Sinclair DUCT ASD-09A, DUCT ASD-12A, DUCT ASD-18A, DUCT ASD-24A, DUCT ASD-36A User Manual

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Page 1
USER'S MANUAL
DUCT SERIES
ASD-09A, ASD-12A, ASD-18A, ASD-24A
ASD-36A, ASD-41A, ASD-60A
Page 2
Page 3
Turning On/Off Unit 5
Operating
Instructions
Component
Description
Operating
Instructions
for Line
Controller
Operation of Remote Controller 11
Temperature Setting 5 Fan Control 5 Sleep Function Setting 6 Operating Mode Setting 6 Timing Setting 6 Fresh Air Valve Setting 7 Energy Saving Setting 7 Display of Outdoor Ambient Temperature 9 Power-fail Memory Function Setting 9 Debug Function 9 Failure Display 10
Installation
Instructions
for Air Duct
Unit Function 14 Weekly Timer 14 Dual Sensor Setting 15 Installation Dimension of Indoor Unit 17 Installation of Outdoor Unit 19 Precautions on Installation of Indoor Unit and Outdoor Unit 20 Indoor Unit Level Inspection and Air Duct Installation 21
Installation and Test of Condensing Water Pipe and Selection of Connecting Pipe
Installation of Connecting Pipe 22 Position and Method of Installing Wire Controller 27 Connection of Cables 30 Troubleshooting and Maintenance of Air Conditioner 31
22
Performance Data Sheet for Air Duct 33
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Page 4
Safety Considerations
Please read this manual carefully before use and operate correctly as instructed in the manual.
1 You are specially warned to note the two symbols below.:
WARNING!
A symbol indicating that improper operation might cause human death or severe
injuries.
WARNING!
This unit shall be used in offices, restaurants, residences or similar places. Please seek an authorized repair station for installation work. Improper installation might cause water leakage,
Please install at a place strong enough to support the weight of air conditioner unit. If not, the air conditioner
To ensure proper drainage, the drainage pipe shall be correctly installed according to installation instructions.
Do not use or store flammable, explosive, poisonous or other dangerous substances beside the air conditioner. In case of trouble (e.g. burnt smell), please immediately cut off the main power of air conditioner unit. Keep air flow to avoid shortage of oxygen in the room. Never insert your finger or any objects into air outlet and inlet grill. Never plug or unplug the power cable directly to start or stop the air-conditioning unit. Please take constant care to check if the mounting rack is damaged after long use. Never modify the air conditioner. Please contact the dealer or professional installation workers for repair or
The appliance shall not be installed in the laundry.
WARNING!
electric shock or fire.
unit might fall down and cause human injury or death.
Take proper measures for heat preservation to prevent condensing. Improper installation of pipes might cause leakage and wet the articles in the room.
relocation of the air conditioner.
A symbol indicating that improper operation might cause human injury or property
damage.
WARNING!:
Before installation, please check the power supply for compliance with the ratings on nameplate. Check the
power safety as well.
Before use, please check and confirm if the cables, drainage pipes and pipelines are correctly connected,
hence to eliminate the risk of water leakage, refrigerant leakage, electric shock or fire.
Main power must be securely earthed to ensure effective grounding of air conditioner unit and avoid the risk
of electric shock. Please do not connect the earthing cable to coal gas pipe, water pipe, lightning rod or telephone line.
Once started, the air conditioner shall not be stopped at least after 5 minutes or longer; otherwise the oil
return to compressor may be affected.
Do not let the child to operate the air conditioner unit. Do not operate the air conditioner unit with wet hands. Please disconnect the main power before cleaning the air conditioner or replacing the air filter. Please disconnect the main power if to put the air conditioner unit out of use for a long period. Please do not expose the air conditioner unit directly under corrosive environment with water or moisture. Please do not foot on or place any goods on air conditioner unit. After electrical installation, the air conditioner unit shall be energized for electrical leakage test. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly
qualified person in order to avoid a hazard .
An all-pole disconnection switch having a contact separation of at least 3mm in all poles should be connected
in fixed wiring.
The appliance shall be installed in accordance with national wiring regulations. The temperature of refrigerant circuit will be high, please keep the interconnection cable away from the
copper tube.
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Page 8
Operating Instructions of Wire Controller
The range of set time is between 0.5 to 24 hours.
7Fresh Air Valve Setting (Figure 8)
When the unit is shut off, you can enter the fresh air setting by pressing and holding the “FAN” key for 5 consecutive seconds. Now the word “FRESH” flashes on the LCD and the set temperature area shall display the current fresh air setting. User can change the fresh air setting by pressing the “” key or the “” key.
Definitions of digits:
00-一一 Always shut off. 01――The unit operates continually for 60 minutes and the
fresh air valve opens for 6 minutes.
02――The unit operates continually for 60 minutes and the
fresh air valve opens for 12 minutes.
03――The unit operates continually for 60 minutes and the
fresh air valve opens for 18 minutes.
04――The unit operates continually for 60 minutes and the
fresh air valve opens for 24 minutes.
