Simrad ES38-18/200-18CR Installation Manual

Installation Manual
www.simrad.co
m
TECHNOLOGY FOR
SUS
TAINABLE FISHERIE
S
Simrad ES38-18/200-18CR
Transducer
Photo: Christian Ferrer / Wikimedia Commons
SimradES38-18/200-18CR
Transducer
InstallationManual
Thepurposeofthismanualistoprovidetheinformation,procedures andbasicdrawingsrequiredforthephysicalinstallationoftheSimrad ES38-18/200-18CR.Themanualfurtherprovidesrelevantdescriptions andillustrationstoexplainthebasicprinciplesforlocationandnoise considerations.
Note
Theinstallationshipyardmustprovideallnecessaryinstallation drawings.
Ifrequired,alldocumentsprovidedbytheshipyardforthephysical installationoftheES38-18/200-18CRmustbeapprovedbythe vessel’ snationalregistryandcorrespondingmaritimeauthority and/orclassicationsociety.Theshipownerandshipyarddoingthe installationareresponsibleforobtainingandpayingforsuchapproval.
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August2018©KongsbergMaritimeAS
Documentinformation
Product:SimradES38-18/200-18CR
Document:InstallationManual
Documentpartnumber:436200
Revision:A
Dateofissue:6August2018
Copyright
TheinformationcontainedinthisdocumentremainsthesolepropertyofKongsbergMaritimeAS.No partofthisdocumentmaybecopiedorreproducedinanyformorbyanymeans,andtheinformation containedwithinitisnottobecommunicatedtoathirdparty,withoutthepriorwrittenconsentof KongsbergMaritimeAS.
Warning
Theequipmenttowhichthismanualappliesmustonlybeusedforthepurposeforwhichitwas designed.Improperuseormaintenancemaycausedamagetotheequipmentand/orinjurytopersonnel. Youmustbefamiliarwiththecontentsoftheappropriatemanualsbeforeattemptingtooperate orworkontheequipment.
KongsbergMaritimedisclaimsanyresponsibilityfordamageorinjurycausedbyimproperinstallation, useormaintenanceoftheequipment.
Disclaimer
KongsbergMaritimeASendeavourstoensurethatallinformationinthisdocumentiscorrectandfairly stated,butdoesnotacceptliabilityforanyerrorsoromissions.
Supportinformation
Ifyourequiremaintenanceorrepair,contactyourlocaldealer.Y oucanalsocontactususingthefollowing address:simrad.support@simrad.com.Ifyouneedinformationaboutourotherproducts,visithttps:
//www.simrad.com.Onthiswebsiteyouwillalsondalistofourdealersanddistributors.
KongsbergMaritimeAS
www.kongsberg.com
InstallationManual

Tableofcontents

ABOUTTHISMANUAL..............................................................5
SIMRADES38-18/200-18CR....................................................7
Orderinformation..............................................................................................................8
Technicalspecications.....................................................................................................8
Supportinformation.........................................................................................................11
TRANSDUCERHANDLINGANDMAINTENANCE.......................13
Rulesfortransducerhandling..........................................................................................14
Approvedanti-foulingpaints...........................................................................................15
Inspectingandcleaningthetransducerface....................................................................16
Paintingthetransducerface.............................................................................................18
INSTALLINGTHETRANSDUCER.............................................20
Installationsummary........................................................................................................21
Designing,manufacturingandmountingtheinstallationhardware................................22
Installingthestufngtube...............................................................................................23
Designing,manufacturingandmountingthesteelconduit.............................................25
Unpackingthetransducerfromitstransportcrate...........................................................27
Installingthetransducercable.........................................................................................28
Mountingthetransducer..................................................................................................30
Splicingthetransducercable...........................................................................................32
Connectingthetransducercabletothetransceiver..........................................................33
Paintingthetransducerface.............................................................................................34
CABLELAYOUTANDINTERCONNECTIONS.............................36
ConnectingES38-18/200-18CRtransducertoa12-pinAmphenolsocket.....................37
12-pinAmphenolplug.....................................................................................................39
Connectingthetransducertotheothertransceivers........................................................40
TRANSDUCERINSTALLATIONPRINCIPLES............................41
Transducerinstallationinablister...................................................................................42
Transducerinstallationinaushmountedsteeltank......................................................45
Transducerinstallationinkeelbox..................................................................................47
Transducerinstallationusingdropkeel...........................................................................48
Smoothsurfaceisimportant............................................................................................50
Usingasuitableinclinationangle....................................................................................50
WHERETOINSTALLTHETRANSDUCER.................................51
Introductiontotransducerlocation..................................................................................52
Mountthetransducerdeep...............................................................................................52
Avoidprotrudingobjectsnearthetransducer..................................................................53
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Keepthetransducerfarawayfromthepropellers...........................................................53
Chooseatransducerpositionfarawayfromthebowthruster(s)....................................54
Summaryandgeneralrecommendations.........................................................................54
DRAWINGFILE......................................................................55
Aboutthedrawingsinthedrawingle............................................................................56
424411ES38-18/200-18CRDimensions.........................................................................57
424465ES38–18/200–18CRMountingring...................................................................59
424466ES38-18/200-18CRClampingring....................................................................61
035130ES38-18/200-18CRStufngtube.......................................................................63
820-204678ES38-18/200-18CRMountingarrangement................................................64
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Aboutthismanual

