Simrad ES60 - INSTALLATION REV A Installation Manual

Installation manual
Simrad ES60
Fish nding echo sounder
M A X I M I Z I N G Y O U R P E R F O R M A N C E A T S E A
www.SIMRAD.com
Simrad ES60
Installation manual
This manual provides you with the basic information required to install the Simrad ES60 Fish nding ec ho sounder. For more detailed information about the pract
ical
use of the product, refer to the Operator manual.
304699/A
September 2006
Document history
Document number: 304699 / ISBN-10: 82-8066-072-0 / ISBN-13: 978-82-8066-072-5
Rev. A
September 2006
First version. Information is extracted from the former Instruction manual, and several details have been changed.
Copyright
©2006SimradHortenAS
The information contained in this document remains the sole property of Simrad Horten AS. No part of this document may be copied or reproduced in any form or by any means, and the information contained
within it is not to be communicated to a third party, without the prior written consent of Simrad Horten AS. The document, or any part of it, may not be translated to any other language without the written approval from Simrad Horten AS.
Disclaimer
Simrad Horten AS endeavours to ensure that all information in this document is correct and f
airly stated,
but does not accept liability for any errors or omissions.
Warning
The equipment to which this manual appliesmustonlybeusedforthepurposefor which it was designed. Improper u se or maintenance may cause damage to the equipment and/or injury to personnel. The user m ust be familiar with the cont
ents of the appropriate manuals before attempting to install, operate or work on the equipment. Simrad Horten AS disclaims any responsibility for damage or i njury caused by improper installation, use or maintenance of the equipment.
Support
If you require maintenance on your Simrad equipment, contact you
r local dealer. You can also contact Simrad using the following address: contact@simrad.com. If you need other information about this product, or any o ther Simrad products, visit w
ww.simrad.com. On our web site yo u will also nd a list of
our dealers and distributors.
Strandpromenaden 50 P. O. Bo x 1 11 N-3191 Horten, Norway
Simrad Horten AS
Telephone:+4733034000 Telefax:+4733042987
simrad.sales@simrad.com
www.simrad.com
Installation manual
Table of contents
INTRODUCTION ................................................................ 9
Simplied system diagram ..................................................................................... 10
General safety rules ................................................................................................ 11
General supply conditions ...................................................................................... 12
Equipment responsibility............................................................................. 12
Receipt, unpacking and storage .................................................................... 12
General installation requirements........................................................................... 13
Approval by classication society ................................................................ 13
Supply power ............................................................................................. 13
Compass deviation ...................................................................................... 13
Noise sources ............................................................................................. 13
Dry docking ............................................................................................... 13
Wiring........................................................................................................ 14
Equipment handling ............................................................................................... 15
Transportation ............................................................................................ 15
Lifting ........................................................................................................ 15
Storage prior to installation or use................................................................ 16
Inspection................................................................................................... 17
Unpacking.................................................................................................. 18
General unpacking procedure.................................................................. 18
Unpacking electronic and electromechanical units.................................... 19
Unpacking mechanical units ................................................................... 19
Unpacking transducers ........................................................................... 19
Storage after unpacking............................................................................... 20
Storage after use ......................................................................................... 20
Cleaning cabinets................................................................................... 20
Mechanical units.................................................................................... 21
Cables ................................................................................................... 21
Internal batteries .................................................................................... 21
Dehumidier ......................................................................................... 22
Coatings................................................................................................ 22
Re-packaging ............................................................................................. 22
Circuit board packaging .............................................................................. 22
Beware of ESD! ..................................................................................... 23
Unpacking and handling circuit boards .................................................... 23
Unpacking on board ............................................................................... 23
Returning a circuit board ........................................................................ 23
Temperature protection................................................................................ 24
What is ESD? ............................................................................................. 24
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INSTALLATION PROCEDURES ......................................... 26
Basic procedure ...................................................................................................... 26
Conguration..........................................................................................................27
Transducer ................................................................................................. 27
General Purpose Transceiver (GPT) ............................................................. 28
Computer ................................................................................................... 29
Display ...................................................................................................... 29
Software..................................................................................................... 30
Printer........................................................................................................ 30
General Purpose Transceiver installation ...............................................................31
ES60 Marine Computer installation .......................................................................33
CABLE LAYOUT................................................................ 34
Cabling principles................................................................................................... 35
Cable identications.................................................................................... 35
Cable information ....................................................................................... 35
System and shipyard cables ......................................................................... 35
ES60 Cable plans....................................................................................................36
Cable plan with one transceiver ................................................................... 37
Cable plan with two transceivers.................................................................. 38
List of cables .............................................................................................. 39
Cable details ...........................................................................................................45
Generic RS-232 Serial line cable.................................................................. 47
Commercial power supply ........................................................................... 48
External power supply for transceiver .......................................................... 49
230 Vac power cable ................................................................................... 50
Ship’s ground ............................................................................................. 51
Ethernet cable with RJ45, “straight”............................................................. 52
Ethernet cable with RJ45, “crossover”.......................................................... 53
VGA/SVGA Display cable.......................................................................... 54
USB cable.................................................................................................. 55
PS/2 Adapter for mouse and keyboard.......................................................... 56
Serial line adapter ....................................................................................... 57
GPT remote on/off ...................................................................................... 58
GPT trigger / synchronisation...................................................................... 59
GPT external sensors .................................................................................. 60
GPT Event and New line ............................................................................. 61
GPT Alarm output ...................................................................................... 62
GPT battery ................................................................................................ 63