05――The unit operates continually for 60 minutes and the
fresh air valve opens for 30 minutes
06――The unit operates continually for 60 minutes and the
fresh air valve opens for 36 minutes
07――The unit operates continually for 60 minutes and the
fresh air valve opens for 42 minutes
08――The unit operates continually for 60 minutes and the
fresh air valve opens for 48 minutes
09――The unit operates continually for 60 minutes and the
fresh air valve opens for 52 minutes
10――Fully open
After fresh air setting is completed, press the “ON/OFF” key to confirm the setting. The unit shall store the set value and the unit shall operate according to the new fresh air setting. The default setting of the system is “0” when the unit is shipped out from manufacturer, so the fresh air value is shut off. Now if you start up the unit, the LCD does not display the work “FRESH”. If user sets one type of fresh air operation, the LCD shall always display the word “FRESH” regardless of the operating mode after the unit is start up. The fresh air setting shall not be cleared after the unit is energized again.
8Energy Saving Setting (Figure 9)
When the unit is shut off, press the “FAN” key and the “” simultaneously for 5 consecutive seconds to activate the energy saving setting menu. Now “SAVE SET” and “COOL” are displayed (In case it is the first time to set energy saving, the initial valve shall be displayed: 26 . The lower limit of temperature shall be displayed on the set temperature and the temperature value under setting shall flash. Set the lower limit of cooling temperature using the “” key or the “” key (the lower limit temperature can be selected from the range between 16-30). Press the “ON/OFF” key to confirm the setting; Also use the “” key or the “” key to set the upper limit of temperature and the temperature value shall flash on the ambient temperature area (OUT ENV area) (the upper limit temperature can be selected from the range between 16-30). Press the “ON/OFF” key to confirm the setting. Please pay attention that the upper limit temperature must be higher than the set lower limit temperature; Otherwise the system shall regard the higher temperature as the upper limit temperature and the lower one as the lower limit temperature. Press the “MODE” key to complete the energy saving setting for the
Fresh Air V alve
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Page 9
Operating Instructions of Wire Controller
modes of cooling and dehumidifying and turn to the energy saving setting for the heating mode (Cooling only unit does not have this function). Now the LCD displays “SAVE SET” and “HEAT”. After setting is completed, press the “FAN” key and the “” key simultaneously for 5 consecutive seconds to exit the setting of energy saving. After the energy saving setting interface is activated, the system shall exit the interface if there is no any operation within 20 minutes after the last key input, and the normal shutoff status interface shall be displayed. After the above settings are completed, the system shall display “SAVE”. Now the set temperature shall not exceed the temperature range of the energy saving setting before. For exampl e, the lower cooling limit is set as 23 °C and the upper cooling limit is set as 27°C for the energy saving temperature setting in Figure 9, so the cooling temperature can only be selected from the range of 23 °C to 27°C by using the remote controller or the wire controller later.
If the upper limit temperature is the same as the lower limit temperature, the system can only operate at such temperature under relevant modes. Remove of energy saving setting: To remove the energy saving setting after it takes into effect, you can press the “FAN” and the “” key simultaneously for 5 consecutive seconds when the unit is shut off. But
the value set before will not be cleared but as the initial set temperature for the next energy saving setting. After the unit is disconnected to power supply, the energy saving setting shall be stored. The setting still functions when the unit is connected to power supply again. If the energy saving mode is set, the sleep mode and the auto mode shall be invalidated.
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Page 11
Operating Instructions of Wire Controller
12)Failure Display (Figure 13)
When there is failure in the unit operation, “ERROR” will flash on the LCD of the wire controller and the code of failure will also be displayed. When there are multiple failures at the same time, the codes of failures will be displayed one after one on the wire controller. The first digit of the code denotes the system number. When there is only one system, the system number is not displayed. The last two digits denote the detailed failure code. For example, the code in Figure 13 means low pressure protection of compressor.
The Codes of Failure Definitions are as Follows:
Fault code Fault Fault code Fault
E0 Pump Failure F0
E1
E2
E3
E4
E5
E6
E8 Indoor Fan Protection EE Keys are locked (not failure)
E9 Full Water Protection CC
Compressor High
Pressure Protection
Indoor Frost-Proof
Protection
Compressor Low
Pressure Protection
Compressor Exhaust
High Temperature
Protection
Compressor Overload
Protection
Communications
Failure
F1
F2
F3
F4
F5
EH Failure of Auxiliary Heater
Failure of Indoor Room Sensor
at Air Intake
Failure of Evaporator Temp.
Sensor
Failure of Condenser Temp.
Sensor
Failure of Outdoor Ambient
Sensor
Failure of Exhaust Temp.
Sensor
Failure of Indoor Room Sensor
at Wire Controller
The unit is remotely monitored or controlled by centralized controller and the wire controller’s functions are invalidated (not failure)
FF
Warning!
The “EH” failure is displayed, cut off the power supply of the unit immediately, and only ask professional serviceman to repair the unit!
Connexted control
communications Failure
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Page 12
Page 13
Operation of Remote Controller
DRY (Dehumidifying) Mode Operations
Connect the unit to power supply. Press the “ON/OFF” key. Press the “MODE” key to select “DRY (Dehumidifying)” mode. Use the “Temperature” key to adjust the set temperature for the room. Refer to Figure 17.
FAN SPEED
SWING
AUTO
22
SWING
o
C
SWING
AUTO
22
FAN SPEED
o
C
SWING
MODE ON/OFF
SWING
AUTO
o
C
22
ON/OFFMODE
FAN SPEED
SWING
ON/OFFMODE
SWING
AUTO
o
22
MODE ON/OFF
FAN SPEED
SWING
C
Fan Mode Operation
Connect the unit to power supply. Press the “ON/OFF”key. Press the “MODE” key to select “FAN” mode. The unit shall operate under “FAN” mode. Press the “FAN” key to select from high, medium and low speed. Refer to Figure 18.