Aboutthismanual
Thepurposeofthismanualistopresentthedescriptionsanddrawingsrequiredtoinstall theSimradES38-18/200-18CRTransducer.
Targetaudience
Themanualisintendedfortechnicalpersonnel;suchasskilledshipyardworkers, electricians,qualiedengineersandnavalarchitects.Itisassumedthatyouunderstand thegeneralprinciplesofmaritimeelectronicequipment.Y oumustalsobefamiliarwith theinstallationofelectronicandmechanicalproducts.Y ouareexpectedtohavebasic mechanicalskillsandfamiliaritywithhandlingofsensitiveelectronicequipment.
Installationinstructionsanddrawings
Theinformationinthisdocumentmustberegardedasgeneralguidelinesand recommendationsonly.Theinstallationshipyardmustdesignandmanufacture installationhardwaretoteachindividualtransduceronthevessel.
Note
Theinstallationshipyardmustprovideallnecessarydesignandinstallationdrawings,as wellastherelevantworkstandardsandmountingprocedures.
Ifrequired,alldocumentsprovidedbytheshipyardforthephysicalinstallationofthe ES38-18/200-18CRmustbeapprovedbythevessel’ snationalregistryandcorresponding maritimeauthorityand/orclassicationsociety.Suchapprovalmustbeobtainedbefore theinstallationcanbegin.Theshipownerandshipyarddoingtheinstallationare responsibleforobtainingandpayingforsuchapproval.
KongsbergMaritimeASwillacceptnoresponsibilityforanydamageorinjurytothe system,vesselorpersonnelcausedbyequipmentthathasbeenincorrectlyinstalledor maintained,orbydrawings,instructionsorproceduresthathavenotbeenprepared byus.TheoutlinedimensionsoftheES38-18/200-18CRtransducerandtherelevant installationitemsarefoundintheDrawinglechapterinthismanual.
Endusermanualsandsourcedrawings(normallyinAutoCadformat)canbedownloaded fromourwebsite.
https://www.simrad.com
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Registeredtrademarks
Observetheregisteredtrademarksthatapply.
Windows
®
isaregisteredtrademarkofMicrosoftCorporationintheUnitedStatesand
othercountries.
Simrad
®
,SIMRAD
®
andtheSimrad
®
logoareeitherregisteredtrademarks,or
trademarksofKongsbergMaritimeASinNorwayandothercountries.
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SimradES38-18/200-18CR

SimradES38-18/200-18CR
TheSimradES38-18/200-18CRisa"two-in-one"combitransducerdesignedforshery andsheryresearchapplications.Itcontainsa38kHzsplitbeamtransduceraswellas a200kHzsinglebeamtransducer.Bothoffer18degreesbeamwidthattheirnominal operationalfrequencies.Thesplit-beamtransducerisdesignedwiththreeseparate sectors.
Thetransducerisnormallymountedushwiththehullplatingorthebottomofablister. Aclampingringisusedtosecurethetransducerbodytoamountingringweldedinto thehullplatingorthebottomofablister.Thetransducercanalsobeushmountedat thebottomofadropkeel.Thetransducercablepenetratesthehullusingastufng tubeandacablegland.
Topics
Orderinformation,page8
Technicalspecications,page8
Supportinformation,page11
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SimradES38-18/200-18CRInstallationManual