Cable between ITI and echo sounder ............................................................ 64
Cable between PI44/54 and echo sounder ..................................................... 65
Cable between PI30/32 and echo sounder ..................................................... 66
Cable between SH/SP sonar and echo sounder.............................................. 67
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Installation manual
Single beam, normal power transducer ......................................................... 68
Single beam, high power transducer............................................................. 69
Dual beam (wide or narrow) transducer ........................................................ 70
Split beam transducer.................................................................................. 71
Split beam transducer to single beam transceiver........................................... 72
Single beam transducer to split beam transceiver........................................... 73
Dual frequency, single beam transducer........................................................ 74
Deep water, split beam transducer ................................................................ 75
ES38–10 transducer .................................................................................... 76
12-16/60 transducer .................................................................................... 77
50/200 Combi C transducer ......................................................................... 78
38/200 Combi C transducer ......................................................................... 79
Basic cable requirements ........................................................................................80
Cable trays ................................................................................................. 80
Radio Frequency interference ...................................................................... 81
Physical protection...................................................................................... 81
Grounding.................................................................................................. 81
Cable connections....................................................................................... 82
Cable terminations...................................................................................... 82
Cable identication..................................................................................... 82
INTERFACES AND INTEGRATION .................................... 83
About NMEA interfaces and telegrams .................................................................83
NMEA....................................................................................................... 84
Telegrams................................................................................................... 84
Standard NMEA 0183 communication parameters........................................ 84
Ethernet interfaces ..................................................................................................84
BI500 interface........................................................................................... 85
Transceiver interface................................................................................... 85
Duplex interfaces....................................................................................................87
Trawl system interface ................................................................................ 87
Catch monitoring system interface ............................................................... 88
Input interfaces .......................................................................................................89
Navigation system interface......................................................................... 90
Heave sensor interface ................................................................................ 90
Temperature sensor interface ....................................................................... 92
Output interfaces ....................................................................................................92
Sonar system interface ................................................................................ 92
Depth interface ........................................................................................... 94
External triggering..................................................................................................95
Master system............................................................................................. 95
Slave system............................................................................................... 96
GPT Auxiliary connector ....................................................................................... 96
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Simrad ES60
DRAWING FILE ............................................................... 99
GPT Outline dimensions ......................................................................................100
GPT Power supply outline dimensions ................................................................ 102
Marine computer outline dimensions ................................................................... 104
GPT Transducer plug connection .........................................................................105
TECHNICAL SPECIFICATIONS ....................................... 106
Echo sounder specications ................................................................................. 106
Interface specications .........................................................................................106
General Purpose Transceiver specications .........................................................107
Colour display specications................................................................................108
ES60 Marine Computer specications ................................................................. 108
TRANSDUCER I NSTA LLATION ....................................... 110
Transducer location .............................................................................................. 110
Go deep ....................................................................................................110
Vessel heave .............................................................................................. 111
Noise from protruding objects on the hull ....................................................111
Boundary water layer .................................................................................111
Propeller noise...........................................................................................112
Inclination of the transducer face ................................................................113
Summary and general recommendation .......................................................113
Ways of mounting t he transducer ......................................................................... 114
External mounting .....................................................................................115
Transducer blister ..................................................................................... 120
Box keel................................................................................................... 126
Flush mounting in a steel tank ................................................................... 128
Acoustic window...................................................................................... 130
Inside the hull........................................................................................... 132
Drop keel ................................................................................................. 134
Retractable transducer ............................................................................... 135
Cable glands .........................................................................................................136
Order numbers .......................................................................................... 136
Cable gland for steel hulls ......................................................................... 137
Cable gland for wood or GRP hulls............................................................ 138
Cable glands for small hulls....................................................................... 139
Cable splicing ........................................................................................... 140
Steel conduit .........................................................................................................140
Handling and maintenance ...................................................................................141
Approved anti-fouling paints ..................................................................... 142
SIMRAD TRANSDUCERS ................................................ 143
All 12 kHz transducers .........................................................................................144
All 18 kHz transducers .........................................................................................144
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All 27 kHz transducers .........................................................................................144
All 38 kHz transducers .........................................................................................145
All 50 kHz transducers .........................................................................................147
All 70 khz transducers.......................................................................................... 148
All 120 khz transducers........................................................................................ 149
All 200 kHz transducers .......................................................................................150
All 710 kHz transducers .......................................................................................152
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Simrad ES60
8 304699/A
Introduction
INTRODUCTION
The purpose of this installation manual is to present the descriptions and drawings required to install the Simrad ES60 Fish nding echo sounder system. The equipment described in this manual includes the complete system with associated cabinets, but not those system units provided locally by the customer, installation shipyard or local dealer.
