C007K
t!Jtill~ll
INSTRUCTION BOOK
C€
C007K/C007KD
C858K/C858KD
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KAULIN MFG.
CO
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From the library of: Superior Sewing Machine & Supply LLC
EC DECLARATION
OF
CONFORMITY
According to the following European Directive
Machinery Directives:98/37/EC.
The undersigned, ROBERT TSAI, representing KAULIN MFG. CO
..
LTD.
11
F,
No.128,
Sec.3, Minsheng East Road, Songshan District, Taipei, Taiwan, ROC., manufacturer,
Declares
that
the machine described hereafter:
Three Needles Cylinder Bed
Chainst itch Machine.
Model: C007K/C007KD/C858K/C858KD
Provided
that
it
is used and maintained in accordance with the generally accepted
codes
of
good
practice
and the recommendations
of
the
instructions
manual, meets the essential
safety and health requirements
of
the
Machinery Directive.
For the
most
specific
risks
of
the machine, safety and compliance with the essential
requirements
of
the Directive has been based
on
elements
of:
the
European Standard
EN
12100-1:2003,
EN
12100-2:2003, EN 349:1993,
EN
1050:1996,
EN
ISO 10821:2005,
EN
294:1992, EN 60204-1:2006, EN 60204-31:2001 Safety
of
machinery; basic concepts,
general
principles
for design.
The compliance
of
the model with the requirements
of
EC Machinery Directive was
established
by
AIB-VINCOTTE Inter n.f.p. Avenue A. Drouart 27-29, B 1160, Brussels,
Belgium (Notified
body
under
the
number
26
for
machinery listed in annex
IV
of
EC
Machinery Directive).
Date: Feb/01
/2
010
Signature:
~
L ·
Qualification:
R&D
MANAGER
From the library of: Superior Sewing Machine & Supply LLC
1BIIl7J<.mllt!IW
Explanation
of
Dangerous
Level
A
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,
s•M•meslma
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Don•t ignore
the
warning sign and
don
•t proceed incorrect
a•
operation. Or it will cause the person
or
the third party seriously
Dangerous
injured
or
dead during maintenance.
A
fl[]Jlt~~Jit•aaifii•n:rall99fl•flfF
,
••llffi"EHflesl2
•••••=cAa§•&m•m•••
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Ignoring
this
warning sign and proceed incorrect operation will
)t.
cause the person involved
or
the third
party
wounded and
Caution
equipment
damaged during maintenance.
•e••wm&llmfllimJmiJ.J
Explanation
of
Warning
Signs
and
Labels
•
JIIJIHil ,
•r.;I
••
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Moving part, beware
of
industrial accident
A
•••m,lllrj•••a
•i!i•••m
High voltage, beware
of
electric shock
Warning
Sign
A
•
II
iHil ,
1111;
••
• i!l
High temperature, beware of
burns
(9
MJJ:
Prohibited
liil\Wii
@
Instruction Label
··ag···il\
Indication of ground wiring
From the library of: Superior Sewing Machine & Supply LLC
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·--------------------------------------------
~51
INDEX
~/PAGE
--------------------------------------------
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GENERAL SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTION
WARNING
WARNING
TAG
SAFETY INSTRUCTION OF NEEDLE GUARD
MOVING THE SEWING
MACHINE
T
HE
INSTALLATION POSITION
OF
THE SEWING MACHINE
SPECIFICATIONS
SAFETY SWITCH
AND ITS FUNCTION
INSTALLATION
ANF
ADJUSTMENT OF SYNCHRONIZER
OPERATION PROCESS
NAMES
OF
MAJOR PARTS
THE DESCRIPTION OF THE
MODEL
IU]~~~e'SJm~
~~~~
IMPORTANT SAFETY INSTRUCTIONS OF THIS
MACHINE
~~
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INSTALLATION
INSTALL
THE MOTOR
MOTOR
AND
BELT
THREADING
ADJUST
THREAD TENSION
ADJUSTING
NEEDLE THREAD TAKE-UP
ADJUSTING SPREADER
THREAD TAKE-UP
ADJUSTING PRESSER FOOT
ADJUSTING STITCH
LENGTH
ADJUSTING DIFFERENTIAL RATIO
ADJUSTING PRESSURE OF
THE PRESS
ER
FOOT
LIGHTE
NING
OF
THE OPERATION ENVIRONMENT
CONDIT
IONS
OF
A
LL
OPERATORS
MA
INTENANCE
LUBRICATION
LUBRICATE
AND COOLING
OF
NEEDLE
AND
THREAD
1
3
7
8
9
9
10
10
1 1
12
13
15
16
20
21
23
25
25
25
26
26
27
27
28
29
29
30
30
32
33
From the library of: Superior Sewing Machine & Supply LLC
I
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---
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1
---------
IN
DEX
-------------------
~1
~AGE
l
-----1
;LI)IEH2~~
~t2~~
-
MODEL
Net Weight (Kgs)
-
Serial
Number
Dimension
CHANGE T
HE
LUBRICATION OIL
CHANGE T
HE
OIL FILTER
REPLACE THE NEEDLE
ADJUSTING T
HE
PRESSURE OF PRESSER FOOT
TROUBLESHOOTING
THREADING DIAGRAM
TABLE CUT-OUT
DEMOLITION PROCESS
C007K/C007KD/C858K/C858
KD
45
Noise Level, dB(A)
80 dB(A)
Vibration (m/sec2)
Length
Width He
ight
46cm
25cm
40cm
33
34
34
35
36
44
45
46
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From the library of: Superior Sewing Machine & Supply LLC
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Warning!