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Page 14
Operation of Remote Controller
Remove the coverRe-attach the cover
RESET KEY
ACL
open
1.All the prints and code no. will be showed on the displayer after the insert of batteries. The remote control can be operated after 10sec.
2.The lifetime of the batteries is about one year
.
3.Don't confuse the new and worn or different types of batteries.
4.Remove batteries when the remote control is not in use for a longtime to avoid malfunction caused by liquid leakage.
5.The remote control should be placed about 1m or more from the TV set or any other electric appliances.
6.The remote control should be used in the receivable range (the reception range is 10m)
7.When the remote control can not be controlled in the situation of inserted batteries, please remove the back cover and press "ACL" button to make it normal.
Insert 2AAA dry-cell
battaries(attachment)
Figure 19 Replacing Batteries for Remote
Loading Batteries Into Remote Controller
Refer to Figure 19 for the methods and steps of installing batteries into the remote controller.
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Page 15
Unit Function Weekly T imer
1. Week Timing Controller (With Centralized Control Function)
Centralized Control and Week Timer Functions: The centralized controller and the weekly timer are integrated in the same wire controller. The system has both the centralized control and the week timing functions. Up to 16 sets of units can be controlled simultaneously by the centralized controller (weekly timer). The weekly timer has the function of invalidating the lower unit. The weekly timing function is able to realized four timing ON/OFF periods for any unit every day, so as to achieve fully automatic operation. No timing control can be set for holidays.
Fig.20
This WEEKLY TIMER adopts 485 mode to communicate with manual control of every duct type unit, and it can control up to 16 units. Adopting 2-core twisted-p air wire, the longest communication distance of this TIMER is 1200m. After connected to power, the WEEKLY TIMER can display all connected units (sequence of unit is determined by code switch of manual control of every duct type unit). On and off of every duct type unit can be done through the Timer On / Off of this WEEKLY TIMER, and the button shield operation of manual control can be done through shield setting on and temperature adjustment and other operations are done through the manual control at every unit.
WEEKL Y TIMER. Mode selection
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Fig.21
Page 16
Unit Function Setting of Indoor Room Sensor and Checking of Outdoor Ambient Temperature
Note:
1 For upper unit checks 16 lower units consecutively, there will be no more than 16 seconds delay when setting works till unit responds.
2 Please let us know your requirement before your placing the order, for this WEEKLY TIMER will only be prepared when customer orders
(communication joint with WEEKLY TIMER on manual control had been prepared).
1. Press ▲ or ▼ to select the unit that needed to be control. It is available to control several units by Group Control (1~16), or control single unit by Single Control.
2. When selected a certain or several units by Single Control or Group Control, Timer setting and On/off
setting can be set. Timer setting can set 4 on/of f times in a day in one week; and on/off setting can be done by pressing on/off button.
3. Connection between WEEKLY TIMER and manual control is shown as following:
2. Setting of Double Indoor Room Sensors
This series of ducted air-conditioning unit has two indoor room sensors. One is located at the air intake of the indoor unit and the other one is located inside the wire controller. User can select one from the two indoor room sensors on the basis of the engineering requirement (Refer to the section of wire controller instructions for detailed operation. The default indoor room sensor is the one located at air intake.)
Indoor Room Sensor A
Indoor Room Sensor B
Fig.22
3.Checking of Outdoor Ambient Temperature
The outdoor ambient temperature can be checked on the wire controller for the convenience of users before going out. (Refer to the section of wire controller instructions for detailed operation.)
Indoor Side
Outdoor Side
Outdoor
Room Sensor
15
Fig 23
Page 17
Unit Function Fresh Air Control, Pump
A
4. Fresh Air Control
11-level control can be realized for the amount of fresh air taken in. The function not only facilitates the health of users, but also controls the electricity consumption loss because of taking in fresh air. This kind of control can be carried out through the wire controller. The function can set at any time, goes into ef fect at any time, and features very simple operation. (Refer to the section of wire controller instructions for detailed operation.)
Fresh Air
ir Intake Pipe
Air Supply Pipe
Outdoor
Fresh Air
Before startup
the unit, please remove
Indoor Side
all the sealing film on the healthy filter block
Air Valve
Fig.24
4. The head of delivery of the condensate drainage pump can reach 1.1m, so that the
engineering installation is very convenient and prompt.