The manual also denes the equipment responsibility, and provides instructions for unpacking and storage.
Note
Detailed vessel specic mechanical drawings for the installation must be provided by the customer, or any shipyard contracted to perform the installation. Simrad may, on special order, provide assistance to these drawings. D rawings must be approved by the appropriate vessel certication authority prior to installation of the system.
The installation instructions given in this document must be adhered to. Failure to do so may render the guarantee void.
Topics
Simplied system diagram on page 10 General safety rules on page 11 General supply conditions on page 12 General installation requirements on page 13 Equipment handling on page 15
304699/A 9
Simrad ES60
Simplied system diagram
Asimplified system diagram is shown below.
System diagram with one transceiver
SIMR
AD
G
PT
(CD010200D)
B
C
D
A
(A) = Colour monitor (B) = Processor Unit (computer) (C) = General Purpose Transceiver (GPT) (D) = Transducer
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Introduction
General safety rules
TheSimradES60Fishnding echo sounder system operates on 230 Vac 50/60 Hz.
WARNING This voltage may be lethal!
The following safety precautions must be followed at all times during installation and maintenance work:
• Always switch off all power before installation or maintenance. Use the main circuit breaker, and label the breaker with a warning sign that informs others that maintenance or installation work is being carried out on the system.
• Do not open the rack or cabinet doors while in rough seas. It may swing open suddenly and cause damage or injury.
• For safety reasons during troubleshooting on the equipment with power ON, two persons must always be present.
• Read and understand the rst aid instructions for electric shock.
• Whenever maintenance is carried out, it is essential that a
rst
aid kit is available, and that the maintenance personnel ar
e
familiar with the rst aid instructions for electrical s
hock.
• The various parts of the system are heavy. Make sure
that
the appropriate tools and certied lifting equi
pment are
available, and that the personnel are trained i
n installation
and maintenance work.
304699/A
11
Simrad ES60
General supply conditions
The following supply conditions are applicable to this Simrad ES60 Fish nding echo sounder delivery.
Equipment responsibility
The shipyard performing the installation and/or equipment dealer becomes fully responsible for the equipment upon receipt unless otherwise stated in the contract. The duration of responsibility includes:
• The period of time the equipment is stored locally before installation.
• During the entire installation process.
• While commissioning the equipment.
• The period of time between commissioning and the nal acceptance of the equipment by the end user (normally the owner of the vessel which the equipment has been installed).
Unless other arrangements have been made in the contract, the ES60 Fish nding echo sounder system guarantee period (as specied in the contract) begins when the acceptance documents have been signed
Receipt, unpacking and storage
Upon accepting shipment of the equipment, the shipyard and/or the dealer should ensure that the delivery is complete and inspect each shipping container for evidence of physical damage. If this inspection reveals any indication of crushing, dropping, immersion in water or any other form of damage, the recipient should request that a representative from the company used to transport the equipment be present during unpacking.
All equipment should be inspected for physical damage, i.e. broken controls and indicators, dents, scratches etc. during unpacking. If any damage to the equipment is discovered, the recipient should notify both the transportation company andSimrad so that Simrad can arrange for replacement or repair of the damaged equipment.
Once unpacked, the equipment must be stored in a controlled environment with an atmosphere free of corrosive agents, excessive humidity or temperature extremes. The equipment must be covered to protect it from dust and other forms of contamination when stored.
For more information, refer to Equipment handling on page 15
12
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Introduction
General installation r equirements
The following installation requirements are applicable to this Simrad ES60 Fish nding echo sounder delivery.