When using this machine, basic safety
Precautions should always be followed to
reduce the risk
of
fire, electric shock and
personal injury, including the followings.
Read all these instructions before
operating this product and save these
instructions.
1 . Keep work area clean
Cluttered areas and benches invite
injuries.
2. Consider work area environment
Do not expose power to rain.
Do
not use
machine
tools in damp or wet locations.
Keep work area well lit.
Do not use power tools where there
is
risk
to cause any fire or
explosion.
3. Guard against electric shock
Avoid body contact with earthed or
grounded surfaces (e.g.
Pipes, radiators,
ranges refrigerators.)
4. Keep children away
Do not let visitors touch the tool or
extension code.
5. Dress properly
Do not wear loose clothing
or
jewelry,
they can be caugh
in
mov ing parts. Wear
protecting hair covering to contain
long
hair.
6. Do not abuse the cord
Never carry the machine by cord or yank
it to disconnect it from the socket. Keep
the cord away from heat,
oil, and sharp
edges
..
7. Maintain machine with care
Follow instructions for lubr icat ion and
changing accessories.
Inspect tool cord
periodically. If damaged, have it repaired
by an authorized service
facility.
From the library of: Superior Sewing Machine & Supply LLC
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8. Disconnect machine
When not in use, before servicing and
when changing accessories.
9. Avoid unintentional starting
Do not carry a plug-in tool with a finger on
the switch. Ensure the power switch
is
off
when plugging in.
10. Check damaged parts
Before further use
of
the tool, a guard or
other part that is damaged should be
carefully checked to determine that it will
operate properly and perform its intended
function.
11. Warning
The use
of
any accessory or attachment,
other than those recommended in
th
is
instruction manual, may present a risk
of
personal injury.
12. Have your tool repaired by a
qualified person
Repairs should only be carried out by
qualified persons using original spare
parts.
SPECIAL WARNING FOR ELECTRIC
CONNECTION!
1. Incorporate this machine only with
11
CE
11
certificate hold-to-run control device.
2.
Follow the instruction manual device to
install control device.
3. Always earth machine appropriately
during operation.
4.
Before adjustment, parts change or
servicing must be sure to
pull out the plug
from socket
to
prevent the hazard
of
unintentionally start
of
machine.
From the library of: Superior Sewing Machine & Supply LLC
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For operating safely and getting the
best functions of this machine, you must
operate it
correctly. Please read and
follow the instructions
of
this manual,
and keep it at hand for future references.
We
are confident that you will enjoy this
machine as much as we enjoy
manufacturing it.
0
1.
Instead
of
the following instructions,
when you use this machine,
please
pay attention to the basic safety
measures.
0
2.
Before using this machine, please
read this manual and all
re
lated
instructions.
In
addition, please keep
this
manual for future needs.
0
3.
Before using this machine, please
ascertain that it conforms with safety
standards and
regulations
of
your
country.
£8
4.
When the machine is ready for
operation,
all the safety equipments
must be ready. Operate this machine
without the specified safety devices is
not
allowed.
{S)
5.
This machine must
be
operated by a
properly trained operator.
0
6.
For your own safety, we suggest you
wearing
goggles.
A
7.
Please turn off the power switch or
disconnect it for any one
of
the
circumstances of the
followings:
(1) When threading needle(s),
adjusting thread Take-up(s),
thread guide(s), and/or
replacing
bobbin(s).
(2)
When replacing needles, presser
feet,
needle plates, feed dogs,
needle guards, horns, cloth
guides and other parts or
accessories.
From the library of: Superior Sewing Machine & Supply LLC
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(3)
When repairing.
