Sinclair FC-C12AI, FC-C18AI User Manual

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USER'S MANUAL
FC-C12AI, FC-C18AI
FREE COMBI S
ERIES
CASSETTE UNITS
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Thank you for purchasing this air conditioner.Please read this MANUAL carefully before using this unit and then keep it properly for future reference.
CONTENTS
1
2
4
13
14
21
18
22
24
34
Operation procedureInstallation
Names and functions of parts
Safety cautions
Remote control operation procedure
Optimum operation
Trouble shooting
Installation notes
Care and maintenance
Installation accessories and drawings
Indoor unit installation
Test and check items after installation
Page 4
Names and functions of parts
Indoor unit
1
Names and functions of parts
Page 5
Safety cautions
Read the following instructions carefully before use.
Avoid direct air flow to your body and avoid excessive heating or cooling that may makes you feel uncomfortable and do harm to your health.
Do not remove protection grill nets from the outdoor unit. Do not put hands or insert anything into the
air outlet vent of the unit.
If there is something abnormal (eg.burning smell), cut off the power immeditely and con­tact service center.
If room air is stuffy, air the room by opening door and window for a while, but please close the curtains when operating the unit to prevent conditioned air from leaking.
Check whether the installed stand is still firm enough after the unit has operated for a long time. If a worn-out stand is left unfixed,the unit may topple and do harm to others.
Do not stand on the outdoor unit or put anything on it, or you may fall down or people may get hurt by the falling things.
Do not spray any paint or pesticide on the unit, or it may cause fire.
Never use wrong ampere rating fire. Use of iron wire or copper wire may cause the unit to break down or cause fire.
Warning
Safety cautions
2
Page 6
Safety cautions
Do not check or repair during the unit is operating. It is very dangerous.
Never place objects near the air intake and the air outlet of the unit. It may affect performance or stop operation of the unit.
Do not splash water directly to indoor unit It may cause trouble or electric shock.
Do not use other heating equip­ment near the air conditioner. It will affect the cooling perfor­mance.
Do not throw the remote controller and do not press the button of the remote controller with pointed object, or the remote controller may be damaged.
Warning
Safety cautions
3
Page 7
Remote control operation procedure
Name and Function-Remote control
SWING button
When it is pressed, the louvers start to rotate automatically and stop when repressed.
TEMP.button SET TEMP. increases 1
by pressing button once,and decreases 1
by pressing button once. At COOL mode operation, SET TEMP. can be selected from 16
to
30
. At DRY mode operation, SET TEMP. can be selected from 16
to 30 . At HEAT mode operation, SET TEMP. can be selected from 16
to
30
.
MODE button press this button to change the operation mode in order of:
Note:
Cooling only type have no “ ” mode.
FAN button
Press this button to change the fan speed of:
“ ” COOL mode “ ” DRY mode “ ” FAN mode “ ” HEAT mode
ON/OFF button Press this button to turn on or turn off the unit.
Note:
Be sure that there are no obs tructions. Don’t drop or throw the remote controller. Don’t place the remote controller directly in the sunlight.
Remote control operation procedure
4
AUTO
ON/OFF
Page 8
Liquid crystal displayer. It shows all set contents.
SL EEP button Press thi s button to set SLEEP operatio n.
TIMER OFF button At operating, press TIMER OFF button, set OFF TIME in range of 0 to 24 hour to stop the unit automatically.
TIMER ON button A t stopping, press TIM ER ON button, set ON TIME in range o f 0 to 24 hour to start the unit automatically.
Name and F unction-R emote control. (R emove the cover )
Note: This type of r emote controller is a kind of new curr ent one. Some buttons of it that
are not available to this air conditioner will not be introduced below.
ON/OFF
5
Remote control operation procedure
Remote control operation procedure
Page 9
C O O L mode operation procedure
4.Press FAN button, set fan speed.
5.Press T EM P. but­ton, set suitable TEMP.
2.Press MODE bu t t on, set operation mode.
3.Press SWING button, the louver s start to ro­tate automaticall y, and stop when repress.
1.Plug in , pre s s ON/OFF b utt on,
th en air
conditioner is turned on.