Approval by classication society
The ES60 Fish nding echo sounder transducer installation must be approved by Det Norske Veritas (DNV) or another classication society. The shipowner and shipyard performing the installation are responsible for obtaining installation approval.
Supply power
The supply voltage to the equipment is to be kept within ±10% of the installation’s nominal voltage. Maximum transient voltage variations on the main switchboard’s bus-bars are not to exceed
-15% to +20% of the nominal voltage (except under fault
conditions).
Simrad recommends that the ES60 Fish nding echo sounder is powered using an Uninterruptable Power Supply (UPS). The UPS should have the capacity to independently maintain power to the system for a minimum of 10 minutes. This ensures that the system can be switched off in a controlled manner in t he event of a power failure.
Compass deviation
Once the installation is complete, the vessel must be swung with the system in both the operative and inoperative modes. The shipowner and captain are responsible for updating the deviation table accordingly with regard to the vessel’s national registry and corresponding maritime authority.
Noise sources
The vessel’s hull, rudder(s) and propeller(s) s hould be thoroughly inspected in dry dock prior to installation. Roughness below the water-line deformities in the shell plating and protruding obstacles can create underwater noise. These sources of turbulence must be smoothed or removed as best as possible. It is especially important that the propeller(s) is not pitted or damaged.
Dry docking
Make sure that ample clearance under the sonar trunk and/or protection blister is provided when dry docking the vessel. Avoid locating supporting blocks or structures in the vicinity of this equipment.
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Simrad ES60
Note
The location of the transducer and/or protection blister must be noted on the vessel’s docking plan for future reference.
Wiring
All cables running between system cabinets located in different rooms and/or on different decks must be supported and protected along their entire lengths using conduits and/or cable trays. Note that the cables must not be installed in the vicinity of high-power supplies and cables, antenna cables or other possible sources of interference.
Whenever possible, transducer cables must be run in steel conduits.
For more detailed information about cables and wiring, refer to
Basic cable requirements on page 80
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Equipment handling
This section provides the basic rules for transportation, storage and handling of units. In this c ontext, a unit may be any large or small part of the system. It can be supplied as part of the initial delivery, or as a spare part.
Transportation
Unless otherwise stated in the accompanying documentation, electronic, electro-mechanical and mechanical units supplied by Simrad can be transported using all methods approved for delicate equipment; (by road, rail, air or sea). The units are to be transported in accordance with general or specic instructions for the appropriate unit(s), using pallets, transport cases, or carton boxes as appropriate.
Note
Special local restrictions concerning air transportation may be applied to units containing certain types of batteries. These units must be checked properly, and the regulations must be investigated by the packer/shipper before the unit is dispatched.
All local transportation must be carried out according to the same specications as for the initial delivery. In general, all units must be handled with care.
The carton or case containing the unit must be kept dry at all times, and must be sheltered from the weather. It must not be subjected to shocks, excessive vibration or other rough handling. The carton or case will normally be marked with text or symbols indicating which way it is to be placed. Follow any instructions given, and ensure the case is always placed with its “top” uppermost.
The carton or case must not be used for any purpose for which it was not intended (step, table, etc.), and in the absence of other information, no other cartons or cases must be stacked on top of it.
Lifting
A heavy crate will normally be marked with its weight, and the weights of other cartons or crates will normally be entered on the packing list.
• You must always check the weight of a crate before you attempt to lift it.
• You must always use lifting apparatus that is approved and certied for the load.
304699/A 15
Simrad ES60
Heavy units may be equipped with lifting lugs for transportation by crane within the workshop or installation area. Before you use a crane:
• You must check the applicable weight certicateforthecrane.
• You must check the security of the lifting lugs.
Ensure that all available lifting lugs are used. Ensure the unit remains under control during the operation to avoid damage to the unit, equipment or personnel.
Heavy units may be transported using a forklift truck. Special attention must t hen be paid to the position of the unit’s centre of gravity. The units must be properly secured to the truck.
Storage prior to installation or use
When a system, a unit or a spare part has been delivered to the customer, it may be subject to long time storage prior to installation and use. During this storage period, certain specications must be met. The equipment m ust be preserved and stored in such a way that it does not constitute any danger to health, environment or personal injury.
1 The equipment must be stored in its original transportation
crate.
2 Ensure that the units are clearly separated in the shelves and
that each unit is easily identiable.
3 The crate must not be used for any purpose for which it was
not intended (eg. work platform etc.).
4 The crates must not be placed on top of each other, unless
specic markings permit this.
5 The crates must not be placed directly on a dirt-oor. 6 Do not open the crate for inspection unless special
circumstances permit so.
