The AirChek 52 Personal Sample Pump is designed for rugged industrial use at
fl ows from 5 to 3000 ml/min. Ideal for on-worker applications, use the AirChek 52 for
short-term or full-shift sampling with sorbent tubes, impingers, size-selective samplers,
or fi lter cassettes.
Durable RFI-shielded Case
provides protection from RFI
(27 to 1000 MHz)
Control Cover
Accessory
Mounting
Screws allow
sampling
accessories to
be secured to
the pump (e.g.,
impinger holder)
Quick-change
Rechargeable
Battery
Pump Intake with
replaceable fi lter
Top view: AirChek 52 with LCD indicator
(raised)
protects
LCD, fl ow
adjustment,
and on/off
button
Digital
LCD shows
elapsed run
time, low
battery, and
fl ow fault
Flow
Adjustment
adjusts fl ow
rate from
1000 to
3000 ml/min
On/Off
Button
AirChek 52 Sample Pump
1
Performance Profi le
Flow Range: 1000 to 3000 ml/min
Flow Control: Holds constant fl ow to ± 5% of set-point after calibration
Compensation Range: 1000 ml/min up to 25 ins water back pressure
Typical Back Pressure of Sampling Media (inches water)
Compare the information in this table to pump compensation range to determine appropriate applications.
Run Time: NiCad Battery: 8 hrs minimum at above compensation ranges;
Power Supply: Rechargeable 4.8-V nickel metal hydride (NiMH) battery
(5 to 500 ml/min requires low fl ow accessories, see page 20.)
2000 ml/min up to 25 ins water back pressure
2500 ml/min up to 20 ins water back pressure
3000 ml/min up to 15 ins water back pressure
dependent on media used. See Table 1 on page 4.NiMH Battery: 12 hrs minimum at 2000 ml/min and up to
25 inches water back pressure; dependent on media used.
1.8-Ah capacity
A battery eliminator is available (see Optional Accessories);
use voids the UL Listing for intrinsic safety.
®
Battery Charging Time: 6 to 8.5 hrs with PowerFlex
(varies with battery capacity
and level of discharge)
Temperature:Operating: 32 to 113 F (0 to 45 C)
Storage: -4 to 113 F (-20 to 45 C)
Charging: 50 to 113 F (10 to 45 C)
Humidity: 0 to 95% non-condensing
Protect sample pump from weather when in use
outdoors.
Flow Fault:If the pump is unable to compensate for longer than 15 seconds
due to excessive back pressure, the pump enters fl ow fault.
During fl ow fault, the pump stops, the fault icon appears on the
display, and elapsed time remains on the display. Auto-restart is
attempted up to 5 times. Elapsed time information will be lost
Time Display:LCD shows elapsed pump run time in minutes up to 99,999.
Note:
Older pump models display elapsed time up to
three digits (999) and then roll back to zero.
LCD Indicator:LCD always remains on. Displayed elapsed run time
information resets when pump is started.
Noise Level:62.5 dBA* - pump without case
55 dBA* - pump housed in noise-reducing case (optional
accessory Cat. No. 224-96C, see page 22)
* Measured 3 ft (1 m) distance from pump operating at
2 L/min with a 37-mm, 0.8-μm MCE fi lter cassette
RFI/EMI Shielding: 27 to 1000 MHz
Intrinsic Safety: UL Listed for Intrinsic Safety: Class I, Division 1 and 2,
Groups A, B, C, D; Class II, Division 1 and 2, Groups E, F,
G; and, Class III, Temperature Code T3C. ATEX-approved
models available. Contact SKC.
Dimensions: 5 x 3 x 1.75 ins (12.7 x 7.6 x 4.4 cm)
Weight: 20 oz (567 gm)
Multiple-tube
Sampling: Requires additional accessories to sample with up to four
sorbent tubes simultaneously at fl ows from 5 to 500 ml/min
(dependent on back pressure). See Optional Accessories on
page 22.
Tubing: Requires 1/4-inch ID tubing
CE marked UL Listed for intrinsic safety
ATEX-approved models available
3
Table 1. AirChek 52 Run Time in Hours with NiCad Battery
Following are typical run times achieved when using a fully charged nickelcadmium (NiCad) battery pack. Data is sorted by type of sample media. All run
times are listed in hours. Results are obtained using a new pump and new fully
charged battery. Pump performance may vary.
