Sinclair ASH-09AK, ASH-13AK User Manual

SERVICE MANUAL
KING
SERIES
ASH-09AK, ASH-13AK
Manual of functions of remote controller and operation method
66
6
66
Manual
1 of functions of remote controller
6.1.1 Temperature parameter
The room setting temperature(Tpreset)
The room ambient temperature (Tamb)
6.1.2
Basic Functions
Once energized, the compressor should in no way be restarted unless after 3-minute time interval at least. For the first ene
rgization, the compressor will be started without 3-minute lag. The compressor, once started,will not be stopped
within 6 minutes with the change of room temperature.
Cooling Mode
Cooling Conditions and Process
When T and the indoor fan
When T When T
Under this mode, the switchover valve will not be powered on, and the setting temperature range is16 ~30 .
amb
amb.≤Tpreset
preset
.T
+1, the unit will run under cooling mode, in which case the compressor and outdoor fan will start
preset
will run at setting speed.
-1, the compressor and the outdoor fan will stop, the indoor fan will run at setting speed.
-1 <T
amb.
< T
preset
+1 , the unit will maintain its original operating status.
T
+1
-1
amb
6 min.
3 min.
6 min.
T
T
preset
preset
Start cooling
Original operating status
Stop cooling
Compressor
Outdoor fan
Indoor fan
Preset speed
6.1.2.1.3 Protection
Antifreeze Protection
Run
Stop
If it is detected that the system is under antifreeze protection, the compressor and outdoor fan will be stopped, and the indoor fan will run at setting speed. When antifreeze protection is released and the compressor has stopped for 3 minutes, the unit will resume its original operating status.
During antifreeze protection
Compressor
3 min.
Outdoor fan
Preset speed
Stop
6.1.2.2 DRY Modes
Indoor fan
Run
6.1.2.2 .1 The conditions and process of DRY
When T
amb.
> T
preset
+2 , the unit will run under DRY cooling mode, in which case the compressor and outdoor fan
will be started and the indoor fan will run at low speed.
When T
preset
-2℃≤T
amb.≤Tpreset
+2, the unit will run under DRY mode, in which case the indoor fan will keep run
at low speed, the compressor and the outdoor fan will be stopped after 6 minutes . After 4 minutes,the compressor
and the outdoor fan will be restarted. The dehumidifying process is so repeated in cycle.
When T
Under this mode, the switchover valve will not be powered on, and the setting temperature range is16 ~30 .
.
amb
.< T
-2, the compressor and outdoor fan will be stopped, the indoor fan will run at low speed.
preset
Cooling
T
preset
+2
T
amb
Dry
T
-2
preset
6 min. 6 min.
4 min.
4 min.
Stop
Compressor
Outdoor fan
Indoor fan
low speed
Run Stop
6.1.2.2.3 Protection
Antifreeze Protection
Upon meeting the cooling condition, if it is detected that the system is under antifreeze protection, the compressor and outdoor fan will be stopped,and the indoor fan will run at low speed. When antifreeze protection is released and the compressor has stopped for 3 minutes, the complete unit will resume its original operating status.
Upon meeting the dehumidify condition, if it is detected that the system is under antifreeze protection, the com
-pressor and outdoor fan will be stopped,and the indoor fan will run at low speed. When antifreeze protection is released and the compressor has stopped for 4 minutes, the complete unit will resume its original operating status.
6.1.2.3 HEAT Mode (there is no this mode for cooling only unit)
6.1.2.3 .1The conditions and process of heating
When Tamb Tset +2 ,the system enters heating running, in this case, the reversal valve, compressor, outer fan enter simultaneously running.The indoor fan will delay at most for 2min to run.
When Tamb Tset +4 ,the compressor and outdoor fan will stop, but the reversal valve is still with power on, the indoor unit will run at setting fan speed for 60s then will stop . When Tset +2 <Tamb < Tset +4 ,the unit will maintain its original operating status.
Under this mode, the switchover valve will be powered on, and the setting temperature range is16 ~30 .
Tset
Tset
Tamb.
6Min.
3Min.
6Min.
Stop heating
Original running state
Start heating
Compressor
6.1.2.3.3 Conditions and processes of defrost
Outer fan
Inner fan
Reversal valve
2Min.
Running
Setting fan speed
2Min.
Stop
Setting fan speed
This unit adopt intelligent defrosting,it can defrost according to the frosting conditions,dual 8 display H1
6.1.2.3.4 Protection
High
Temp. Protection
If it is detected that the evaporator tube temperature is too high, the outdoor fan will be stopped. When the tube temperature resumes to normal, the outdoor fan will be restarted.