• “Special circumstances” may be suspected damage to the crate and its content, or inspections by civil authorities.
• If any units are damaged, prepare an inspection report stating the condition of the unit and actions taken. Describe the damage and collect photographic evidence if possible. Re-preserve the equipment.
• If the units are not damaged, check the humidity absorbing material. If required, dry or replace the bags, then re-pack the unit(s) according to the packing instructions.
7 If the crate has been opened, make sure that is it clos
ed
and sealed after the inspection. Use the original p
acking
material as far as possible.
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Introduction
8 The storage room/area must be dry, with a non-condensing
atmosphere. It must be free from corrosive agents.
9 The storage area’s mean temperature must not be lower than
-30° C, and not warmer than +70° C. If other limitations
apply, the crates will be marked accordingly.
Note
Transducers must not be stored in temperatures below -20° C, or higher than +60° C.
10 The crate must not be exposed to moisture from uid
leakages.
11 The crate must not be exposed to direct sunlight or excessive
warmth from heaters.
12 The crate must not be subjected to excessive shock and
vibration.
13 If the unit contains normal batteries, these may have been
disconnected/isolated before the unit was packed. These must only be reconnected before the installation starts. Units containing batteries are marked.
Caution Units containing lithium or alkaline batteries must
be handled separately and with care. Such units are marked accordingly. Do not attempt to recharge such batteries, open them or dispose of them by incineration. Refer to the applicable product data sheets.
Inspection
An inspection must be carried out immediately after the unit(s) have arrived at their destination.
1 Check all wooden or cardboard boxes, plastic bags and
pallets for physical damage. Look for signs of dropping, immersion in water or other mishandling.
2 If damage is detected externally, you will have to open the
packaging to check the contents. Request a representative of the carrier to be present while the carton is opened, so any transportation damage can be identied.
3 If any units are damaged, prepare an inspection report
stating the condition of the unit and actions taken. Describe the damage and collect photographic evidence if possible. Send the inspection report to Simrad as soon as possible.
304699/A 17
Simrad ES60
4 If the units are not damaged, check the humidity absorbing
material. If required, dry or replace the bags, then re-pack the unit(s) according to the packing instructions.
Unpacking
General unpacking procedure
Normal precautions for the handling, transportation and storage of fragile electronic equipment must be undertaken.
Note
If the unit is not to be prepared for immediate use, you may consider storing it unopened in its original packing material. However, it may be useful to open the case to check its contents for damage and retrieve any accompanying documentation.
Do not use a knife to open cardboard cartons - the contents may lie close to the surface, and may be damaged by the blade.
1 Check the carton before opening it to ensure it shows no
signs of dropping, immersion in water or other mishandling. If the carton shows signs of such damage, refer to the paragraph covering Inspection on receipt.
2 Place the carton on a stable work bench or on the floor with
the top of the carton uppermost.
3 In the absence of other instructions, always open the top
of the carton rst. The contents will normally have been lowered into the carton from above, so this will usually be the easiest route to follow. Care must be used when opening the carton to ensure the contents are not damaged. D
o not
use a knife to open cardboard cartons
4 If the carton has been closed using staples, remove the
staples from the carton as you open it. This will reduce the possibilities of scratch injury to yourself and damage to the contents.
5 If a wooden crate has been closed using screws, always
remove them using a screwdriver. Do not attempt to prise the lid off with a crowbar or similar.
6 Once the carton is open, carefully remove all loose packing
and insulation material. Check for manuals and other documents that may have been added to the carton during packing, and put these to one side. Check also for special tools, door keys etc.
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Introduction
Unpacking electronic an d electromechanical units
Electronic and electromechanical units will normally be wrapped in a clear plastic bag. Lift the unit, in its bag, out of the carton and place it in a stable position on the oor/work bench.
Inspect the unit for damage before opening the plastic bag.
Note
Beware of the dangers of Electro-Static Discharge (ESD) both to yourself and to the equipment, when handling electronic units and components.
Cables must never be used as carrying handles or lifting points. Do not break the seal to open a circuit board package before
the board is to be used. If the board package is returned to the manufacturer with the seal broken, the contents will be assumed to have been used and the customer will be billed accordingly.
Assuming all is well, open the bag and remove the unit.
Open the unit and check inside. Remove any packing and desiccant material that may be inside.
Unpacking m echanical units
Mechanical units may be heavy. Using a suitably certied lifting apparatus, lift the unit out of the crate and place it in a stable position on the oor/work bench.
Inspect the unit for damage and remove any packing material that may be inside the unit.