According to differe nc e betwe en ro om temp. and set temp ., microco mputer can contro l coo ling
on o r not. If room temp. is higher than set temp., compressor runs at COOL mode. If room temp. is lower than set temp., compressor stops and only indoor fan mo tor runs. Set TEMP. should be in range of 16 to 30
ON/OFF
Remote control operation procedure
6
Remote control operation procedure
Page 10
HEAT mode operation procedure
If room temp. is lower than set temp., compressor runs at HEAT mode.
If room te mp. is hig her than set te mp ., comp res so r and o utdo or fan motor sto p, only indoor fan
moto r runs. Set TEMP. should be in range of 16 to 30
4.Press F AN button, set fan speed.
5.Press T EMP. but­ton, set suitabl e TEMP.
1.Plug in , pre s s ON/OFF but ton ,
th en air
conditioner is turned on.
2.Press MODE bu t t on, set operation mode.
3.Press SWING bu t t o n , the louvers start to rotate automatically, and stop when repress it.
ON/OFF
7
Remote control operation procedure
Remote control operation procedure
Page 11
DRY mode operation procedure
If room temp. is lower than set temp., compressor ,outdoor fan motors stop,indoor fan motors run
at low speed.
If room
temp. is be twee n
2 of set temp., Air co nditione r is drying.If roo m
temp . is
higher than set
temp., it’s at COOL mode.
Set TE MP. should be in range of 16 to 30
3.Press SWING button, the louver s start to ro­tate automaticall y, and stop when repress it.
4.Press TE MP.button,set
suitable TE MP.
2.Press MODE button ,se t operation mode.
1.Plug in,press ON/OFF button, then air
conditioner is turned on.
ON/OFF
Remote control operation procedure
8
Remote control operation procedure
Page 12
AUTO mode operation procedure
At AUT O mode operation, standard TEMP. i s 25 f or COOL mode and 20 f or HEA T
mode.
2.Accordin g to roo m t e m p .,micro­computer can a uto matically set
operation
mode,so as for best effect.
1.Plug in ,Press ON/OFF b utton, 
then
air conditioner is turned o n.
ON/OFF
9
Remote control operation procedure
Remote control operation procedure
Page 13
TIMER mode operation procedure
At st o ppin g,p ress T IME R ON but ton , set ON T IME in range of 0 to 24 hour to sta rt th e un it au t o m at ically.
At operating,press TIMER OFF bu t ton .set OFF TI ME in range of 0 to 24 hour to stop the unit automatically.
ON/OFF
Remote control operation procedure
10
Remote control operation procedure
Page 14
SLEEP mode operation procedure
4.Press FAN button, set fan speed.
5.Press T EM P. but­ton, set suitabl e TEMP.
1.Plug in , pre s s ON/OFF button,
th en air
conditioner is turned on.
2.Press MODE button, set o r op­eration mode.
3.Press SWING button, th e louve rs st art to rot a t e automatically, and stop when repress.
6.SLEEP button
Press it to se t SLEEP
operati on.
When the unit is cooling or drying, if SL EEP operation is set, TEMP. would increase 1 in 1
hour and 2
in 2 hours. Indo o r fan moto r runs at lo w spe e d.
When the unit is heating , if SLEEP o peration is set, T EMP. would decre ase 1 in 1 hour and
2 in 2 hours.
ON/OFF
11
Remote control operation procedure
Remote control operation procedure
Page 15
How to insert batteries
1. Remove the cover from the back of the remote control.
2. Insert the two batteries ( Two AAA dry - cell batteries ) and press ACL.
3. Re - attach the cover.
Note:
Don’t confuse the new and
worn or different types of batteries.
Remove batteries when the
remote control is not in use
for a longtime.
1 Remove the cover 3 Re - attach the cover.
2 Insert the AAA dry - cell batteries.
Remote control operation procedure
Remote control operation procedure
12
Page 16
Optimum operation
13
Optimum operation
Adjust the room temperature properly for a comfortable environment.
Adjust the room temperature properly
Water may drop from the indoor unit when the humidity is over 80% or when the drainage outlet is clogged.
Never place anything under the indoor unit that is to be kept dry.
When the main power switch is truned on, some watts of electricity is being used even if the system is not operating. Turn off the main power supply switch to save energy.