Mixed Cellulose (MCE) fi lter, 0.8-μm pore size
Flow Rate (L/min)
2.024.516.5
2.522.912.7
3.018.9**
Polyvinyl Chloride (PVC) fi lter, 5.0-μm pore size
Flow Rate (L/min)
2.025.824.9
2.524.321.1
3.025.118.6
** Filter back pressure exceeded pump capability during testing.
Note:
Increases in back pressure during sampling due to buildup of sample on
Filter Diameter
37 mm25 mm
Filter Diameter
37 mm25 mm
the fi lter can decrease ba ery life.
Table 2. Pump Run Time in Hours with NiMH Battery
Following are typical run times achieved when using a fully charged nickel-metal
hydride (NiMH) battery pack. Data is sorted by type of sample media. All run
times are listed in hours. Results are obtained using a new pump and new fully
charged battery. Pump performance may vary.
Mixed Cellulose (MCE) fi lter, 0.8-μm pore size
Flow Rate (L/min)
2.04037
2.53829
3.03425
Filter Diameter
37 mm25 mm
Note:
Polyvinyl Chloride (PVC) fi lter, 5.0-μm pore size
Flow Rate (L/min)
2.05647
2.54841
3.04238
Filter Diameter
37 mm25 mm
Increases in back pressure during sampling due to buildup of sample on
the fi lter can decrease ba ery life.
4
Setup
Installing the Battery Pack
1. Align arms on top half of case with slots on either side of the battery pack
housing. Ensure the back of the battery pack with the charging jack is on
the same side as the belt clip.
2. Slide battery pack up until arms click into place.
3. Push each security screw into the battery pack housing and tighten.
4. Completely charge battery before use (see Charging the Battery Pack).
Charging the Battery Pack
For proper maintenance of battery packs, SKC offers
a charger (see Accessories on page 22) that conditions
the battery for optimum performance in 6 to 8.5 hours.
1. For optimum charge, ensure pump is not running.
2. Insert the charging plug into the sampler’s charging jack.
3. Charge battery pack completely before use.
Plug the SKC PowerFlex® charger cable into the jack on the back of the
battery pack (see charger operating instructions).
After charging the battery pack, it is good practice to run the pump for
approximately fi ve minutes before calibrating. This ensures the battery
is in more steady-state conditions and improves the agreement in pre
and post-sampling calibrations.
• To comply with intrinsic safety regulations, do not charge or operate
the pump from the charger in hazardous locations.
• Using a non-approved charger voids any warranty.
• Use of a repaired or rebuilt battery pack voids any warranty and the UL
Listing for intrinsic safety.
• Use of any device other than the approved battery pack to power the
pump voids the UL Listing for intrinsic safety and any warranty.
• Ensure proper orientation of charging cable before plugging it into the
charging jack. Improper orientation/contact will short-circuit the battery and voids any warranty.
• Short-circuiting the battery pack will render it immediately inoperative.
• Failure to follow warnings and cautions voids any warranty.
The battery pack may be kept on the SKC-approved charger for an
indefi nite time.
Ensure that the battery is fully charged
before sampling. See page 5 for details.
After charging the battery pack, it is
good practice to run the pump for
1
approximately fi ve minutes before
calibrating. This ensures the battery
is in more steady-state conditions
and improves the agreement in pre
and post-sampling calibrations.
6
Charger and battery
connected
Setting or Verifying Flow Rate
Ensure pump has run for
fi ve minutes before calibrating.
®
Using 1/4-inch Tygon
connect the sample medium to
the pump intake (Figure 1, #4).
tubing,
Sample medium
2
3
Lift the control cover (Figure 1,
#5). Start the pump using the on/
off button (Figure 1, #3).
Connect a calibrator to the intake of the sample medium.
Adjust fl ow by using a screwdriver to turn the fl ow adjustment
screw (Figure 1, #2), clockwise to increase or counterclockwise
to decrease fl ow, until the calibrator indicates the desired fl ow
rate. Use proper calibration technique.
When the fl ow rate is set, press the on/off button to turn off
the pump and disconnect the calibrator.
Replace the sample medium used for calibration with an
unexposed medium for sample collection.