Unpacking transducers
Transducers may be supplied mounted to a hull unit (if any), or packed separately. Crates are normally identied by the order number and the serial number.
The transducer face must be protected by a rigid, padded cover (e.g. a wooden box lined with foam rubber) all the time it is exposed to the risk of physical damage.
Caution Once transducer is unpacked, great care must be taken
to ensure that transducer body and cabling is not exposed to any mechanical stress.
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Simrad ES60
Storage after unpacking
The unit must whenever possible be stored in its original transportation crate until ready for installation. The crate must not be used for any purpose for which it was not intended (eg. work platform etc.).
Once unpacked, the equipment must be kept in a dry, non condensing atmosphere, free from corrosive agents and isolated from sources of vibration.
Note
Do not break the seal to open a circuit board package before the board is to be used. If the board package is returned to the manufacturers with the seal broken, the contents will be assumed to have been used and the customer will be billed accordingly.
The unit must be installed in its intended operating position as soon as possible after unpacking. If the unit contains normal batteries, these may have been disconnected/isolated before the unit was packed. These must then be reconnected during the installation procedure. Units containing batteries are marked.
Note
Units containing lithium or alkaline batteries must be handled separately and with care. Such units are marked accordingly. Do not attempt to recharge such batteries, open them or dispose of them by incineration. Refer to the applicable product data sheets.
Storage after use
If a unit is removed from its operating location and placed into storage, it must be properly cleaned and prepared before packing.
Cleaning cabinets
If a cabinet has been exposed to salt atmosphere while it was in use, it must be thoroughly cleaned both internally and externally to prevent corrosion.
1 Wipe the cabinet externally using a damp cloth and a little
detergent. Do not use excessive amounts of water as the unit may not be water tight. On completion, dry the unit thoroughly.
2 All surfaces must be inspected for signs of corrosion,
aking/bubbling paint, stains etc. Damaged or suspect areas must be cleaned, prepared and preserved using the correct preservation mediums for the unit. The mediums to be used will usually be dened in the units’ maintenance manual.
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Introduction
3 Open the unit, and using a vacuum cleaner, remove all dust
etc. from the unit. Great care must be taken to ensure the circuit boards and modules are not damaged in the process.
Mechanical units
If a mechanical unit may has been exposed to a salt atmosphere while it was in use, it must be thoroughly cleaned both internally and externally to prevent corrosion.
1 If the construction materials and type of unit permits, wash
the unit using a high-pressure hose and copious amounts of fresh water. Examples are the lower parts of hull units (outside the hull) or subsea units
2 Ensure that all traces of mud and marine growth are
removed. Use a wooden or plastic scraper to remove persistent growth, barnacles etc. On completion, dry the unit thoroughly.
Caution Do not use a high pressure hose in the vicinity of
cables or transducers. Do not use sharp or metal tools on a transducer face.
3 If the materials or type of unit prevents the use of a
high-pressure hose, wipe the unit using a cloth dampened with water containing a little detergent. Examples are the upper parts of hull units (inside the hull) and hydraulic systems
4 Do not use excessive amounts of water as some components
on the unit may not be water tight. Wipe off the detergent with a damp cloth, then dry the unit thoroughly.
5 All surfaces must be inspected for signs of corrosion,
aking/bubbling paint, stains etc. Damaged or suspect areas must be cleaned, prepared and preserved using the correct preservation mediums. The mediums t o be used will normally be dened in the unit’s maintenance manual.
Cables
Wipe clean all exposed cables, and check for damage. If a cable shows signs of wear or ageing, contact Simrad for advice.
Internal batteries
If the unit contains batteries, these may discharge slowly during storage. If the unit is to be stored f or an extended period, disconnect or remove all internal batteries.
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Simrad ES60
A suitable piece of insulating material can be placed between the battery and the electrical contacts to prevent electrical discharge. The battery can then remain in the unit, reducing the risk of it being misplaced during the storage period.
Caution Units containing lithium or alkaline batteries must be
handled separately and with care. Such units are marked accordingly. Do not attempt to recharge such batteries, open them or dispose of them by incineration. Refer to the applicable product data sheets.
Dehumidier
Place a suitably sized bag of desiccant material (silica gel or similar) into the unit to keep the electronic components as dry as possible.
Coatings
Spray the unit externally with a corrosion inhibitor (e.g. a light oil) before packing.
Re-packaging
Whenever possible, the unit m ust be stored and transported in its original packing material and/or crate. In the event that this material is not available, proceed as follows:
• Small units must be protected from damp by being placed within a plastic bag at least 0.15 mm thick. An appropriate quantity of desiccant material should be placed inside this bag, and the bag sealed. The sealed unit must then be placed in an appropriate carton or crate, and supported in the container by appropriate shock-absorbing insulation (polystyrene foam chips etc.).