Turn off the main power supply swittch when it is not to be used for long periods of time
Cooling and heating performance will be affected if the doors and windows are open for a long time.
Do not open the doors and windows for a long time when air conditioner is operating
It may cause interference in the picture or sound.
Place TV, radio, stereo, etc. at least 1m away from the indoor unit and the remote controller.
It may do harm to them.
Avoid direct air flow to pets and plants.
Page 17
Trouble shooting
Warning
*
In case of something abnormal (such as bad smell), shut off the power switch immediately and contact service center.
*
Do not repair the air conditioner by yourself. Because wrong repair may cause fire, please contact service center.
Check these items shown below before contacting service center.
Pause off or fuse broken
Power off
Loose plug
Batteries of remote controller fall
Out of the remote controlling range
Object at the air intake and
air outlet of the air conditioner
Object at the air intake and
air outlet of indoor and out door units
Wrong temperature setting
Low fan speed
Air direction is not correct
Doors or windows are open
Direct sunshine
Too many people in the room
Too many heating sources
Dirty air filter
Phenomenon
Change fause or replace fuse
It will restart when power is on
Put the plug into place
Replace batteries
Keep distance in 8m or less
Remove them
Remove them
Refer to p6
Refer to p6
Refer to p6
Close them
Close the curtain or blinber
Clean it
Cause Corrective Measures
Note:
If trouble still exists after checking the about items,please contact service center.
The system does not
operate at all
The system stops right
after it is started
Cooling and heating is
melfunctioning
Trouble shooting
14
*
the appliance should not be used by children without supervision.
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The following are not troubles
Trouble shooting
Restart right after stopping
Press SET TEMP. and then release immediately.
Power is switched on
When cooling
after the unit is stopped
Buzz is heard at starting
Sound of running water can be heard
during operation
A “shuh” sound which is heard at the start
or immediately after the stop of operation
or which is heard at the start or immediately
after the stop of defrosting operation.
A continuous low “shah” sound is heard
when the system is in cooling operation or
at a stop.
Cracking noise can be heard during or after
operation.
Starting operation after not using for a long
time.
During operation
“Trouble” Cause
The unit does not
operate when
Mist is emitted
Outdoor unit is hot
Noise
Dust from the units
Wind from the outlet
smells
Once the unit is stopped, it will not operate
for about 3 minutes to protect it
Wati for 1 minute
Room air is chilled rapidly and becomes
foggy.
Compressor is emitting heat to get ready
for restarting.
It’s the starting sound of thermostat and
will turn low after 1 minute.
This is caused by the refrigerant flowing
inside the unit
This is the noise of refrigerant caused by
flow stop and flow change.
The noise is heard when the drainage pump
is in operation.
This is caused by the panel expanding or
contracting due to the change in
temperature.
Dust absorbed by the unit blows out
This is caused by the odors in the room
which have gotten onto the air conditioner
Trouble shooting
15
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FAULT INDICATION
Trouble shooting
NO.
Meaning
LED
(red)
LED
(yellow)
LED
(green)
1
protection unit stop
Compressor high pressure
Blink once
2
Indoor unit anti-freezing protection
Twice times
3
Low-pressure protection unit stop
Three times
4
Air exhaust protection unit stop
Four times
5
Over current protection unit stop
stop
stop
Five times
6
Communication malfunction unit
Six times
7 Unit modes conflict
Seven times
8 Jumper malfunction
Fifteen times
9 Defrosting/Heating oil return
Blink once
10
Compressor overload protection unit stop
Three times
11
System Unit malfunction
12
IPM modular protection unit
13 PFC protection unit stop
14 Compressor malfunction
15 Water spill protection
16
ndoor ambient temp. sensor malfunction
malfunction
malfunction
malfunction
malfunction
17
ndoor pipe temp. sensor
18
Outdoor ambient temp. sensor
19
Outdoor pipe temp. sensor
20
Outdoor air exhaust temp.sensor
21 E2 PROM Error
Eleven times
22
Wire controller ambient temp. sensor malfunction
Blink once
Four times
Five times
Six times
Seven times
Eight times
Blink once
Twice times
Three times
Four times
Five times
Trouble shooting
16
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When the unit is running operated by wire controller.