No
Pump
Pump
Head of Delivery
of
Pump is
ASD-09A ASD-12A ASD-18A
ASD-24A ASD-36A
ASD-41A ASD-60A
1100mm
Fig.25
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Page 18
Instructions of Unit Installation Profile Dimensions of Indoor Unit
Profile Dimensions of Indoor Unit
Air In ta ke
I
E le ctr ic B o x
Liquid Pipe
Gas Pipe
Air In tak e
Drainage Pipe
Be suit for
ASD-09A ASD-12A ASD-18A
F
Fig.26
Air Intake
I
H
J
Gas Pipe
Liquid Pipe
Drainage Pipe
Electric Box
A
Be suit for
B
F
ASD-24A ASD-36A
ASD41A ASD-60A
C D
E
G
Fig.27
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Instructions of Unit Installation Profile Dimensions of Indoor Unit
Profile Dimensions of Indoor Unit
Model
Dimension Requirement of the Installation Space of Indoor Unit
Item
ASD-09A
ASD-12A
ASD-18A
ASD-24A
ASD-36A
ASD-41A
ASD-60A
A B C D E F G H I J
856 571 515 790 913 680 750 100 172 220 1/4 3/8 ф20×1.5
932 430 738 904 980 736 738 207 207 276 1/4 1/2 ф30×1.5
1063 505 849 1159 1270 504 1088 202 211 268 3/8 5/8 ф20×1.5
1011 748 820 1115 1251 744 1047 160 231 290 1/2 3/4 ф20×1.5
1015 784 825 1115 1251 788 1051 285 258 330 1/2 7/8 ф32×1.5
Pipe)
Connecting
Pipe (Liquid
Pipe)
Pipe (Gas
Connecting
Drainage
Pipe (Outer
Diameter ×
Wall
Thickness)
Nut with Washer
Nut Spring Washer
Nut with Washer
Nut Spring
Washer
Be suit for
ASD-09A ASD-12A ASD--18A
Fig.28
Be suit for
ASD-24A ASD-36A
ASD-41A ASD-60A
Fig.29
Warning: The height of installation for the indoor unit should be 2.3m above.
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Page 20
Instructions of Unit Installation Profile Dimensions of Outdoor Unit
2. Profile Dimensions of Outdoor Unit
E
D A
B
Unitmm
Fig. 30
Model
Item
A B C D E
ASD-09A ASD-12A ASD-18A
760/848 950 950 950
320 412 412 412 530 700 840 1250 540 572 572 572 286 378 378 378
ASD-24A
ASD-36A
ASD-41A ASD-60A
Fig.31
Unit Installation Instructions
Precautions on Installation of Outdoor Unit
To ensure the unit in proper function, selection of installation location must be in accordance with following principles:
(1) Outdoor unit shall be installed so that the air discharged by outdoor unit will not return and that
sufficient space for repair shall be provided around the machine.
(2) The installation site must have good ventilation, so that the outdoor unit can take in and exhaust
enough air. Ensure that there is no obstacle for the air int ake and exhaust of the outdoor unit. If there is any obstacle blocking the air intake or exhaust, remove it.
(3) Place of installation shall be strong enough to support the weight of outdoor unit, and it shall be able
to insulate noise and prevent vibration. Ensure that the wind and noise from the unit will not affect your neighbors.
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Unit Installation Instructions Installation of Indoor Unit
w
r
Air
A
A
y
(4) Avoid direct sunshine over the unit. It is better to set up a sun shield as the protection. (5) Place of installation must be able to drain the rainwater and defrosting water. (6) Place of installation must ensure the machine will not be buried under snow or subject to the
influence of rubbish or oil fog.
(7) The installation site must be at a place where the air exhaust outlet does not face strong wind.
Installation of Indoor Unit
1. Selection of Installation Site
(1) Ensure the top hanging piece has strong strength to withstand the weight of the unit. (2) The drainage pipe has convenient flow of water. (3) There is no obstacle blocking the air intake and exhaust outlet, so as to ensure sound air circulation. (4) The installation spaces required by the drawing must be ensured, so as to provide enough space for
the service and maintenance. (5) The installation site must be far away from heat source, leakage of inflammable gas or smoke. (6) The indoor unit is of ceiling mount (indoor unit is hidden inside the ceiling). (7) The indoor and outdoor units, the power cable and the connecting electrical lines must be at least 1
meter from any TV set or radio. This is to avoid image interference or noise of the TV set or radio. (Even if the distance is 1 meter, noise can also exist if there is strong electric wave.)
2. Installation of Indoor Unit
(1) Insert a M10 expansion bolt into the hole. Drive a nail into the bolt. Refer to the profile dimensions
drawing of the indoor unit for the distance between the holes. Refer to Figure 32 for the installation of the expansion bolt.
-conditioning Unit
Ceiling-mount Screw
Fig. 32 Fig. 33
(2) Install the hanger onto the indoor unit as Figure 33 shows. (3) Install the indoor unit at the ceiling as Figure 34 shows.
Scre
螺杆
Hanger
mm
I
Hange
挂钩
Nut
螺母
ir Intake
ir Suppl
送风
I Enlargement
放大
I
Fig. 34
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Unit Installation Instructions Inspection of Level of Indoor Unit,
A
A
A
y
A
y
Fabrication of Backwater Elbow
Precautions:
1. The preparation of all pipes (connecting pipes and drainage pipes) and cables (connecting lines of wire controller, indoor unit and outdoor unit) must be ready before the installation, so as to achieve smooth installation.
2. Drill an opening on the ceiling. Maybe it is required to support the ceiling to ensure the evenness of it and avoid the vibration of it. Consult with the user or a construction company for details.
3. In case the strength of ceiling is not enough, use angle iron sections to set up a beam support. Place the unit at the beam and fix it.
Level Check of the Indoor Unit
After the indoor unit is installed, it is required to check the level of the whole unit. The unit must be placed horizontally, but the condensate pipe shall be installed obliquely, so as to facilitate the drainage of
condensate.
Level Instrument
Condensate Drainpipe
Installation of Rectangular Air Pipe
Air Intake
Air Intake
Ceiling Mount
i
Air Intake
Enlarged View
Condensate Drainpipe
s the inside of the unit is in the negative pressure status, it is required to set up a backwater elbow. The requirements is:
=BP/10+20(mm) P is the absolute pressure
inside the unit. The unit of the pressure is Pa.