• Large units must be placed in a suitable cardboard box or wooden crate. The unit must be protected against physical damage by means of shock-absorbing insulation mats. The box must be clearly marked with its contents, and must be stored in a dry and dust-free area.
Circuit board packaging
Circuit boards are delicate items. They may work year after year in an advanced product, but then fail due to a small spark of static electricity. For this reason, it is very important that they are properly handled and protected during shipping.
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Beware of ESD!
When you handle electronic circuit boards, you must beware of the dangers of electrostatic discharge (ESD), both to yourself and to the equipment. In order to ensure safe transport and storage, circuit boards and other electronic units will always be wrapped in a clear plastic protective bag, and the bag will be sealed.
See also: What is ESD? on page 24.
Unpacking and handling circuit boards
To unpack a circuit board:
• Wherever possible, prepare a suitable workbench. It must have an approved conductive service mat, and i t must be connected directly to a reliable earth point via its earthing cord. You must wear a wristband in direct contact with the skin, and the wristband must be connected to the service mat.
• Lift the circuit board, in its protective bag, out of the carton and place it in a stable position on the a oor/work bench.
• Inspect the unit for damage before you open the plastic bag.
• Do not break the seal to open a circuit board package before the board shall to be used. If the board package is returned with the seal broken, we will assume that the content has been used, and we will bill you accordingly.
• Assuming all is well, open the bag and remove the unit.
• Take out and keep the documentation. You will need it if the circuit board shall be returned to us. Also, remove any packing and desiccant material that may be inside.
• Keep the protective plastic bag for future use.
Unpacking on board
When you are working on board a vessel, an “approved conductive service mat” is often far away. As you still need to unpack circuit boards, make sure that you do it in the instrument room, or at another location where you have a steel deck. Keep far away from the bridge or any other rooms w ith wall-to-wall carpets! If possible, bring a wristband and ground yourself.
Returning a circuit board
If you wish to return a circuit board to us, observe the following rules.
• Place the circuit board to be returned in the same protective plastic bag as you originally received it in - or a protective bag of similar ESD protection quality.
•D
O NOT use standard plastic bags, such as commercial
bubble wrap.
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• Fill in all the necessary information on the applicable documentation and place it inside the bag.
• Seal the bag.
• Place the circuit board in a suitable carton, and secure it for shipping.
Note
Failure to follow these rules may result in unserviceable circuit boards.
Temperature protection
If the unit must be protected against extremes of temperature, the carton/crate must be lined on all walls, base and lid with 5 cm thick polyurethane or polystyrene foam. These units will be identied as delicate in the applicable documentation.
The package must then be clearly marked:
Must not be transported or stored in temperatures below -5 degrees Celsius.
Other units can normally be stored in temperatures between -30° C and +70° C, refer to the system’s technical specications for details.
Transducers must not be stored in temperatures below -20° C and above +60° C.
What is ESD?
Electro-Static Discharge (ESD) is the transfer of a n electrostatic charge between two bodies at different electrostatic levels, caused either by direct contact or induction by an electrostatic eld. The passing of a charge through an electronic device can cause localised overheating, and it can also “puncture” insulating layers within the structure of the device. This may deposit a conductive residue of the vaporised metal on the device, and thus create a short circuit. This may result in a catastrophic failure, or degraded performance of the device.
ESD protection
Sensitive electronic circuit boards must be transported and stored in protective packing bags. The circuit boards must not be transported or stored close to strong electrostatic, electro-magnetic or radioactive elds. If it is necessary to open and touch the circuit board inside the protective bag, then the following precautions must be taken:
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Introduction
• The working area must be covered by an approved conductive service m at that has a resistance of between 50 kand 2 M, and is connected directly to a reliable e arth point via its earthing cord.
• The service personnel involved must wear a wristband in direct contact with the skin, connected to the service mat.
• Printed circuit boards must be placed on the c onductive service mat during installation, maintenance etc.
• If, for any reason, it is necessary to move the circuit board from the conductive service mat, it must be placed in an approved antistatic transportation container (e.g. static shielding bag) before transportation.
• During installation and servicing, all electrical equipment (soldering irons, test equipment etc.) must be earthed.
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INSTALLATION PROCEDURES
This chapter provides the basic information required to install the physical units.
Note
Physical installation of commercial units (computers, printers, displays) is n
ot described in this manual. Refer to the applicable
user manual(s) provided with the product.