Trouble shooting
Trouble shooting
17
The Codes of Failure Definitions are as Follows:
NO.
Meaning
Compressor high pressure protection unit stop
Indoor unit anti-freezing protection
Low-pressure protection unit stop
Air exhaust protection unit stop
Over current protection unit stop
Communication malfunction unit stop
Unit modes conflict
Jumper malfunction
Defrosting /Heating oil return
Compressor overload protection unit stop
System Unit malfunction
IPM modular protection unit stop
PFC protection unit stop
Compressor malfunction
Indoor pipe temp. sensor malfunction
Outdoor ambient temp. sensor malfunction
Outdoor pipe temp. sensor malfunction
Outdoor air exhaust temp. sensor malfunction
E2 PROM Error
Wire controller ambient temp. sensor malfunction
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
E1
E2
E3
E4
E5
E6
E3
E3
defrost
E5
F2
E5
E5
E9
E9
F0
F1
F3
F2
F4
E3
F5
Water spill protection
Indoor ambient temp. sensor malfunction
Fault code
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Care and maintenance
Pull out the power plug before cleaning Do not splash water directly to the unit
Warning
Please pull out the power plug after you used the air conditioner.
1.Open the suction grille Use screwdriver screws the two screws. Slide both knobs simultaneously as shown and then pull them downward slowly.
How to clean the air filter
2.Remove the air filters. Slide knobs on the back of the suction grille outward and remove the air filter. Then romove three air cleaners on it.
3.Clean the air filter Use vacuum or wash the air filter with water when the air filter is very dirty,use neutral deter gent and water.Let the filter dry naturally at shady place.
Note: Do not clean with hot water Do not dry over fire Do not run the air conditioner without the air filter.
Care and maintenance
18
The suction grille must be opened by skilled personnel.
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Care and maintenance
19
Care and maintenance
4.Fix the air filters Replace the air filter into its holder. Make sure that the air filter makes contact with the
filter stopper when it is replaced into its holder.
Shut the suction grille.
Refer to step 1.
1.Open the suection grille.
How to clean the suction grille
3.Remove the suction grille Open the suction grille at 45
and then lift.
4.Wash with water. When the suction grille is very dirty,use soft brush and neutral detergent.Shake off water and dry in a shady place. Notes:Do not wash with hot water.
2.Remove the air filters.
5.Fix the suction grille
6.Fix the air filter.
7.Close the suction grille
See step 1 of “How to clean the air filter”
Refer to step 3.
See step 4 of “How to clean the air filter”
Refer to step 1.
See step 2 of “How to clean the air filter”
Page 23
Care and maintenance
Before starting the air conditioner for the first time in the season
1.Check to make sure no objects obstructing the intake and outlets parts on both the indoor and outdoor units.
2.Check to make sure ground wire is connected and that it is not damaged.
3.Check to make sure air filter has been cleaned.
4.Turn on the power 6 hours before starting the air conditioner.
End of seaseon cleaning
1.Clean the filter and the body of the unit.
2.Turn off power.
3.Clear outdoor unit of dust.
4.If there is any rust in the outdoor unit, this should be painted over to prevent the rust from spreading.
Care and maintenance
20
Power supply and wiring requirement
1. Power frequency of air-conditioner should be 50Hz, voltage: AC 220-240V. If voltage are over may cause the parts of electric equipment damaged. If the voltage are too low may cause shake
on compressor, it may let the cooling system damaged, and also, the compressor and parts will not work. Voltage should be stable, which cannot have a big fluctuation.
2. User power supply should be provided a reliable earthing connect. (see earth requirement)
1. Should have a reliable earth connection (see earth connection requirement)
2. Screw of wire should be tight, damaged screw should be changed. Self-tapping screw cannot use on electric connection.)
3. Wire should be used by the provided one. Please do not change the wire, length and the end of it. If you need to adjust, please contact with the local service center.
4. Please do not connect the plug with the non-plug wire by yourself.
5. Indoor and outdoor electrical connecting wire should not affect by elasticity and twist.
Electric connection requirement
Page 24
Installation notes
Location Noise
The air conditioner must be f irmly installed and 3 4
liability checks must be done every year. Avoid place whthin easy r each of young children. Avoid other heat sources or direct sun li ght.