Noise
Silencing
Protection: If the unit is stopped by pressing ON/OFF, the reversal valve will be stopped after
2-minute lag; or 2 minutes will be delayed upon mode switching.
6.1.2.4 Fan mode
Under FAN mode, only the indoor fan runs at setting speed.The RUN indicator will be bright. Double 8 module indicator
will display the setting temperature. When stand by, the power indicator is bright but the unit does not run.
6.1.2.5 Auto Mode
Under this mode, the system will automatically select its run mode (cool, dehumidify, heat or fan) with the change of ambient temperature. For protection function, same as under cooling and heating mode.
99
9
Failure and analysis
99
Note: When replacing the controller, make sure insert the wire jumper into the new controller, otherwise, the running indicator off 3s, blink 15 times, (the dual eight will display C5) but cannot turn on the unit.
Trip of breaker or blow of fuse
The air conditioner does not react after it is powered ( after the plug is inserted, the buzzer does not sound and the remote startup has no response)
Air conditioner can not start up
The breaker trips at once when it
is set to "ON".
The breaker trips in few minutes when it is set to "ON"
No power
Power plug is not well plugged in and poor con­nection
Fuse of controller burnt out
The transformer connection is loose or has bad contact or the transformer has malfunction
Controller is broken
Measure insulation resistance to ground to see if there is any leakage.
The circuit or the part of the air conditioner has malfunction. They heat and break the insulation and lead to short circuit or creepage. Measure the insulation resistance or eliminate the malfunc­ tion one by one. If the breaker itself has
malfunction, then replace the breaker.
Check power supply circuit.
Check if the plug is properly plugged in and make the loose contact firm.
Change controller fuse
Fasten the wiring; measure the output voltage of the transformer, if it is incorrect, change the transformer
Check remote controller
In cool, heat mode,the outdoor unit and compressor will not run.
The remote controller
does not receive
signals (after it is
powered, the buzzer
will sound, unless it
has malfunction)
Power voltage is too low
Controller malfunction (IC2003 broken,
creepage of parallel capacitor of relay loop,
relay is broken etc.)
Wire loose or wrong connection
Improper setting of temperature
Remote controller is short of power
Remote controller malfunction
Receiver loose or poor connection
Receiver is broken
Change batteries
First, press the manual switch button AUTO, if there is no response,check based on the above methods. If it runs normally after pressing the button,check again whether the installation position and the connection wire of the reception head is correct. If it is correct,then replace the receiver or the re-
mote controller.
heck the voltage. If it is lower than 10£¥ of the rated voltage, check the
cause, improve the power supply condition and add the stabilized voltage power supply.
Change controller
Correctly wire according to the drawing
Adjust setting temp.
Improper set of temperature
Adjust set temperature
Poor COOL(HEAT) operation
If cooling (heating) load is proper
The refrigerant has leakage or is insufficient
Leakage between the high pres-
Malfunction of refrigerant flow
sure and the low pressure in­side the compressor
Malfunction of four-way valve Replace the four-way valve
Local block of capillary Replace the capillary
Blockage of cooling system
Heat insulation for the connection pipes of the indoor unit and the out­door unit is bad.
Block of outdoor heat ex­changer
Check the forecasted load of cooling (heating)
heck and fill the leakage, then vacuumize it and supplement the re­frigerant as required
Replace the compressor
Judge whether the system is blocked by observing the condensation of evapora­tor and the pressure value of the high pressure manometer and take measures to deal with the system.
Make sure that heat insulation for the thick and thin pipes is good. Heat insulation must also be provided for the joint andthe exposed part of the copper pipe .
Clean the dust accumulated on the surface of the heat exchanger.
Air filter were blocked
Fan speed was set too slow
Air circulation is insufficient
Fan rotation speed becomes low
The installation position of the outdoor unit is not appropriate.
The outdoor temperature is too high.
The air tightness is not enough. People come in and out too frequently. There are heating devices indoors.
Clean the filter
To set the fan speed to high or middle speed
Capacitor damage
Motor damage
Good ventilation must be provided for the installation position of the outdoor unit.
Properly install the rainproof plate or the sunproof plate. If the maximum cool air still can not meet the requirement, it is sug­gested to replace the air conditioner.
Replace the capaci­tor
Replace the motor
Keep certain air tightness indoors, try not to use electricalappliance with large quantity of heat
The fan does not run when it is set to supply air.
The indoor fan motor is burned or breaks or has the heat protector malfunction.
The built-in heat protector of the motor breaks frequently because the motor is abnormal.
Wrong connection
Replace the fan motor or the defective part.
Replace the fan motor
Make the correction connection based on the circuit drawing.