Air Supply
Fig. 35
ir Suppl
No. Name No. Name
Hanger
1
Air Intake
2 3
4
Pipe Canvas Air Pipe
Air Intake
ir Suppl
Fig. 36
5 6
7
Filter Main Air
Supply Pipe Air Supply Outlet
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Page 23
Unit Installation Instructions Installation of Condensate Pipe
f
Cautions:
The air supply pipe, the air intake pipe and the fresh air pipe must be covered with a layer of
thermal insulation, so as to avoid thermal leakage and condensation. Firstly apply liquid nail on the pipes, then attach the thermal insulation cotton with a layer of tinfoil. Use the liquid nail cover to fix it. Lastly use tinfoil adhesive tape to carefully seal the joints; other good thermal insulation materials can also be used.
The air supply pipes and the air intake pipes shall be fixed to the prefabricated boards of the
ceiling by using iron supports. The joints of the pipes must be sealed by glue so as to avoid leakage.
The design and installation of air pipes must be in conformity with the relevant state engineering
criteria.
The edge of the air intake pipe must be at least 150mm away from the wall. The air intake must
be covered with filter.
Silencing and shock absorption shall be considered in the design and installation of the air
pipes. Additionally, the noise source must be far away from where people stay. The air intake shall not be located above the place where users stay (offices and rest places, etc.).
Installation of Condensate Pipe
(1) The condensate pipe shall be installed with an inclining angel of 510°, so as to facilitate the
drainage of condensate. The joints of the condensate pipe must be covered by thermal insulation materials to avoid generation of exterior condensate. (As shown in Figure 23)
(2) A condensate outlet is located at both the left and right sides of the indoor unit. After selecting
one condensate outlet, the other outlet shall be blocked by rubber plug. Bundle the blocked outlet with string to avoid leakage, and also use thermal insulation materials to wrap the blocked outlet.
(3) When shipped out from factory, both the condensate outlets are blocked by rubber plugs.
凝水管
Insulating Layer o
保温层
Condensate Pipe
Cover board
Figure 37 Thermal Insulation of Condensate Pipe
Caution: The joint of condensate pipe must not have leakage.
Design of Drainage Pipeline
(1)The pipeline must always have an inclining angle (1/50~1/100), so as to prevent the pipeline from
forming projection and water flow elbow.
(2) When connecting the drainage pipe with the unit, do not apply excessive force to the pipeline at the
side of the unit. The fixing position of the pipeline shall be near the unit.
(3) Purchase general-purpose hard PVC pipe locally to be used as the drainage pipeline. When
carrying out connection, place the end of the PVC pipeline into the drainage hole. Use flexible drainage tube and tighten it with thread loop. Never use adhesive to connect the drainage hole
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Page 24
Unit Installation Instructions Installation of Condensate Pipe
and the flexible drainage tube.
(4) When the laid drainage pipe is used for multiple units, the common pipe shall be about 100mm
lower than the drainage outlet of each set of unit. A pipe with thicker wall shall be used for such purpose.
Testing of Drainage System
1 After the electrical installation is completed, carry out the testing of the drainage system.
(2) During the test, check if the water correctly flows through the pipelines. Carefully observe
the joints to ensure that there is no leakage. If the unit is to be installed in a new house, carry out testing before decorating the ceiling.
Selection of Connecting Pipe
Item
Model
ASD-09A 3/8
Size of Fitting Pipe
(Inch)
Gas Pipe
Liquid
Pipe
Max.
Pipe
Length
(m)
Max. Height
Difference
between
Indoor Unit
and Outdoor
Unit(m)
Amount of Additional
Refrigerant to be
Filled (For Extra
Length of Pipe)
ASD-12A ASD-18A
ASD-24A
ASD-36A
1/2
3/8 5/8 30 15 60g/m
1/4 20 15 30g/m
1/2 3/4 50 30 120g/m
ASD-41A
ASD-60A
1/2 7/8 50 30 120g/m
Note
1 The standard pipe length is 5m. When the length (L) of the connecting pipe is less than or equals 5m,
there is no need to add refrigerant. If the connecting pipe is longer than 5m, it is required to add refrigerant. In the above table, the amounts of refrigerant to be added for the models are listed for each additional meter of pipe length.
2. The pipe wall thickness shall be 0.5-1.0 mm and the pipe wall shall be able to withstand the pressure of
6.0 MPa.
3.The longer the connecting pipe, the lower the cooling effect and the heating effect.
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Page 25
Instructions of Unit Installation Connection of Pipelines
Connection of Pipeline
1. Align the flared end of the copper pipe with the center of the thread joint. Manually tighten the flared end nut.
2. Use torque spanner to tighten the flared end nut until the spanner clatters (Figure 38).
Gas Valve
Inner Hexagon
Spanner
Screwdriver
Spanner
Fitting Pipe for Indoor Unit
Fig.38
Flaring Nuts
Fitting Pipe
Torque Spanner
Liquid Valve
Fig.39
The following table describes the torques for tightening nuts of different pipe diameters.
One-Way Valve
Valve Stem
Valve Cap
Pipe Diameter Tightening Torque 1/4〞(Inch 15-30 (N·m) 3/8〞(Inch 35-40 (N·m) 5/8〞(Inch 60-65 (N·m) 1/2〞(Inch 45-50 (N·m) 3/4〞(Inch 70-75 (N·m) 7/8〞(Inch 80-85 (N·m)
3.The bending angle of the fitting pipe shall not be too small, and otherwise the pipe may break.