Calibrator
Calibration train with
fi lter cassette
Tubing
Sampling
Before use, allow pump to equilibrate after
moving it from one temperature extreme
to another
Protect sample pump from weather when
in use outdoors.
Use of any device other than the
approved battery pack to power the
pump voids the UL Listing for intrinsic
safety and any warranty.
For personal sampling, clip the sample
collection medium to the worker in the
breathing zone and the pump to the worker’s
belt using the belt clip.
Clip sample
medium to worker
and pump to belt.
Press the on/off button to clear the elapsed time display and to
start sampling. Record the start time. The LCD will automatically
track elapsed pump run time.
At the end of the sampling period, press the on/off button and
record stop time.
continued on page 8
7
3
cont’d
Possible Displays During Sampling
Flow or Battery Fault Shutdown - If the pump is unable to
compensate due to excessive back pressure or a low battery
condition exists, the sampler will shut down and timing functions
will pause. Either a battery-shaped icon or a fl ow fault icon
) will display on the LCD depending on the cause of the
(
shutdown. Upon fl ow fault, the pump will attempt to restart up
to 5 times. To restart from fl ow fault, correct the blockage and
press the on/off button twice. Elapsed time display will reset to 0 when pump is restarted. If the battery icon is displayed,
recharge the battery before sampling.
Displayed Elapsed Run Time - Elapsed run time is displayed
continuously on the LCD. For elapsed times after 999 minutes,
the display still shows elapsed time, but alternates displaying
the first two digits of the elapsed time and the last three
digits. For example, a pump that has run for 1,440 minutes would
display fi rst “01” and then “440.” The display maximum is
99 999, which is 99,999 minutes.
Sampling with Impingers
Place an in-line trap between
the pump and the impinger. The
impinger and trap can be mounted
to the sampler using the accessory
mounting screws (Figure 1, #8) or
placed in a holster at the worker’s
waist.
Impinger sampling requires an
in-line trap (SKC Cat. No. 225-22 or
225-22-01) to prevent fumes from
accidentally being drawn into the
sampler. Single or dual impinger/
trap holders (SKC Cat. No. 225-2001 or 225-20-02) may be mounted
directly to the face of the sampler
using the accessory mounting
screws.
Failure to use an appropriate in-line trap during impinger
sampling voids any warranty.
Protect sample pump from weather when in use outdoors.
Use of any device other than the approved battery pack to
power the pump voids the UL Listing for intrinsic safety
and any warranty.
8
Impinger holder on pump
with impinger and trap
Low Flow Applications (5 to 500 ml/min)
1
3
456
7
8
Using a CPC and Single Adjustable Low Flow Holder
1 LCD
2 Flow adjustment screw
3 On/Off button
4 Pump intake/inlet hose
barb
5 Protective control cover
6 Belt clip
7 Charging jack
8 Accessory mounting
screws
Figure 1
Front, back, and top views of AirChek 52 Sampler
For additional drawings, see pages 19 and 21.
Setup - Low Flow
Ensure that the battery is fully
charged before sampling. See page 5 for details.
After charging the
battery pack, it is good
practice to run the pump for
1
approximately fi ve minutes
before calibrating. This ensures
the battery is in more steadystate conditions and improves
the agreement in pre and postsampling calibrations.
9
Charger and battery
connected
Setting or Verifying Flow Rate - Low Flow
13456
7
1 Pump intake
2 Tygon tubing
3 Constant Pressure
Controller (CPC)
4 Single adjustable low
fl ow holder
5 Protective cover for sample
tube
6 Flow adjust screw
(needle valve)
7 Collar clip
Figure 2
Single Adjustable Low Flow Holder attached to AirChek 52
Ensure pump has run for fi ve minutes before calibrating. Set the
pump fl ow rate at approximately 1.5 L/min (see Setting or Verifying Flow Rate for High Flow Applications on page 7).
Connect a constant pressure controller (CPC) (Figure 2, #3) to the
pump intake (Figure 2, #1) using 1/4-inch Tygon tubing.
Using 1/4-inch tubing, connect the intake of the CPC to the outlet
of a single adjustable low fl ow holder (Figure 2, #4).
Insert an opened sorbent tube into the
holder’s rubber sleeve with the arrow on
the tube pointing toward the holder.
2
Connect a calibrator to the exposed end
of the sorbent tube.