Orderinformation

ToordertheES38-18/200-18CR,oranyoftheoptionalitemsprovidedwithit,contact yourlocaldealer.Ifyoudonothavearegulardealer,alistofallourdistributorsand dealerscanbefoundonourwebsite.https://www.simrad.com/sdcYourdealerwillalso beabletohelpyouwithadetailedquotationincludingpriceanddeliveryinformation.
Transducer
ItemPartnumberInthebox
TransducerES38-18/200-18CR
424437
•Transducer(424385)
•Stufngtube
•Cablegland(washers,rubbergasket andpackingnutinsertedonthe cable)
•Mountinghardware3pcsM8x20 boltsformounting
Note
Thedocumentscanbedownloadedfromourwebsite:
https://www.simrad.com/td
Optionalitems
Theseoptionalitemsareavailablefortheinstallation.Theitemscanbemanufactured locally,ororderedfromKongsbergMaritime.Theitemsarenotincludedwiththe ES38-18/200-18CRdelivery,andmustbeorderedseparately.
ItemPartnumberInthebox
Mountingring
Clampingring
Transducercable
424534
424535
382189
Mountingring
Clampingring
Transducercable
Technicalspecications
Thetechnicalspecicationsandrequirementsprovidedarethosevalidwhenoperatingat thenominalfrequencywithallsectorsexcitedsimultaneously.
Note
AtKongsbergMaritime,wearecontinuouslyworkingtoimprovethequalityand performanceofourproducts.Thetechnicalspecicationsmaybechangedwithout priornotice.
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Performancespecications
Nominalfrequency
–38kHz
–200kHz
Frequencyrange
–34–45kHz
–190–230kHz
Note
Thefollowingspecicationsarevalidforthenominalfrequency.
Beamwidth:18degrees
Figureofmerit
38kHz:-9dB
200kHz:-22dB
Maximumsourcelevel
38kHz:217dBreμPa@1m
200kHz:214dBreμPa@1m
Transmitsensitivity(Su)
38kHz:176dBreµPaperV@1m
200kHz:170dBreµPaperV@1m
Receivesensitivity(M)
38kHz:-184dBre1VperµPa@1m
200kHz:-193dBre1VperµPa@1m
Sidelobelevel
38kHz:-18dB
200kHz:-18dB
Backradiationlevel:Lessthan-35dB
38kHz:<-25dB
200kHz:<-30dB
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Impedance(eachsegment)
38kHz:70Ω
200kHz:70Ω
Powerspecications
Maximuminputpower
38kHz:500W
200kHz:250W
Maximumpulselength
38kHz:16ms
200kHz:4ms
Maximumdutycycle:2%
Weightandoutlinedimensions
Physicaldimensions
–Diameter:260mm
–Height:116mm(body)
–Totalheight:196mm(Withoutcable)
Weight
–Inair:7.2kg
–Inwater:1.3kg
–Weight(withcable)(20m):10.3kg
Cablelength:20meters
Bendingradius:185mm
Environmentalrequirements
Storagetemperature
–Maximum:+50°C
–Minimum:-20°C
Operatingtemperature
–Maximum:+40°C
–Minimum:-5°C
Relatedtopics
424411ES38-18/200-18CRDimensions,page57
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Supportinformation