Topics
Basic procedure on page 26 Conguration on page 27 General Purpose Transceiver installation on page 31 ES60 Marine Computer installation on page 33
Basic procedure
This is the basic installation procedure.
1 Check that you have received all parts required for the
installation; cables, connectors, brackets etc.
2 Install the transducer(s) and the transducer cables according
to the guidelines in this manual and the drawings provided with the transducer.
3 If applicable, install the two-wire cable for the temperature
sensing thermistor.
4 Mount the Processor Unit (computer) and the display using
the appropriate brackets.
5 Connect the computer and display cables:
• Power cable to display monitor.
• Power cable to computer.
• Video cable from computer to display monitor.
• Connect the pointing device (mouse or trackball)
6 Mount the General Purpose Transceiver using the
appropriate brackets.
7 Connect the cables:
• Transducer cable(s)
• Power cable(s)
• If applicable, connect the cable from the temperature sensor.
• If available, install a two-wire cable for remote on/off of the General Purpose Transceiver(s).
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Installation procedures
8 Prepare and install the ethernet cable(s) between the
General Purpose Transceiver(s) and the computer:
• An Ethernet cable must be used between the General Purpose Transceiver and the computer.
• If only one General Purpose Transceiver is used, you need a t wisted pair cable with swapped receive and transmit wires. The cable is connected between the transceiver and the computer.
• An Ethernet switch is required if your system includes more than one General Purpose Transceiver. If a hub is used, all ethernet cables must be of the “straight through” type.
9 Prepare and install the required serial line interfaces.
• Connect navigation receiver, trawl system and heave sensor with serial line output to the rear of the echo sounder computer using RS-232 cables. Heave sensors with an analog output are connected directly to the
Auxiliary connector of the nearest transceiver.
10 If required, prepare and install the synchronization cable(s).
• Synchronous transmission is desirable if there are several echo sounders on-board the vessel. For every echo sounder and every transceiver on-board the ship, connect the appropriate pins at the
Auxiliary connectors
together using a two-wire cable.
Conguration
TheSimradES60Fishnding echo sounder is designed as a modular system. It supports a variety of congurations and frequency options. The delivery may consist of:
• Transducer(s)
• General Purpose Transceiver(s) (GPT)
• Ethernet switch (if the system comprises more than one GPT)
• Processing Unit (computer)
• Display monitor
• Pointing device (mouse or trackball)
The computer, display monitor and pointing device may be provided locally using standard commercial components.
Transducer
One or more transducers are included. A single frequency General Purpose Transceiver will accept one transducer, while a dual frequency transceiver will accept two transducers.
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A large number of transducers are available. There are several transducer alternatives for each operating frequency with different beam widths, power rating and mounting arrangements. All transducers are rated 60 or 75 ohms. Each has an efciency of approximately 50%.
Related topics
Simrad transducers on page 143 Transducer Installation on page 110
General Purpose Transceiver (GPT)
One or more General Purpose Transceivers (GPT) are included.
A single frequency General Purpose Transceiver accepts one transducer, while a dual frequency transceiver accepts two transducers.
The General Purpose Tra
nsceiver is a small self-contained unit
containing its own po
wer s upply. It operates on +12 Vdc or
115-230 Vac. The uni
t can be mounted anywhere on board
the ship, provi
ded that the location is dry and ventilated We
recommend th
at it is mounted as close to the transducer(s) as
possible. P
ower cable and mounting brackets are enclosed.
An Ethernet link connects the General Purpose Transceiver to the Processor Unit (computer). This link may comprise a standard Ethernet cable and - if necessary - an Ethernet switch. The transceiver includes its own Ethernet interface. A network interface board must be tted to the computer.
The General Purpose Transceiver is available in single beam and split beam congurations. A dual frequency single beam conguration is also provided. The possible operating frequencies are listed in the technical specications. Typical congurations include:
• GPT-S38(4)-F (single beam 38 kHz, 4 kW)
• GPT-S50(4)-F (single beam 50 kHz, 4 kW)
• GPT-S70(1)-F (single beam 70 kHz, 1 kW)
• GPT-S120(1)-F (single beam 120 kHz, 1 kW)
• GPT-S200(1)-F (single beam 200 kHz, 1 kW)
• GPT-Q38(4)-F (quad (split) beam 38 kHz, 4 kW)
• GPT-Q120(4)-F (quad (split) beam 120 kHz, 4 kW)
• GPT-S38(1)/S50(1)-F (single beam 38 and 50 kHz, 1+1 kW)
Two or more General Purpose Transceivers can exist on the same Ethernet cable. A multi-frequency sounder e merges simply by using several transceivers on the Ethernet cable.
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