Install indoor unit away from TV set or radio. Avoid where inflammable gas is likely to leak. At salty coastal areas o r special are a s su ch as th e vicinity
of a sulphurous hot spring,please contact dealer before
installation to make sure it is safe to use the unit. Not to be installed in laundries. The air conditioner must be positioned so trat the plug
is accessible.
S elect a place wi th good ventil ation or i t may affect
performance or increase noise.
I nstal l the air conditioner on a foundation that can
withstand its weight.insufficient strength may result in the fall of equipment and cause injury.
Select a place so as not to annoy neighbor with the hot
air or noise.
Ne ver place obje cts near the air outle t or the unit,it m ay
affect performance or increase noise.
If there is abnormal noise during the operating,contact
dealer immediat ely.
Installation and transportation Wiring arrangement
Installation and tran s portation o f the un it must be done
by skilled personnel. Be sure to use onl y the specified accessories and parts
for in s tallation,failure to use may le ad to e le ctric shock,
leakage or fire. Carry out inst a llation with con sid e ra t ion of stro n g wind s,
typ h o on s,or e art h q u ake s.Improp e r insta llation work ma y
result in accidents due to fall of equipment. If the uni t is to be moved to other place,please consult
dealer first.
Make sur e wi r ing is carried out by qualified personnel
acco rding to laws and regulations and t his manual,using
a separate circuit and suitable fuse. Be sure to in s tall an e arth lea kage breaker. Diam eter of power supply cord mu s t be big e nou gh.
(Re fer t o P24 about the sizes of diam ete r)
If t he supply co rd is da maged, it m u s t be rep laced b y th e
ma nufact urer or it s se rvice ag ent or a similarly qualified
person in order to avoid a hazard. The appli ance shal l be install ed i n accordance with
relat ive wiring regulat ion s.
1. Air-conditioner is the class I appliance, it must be use the suitable earthing connection.
2. Please do not cut or change the method of use of the yellow / green earthing wire of the air-conditioner. Otherwise, it may cause the electrical leakage.
3. Earth ing resistance should be a pproved by Count ry Standard GB17790.
4. User power should be provided a reliable e a rthing t erminal. Plea se do n o t let the e arthin g wire to connect the following place:
1. Water supply
2. Gas supply
3. Sewage tube
4. Some places there are not reliable by a professional.
Earthing requirement
Water pipe
Some parts of the water pipe are made of plasti c materials and not suitable for earthing.
Gas pipe
I f there i s electri cal l eak age accidently f rom air conditioner,it is easy to cause fire or explosion.
Installation notes
21
Page 25
Installation accessories and drawings
Accessories
Installation accessories and drawings
22
Quantity
1
1
4
10
1
4
2
1
1
2
1
2
8
1
2
L=200
10
ST4.8
13-F
5
160 300
5
45 300
3
30 150
120
65 25
ST4.2
9.5PA
AAA 1.5V
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Name
Drainage hose
Clamp
Nylon fastener
Washer
Paper pad for installaition
Screws
Heat preservation Sponge for pipe
Big sealing pad
Sealing pad
Small sealing pad
Sealing bar
PVC tape
Screws
Remote controller
Battery
Notes
For indoor side pipe joint
For hole
Encase the tie-in
For remote control
Shape
For mounting the remote
control unit
Use for Paper pad for
installation
Power control wire
16 1
Page 26
Installation drawings
Installation drawings
Indoor unit
Note:
Air conditioner must be installed by skilled personnel according to this manual.
Installation drawings
23
Fig.1
Page 27
Location
1.Do not place object near the air oulet so that conditioned air can reach the whole room.
2.Be sure to install the indoor unit firmly and horizontly.
3.Select the place that can support 4 times of the indoor unit’s weight and will not increase noise and vibration.
4.Select a place easy to drain water and connect with the outdoor unit.
5.Make sure there is enough space for maintenance and make sure the distance between the unit and ground is 1.8m or more.
6.Make sure the suspension bolt pitch can hold 4 times of the indoor units’s weight,otherwise,you should strengthen the suspension bolt pitch.