Calibration train with
tube in low fl ow holder
Loosen the brass fl ow adjust screw on the low fl ow holder. Activate
the pump by pressing the on/off button (Figure 1, #3).
Adjust the fl ow rate by turning the fl ow
adjust screw (Figure 2, #6) on the adjustable
Flow adjust
screw
low fl ow holder until the calibrator indicates
the desired fl ow.
Do not adjust the fl ow on the pump.
Adjust the fl ow only by using the fl ow
adjust screw on the low fl ow holder.
continued on page 11
10
Turn screw to
adjust fl ow.
2
When the desired fl ow is set, turn off the pump by pressing
the on/off button. Disconnect the calibrator.
Replace the sorbent tube used for setting the fl ow with a new
unexposed sorbent tube for sample collection.
cont’d
3
Place the appropriate size tube cover over the tube (Figure 2,
#5), and screw it into place on the low fl ow holder.
Sampling - Low Flow
Before use, allow pump to equilibrate
after moving it from one temperature
extreme to another
Protect sample pump from weather
when in use outdoors.
Use of any device other than the
approved battery pack to power the
pump voids the UL Listing for intrinsic
safety and any warranty.
For personal sampling, clip the low
fl ow holder to the worker in the
breathing zone and the pump to the
worker’s belt.
Press the on/off button to clear the elapsed time display
and to start sampling. Record the start time. The LCD will
automatically track elapsed pump run time.
At the end of the sampling period, press the on/off button and
record stop time.
Clip holder to worker
and pump to belt.
To return to high fl ow, remove the CPC and low fl ow holder.
For possible displays during sampling, see page 8.
11
Low Flow Applications (5 to 500 ml/min)
Using CPC & Multiple-tube Adjustable Low Flow Holder
Accessories
2
6
3
4
5
2
Top view of
adjustment screws
1
7
Figure 3
Quad Adjustable Low Flow Holder
Setup - Multiple Tube
For a diagram of the pump, see Figure 1, page 9.
Ensure that the battery is fully
charged before sampling. See page 5 for details.
1 Anti-tamper cover
2 Flow adjust screws
3 Rubber sleeve
4 Sorbent sample tube
5 Protective cover
6 Clothing clip
7 Low fl ow holder outlet
1
After charging the battery pack,
it is good practice to run the
pump for approximately fi ve
minutes before calibrating. This
ensures the battery is in more
steady-state conditions and
improves the agreement in pre
and post-sampling calibrations.
Charger and battery
connected
12
Setting or Verifying Flow Rate - Multiple Tube
When performing multiple-tube sampling using an
adjustable low fl ow holder (dual, tri, or quad), ensure the
pump fl ow rate is set at 1.5 L/min. The maximum fl ow
rate through any one tube is 500 ml/min*. Calculate the
sum of all tube fl ow rates. If the sum is ≤1000 ml/min,
proceed with calibration and sampling without any further
adjustment to the pump fl ow rate. If the sum is >1000 ml/
min, set the pump fl ow rate 15% higher than the sum of
tube fl ow rates.
* Back pressure across some sample tubes can be higher than average.
In these instances, the maximum fl ow rate of 500 ml/min per tube
may not be achieved.
Before use, allow pump to equilibrate after moving it from
one temperature extreme to another.
Set pump fl ow rate to 1.5 L/min. Connect a constant pressure
controller (CPC) (Figure 2, page 10) to the pump intake
(Figure 2, #1) using 1/4-inch Tygon tubing.
Using 1/4-inch tubing, connect the intake of a CPC (Figure
2, #3) to the outlet of a multiple-tube adjustable low fl ow
holder (Figure 3, #7).
2
Insert an opened sorbent tube into each rubber sleeve of the
low fl ow holder (Figure 3, #3 and 4) with the arrow on the
tube pointing toward the holder.
If sampling with fewer tubes than number of ports, insert
unopened sorbent tubes in the empty ports to seal
them.
Connect CPC to pump
intake, holder to CPC,
and tube inlet to
calibrator.
Note the fl ow rates specifi ed by each sampling method and
add them together. If the sum is ≤1000 ml/min, proceed to
the next step. If the sum is >1000 ml/min, multiply the total
tube fl ow rate by 1.15 and set the pump for that fl ow rate.
continued on page 14
13
2
cont’d
Connect a calibrator to the exposed end of a sorbent
tube, loosen the screw on the appropriate port of the low
fl ow holder, and activate the pump by pressing the on/
off button.