IfyouneedtechnicalsupportforyourSimradES38-18/200-18CRyoumustcontactyour localdealer,oroneofoursupportdepartments.Alistofallourofcesanddealersis providedonourwebsite.Y oucanalsocontactourmainsupportofceinNorway.
Norway(mainofce)
Companyname:KongsbergMaritimeAS/Simrad
Address:Strandpromenaden50,N-3190Horten,Norway
Telephone:+4733034000
Telefax:+4733042987
Website:https://www.simrad.no
E-mailaddress:simrad.support@simrad.com
Spain
Companyname:SimradSpainS.L.U
Address:PartidaAtalayes20,03570Villajoyosa,Spain
Telephone:+34966810149
Telefax:+34966852304
Website:http://www.simrad.es
E-mailaddress:simrad.spain@simrad.com
France
Companyname:SimradFrance
Address:5ruedeMenMeur,29730Guilvinec,France
Telephone:+33298582388
Telefax:+33298582388
Website:http://www.simrad.fr
E-mailaddress:simrad.france@simrad.com
USA
Companyname:KongsbergUnderwaterTechnologyInc/SimradFisheries
Address:1921033rdAveW ,Lynnwood,W A98036,USA
Telephone:+14257121136
Telefax:+14257121193
Website:https://www.simrad.com
E-mailaddress:sh.usa.support@simrad.com
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Malaysia
Companyname:KongsbergMaritimeMalaysiaSdn.Bhd
Address:Unit27-5SignatureOfces,TheBoulevard,MidV alleyCity,Lingkaran SyedPutra,59200KualaLumpur,Malaysia
Telephone:+6564117488
Telefax:+60322013359
Website:https://www.simrad.com
E-mailaddress:simrad.asia@simrad.com
Korea
Companyname:KongsbergMaritimeKoreaLtd
Address:#1101-HarborTower,113-1,Nampodong6-Ga,Jung-Gu,Busan600-046 Korea
Telephone:+82-51-242-9933
Telefax:+82-51-242-9934
Website:https://www.simrad.com
E-mailaddress:simrad.korea@simrad.com
China
Companyname:KongsbergMaritimeChinaLtd
Address:555ChuanqiaoRoad,China(Shanghai)PilotFreeTradeZone,201206, China
Telephone:+86-21-3127-9888
Telefax:+86-21-3127-9555
Website:https://www.simrad.com
E-mailaddress:simrad.china@simrad.com
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Transducerhandlingandmaintenance

Transducerhandlingand
maintenance
Topics
Rulesfortransducerhandling,page14
Approvedanti-foulingpaints,page15
Inspectingandcleaningthetransducerface,page16
Paintingthetransducerface,page18
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Rulesfortransducerhandling

Tosecurelonglifeandaccurateresults,thetransducermustbehandledcorrectly.
Atransducermustalwaysbehandledasadelicateitem.Wrongfulactionsmaydamage thetransducerbeyondrepair.Observethesetransducerhandlingrules:
1Donotactivatethetransducerwhenitisoutofthewater.
2Donothandlethetransducerroughly,avoidimpacts.
3Donotexposethetransducertodirectsunlightorexcessiveheat.
4Donotusehighpressurewater,sandblasting,metaltoolsorstrongsolventsto
cleanthetransducerface.
5Donotdamagetheouterprotectiveskinonthetransducerface.
6Donotliftthetransducerbythecable.
7Donotsteponthetransducercable.
8Donotdamagethetransducercable,avoidsharpobjects.
Transportprotection
Sometransducersaredeliveredwithacoverplatetoprotectthefaceduringtransport andinstallation.Letthisplatestayonaslongaspossible,butdonotforgettoremove itbeforethevesselgoestosea.
Cleaningandpaintingthetransducerface
Duringnormaluse,thetransducerissubjectedtobiologicalfouling.Ifthismarine growthisexcessive,itwillreducetheperformanceoftheES38-18/200-18CR.
Thetransducerhasnotbeendesignedwithanyprotectionagainstbiologicalfouling. Wheneveropportunityarise,typicallywhenthevesselisdrydocked,thetransducerface mustbecleanedforshellsandothermarinegrowth.
Becareful tothetransducerface.
Removebiologicalfoulingcarefullyusingaplasticbrush,asuitablesynthetic detergentandfreshwater.Biologicalmaterialwhichisstronglyrootedinthesubstrate canberemovedcarefullywithapieceofwoodorplastic.
Donotusehighpressurewater,sandblasting,metaltoolsorstrongsolventstoclean thetransducer.
sothatyoudonotaccidentallymakecutsorinictotherphysicaldamage
Anti-foulingpaintmaybeappliedtothetransducerface.Tominimizethenegative acousticaleffectsthelayerofanti-foulingpaintmustbeasthinaspossible.
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Transducerhandlingandmaintenance
Note
Theanti-foulingpaintwillreducetheacousticalperformanceofthetransducer.The surfaceroughnessofthetransducersubstrateandthethicknessofthepaintmayalso inuencetheperformance.KongsbergMaritimecannotbeheldresponsibleforany negativeconsequencesoftheanti-foulingpaint.
Becausesomepainttypesmaybeaggressivetothepolyurethaneinthetransducer, consultourlistofapprovedpaints.Thelistcanalsobefoundonhttp://www.simrad.com. Observetherelevantinstructionsandsafetyinformationprovidedbythepaint manufacturer.
Specialrulesforacousticwindows
Arctictankshaveacousticwindowsmadeofpolycarbonate.Thesemustneitherbe paintednorcleanedwithchemicals.Acousticwindowsmustnotbeexposedtodirect sunlight.