Indoor unit installation
Note:
1.Keep enough distance from the kitchen.
2.The appliance shall not installed in the lundary.
Hanging preparations
Firmly fasten the hanging bolts as shown in Fig.4 or by another method.
Ceiling opening and suspension bolt (M10) pitch demension.
Indoor unit installation
24
Fig.2
Fig.3
Page 28
Indoor unit installation
Hanging preparations
(1) Install special nut A, then special nut B onto the hanging bolt. (Fig.6) (2) Raise the body and mount its hooks onto the hanging bolt between the special nuts. (Fig.6) (3) Turn special nut B to adjust the height of the body. (Fig.6) (4) Leveling a level, or vinyl hose filled with water, fine adjust so that the body is level.
Indoor unit installation
25
Fig.5
Warning
Perform final tightening by tightening the double nut firmly.
Fig.6
Page 29
Indoor unit installation
Fig.7
Installing drain pipe
NOTE: Install the drain pipe.
Install be drain pipe with downward gradient (1/50 to 1/100) and so there are no rises or traps in the pipe. Use general hard polyvinyl chloride pipe (VP25) [outside diameter 1-1/4” (32mm)] and connect it with adhesive (polyvinyl chloride) so that there is no leakage. When the pipe is long, install supporters. Always heat insulate the indoor side of the drain pipe. When desiring a high drain pipe height, raise it up to 15” (400 mm) or less from the ceiling within a range of 6” (150mm) from the body. Arise dimension over this range will cause leakage.
Fig.8
Indoor unit installation
26
Vinyt hose
Page 30
Indoor unit installation
Connecting the pipes
Besure to use both a spanner and wrench together as shown in the drawing during connecting or disconnecting pipes to/from the unit. The pipe of water-in/out is pipe thread G3/4.The surface of thread should be enlaced by the two or three-circles trap. After the water-in pipe and water-out pipe is connecting tightly,starting the water pump,then checking it’s airproof performance. Insulate it as shown in the drawing below. Use sealing pad (10) to wrap the water-in/out pipe and the insulation (8).
Indoor unit installation
27
Fig.9
Fig.10
Socket wrench
Torque wrench
Medium sponge
(wrap the joint with the sealing pad)
Wire clamp (X4)
Insulation for fitting
(attached
)
Water-in pipe
Water-out pipe
Page 31
Indoor unit installation
Electrical wiring
How to connect wiring to the terminals
A. For solid core wiring (or F-cable)
(1) Cut the wire end with a wire cutter or wire-cutting pliers, then stuip the insulation to about 15/16” (25mm) of expose
the solid wire. (2) Using a screwdriver,remove the terminal screw (s) on the terminal board. (3) Using pliers, bend the solid wire to form a loop suitable for the terminal screw. (4) Shape the loop wire properly, place it on the terminal board and tighten securely with the terminal screw using a
screw driver.
B. For strand wiring
(1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip the insulation to about 3/8” (10mm) of expose
the solid wire. (2) Using a screwdriver, remove the terminal screw (s) on the terminal board. (3) Using a round terminal fastener or pliers, securely clamp a round terminal to each stripped wire end. (4) Position the round terminal wire, and replace and tighten the terminal screw using a screwdriver.
C. Attention:
An all-pole disconnection switch having a contact separation of at least 3mm in all poles should be connected in fixed wiring.
Fig.11
A. Solid wire
B. Strand wire
Strip 15/16” (25 mm)
Insulation
Loop
Strip 3/8” (10 mm)
Round terminal
Screw with special washer
Screw with special washer
Wire
Round terminal
Terminal board
Round terminal
Wire
Indoor unit installation
28
Page 32
Indoor unit installation
Indoor unit side
Remove the control box cover and install the connection cord. (Fig. 12 and 13)
Indoor unit installation
29
Fig.12
Fig.13
Control box cover
Blue
Black
4-core rubber cable
(to outdoor unit)
Note
* The temperature of refrigerant circuit will be high, please keep the
interconnection cable away from the copper tube.
* An all-pole disconnection device which has at least 3mm separation
distance in all pole and a residual current device(RCD)with the rating
of above 10mA shall be incorporated in the fixed wiring according to
Circuit Diagram
the national rule.