Please use a bender when bending the fitting pipes.
4. Use sponge to wrap the connecting pipe and joint without thermal insulation, and use plastic tape
to bundle the sponge.
5. Remove the bonnets of the liquid valve and the gas valve.
6. Use an inner hexagon spanner to turn the spool of the liquid valve for 1/4 circle. At the same time,
use a screwdriver to lift the spool. Then there is discharge of gas.
7. Refrigerant gas shall appear after the gas is discharged for 15 seconds. Now close the one way
valve immediately and tighten the bonnet.
8. Fully open the spools of the liquid valve and the gas valve (refer to Figure 39).
9. Tighten the valve cover. Then use soap water or leakage detector to check if there is leakage at
the position where the indoor unit or the outdoor unit is connected with pipelines.
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Page 26
Instructions of Unit Installation Installation of Connecting Pipe
10. If conditions allow, use a vacuum pump to remove air out from the valve. Refer to Figure 40
Pressure Gage
Pressure Gage
“LO” Knob
“HI” Knob
Liquid Valve
Vacuum Pump
Gas Valve
Connecting Hose
Fig.40
Caution1. When connecting the indoor unit with the connecting pipe, do not pull the big and
small joints of the indoor unit forcefully, so as to prevent the capillary of the indoor unit and other pipes from breaking and leaking.
2.The connecting pipe shall be supported by proper bracket. The weight of the pipe shall not be withstand by the unit.
Installation of Protective Layer of Connecting Pipe
1.To avoid generation of condensate on the connecting pipe and avoid leakage, the big pipe and the small pipe of the connecting pipe must be covered by thermal insulation materials, be bundled by adhesive tape, and be isolated from air.
2.The joint connecting to the indoor unit must be wrapped by thermal insulation material. There shall be no gap between the connecting pipe joint and the wall of the indoor unit. Refer to Figure 41.
No Gap
Fig.41 Fig.42
Caution: After the pipes are wrapped by protective materials, never bend the pipes to form very
small angle, and otherwise the pipes may crack or break.
3.Use adhesive tape to wrap the pipes: (1) Use adhesive tape to bundle the connecting pipe and the cables together. To prevent
condensate from overflowing out from the drainage pipe, separate the drainage pipe firm the connecting pipe and the cables.
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Instructions of Unit Installation Installation of Connecting Pipe
2 Use thermal insulation tape to wrap the pipes from the bottom of the outdoor unit until the
upper end of the pipe where the pipe enters the wall. When wrapping thermal insulation tape, the later circle of tape must cover half of the front circle of tape (Refer to Figure 42).
3 Wrapped pipe must be fixed to wall using pipe clamps.
Caution:
1 Do not wrap the protective tape too tight, and otherwise the efficiency of thermal insulation
may be decreased. Ensure that the condensate drainage flexible tube is separate from the bundled pipes.
2 After the protective work is completed and the pipes are wrapped, use seal material to block
the hole in the wall, so as to prevent rain and wind from entering the room.
Position and Method of Installing Wire Controller
1. One end of the control wire of the manual controller is connected with main board of electric box of indoor unit inside, it should be tightened by wire clamp, the other end should be connected with the manual controller (installation sketch map as shown in below). The control wire be used for the indoor unit and manual controller, which is the special communication wire, the length is 8 meters, the material be adopted for the control wire should be metallic substance. The manual controller could not be disassembled and the communication wire be used for the manual controller should not be changed by users optionally, the installation and maintenance should be carried out by the professional personnel.
2. First select an installation position. According to the size of the communication line of the wire controller, leave a recess or a embedded wire hole to bury the communication line.
3. If the communication line between the wire controller (85×85×16) and the indoor unit is surface-mounted, use 1# metallic pipe and make matching recess in the wall (refer to Figure 41); If concealed installation is adopted, 1# metallic pipe can be used (Refer to Figure 42).
4. No matter if surface mounting or concealed mounting is selected, it is required to drill 2 holes (in the same level) which distance shall be the same as the distance (60mm) of installation holes in the bottom plate of the wire controller. Then insert a wood plug into each hole. Fix the bottom plate of the wire controller to the wall by using the two holes. Plug the communication line onto the control panel. Lastly install the panel of the wire controller.
Caution:
During the installation of the bottom plate of the wire controller, pay attention to the direction of the bottom plate. The plate’s side with two notches must be at the lower position, and otherwise the panel of the wire controller cannot be correctly installed.
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Instructions of Unit Installation Installation of Wire Controller
Electric box cover
sketch map for indoor unit
communication wire
Wire clamp
Control wire
Cable-cross loop
Communication wire
metallic pipe
Figure 43 Surface Mounting of Cable
metallic pipe
Figure 44 Concealed mounting of Cable
No. Name
1
Bottom Plate of Wire Controller
2 3 4
Wall Surface
Screw M4X10
Panel of Wire Controller
1 324
Figure 45 Schematic Diagram of Installation
Caution:
1. The communication distance between the main board and the wire controller is 8 meters.
2.The wire controller shall not be installed in a place where there is water drop or large amount of
water vapor.
Caution:
1.ASD-24A can be connected only to a supply with system impedance no more than 0.211 ohm. In case necessary, please consult your supply authority for system impedance information.
2.ASD-36A can be connected only to a supply with system impedance no more than 0.466 ohm. In case necessary, please consult your supply authority for system impedance information.
