SKC 100-3901 User Manual

Operating Instructions
SKC Deployable Particulate
Sampler (DPS) System
SKC Inc.
863 Valley View Road
Eighty Four, PA 15330
Form 38049 Rev 1402
Media Preparation and Installation
1. Prepare impaction discs and fi lters.
2. Disassemble impactor.
3. Insert collection fi lter in fi lter cassette.
4. Press prepared impaction disc into top of fi lter cassette.
5. Reinsert fi lter cassette in impactor.
6. Reassemble impactor.
Sampling Setup and Calibration
1. Set up sample pump. Set pump ow rate to 10 L/min. (See Leland Legacy Quick Guide on page 10. For advanced programming, see Leland Legacy Operating Instructions.)
2. Screw calibration adapter onto impactor.
3. Use tubing with quick-connect to attach pump inlet to outlet of impactor. Use short tubing to connect inlet of calibration adapter to outlet of calibrator to form a calibration train. Calibrate pump fl ow rate with calibrator. Record fl ow rate. Reset accumulated data if required.
4. Disconnect calibrator and remove calibration adapter from impactor. Remove calibration media and place new unexposed media in impactor.
5. Mount bracket at desired location.
6. Screw impactor onto mounting bracket.
7. Screw rain cover onto impactor.
Sampling
1. Turn on pump and record pertinent data. (Leland Legacy pump may be started manually or automatically, see Quick Guide on page 10.)
2. Turn off pump after desired sample time has elapsed. Record pertinent information.
3. Remove rain cover, reinstate calibration train, and verify pump fl ow rate.
Sample Removal
1. Use quick-connect to detach tubing from pump.
2. Disassemble impactor.
3. Remove impaction disc.
4. Remove fi lter cassette, disassemble, and remove collection fi lter.
5. Place collection fi lter in appropriate container for shipping.
SKC Inc., 863 Valley View Road, Eighty Four, PA 15330 • www.skcinc.com
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Table of Contents
Introduction ............................................................................................ 1
Performance Profi le .............................................................................. 2
Principle of Operation ........................................................................... 3
Media Preparation ................................................................................. 4
Impactor Preparation ............................................................................ 4
Cleaning .......................................................................................................................4
O-ring Care ................................................................................................................... 4
Inserting a Collection Filter into the IMPACT Sampler ................................................. 5
Inserting an Impaction Disc into the IMPACT Sampler ................................................ 6
Sample Pump Operation ....................................................................... 7
Charging the Battery .................................................................................................... 7
Reading the Charging Status LED ............................................................................... 8
Battery Setup ................................................................................................................ 8
Battery Replacement .................................................................................................... 9
Leland Legacy Quick Guide ....................................................................................... 10
Calibration and Sampling ................................................................... 11
Calibration .................................................................................................................. 11
Sampling .................................................................................................................... 12
Sample Removal, Shipping, and Analysis ........................................ 13
Removing the Collection Filter and Impaction Disc .................................................... 13
Shipping Samples ...................................................................................................... 13
Analysis ...................................................................................................................... 13
Ordering Information ........................................................................... 14
Li-Ion Battery Shipment ...................................................................... 16
Warranty ............................................................................................... 16
Indicates a reminder or note
Indicates a warning or caution
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INTRODUCTION
The SKC DPS System is a compact, portable, ba ery-operated, and cost-eff ective particulate sampling system that ensures the ability to monitor particulate ma er (PM) in indoor and outdoor environments and in urban, industrial, or rural se ings. The system features the fully programmable constant fl ow Leland Legacy Pump, the IMPACT Sampler, and other equipment needed for eff ective ambient PM10 or PM2.5 sampling. All components are packaged in an easily carried heavy­duty Pelican
®
case from which the system operates.
The heart of the DPS System is the patented* IMPACT Sampler. This inertial impactor is designed to remove particles larger than a specifi c cut-point (2.5 μm or 10 μm) by capturing them on a disposable oiled impaction disc that reduces particle bounce. Particles smaller than the cut-point are collected on a 47-mm fi lter. The IMPACT Sampler mounts easily and makes media changes fast and simple with its convenient removable fi lter casse e and opener.