Approvedanti-foulingpaints

Thisisourlistofapprovedantifoulingpaintsforalltransducertypes.Alwaysreferto themanufacturer'sdocumentationanddatasheetsforacompleteprocedureandfor relevantsafetyinformation.
Important
Donotpaintthetransducerwithtraditionalhullplatingpaint.Useonlythecorrect typeofapprovedpaintspecied.
Donotusehighpressurewater,sandblasting,metaltoolsorstrongsolventstoclean thetransducerface.
Jotun
Manufacturer:Jotun
Address:P .O.Box2021,N-3248Sandefjord,Norway
Manufacturer’swebsite:http://www.jotun.com
Products:
Primer:SafeguardUniversalES
Apply80µmwetlmthickness(50µmdrylmthickness).
Paint:SeaQuantumUltraS
Apply250µmwetlmthickness(125µmdrylmthickness)
Datasheetsandapplicationguidescanbedownloadedfrom:
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http://www.jotun.com/ww/en/b2b/technical-info/tds/index.aspx
InternationalMarineCoatings
Manufacturer:InternationalMarineCoatings
Address:StoneygateLane,Felling,Gateshead,Tyne&Wear,NE100JYUnited Kingdom
Manufacturer’swebsite:www.international-marine.com
Products:
Intersleek1100SR
Primer:Intersleek737
Apply50µmdrylmthickness.
Paint:Intersleek1100SR
Apply150µmdrylmthickness.
Intersmooth7465SiSPC
Primer:Intergard269
Apply40µmdrylmthickness.
Paint:Intersmooth7465SiSPC
Apply100µmdrylmthickness.
Thelistcanalsobefoundonhttp://www.simrad.com.

Inspectingandcleaningthetransducerface

Marinegrowth(biologicalfouling)onthetransducerfacereducestheES38-18/200-18CR performance.Forthisreason,itisimportanttokeepthetransducerfaceclean.Every timeyourvesselisindrydock,youmustremovethemarinegrowth.Atthesametime, youmustinspectthetransducercloselyforphysicaldamage.
Prerequisites
Thefollowingtoolsandconsumablesarerequired.
Personalprotection
Freshwater
Amildsyntheticdetergentandaplasticbrush
Apieceofwoodorplasticwithoutsharpcorners
Citricacid(<50%)(onlyifrequired)
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Transducerhandlingandmaintenance
Context
Duringnormaluse,thetransducerissubjectedtobiologicalfouling.Ifthismarine growthisexcessive,itwillreducetheperformanceoftheES38-18/200-18CR.Whenever opportunityarise,typicallywhenthevesselisdrydocked,thetransducerfacemustbe cleanedforshellsandothermarinegrowth.
Itisimportanttocheckthetransducerforphysicaldamage.Anycracks,fracturesor holesintheredprotectivecoatingmayresultinawaterleak,andaleakmaycause irreparabledamagetothetransducer.
Atransducermustalwaysbehandledasadelicateitem.Wrongfulactionsmaydamage thetransducerbeyondrepair.Observethesetransducerhandlingrules:
Donotactivatethetransducerwhenitisoutofthewater.
Donothandlethetransducerroughly,avoidimpacts.
Donotexposethetransducertodirectsunlightorexcessiveheat.
Donotusehighpressurewater,sandblasting,metaltoolsorstrongsolventstoclean thetransducerface.
Donotdamagetheouterprotectiveskinonthetransducerface.
Donotliftthetransducerbythecable.
Donotsteponthetransducercable.
Donotdamagethetransducercable,avoidsharpobjects.
Procedure
1Allowforsufcientaccesstocleanandinspecttheentiresurfaceofthetransducer.
2Removebiologicalfoulingcarefullyusingaplasticbrush,asuitablesynthetic
detergentandfreshwater.
Biologicalmaterialwhichisstronglyrootedinthesubstratecanberemoved carefullywithapieceofwoodorplastic.Ifrequired,youcanalsousecitricacid. Apply,leaveitworkingforseveralhours,andrinsethoroughlywithfreshwater.
Note
Donotusehighpressurewater ,sandblasting,metaltoolsorstrongsolventstoclean thetransducerface.Donotdamagetheouterprotectiveskinonthetransducerface.
3Allowthetransducersurfacetodry.
4Doathoroughvisualinspectionofthetransducer.Checkfordents,scratches,
holesorotherdamagetothesurface.
Ifyoususpectdamage,takeahighresolutionphoto.Contactyourdealerorthe Simradsupportorganizationforadvice.
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5Ifnecessary,applyanti-foulingpaintasdescribedinthededicatedprocedure.
Note
Becausesomepainttypesmaybeaggressivetothepolyurethaneinthetransducer, consultourlistofapprovedpaints.