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Instructions of Unit Installation Electrical Installation
y
Caution: Before installing the electrical equipment, please pay attention to the following
matters which have been specially pointed out by our designers:
1 Check to see if the power supply used conforms to the rated power supply specified on the
nameplate.
2 The capacity of the power supply must be large enough. The section area of fitting line in the
2
room shall be larger than 2.5mm
3 The lines must be installed by professional personnel. An electricity leakage protection switch and an air switch with gap between electrode heads larger than 3mm shall be installed in the fixed line.
1. Connection of single wire
(1) Use wire stripper to strip the insulation layer (25mm long) from the end of the single wire.
(2) Remove the screw at the terminal board of the air-conditioning unit.
(3) User pliers to bend the end of the single wire so that a loop matching the screw size is formed.
(4) Put the screw through the loop of the single wire and fix the loop at the terminal board.
2. Connection of multiple twisted wires
1 Use wire stripper to strip the insulation layer (10mm long) from the end of the multiple twisted
wires.
(2) Remove the screw at the terminal board of the air-conditioning unit.
3Use crimping pliers to connect a terminal (matching the size of the screw) at the end of the
multiple twisted wires.
4 Put the screw through the terminal of the multiple twisted wires and fix the terminal at the
terminal board.
.
Warning:
If the power supply flexible line or the signal line of the equipment is damaged, only use special flexible line to replace it.
1. Before connecting lines, read the voltages of the relevant parts on the nameplate. Then carry out line connection according to the schematic diagram.
2. The air-conditioning unit shall have special power supply line which shall be equi pped with
electricity leakage switch and air switch, so as to deal with overload conditions.
3. The air-conditioning unit must have grounding to avoid hazard owing to insulation failure.
4. All fitting lines must use crimp terminals or single wire. If multiple twisted wires are connected to terminal board, arc may arise.
5. All line connections must conform to the schematic diagram of lines. Wrong connection may
cause abnormal operation or damage of the air-conditioning unit.
6. Do not let any cable contact the refrigerant pipe, the compressor and moving parts such as fan.
7. Do not change the internal line connections inside the air-conditioning unit. The manufacturer
shall not be liable for any loss or abnormal operation arising from wrong line connections.
Power Cable Connection:
1. Air-conditioning unit with single-phase power supply
(1) Remove the front-side panel of the outdoor unit. (2) Pass the cable though rubber ring. (3) Connect the power supply cable to the “L, N” terminals and
the grounding screw.
Caution:
For air-conditioner with auxiliar heater, it is required to connect the power cable to the “L1, L2 L3 “ terminals and the grounding screw.
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Instructions of Unit Installation Electrical Installation
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(4 ) Use cable fastener to bundle and fix the cable.
2 Air-conditioning unit with 3-phase power supply
(1) Remove the front-side panel of the outdoor unit.
2Attach rubber ring to the cable-cross hole of the
outdoor unit.
3Pass the cable though rubber ring.4Connect the power cable to the terminal and
earthing screws marked “L1, L2, L3 & N”.
5Use cable fastener to bundle and fix the cable.
3. FASD-18A This model should be connected only to a supply
with the relevant system impedance no more than Zmax=0.27+j0.17 ohm. In case necessary, please consult supply authority for system impedance information.
ASD-12A
This model should be connected only to a supply with the relevant system impedance no more than Zmax=0.29+j0.18 ohm. In case necessary, please consult supply authority for system impedance information
Caution:
Take great care when carrying out the following connections, so as to avoid malfunction of the air-conditioning unit because of electromagnetic interference.
(1) The signal line of the wire controller must be separated from the power line and the connecting line between the indoor unit and the outdoor unit. (2) In case the unit is installed in a place vulnerable b electromagnetic interference, it is better to use shielded cable or double-twisted cable as the signal line of the wire controller.
Connection of Signal Line of Wire Controller
1. Open the cover of the electric box of the indoor unit.
2. Pull the signal cable of the wire controller through the rubber ring.
3. Plug the signal line of the wire controller onto the 4-bit pin socket at the circuit board of the indoor unit.
4. Use cable fastener to bundle and fix the signal cable of the wire controller.
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Page 32
Instructions of Unit Installation Troubleshooting and Maintenance
If your air-conditioning unit suffers from abnormal operation or failure, please first check the following points before repair:
Failure Possible Reasons
1. The power supply is not connected.
2. Electrical leakage of air-conditioning unit
The unit cannot be started.
The unit operates for a while and then stops.
Poor cooling effect.
Poor heating effect
The indoor fan does not start under the heating mode.
Note: After carrying out the check of the above items and ta king relevant measures to solve the problems
found but the air-conditioning unit still does not function well, please stop the operation of the unit immediately and contact the local service agency designated by SINCLAIR. Only ask professional serviceman to check and rep
air the unit.
causes tripping of leakage switch.
3. The voltage of electrical line is too low.
4. The operating keys are locked.
5. The control loop has failure.
1. There is obstacle in front of the condenser.
2. The control loop is abnormal.
3. Cooling operation is selected when the outdoor ambient temperature is above 43.
1. The air filter is dirty or blocked.
2. There is heat source or too many people inside the room.
3. The door or window is open.
4. There is obstacle at the air intake or outlet.
5. The set temperature is too high thus cooling is hindered.
6. There is refrigerant leakage.
7. The performance of room temperature sensor becomes worse
1. The air filter is dirty or blocked.
2. The door or window is not firmly closed.
3. The set room temperature is too low thus heating is hindered.
4. There is refrigerant leakage.
5. The outdoor ambient temperature is lower than -5℃.
6. Control line is abnormal.
1. The installation site of the tube sensor is not proper.
2. Tube sensor is not correctly plugged.
3. The connecting line of the tube sensor is broken.
4. The capacitance has leakage.
Routine Maintenance
1. Cleaning the Air Filter
(1) Do not disassemble the air filter when cleaning it. Otherwise failure may be caused (2) If the air-conditioning unit is used in an environment with much dust, you should clean the air
filter frequently (once every two weeks).