®
Sample
* U.S. Patent No. 7,334,453
Calibration tubing
Mounting
bracket
Rain cover
Cassette
opener
Additional
lter
cassette
Leland Legacy
pump with
connection case
and cable
Tubing with
quick-connect fi tting
Quick-connect
release
Charging unit and
power supply
IMPACT sampler
with fi lter cassette
Impaction discs
(25)
Calibration adapter
World-wide plugs
for charger
External battery assemblies with
battery adapters (2)
Quick-connect fi tting
The SKC DPS System includes a Leland Legacy Sample Pump with connection case and charger (100-240 V), IMPACT sampling head, 2 fi lter casse es, calibration adapter, rain cover for sampling head, 25 disposable impaction discs, fi lter casse e opener, tubing with quick-connect  ing, and mounting bracket in a heavy-duty lockable carry case. Two external ba ery assemblies with adapters are packaged separately.
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PERFORMANCE PROFILE
Flow Rate: 10 L/min
50% Cut-point: 10 μm or 2.5 μm
Run Time: > 24 hours on one battery charge
Power: Rechargeable lithium-ion (Li-Ion) battery, 7.4 V, 12-Ah capacity,
88.8 Wh
Battery Recharge Time: 15 hrs
Impaction Discs: Recommended impaction disc to reduce particle bounce:
Collection Filter: 47-mm quartz or PTFE§ with support ring
Analysis: Gravimetric and/or chemical
Tubing: 3/8-in ID reinforced exible PVC (supplied)
Temperature: Charging: 32 to 113 F (0 to 45 C)
Storing: -4 to 95 F (-20 to 35 C) Operating: 32 to 113 F (0 to 45 C)
Operating Humidity: 0 to 95% non-condensing
Altitude: Do not use pump beyond 7500 ft.
RFI/EMI Shielding: CE marked
Case Dimensions: 18.5 x 14.1 x 6.9 in (47 x 36 x 18 cm)
Complete System Weight: 13 lbs (5.9 kg)
Sampling Head (Impactor) Dimensions: 2.6 dia. X 1.8 H x 3.8 L in (7 x 5 x 10 cm)
Sampling Head (Impactor) Weight: 0.5 lb (0.23 kg)
37-mm disposable pre-oiled porous plastic disc (supplied with
DPS System)
For chemical analysis of larger particles: 37-mm fi lter (quartz or PTFE§)
Note: The DPS System provides data similar to data from Federal Reference Method samplers. The
DPS System is not a U.S. EPA reference or equivalent method for compliance sampling.
† DPS Systems contain Leland Legacy pumps with Li-Ion ba eries and may be subject to special
shipping regulations.
§ Back pressure on PTFE fi lters can vary within the same lot.
Use in non-explosive environments only. Not intrinsically safe
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PRINCIPLE OF OPERATION
A sample pump draws particle-laden air at a fl ow rate of 10 L/min through an in- ertial impactor to separate airborne particles according to aerodynamic diameter. Particles enter the impactor through eight nozzles on top of the sampler. The inlet nozzles are sized to operate at a 10 L/min fl ow rate causing eight airjets to impinge onto the impaction disc positioned below the inlet nozzles. Particles larger than the sampler cut-point with enough inertia to cross the airstream lines impact on the impaction disc. The airfl ow, containing smaller particles, makes a sharp turn, passes through the openings in the top of the fi lter casse e, and follows through to a 47-mm fi lter where the smaller particles collect.
The top of the fi lter casse e accommodates the impaction disc. For optimum impac- tor performance, a 37-mm oiled porous plastic disc is recommended as disposable collection substrate (supplied with system). If chemical analysis of larger particles is desired, a 37-mm fi lter (quartz or PTFE) may be used.
Rain cover
Airfl ow
Airfl ow
Airfl ow
Airfl ow
Airfl ow
IMPACT Sampler and Leland Legacy
Sample Pump - the two main components of
the DPS System
Inlet
PTFE O-ring
Impaction disc
Filter cassette top
Collection fi lter
Stainless steel support
Filter cassette bottom
BUNA-N O-ring
Exhaust
Exploded view of IMPACT Sampler
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