(4)
When the operator leaves the
working
place
or
leaves the
machine unattended.
(5) If clutch motors without brake
pads are used, must wait until the
motor stops completely.
(S)
8.
If grease, oil,
or
any fluid contacts
&,
your skin
or
eyes by any chance,
· please wash the
contacted
area
completely with clean water and
consult a doctor.
Or,
swallow any fluid
mistakenly, consult a
doctor
immediately.
&,
9.
Do not touch any functioning parts
and devices. Always attend
to
whether power switch is on
or
off
before operating in order
to
prevent
anyone from getting hurts.
O 10. Qualified technicians are required
for adjustment, modification, and
repair.
Only use assigned parts for
replacement.
(S)
11. Routine maintenance and service
must
be performed
by
well trained
persons,
or
qualified technicians.
(S)
12. Maintain and
check
the electronic
parts must be done by qualified
electrician
or
well-trained persons. If
any electronic part
damaged
or
malfunctioned, stop the machine
immediately.
(S)
13. The air house has to be detached
from the machine and the
compressor or air
supply
has
to
be
cut
off
before repairing and servicing
the machine equipped with
pneumatic parts such as an air
cylinder. Qualified technicians or
well-trained persons are required for
adjustment and repairs.
From the library of: Superior Sewing Machine & Supply LLC
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0 14.
To
ensure the best performance,
periodically clean the machine is
0
necessary.
15.
In
order to operate properly and
to
reduce the noise, please
place
the
machine flat and level on the
ground. Avoid operating the
sewing machine
at
a noisy
surrounding.
16. Select a proper power
plug
and
install
it
by
an electrician. Please
connect
the power plug
to
a
grounded
receptacle.
17. This machine can only be used tor
the designed purpose.
Other uses
of this machine are not allowed.
A 18. Any
modification
or
conversion
made
on this machine
must
be
conformed
with the safety
standards and regulations.
Precaution is necessary.
No
responsibility will our
company
take
for
damages
caused
by
any
modification
or
conversion of this
machine without permission.
19.
Two
safety warning signs are
applied as warning signs:
& (1) For the safety
of
operators and
service persons, please don't
open the cover of any electronic
control boxes
of
motor
or
other
devices and don't touch any
components
inside
to
avoid
electrical
shock
hazards.
& (2) Always keep in mind:
a.
Please never operate this
machine without
outer
cover,
finger guard
or
any safety
device
to
avoid physical injury.
From the library of: Superior Sewing Machine & Supply LLC
&
b.
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b.
Please keep your hair, fingers
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and clothes away from the hand
,
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wheel, V belt and motor while
~~.AiiB~il
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in
operation, as
well as never put anything near
these parts, to prevent the risk
of
injuries by tangled into them.
&
c.
:1mrrrm~)mtf#l!DH~9.X~HB
&
c.
Please never put your fingers
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under the needle(s) or in the
1±
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thread take-up cover to prevent
if:l
,
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physical injuries when you turn
on the power switch or operate
the machine.
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d. While the machine is in
d.
S~H~Qif:l
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operation, the hook rotates at a
i1J
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high speed. Please keep your
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hands away from the area
of
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f#l!D181D1
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hook to prevent any potential
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injury to your hands. In addition,
please make sure to turn off the
power
of
the machine while
changing bobbins.
&
e.
Be
careful and
do
not place your
&
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tit~~§.Xt-gte~H~
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fingers inside the machine when
~~-~~Hif:l·~~-~.A
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placing or lifting the machine
head to avoid possible physical
&
injuries.
&
f.
~1'Yi¥~~H~~~!tlffii~lie
f.
Please turn off the power before
0]~~91-
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tilting the machine head or
~~H~)f*
,
~~~~.A~~iJJ
removing the belt cover and the
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V belt to avoid possible
accidents due to abrupt start
of
this machine.
A
g.
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A
g. For machine equipped servo
•
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motors, the motors
do
not
1'fl~~~~ffil·1.m1'im~~
produce noise while the
H~~@iJ.Jffii51ieDJ~~9J.
,
machines are at rest. Therefore,
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please turn off the power of this
machine to avoid possible
accidents due to abrupt start
of
the machine.
-6-
From the library of: Superior Sewing Machine & Supply LLC
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h.
Never operate the sewing
machine after the ground wire is
removed to avoid electrical
shock hazards.
i.
Please turn the power switch off
before connecting or
disconnecting the power plug to
prevent possible accidents due
to electric shock or damaged
electronic components.
Please confirm the
followings to avoid
malfunction or damage to this machine.
0
1.