Turn the brass fl ow adjust screw (Figure 3, #2) on the
low fl ow holder until the desired fl ow rate is achieved.
Turn clockwise to decrease fl ow.
Do not adjust the fl ow on the pump. Adjust the fl ow
only by using the fl ow adjust screw on the low fl ow
holder. Observe tube fl ow rate on calibrator.
When the desired fl ow is set
on the initial tube, turn off the
pump by pressing the on/off
button. Remove the calibrator
from the tube and connect to the
exposed end of the next sorbent
tube. Press the pump’s on/
off button and repeat the fl ow
adjust process until all tubes are
fl ow calibrated. Changing the fl ow on one tube will
not affect the fl ow rate through the remaining tubes.
For tri and quad models, fi rst rotate each anti-tamper
cover (Figures 3 [on page 12] and 4) to expose the
fl ow adjust screw, then adjust until calibrator indicates
the desired fl ow.
Screw
Figure 4 -
Cut-away of Tri/Quad Low
Flow Holder
Screw
When the fl ow rate is set for each tube, press the
pump’s on/off button and disconnect the calibrator.
Replace the sampling media used for calibration
with unexposed media for sample collection. Use a
protective tube cover to prevent tube breakage.
14
3
Sampling - Multiple Tube
Before use, allow pump to
equilibrate after moving it from
one temperature extreme to
another
Protect sample pump from
weather when in use outdoors.
Use of any device other than the
approved battery pack to power
the pump voids the UL Listing for
intrinsic safety and any warranty.
For personal sampling, clip the low
fl ow holder to the worker in the
breathing zone and the pump to the
worker’s belt.
Press the on/off button to clear the elapsed time display
and to start sampling. Record the start time. The LCD
will automatically track elapsed pump run time.
At the end of the sampling period, press the on/off
button and record stop time.
To return to high fl ow, remove the CPC and low fl ow
holder.
Clip holder to worker and
pump to belt.
For possible displays during sampling, see page 8.
15
Maintenance
Pump Inlet Filter
The AirChek 52 Sampler is fi tted with a fi lter/trap just below the
pump intake. This prevents particles from being drawn into the pump
mechanism. The fi lter should be replaced periodically. Follow this
procedure:
1. Grip the inlet hose barb (Figure 1, #4 on page 9)
and unscrew it counterclockwise.
2. Holding the pump upside down, use a small
fl athead screwdriver or tweezers to remove
fi lter.
3. Place a new fi lter in the intake. Ensure the
rubber gasket inside the inlet hose barb is still
in place.
4. Screw the inlet hose barb back into place.
Replacing the Battery Pack
To enhance battery life, SKC ships battery packs separate from
the pump (see Charging the Battery Pack on page 5). Once installed,
completely charge the battery pack before operating the pump. It
may be necessary to charge the battery a few times before maximum
battery capacity is achieved.
1. Loosen two security screws on bottom of pump case and allow them to
fall to the out position.
2. Pinch battery pack release arms and pull
the bottom half of the pump case away
from the top half.
3. Align arms on top half of case with slots
on either side of the new battery pack
housing. Ensure the back of the battery
pack with the charging jack is on the
same side as the belt clip.
4. Slide battery pack up until arms click into
place.
5. Push each security screw into the battery pack housing and tighten.
Ba ery
pack
release
arms
Ba ery
pack
Security
screws
in out
position
Use of a repaired or rebuilt battery pack voids any warranty
and the UL Listing for intrinsic safety.
The Battery Eliminator is an accessory that converts alternating
current (AC) to direct current (DC) from which the pump can be
operated for extended runs. The Battery Eliminator should be used in non-hazardous locations only.See page 22 for ordering.
To use the Battery Eliminator, the battery pack must be removed
from the pump (see Maintenance, Replacing the Battery Pack).
The Battery Eliminator is comprised of two pieces, (1) a wall
cube that converts AC voltage to DC voltage and (2) a power
adapter that reduces DC voltage. The wall cube fi ts into a standard
wall outlet and its plug end is inserted into the power adapter. The
power adapter is fi tted on the pump in place of the battery pack.