FC-C12AI
Brown
Yellow/Green
FC-C18AI
N(1) 2 3
Page 33
Indoor unit installation
Bolting the grille assembly to the body
Install the grille assembly to the body with the four bolts,spring washers,and washers.
Wireless unit connection wire wiring
(1). Connect the connector in accorbance part A detail view. (2). Then clamp the lead wire with clamp so that it does not touch the rotating parts.
Fig.14
Fig.15
Washer
Spring washer
Bolt
No gap between ceiling and grille around entire periphery.
Indoor unit installation
30
Page 34
Indoor unit installation
Indoor unit installation
31
Fig.16 Part A detail view
Installing/Removing the intake grille
1. Installing the intake grille
(1) Full insert the intake grille hooks into the rectangular holes in the panel.
Fig.17
(2) Close the intake grille,then slide the tow grille stoppers outward.
Fig.18
Page 35
Indoor unit installation
2.Removing the intake grille
(1) Slide the two grille stoppers inward,and then open the iotake grill.
Fig.19
Grille stopper
(2) Remove the geille hook screws, and then open the intake grille.
Fig.20
(3) Open the intake grille so that it is at an angle of 20° to 40° ,and then remove the grille.
Fig.21
Caution:
(1)the louver angle cannot be changed if the power is not no, (It moved by hand,ir may be damaged.) (2) The grille assembly is directional relative to the air conditioner body. (3) Install so that there is no gap between the grille assembly and the air conditioner body.
Grille hook
Indoor unit installation
32
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Connection of refrigerant pipe
Besure to use both a spanner and torque wrench together as shown in the drawing,connecting or disconnecting pipes
to/from the unit. Refer to table 1 to determine the proper tightening torque (over tightening may damage the flare and cause leaks.) When conecting the flare nut,coat the flare both inside and outside with refrigerating machine oil and initially
tighten by hand 3 or 4 turns. Check the pipe connector for gas leaks,then insulate it as shown in the drawing below. Use sealing pad (11) to wrap joint between gas pipe and the insulation(8).
Indoor unit installation
The enclosure of the appliance shall be marked by word, or by symbols, with the direction of the fluid flow.
Fig.22
33
(N·m)
Ф6 Ф 9.52 Ф 12
3040
15~20
50~55
Pipe gauge
Tightening torque
Tightening torque table:
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Test and check items after installation
Test operation
1. Prepare for test (1) Do not turn on the power switch before all installation is finsihed. (2) Connect wires corectly and firmly. (3) Open the check valve. (4) Remove all dust.
2. T esting (1) Turn on the power switch and press “ON/OFF” button. (2) Press “MODE” button to select COOL,HEAT,FAN,etc to test whether it operates mormally.
3.Emergency operation. When the batteries fail or when the remote controller is missing,operate as shown below.
*
When stop, you can press the “AUTO” button on cover NO.
then unitl is in “AUTO” mode.
The air conditioner selects COOL,HEAT,DRY,FAN modes automatically.
*
When operating,press the “AUTO” button,the air conditioner will stop.
Note to the installer
Be sure to instruct the customer how to operate the system and show him/her the attached operation manual.
Items to check
Is the indoor unit fixed firmly? Is the gas leak test finished? Is the unit fully insulated? Does drainage flow smoothly? Does the power supply voltage correspond to that shown on the nameplate
Are wiring and piping correct?
Is the unit safely grounded?
Is wiring size according to specifications?
Is something blocking the air outlet or intake of either the indoor or outdoor units? Have records of refrigerant piping length and additional refrigerant charge been made?
If not properly done,what is likely to happen
The unit may drop,vibrate or make noise. It may result in insufficient cooling. Condensate water may drip. Condensate water may drip. The unit may malfunction or the components burn out. The unit may malfunction or the components burn out. Risk of electric leakage. The unit may malfunction or the components burn out.
It may result insufficient cooling.
Volume of refrigerant charge in the system is not clear.
Check
Note
The “TEST” button on the cover No. is specially for testing the air conditioner. When pressing it,the air conditioner will be forced to operate or stop.Do not press it when air conditioner is in normal operation.
For the following items,take special care during construction and check after installation is finished.
Test and check items after installation
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