After installing the machine, and
before the first operation, please
clean it completely.
0
2.
Clean all dust and overflowed oil
during transportation.
0
3.
Confirm that the voltage and the
phase (single or 3 phase) of motor are
set correctly.
e>
4.
Confirm that the power plug is
correctly connected to the power
supply.
{S)
5.
Never use the machine when the local
voltage type is different from the
marked voltage
on
the nametag
attached
on
the machine.
0
6.
Confirm that the rotating direction of
the machine
pulley is correct.
A warning:
Before doing any operation or any
adjustment described later
in
this
manual, please turn the power off to
prevent accidents caused by abrupt
start of the sewing machine.
From the library of: Superior Sewing Machine & Supply LLC
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1
~~~~-
WARNING TAG j
---------------------------------------------------------------------------!
·•~m~~-~~~~~~mk~~m·w
m~m~•~~~~-~~~•~•~m~
0
.....
~~'tUJ..Jls:t41
:tfi3fiU5~JIDiftWII
T
cu::hing
aeos
wi'"'lere
hig, vdtages
ae
p-esent
C<J'l reslit:
in
severe injuy.
T
l.JT1
off
main
switrn
01d
wait
5 rrirutes
before
opening
this
o:JVer.
I;Jl/Fig
. 1
~@~'~HOt!!
-~~~~~~~-~~~~~~~~
a'i)~~o
@
~
~iJ\ft~J:J!OJ
~~1*~~ia(IIJ3)
(A)
~t~H
cs)~§m
-8-
CD
The following warning
tags
will be
attached on the sewing machine. (Fig.1,
Fig.
2)
When using the sewing machine, please
follow
the instructions
of
the
tags. Please
contact
the
dealer
if
any
of
the
tags
is
fallen
off
or fuzzy.
&
~!~CAUTIO
N
•
f&
fF
lb
$
i~
~
~
• ~
l:
i~HI~W
~-.tA-·.~g.~~
A\
~-~tUM•··
Movirg
pais
may
COJSe
in
juy.
Operate
with
safety devices.
T
llll
off
rrdn
switch
before
itYeoc:rrlQ,
chalgirg
bcl:X:>in
CJ1d
neede, dealirg etc.
j;!2/Fig
. 2
~
@
must
have
ground
wire.
A
loosen
or
a
did
not
connect
well
ground
wire is the reason
causing
electronic
shock
or
malfunction.
@
~
Indicates rotating direction.
Safety Protection Device (Fig. 3)
(A)
Finger
protector
(B)
Goggle
III3/Fig.3
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i
!
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From the library of: Superior Sewing Machine & Supply LLC
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1
~~t,..,...,4>1iiiil~
SAFETY ILLUSTRATION
OF
t
p:sz5J!
~
.±:.
~
p}lj NEEDLE GUARD
!-----------------------------------------------------------------------------
:
:
~s~~2~R~~-~~•Mm·•~~~
!
1ftf2~ff~~
'
ii~~Jtt~fH!FfED
o
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The presser foot protection device is shown
as figure
4.
For safety
of
all operators, this
device is restricted to disassemble.
ffij4/Fig .4
~-----------------------------------~--------------------------------------------
1
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!-
1
'
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l.~m~Am~ffitt~~~-~5~~
0
!
2. m
~~1±~1111
o
3.
~~~
'
i~g-~~ti
0
( IIi 5)
-9-
MOVING
THE
SEWING MACHINE
1.
The machine should be carried by two
people
as
shown
in
the figure.
2.
Hold the motor cover firmly.
3.
Please wear a pair of skid
proof
shoes
while moving the sewing machine. (Fig.5)
[;5/Fig.5
From the library of: Superior Sewing Machine & Supply LLC
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IIF~~~Y.~atlir.Jr+t~r.;~
THE INSTALLATION POSITION OF l
ltn~JJJ'm~v~u:~~3t~LU.I!§!.
THE SEWING MACHINE :
------------------------------------------------------1
1.
~~-~~·~~iimllnHli
•
~D~tJ!~,
!&~
~D~~~~-·~~~®W®~~-·~
fta5J
~-:f:rti?Jf~B
o (
II
6)
2.
HI~M~~®HHm.i\
AC
~5mtHilm
•
~D~
~ffl~~Si
·
~~fl~/JXtlf'Fi!&P~
o
X
v#
\"\\\
1. Please
do
not install the sewing machine !
near the equipments, such as Television, :
!
Radio,
or
wireless Telephone. Or these I
I
equipments will experience electronic
interference. (Fig.6)
I
2.
The wire should insert
to
the AC power
i
!
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!