Use of the battery eliminator to power the pump voids the UL
Listing for intrinsic safety.
17
Replacement Parts
Internal Stack Parts
No. Description Cat. No.
1A-C* Stack Screws P51891
2 Inlet/Hose Connect, includes fi lter and gasket P20106
2A Replacement Inlet Filter, pk/10 P40370
3 Pulsation Dampener P2010802
4 Stack Plate N/A
5A-B* Valve Plates (Top and Bottom) P213201
6 Diaphragm/Yoke Assembly P2129B
7 Pump Body P22417G
8 Motor/Eccentric P518803
9 Pump Base Plate P20102
Full Stack without Motor P20102A
*Multiple sections of stack included (as indicated in drawing)
Parts not indicated in illustration
N/A PC Board P79592
N/A Screw and O-ring Set
(complete for one pump) P22402
Use only SKC-approved parts to ensure reliable performance. Failure to
do so voids any warranty.
Failure to follow warnings and cautions voids any warranty.
See page 19 for drawing.
18
Replacement Parts
Internal Stack
See parts listing on page 18
1A
2A
8
2
3
1B
4
5A
6
7
5B
19
9
1C
Replacement Parts
External Case Parts
No. Description Cat. No.
1 Battery Pack, NiCad or P78011A
Battery Pack, NiMH P78011AMH
2 Battery Pack Release Arms N/A
3 Battery Pack Security Screws N/A
4 Compensation Pot A N/A
5 Compensation Pot B N/A
6 Power Plug for Battery Pack, pk/5 P20107
7 Charging Jack (on rear of battery pack) N/A
8 Impinger Holder Mounting Screws N/A
9 Inlet (includes fi lter and gasket) P20106
10 Control Cover P20105
11 Flow Adjustment Screw N/A
12 Power Switch (on/off) N/A
13 Belt Clip (not shown) P20104
14 LCD P72391
15 External Case P2010003
Use only SKC-approved parts to ensure reliable performance. Failure to
do so voids the UL Listing for intrinsic safety and any warranty.
Use of a repaired or rebuilt battery pack voids any warranty and the UL
Listing for intrinsic safety.
Failure to follow warnings and cautions voids any warranty.
See page 21 for drawing.
20
Replacement Parts
External Case Parts
See parts listing on page 20
8
1
2
9
Airchek
®
52
10
14
11
12
15
2
7
Bottom of pump
without battery pack
6
5
4
13
21
3
3
Optional Accessories
Calibrator Cat. No.
Defender Primary Standard Calibrator,
50 to 5000 ml/min, includes lead-acid battery,
charger (100-240 V), software, and serial cable 717-510M
Low Flow Sampling Accessories
Single Holder, included in Low Flow Kit below 224-26-01
Dual Holder 224-26-02
Tri Holder 224-26-03
Quad Holder 224-26-04
Constant Pressure Controller (CPC),
included in Low Flow Kit below 224-26-CPC
Low Flow (5 to 500 ml/min) Adapter Kit,
includes CPC, single adjustable low fl ow
holder, and Type A tube cover 210-500
Protective Sample Tube Covers
A, 70 mm, standard charcoal 224-29A
B, 110 mm, large charcoal 224-29B
C, 150 mm 224-29C
D, 220 mm 224-29D
Battery Maintenance
PowerFlex Charging System for SKC Personal Pumps
5-station, 100-240 V 223-1000
Single, 100-240 V 223-2000
Battery Eliminator,* connects pump to line power for extended sampling, 115 V 223-300
Pump Accessories
Screwdriver Set, included with pump 224-11
Protective Nylon Pouch, with belt and
shoulder strap
Black 224-88
High-profi le Red 224-96ANoise reducing Black 224-96C
* Not UL Listed for intrinsic safety
Protective
Nylon Pouch
Use of a repaired or rebuilt battery pack voids any warranty and the UL
Listing for intrinsic safety.
Failure to follow warnings and cautions voids any warranty.
22
SKC Limited Warranty and Return Policy
SKC products are subject to the SKC Limited Warranty and Return Policy,
which provides SKC’s sole liability and the buyer’s exclusive remedy. To
view the complete SKC Limited Warranty and Return Policy, go to h p://
www.skcinc.com/warranty.asp.
23
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