Caution: You shall pay attention to the following matters when cleaning the
air-conditioning unit.
1) Cut off all power supply before contacting the line connecting equipment.
2) Only clean the air-conditioning unit after the unit is shut off and the power supply is disconnected. Otherwise electrical shock or injury may be caused.
3) Do not use water to clean the air-conditioning unit. Otherwise there may be electrical shock.
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Instructions of Unit Installation Troubleshooting and Maintenance
4) Take care when cleaning the air-conditioning unit. Use a steady stepping stand.
2. Maintenance at the Beginning of Operating Season
(1) Check the air inlet and outlet of the indoor and outdoor units to confirm there is no blockage. (2) Check to see if the grounding wire is in good condition; (3) Check to see if the line connection is in good condition; (4) Check if there is any word displaying on the LCD of the wire controller after connecting the unit
to power supply.
Note: If there is any abnormal condition, ask aftersales personnel to offer guidance.
3. Maintenance at the End of the Operational Season
(1) When the weather is clear, operate the unit under fan mode for half a day, so as to dry the inside
of the unit.
(2) If not to use the air-conditioning unit for a long time, please disconnect the power supply. Now
the words on the LCD of the wire controller shall disappear.
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Page 34
Performance Parameters Sheet
Continued
Model Item
Cooling Capacity Heating Capacity
Cooling W 960 1300 2100
Heat Pump W 930 1200 1800
PowerCurrent
Cooling A 4.5 5.9 9.6 7.2 9.0 10.9
Heat Pump A 4.4 5.6 8.5 6.1 8.2 9.6
Power Supply
Compressor
34
Static Air Pressure Outside Unit
Air Volume
NoiseIndoor UnitOutdoor Unit
Name of Refrigerant
Filled Amount of
Refrigerant
Liquid Pipe Inch
-ting
Gas Pipe Inch
Connec
Width mm Depth mm
Height mm
Width mm Depth mm
Height mm
Drainage pipe diameter
(interior X exterior)
Indoor
Outdoor
Wt. kg
Wt. kg
mm
Heat pump type
ASD-09A ASD-12A ASD-18A
W 2600 3500 5000 W 2900 3700 5800
220V-240V~ 50Hz
450 520
­37 40 55
kg 1.0 1.1 1.5 2.0 3.2 3.5 5.0
ф1/4"
ф3/8" ф7/8"
913 680 220
27
60/848
7 250/320 530/540
32
ф20×1.5
840
42
56
ф1/2"
980 736 276
36
  ф20×
ASD-24A
7000
8000
2800
2400
13.2
11.4
1400
80
44
59 60
R410A
ф3/8
"
ф5/8
"
1270
504
268
37
950
412
700
59
950 950
412 412
840 1250
90 123
ASD-36A
10000 12000 16000
11000 14500 19000
1.5
4050 5300 6500
3300 4950 5500
380V-415V 3N~ 50Hz
Hermetic ScrollHermetic-rotary
2000
150
48
ф1/2"
ф3/4"
1251
744
0
29
57
ASD-41A
950
412
1250
112
62 64
ASD-60A
2500
53
1251
788
330
66
ф32×1.5
34
Page 35
Appendix:
Air conditioner nominal working condition and working range:
Test condition
Nominal cooling 27 19 35 24
Nominal heating 20
Max. cooling 32 23 43 26
Low temp. cooling 27 19
Max. heating 27
Low temp. heating 20
Note:
1. The design of this unit conforms to the requirements of GB/T 18836-2002 standard.
2. The air volume is measured at the relevant standard external static pressure.
3. Cooling (heating) capacity stated above is measured under nominal working conditions corresponding to standard external static pressure. The parameters are subject to change with the improvement of products, in which case the values on nameplate shall prevail.
4. The cooling (heating) capacity is measured at the nominal work conditions with the relevant standard external static
pressure. The parameters may be changed following the improvement of the product. Refer to the nameplate of the unit for actual parameters.
DB() WB() DB() WB()
Indoor side Outdoor side
――
―― ―― -7 -8
7 6
7 ――
24 18
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ENVIRONMENTAL INFORMATION
This unit contains fluorinated gases with greenhouse effect covered by the Kyoto Protocol. Maintenance and disposal must be carried out by qualified persons only. Refrigerant gas R410A, GWP = 1730
EXTRA REFRIGERANT CHARGE
Pursuant to Regulation EC 842/2006 on certain fluorinated greenhouse gases, in case of extra refrigerant charge, it is compulsory to:
- Fill in the label accompanying the unit inserting the factory quantity of refrigerant
charge (see the technical label), the extra refrigerant charge and the total charge.
- Apply the label next to the technical label applied on the unit. For the split-type air
conditioner apply on the outdoor unit.
Page 37
This product must not be disposed together with the domestic waste. This product has to be disposed at an authorized place for recycling of electrical and electronic appliances.
66175604
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