X
socket directly. If using the extension wire,
this
might
cause malfunction.
X
'0,
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III6/Fig.6 I
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----------------------------------------------------------------------------1
~Jim
sPECIFICATioNs
1
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l.
fieffl~ij:
(1)
SIRUBA
T41xxx
(
AE[L~il
)
(2)
SIRUBA
T51xxx
(
~"~~~il
)
2~
~fflJiffi:t.J
: 1
HP(
AEruJlffiil
) D
560W(
~IR~il
)
3. BlmfniR'tt =
@{~
90mm-110mm
(
l±llHWAEfl~
90mm)
5.
~fiH!al
~~
24V
@;nt
6
.
1itEfii\!ifiHIHi~
24V
®;nt
1. Motor types:
(1)
SIRUBA T41xxx (position motor)
(2)
SI
RUBA
T51
xxx (servo motor)
2. Horse power: 1
HP
for position
motor/
500W for servo
motor
3.
Size of
motor
pulley:
90~11
0 mm in
diameter (standard is 90mm)
4.
Air pressure type: Minimum required
pressure is 3.5kg/cm
2
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5.
The voltage of the solenoid is DC
24V.
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6.
The voltage
of
the rotary electromagnet is 1
DC
24V.
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Note: !
(1)
Motor voltage, hertz and phases have !
to
be specified clearly while ordering. i
(2)
All details regarding
to
the
motor
!
adjustment, please refer
to
the
motor
!
operation manual. i
!
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!
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From the library of: Superior Sewing Machine & Supply LLC
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:
'
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1
f
~~fm!U1&~JJJfjg
SAFETY SWITCH AND ITS FUNCTION
.-----------------------------------------------------------------------------
'
'
:
'
'
!
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2.
~11Ji\
a:~fiHS(UT534K)
:
f.m~~J~t~&l'~
~t
~
w
7J
~
mfi
I1J
o
(~o
~
r-t
111
?ff
iJ\)
b.~tiHS(UT218J)
:
f.m~ffiU.t.~mli~
~
~~-2-!JJ
o
(~O~f-!:IIPffiJ\)
C.'~{iHJI(UT776)
:
~~ffiUL.~mti~tl.J~
~tfij21ii1J
o
(
~D~f~
j;iPJfiJ\)
3.
~~~~~f.m~)~
IJ
~t~&l'~~t~tlJ~~
~·~tm~-~~@~~~·tm~~~
~D*tt~,.S~
•
Jiffii¥~~5~~Q(IIJ7)
o
):£~:
( 1
)?'£
3~Hi
~
fiH
itJI
~
~
~
•
~~
lii~a%
rDJ
~~)m!!mll
'~~)m!~ll*llr-!1
P~
•
~~5±~~tif*I§&~§i~IHi~
IJ.ffimfiH§~~~~~~il~aB=
~(~O~f~I1PffiJ\)
o
~IE~
1. Pneumatic
a.
Solenoid valve (left side)1: is used to control
the presser foot
lift
and lower movement.
b.
Solenoid valve (middle)2:
is
used to control the
operation of the lower trimmer. (Including
needle
thread and lower looper thread.)
c. Solenoid valve (right side)3: is used to control
the operation of the spreader's thread trimmer
or to drive the air blower. (Please refer
to
the
parts
list for above information.)
2.
Electric
a. Electromagnet (UT534K}: is to control the
operation of threads (upper and
lower) and the
mechanism of thread trimming (as shown
in
the
parts list).
b. Electromagnet (UT218J):
is
used
to
control the
operation
of
the
top
cover thread pulling
system (as shown
in
the parts list).
c. Electromagnet (Ut776):
is
used to control the
operation of top cover thread trimmer (as
shown
in
the parts list).
3.
The major function of the safety switch is to check
and confirm the thread trimmer of
need le's and
lower looper's returning to the origin. If the
trimmer is not
located on the origin, the motor will
not function at all. (Fig.?)
Note:
(1)
Please be sure to turn
off
the power switch
before connecting the wires on the
solenoid valve. If the power switch is not
turned
off, please notice that the red and
black wires
do
not contact. Otherwise, the
contact
will cause short circuit and damage
the internal circuit (as shown
in
the parts
list).
(2)
The plug connecting with the motor
controlling box should be plugged fully so
that it contacts well . This will prevent the
malfunction resulting form the loose plug.
~111~
Pneumatic
3i:
~
00
IHl
Electric
!fi~OOIUJ
SA
FE
TY
SWITCH
SAFETY
SWITCH
!117/Fig.?
-
11
-
From the library of: Superior Sewing Machine & Supply LLC
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