet of calibration jar and to the inlet of a sample pump. If using the SKC 225-111 jar, connect the Luer adapter inside the jar to the cyclone/casse e outlet. Connect jar outlet to inlet of a sample pump.
Inlet
Outlet
Calibrator
GS-3 Cyclone/cassette
assembly inside calibration jar
Multi-purpose calibration jar (225-111)
Inlet
Sample pump
Figure 3
5. Turn on pump and calibrate to desired fl ow rate following directions in the pump and calibrator operating instructions.
Flow rate: 2.75 L/min for a 4.0-μm cut-point
3.7 L/min for a 3.5-μm cut-point
*
6. A er calibration, disassemble calibration jar, remove cyclone/casse e assembly, and replace casse e used for calibration with a fresh (unused) casse e to be used for sampling.
Option 2: Jarless Calibration (Figure 4)
This calibration option is recommended when using a Defender primary standard calibrator to calibrate personal air sample pumps for size-selective particulate sampling using particulate samplers that do not have their own calibration adapters.
1. Use a length of fl exible tubing to a ach the inlet of the sample pump to the suction port of a Defender calibrator.
Figure 4. Jarless Calibration with Cyclone/Cassette
Assembly and AirChek XR5000 Pump
2. Use the shortest length of tubing possible to a ach the outlet of the casse e in a cyclone/casse e assembly to the pressure port of the Defender.
3. Set the Defender to take at least 20 fl ow measurements in order to average out the fl ow variations caused by direct connection of the pump to the calibrator.
See calibrator operating instructions for details.
Sampling
1. Ensure the fl ow rate has been set properly (see Calibration).
Leave grit pot in place during calibration and sampling.
2. Ensure fresh casse e has been installed on the cyclone and the cyclone/casse e assembly has been inserted into the casse e holder (see holder instructions).
3. Connect the Tygon
®
tubing attached to the cassette holder to the inlet of a
constant fl ow personal sampling pump.
4. Clip the holder with the cyclone/casse e assembly onto a worker’s collar or pocket as close to the breathing zone as possible.
5. Clip the pump onto the worker’s belt or place it in a protective pouch. Start the pump and record pertinent details.
6. At the end of the sampling period, stop the pump and record pertinent details. Remove the cyclone/casse e assembly from the casse e holder. Immediately separate the cyclone from the casse e. Replace the inlet section of the casse e, seal the inlet and outlet sections with the provided plugs, and send the casse e and all data to a laboratory for analysis.
Particles collected in the grit pot do not represent any part of the respirable dust sample and should be discarded.
* Calibrated at U.K. Health and Safety Laboratories. Visit www.skcinc.com/prod/225-100.asp to
view the collection effi ciency curve.
† Determined using experimental data obtained at fl ows from 2.0 to 4.0 L/min.
Cleaning
A er sampling, clean all parts of the cyclone, including the interior of the grit pot, with mild soapy water. The cyclone can be wiped with a clean dust-free tis­sue, air dried, blown dry, or wiped with isopropyl alcohol.
Do not use strong solvents to clean the GS-3 Cyclone.
References
Gautam, M. and Sreenath, A., “Performance of a Respirable Multi-Inlet Cyclone Sampler”, J. Aerosol Sci., Vol. 28. No. 7, pp. 1265-1281, 1997 (copy available from SKC)
Trakumas, S., et. al., Performance Assessment of Personal Respirable Cyclone Samplers, AIHce Presentation 191, 2003
Ordering Information
Description Cat. No.
GS-3 Cyclone with Cassette Adapter
25 mm 37 mm
Replacement Cassette Adapter
25 mm 37 mm
225-103 225-100
225-101 225-102
Replacement Bowl Adapter 225-108
Replacement Grit Pots, pk/25 P225012
Filter Cassette/Cyclone Holder for standard 25 or 37-mm 3-piece cassettes with or without a cyclone 225-1
Standard-size Multi-purpose Calibration Jar 225-111
SKC Limited Warranty and Return Policy
SKC products are subject to the SKC Limited Warranty and Return Policy, which provides SKC’s sole liability and the buyer’s exclusive remedy. To view the com­plete SKC Limited Warranty and Return Policy, go to h p://www.skcinc.com/ warranty.asp.
Form 37097 Rev 1401
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