Paintingthetransducerface

Marinegrowth(biologicalfouling)onthetransducerfacereducestheES38-18/200-18CR performance.Werecommendthatyoupaintthetransducerfaceimmediatelyafter installation,andthenagainasoftenasrequiredtomaintaintheprotection.
Prerequisites
Thefollowingtoolsandconsumablesarerequired.
Personalprotection
Freshwater
Amildsyntheticdetergentandaplasticbrush
Fine-gradesandpaper(240inchgritsize)
Primer
Anti-foulingpaint
Wetlmgauge
Airlessspray
Becausesomepainttypesmaybeaggressivetothepolyurethaneinthetransducer, consultourlistofapprovedpaints.
Context
Thetransducerhasnotbeendesignedwithanyprotectionagainstbiologicalfouling.
Anti-foulingpaintmaythereforebeappliedtothetransducerface.
Tominimizethenegativeacousticaleffectsthelayerofanti-foulingpaintmustbeas thinaspossible.
Note
Theanti-foulingpaintwillreducetheacousticalperformanceofthetransducer.
Thesurfaceroughnessofthetransducersubstrateandthethicknessofthepaintmay alsoinuencetheperformance.
KongsbergMaritimecannotbeheldresponsibleforanynegativeconsequencesofthe anti-foulingpaint.
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Transducerhandlingandmaintenance
Observetherelevantinstructionsandsafetyinformationprovidedbythepaint manufacturer.
Procedure
1Cleanthetransducerthoroughly.
Makesurethatyouremovealloilgreaseresidues,aswellassaltandother contamination.
2Allowthetransducersurfacetodry.
3Abradethetransducersurfaceusingasandingpaperwith240inchgritsize.
Donotexceedasurfaceroughness(R
)of35micronsasthiscaninuencethe
max
ES38-18/200-18CRperformance.
4Removealldust.
5Applytheprimer,andletitdry.
6Applythepaint.
Observetheinstructionsprovidedbythepaintmanufacturer.Useairlessspray. Applytheminimumspeciedlmthicknesspercoatandforthecompletelayer. Itisnotpossibletomeasuredrylmthicknessontransducersurface.Youmust thereforeuseawetlmgaugetofrequentlymeasurethepaintthickness.
Note
Westronglyrecommendthatyoudonotuseapaintbrushand/oraroller .
7Allowthepainttodry.
Furtherrequirements
Thecontractororshipyardmustkeepadailypaintlogrecordingallrelevantinformation fromthesurfacetreatment.
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Installingthetransducer

Topics
Installationsummary,page21
Designing,manufacturingandmountingtheinstallationhardware,page22
Installingthestufngtube,page23
Designing,manufacturingandmountingthesteelconduit,page25
Unpackingthetransducerfromitstransportcrate,page27
Installingthetransducercable,page28
Mountingthetransducer,page30
Splicingthetransducercable,page32
Connectingthetransducercabletothetransceiver,page33
Paintingthetransducerface,page18
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