In the cooling and heating mode, the compressor runs, but the outdoor fan does not run.
The compres­sor is too hot and leads to the action of the protector.
The fan capacitor has open circuit or is damaged.
The outdoor fan motor is damaged.
Wrong connection
The outdoor fan capacitor is damaged.
Malfunction of compressor
Breakage of running capacitor of compressor
The voltage is too low or too high.
Wrong wire connection
The protector itself has malfunction.
The refrigerant is not enough or is too much.
Replace the fan capacitor of the same type and same specification.
Replace the fan motor
Make the correct connection based on the circuit drawing
Replace the fan capacitor
Replace the compressor
Replace the capacitor
Manostat is recommended.
Connect the circuit diagram correctly
Use the multimeter to check whether the con­tact of the compressor is on when it is not overheated. If it is not on, then replace the pro­tector
Adjust the volume of the refrigerant
The compres­sor is too hot and leads to the action of the protector.
The swing fan does not run.
The capillary is blocked and the tem­perature rises.
The compressor does not run smoothly or is stuck. The air dis­charge valve is damaged
The protector itself has malfunction.
The torque of the swing motor is not enough
Wrong connection
The controller is damaged(IC2003 is damaged, the swing relay can not close, etc)
Replace the capillary
Replace the compressor
Replace the protector
First, check whether the connection is wrong. If no, replace the parts
Water leakage
Drainage pipe blocked or broken Change drainage pipe
Wrap of refrigerant pipe joint is not close enough.
Re-wrap and make it tight.
Fan of indoor unit contacts other parts. Adjust fan location.
Foreign object in indoor unit
Compressor shakes too much.
Touch of pipeline of outdoor unit
Abnormal sound
Take out the foreign object.
Adjust support washer of compressor, and tighten loosen screws.
Separate the touching pipeline.
and shake
Touch of inner plates
1. Tighten connect screw.
2. Stick absorbing clay between plates.
Louver of outdoor unit touched outer case.
Abnormal sound inside compressor
Abnormal solenoid sound from 4-way valve when heating
Adjust location of louver.
Change compressor
Circuit-short inside solenoid of the valve and change the solenoid valve.
There are no heating malfunctions in the above for the cooling only unit.
PARTS GUIDE
KING
ASH-09AK, ASH-13AK
SERIES
Contents
04..………………………………….......................................................ASH-09AK Indoor unit
06..…………………………………………………………………...…ASH-13AK Indoor unit
08..…………………………………………………………………....ASH-09AK Outdoor unit
10..………………………………………………………………........ASH-13AK Outdoor unit
Explosive view and spare parts list of indoor unit
ASH-09AK
DescriptionNo.
Part Code
Part code
Updated
Date
Qty
ASH-09AK Indoor Unit
1 Wall-Mounting Frame 01252220 2 Rear Case 222020572 3 Evaporator Pipe Cover 06122001 4 Drainage Pipe 05230014 5 Pipe Clamp 24242004 6 Cross Flow Fan 10352001 7 Fan Bearing / 8 Ring of Bearing 76512203
9 Water Tray 2018205201 10 Swing Louver 10512079 11 Swing link 10582052 12 Manual Lever 10582027 13 Evaporator Assy 010021276 14 Evaporator Support 24212058 15 Cable clamp 71010002 16 Front Case 2000298601S 17 Screw Cover 242520042 18 Decorating board 20192041 19 Front Panel 200025781 20 Border of front lid 20192042 21 Filter 11122002 22 Guide Louver 105120782 23 Guide Louver Bearing 10542011 24 Remote Controller 30510041 25 Magic mirror 68014004 26 Decorating ring 20192028 27 Display board 30540016 1 28 Protect board 26112102 29 Cover plate 22242056 30 Main PCB 30135070 31 Fuse 3.15A 250VAC 46010014 32 Room Sensor 390001912 33 Tube Sensor 390000591 34 Sensor insert 42020063 35 Stepping Motor MP28EA 15212002 36 Motor FN20E-PG 150120761 37 Motor Clamp 26112080 38 Wire Clip 26112082 39 Wire Clamp 26112121 40 Receiver Board 5bit 42010262 41 Electric Box Cover 20112015 42 Cover of shielding case 01592054 43 Electric Box 20112017 44 Shielding case 01592008 45 Transformer 41X26.5E 43110231 46 Connecting Cable 40020536 47 Power Cord 400220111 48 Connecting Cable 40020540
12
Price
Rank
1 1 1 1 1 1 1 1 1
1 2 1 1 1 1 2 1 1 1 2 1 3 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
The data are subject to change without notice.
Explosive view and spare parts list of indoor unit
ASH-13AK
DescriptionNo.
Part Code
Part code
Updated
Date
Qty
ASH-13AK Indoor Unit
1 Wall-Mounting Frame 0125221701
2 Rear Case 22202451
3 Drainage Pipe 05230014
4 Cross Flow Fan 10352012
5 Fan Bearing 76512210
6 Ring of Bearing 76512206
7 Decoration Plate 20192023
8 Water Tray 201824263
9 Swing Louver 10512110 10 Left Linkage Lever 10582045 11 Right Linkage Lever 10582017 12 Left Louver Support / 13 Right Louver Support / 14 Evaporator Assy 010022152 15 Left Evaporator Support 24212023 16 Front Panel 20002580 17 Border of front lid 20192044 18 Front Case 20012022 19 Screw Cover 242520053 20 Filter Assy 11120019 21 Guide Louver 261120393 22 Lower Guide Louver 261120403 23 Mid Bearing 10542001 24 Left Bearing 10542002 25 Motor MP24AA 15212108 26 Remote Controller YB1FA 30510041 27 Magic mirror 68012046 28 Decoration Frame 20192031 1 29 Display Cover 22244060 30 Display 30540010 31 Electric Box 20102378 32 Electric Box Cover 2010237901S 33 Shielding Box Sub-assy 01592053 34 Covering Plate 22242073 35 Wire Clamp 71010002 36 Rear Pipe Cover 26112035 37 Room Sensor 390000451 38 Tube Sensor 390000591 39 Sensor Insert 42020063 40 Motor FN9D-PG 15012072 41 Right Support of Evaporator 24212024 42 Main PCB 30135054 43 Transformer 43110236 44 Terminal board (5bit) 42010262 45 Power Cord 400220112 46 Connecting Cable 400205401 47 Signal Cable 40020536
14
Price
Rank
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
The data are subject to change without notice.
Explosive view and spare parts list of outdoor unit
ASH-09AK
e
T
DescriptionNo.
Part Code
Part code
Updated
Date
Qty
ASH-09AK - Outdoor Unit
1 Front Grill 22413431 1
2 Axial Flow Fan 10333004 1
3 Front Plate 01533012 1
4 Metal Base 01203622P 1
5 4-way rever -sing valve compon
6 4-way valve 43000402 1
7 4-way valve coil 43000400 1
8 Capillary Assy 030036883 1
9 Compressor ASG102CV-B7A 10 Handle 26233433 1 11 Valve 07100005 1 12 Valve 07100003 1 13 Valve Support 01713041 1 14 Right Side Plate 01302004 1 15 Wire Clamp 71010103 1 16 Terminal Board (four bit) 42010265 1 17 Electric Plate 01403861 1 18 Comp Capacitor 33010743 1 19 Capacitor Clamp 02143401 1 20 Fan Capacitor 33010025 1 21 Terminal Board (1bit) 42011147 1 22 Isolation Sheet Assy 01233417 1 23 Condenser Assy 0110395701 1 24 Rear Grill 11123205 1 25 Top Cover 01253443 1 26 Motor Support 01703053 1 27 Drainage Connecter 06123401 1 28 Motor FW30K 150130671 1
03023792 1
00100423 1
Price
Rank
The data are subject to change without notice.
Explosive view and spare parts list of outdoor unit
ASH-13AK
/
/
DescriptionNo.
Part Code
Part code
Updated
Date
Qty
ASH-13AK - Outdoor Unit
1 Front Grill 22413431 1
2 Nut M6 70310131 1
3 Axial Flow Fan 10333004 1
4 Front Plate 01533012 1
5 Metal Base 012032292 1
6 4-way Valve 430004032 1
7 4-way Valve Coil 43000400 1
8 Compressor QXA-133uB030 00120223 1
Overload Protector built in 1 Compressor Gasket  3
9 Nut with Washer M8 70310011 3 10 Valve Support 01713041 1 11 Right Side Plate 0130304801 1
12 Valve 1/4" 07100003 1
13 Valve 1/2" 07100006 1 14 Handle 26233433 1 15 Tube Sensor None 16 Terminal Board 42010265 1 17 Electric Plate Assy 01403117 1 18 Capacitor 33000018 1 19 Capacitor 33010025 1 20 Terminal Board 1 42011147 1 21 AC Contactor None 22 Isolation Sheet 01233417 1 23 Rear Grill 11123205 1 24 Top cover plate 01253443 1 25 Condenser Assy 0110348412 1 26 Motor Support 01703020 1 27 Motor FW25K 15013067 1
Price
Rank
The data are subject to change without notice.
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