Simrad ES38-12 DATASHEET

Installation manual
TECHNOLOGY FOR SUSTAINABLE FISHERIES
www.simrad.com
Simrad ES38-12 38 kHz split-beam transducer
SimradES38-12
Thisdocumentprovidesageneraldescriptionofhowto installtheSimradES38-12Splitbeamtransducer.The informationmustberegardedasgeneralguidelinesand recommendationsonly.Theinstallationshipyardmust designandmanufactureinstallationhardwaretotthe ES38-12transduceroneachindividualvessel.
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17.02.2010
©
KongsbergMaritimeAS
Documenthistory
Simraddocumentnumber:344276/ISBN-13:978-82-8066-119-7/Currentrevision:A
Rev.A15.022010
Copyright
©2010KongsbergMaritimeAS TheinformationcontainedinthisdocumentremainsthesolepropertyofKongsbergMaritimeAS.Nopart ofthisdocumentmaybecopiedorreproducedinanyformorbyanymeans,andtheinformationcontained withinitisnottobecommunicatedtoathirdparty,withoutthepriorwrittenconsentofKongsberg MaritimeAS.Thedocument,oranypartofit,maynotbetranslatedtoanyotherlanguagewithoutthe writtenapprovalfromKongsbergMaritimeAS.
Firstversion.
Disclaimer
KongsbergMaritimeASendeavourstoensurethatallinformationinthisdocumentiscorrectandfairly stated,butdoesnotacceptliabilityforanyerrorsoromissions.
Warning
Theequipmenttowhichthismanualappliesmustonlybeusedforthepurposeforwhichit wasdesigned.Improperuseormaintenancemaycausedamagetotheequipmentand/orinjury topersonnel.Theusermustbefamiliarwiththecontentsoftheappropriatemanualsbefore attemptingtoinstall,operateorworkontheequipment. KongsbergMaritimeASdisclaimsanyresponsibilityfordamageorinjurycausedbyimproper installation,useormaintenanceoftheequipment.
Supportinformation
Ifyourequiremaintenanceorrepair,contactyourlocaldealer.Youcanalsocontactususingthefollowing address:contact@simrad.com.Ifyouneedinformationaboutourotherproducts,visitourwebsite.On thewebsiteyouwillalsondalistofourdealersanddistributors.
KongsbergMaritimeAS
www.kongsberg.com
Installationmanual

Tableofcontents

ABOUTTHISMANUAL.......................................................5
SIMRADES38-12..............................................................6
WHERETOMOUNTTHETRANSDUCER...............................7
HOWTOINSTALLTHETRANSDUCER..............................11
Transducerinstallationinblister............................................................................11
Useamountingplatewheneverprovided.....................................................11
Smoothsurfaceisimportant........................................................................11
Example:Largecirculartransducer..............................................................12
Example:Mediumandlargetransducers,principle.......................................13
Example:Mediumandlargetransducers,detail............................................13
Commonguidelines....................................................................................14
Toe-in........................................................................................................14
Physicallocation.........................................................................................14
Transducerinstallationinboxkeel.........................................................................15
Usemountingplatewheneverprovided........................................................15
Smoothsurfaceisimportant........................................................................15
Example:Boxkeelinstallation....................................................................16
Transducerushmountedinasteeltank...............................................................16
Usemountingplatewheneverprovided........................................................16
Smoothsurfaceisimportant........................................................................16
Waterlled.................................................................................................16
Example:Flushmountinginasteeltank......................................................17
Transducerwithacousticwindow..........................................................................17
Usemountingplatewheneverprovided........................................................17
Smoothsurfaceisimportant........................................................................17
Example:Acousticwindow.........................................................................18
Transducermountedinsidethehull.......................................................................18
Usemountingplatewheneverprovided........................................................18
Smoothsurfaceisimportant........................................................................18
Example:Mountinginsidethehull..............................................................19
Transducermountedonadropkeel.......................................................................19
Retractabletransducer............................................................................................20
TOWEDBODYINSTALLATION.........................................21
Generalrequirements.............................................................................................21
Smoothsurfaceisimportant........................................................................21
Usemountingandclampingringswheneverprovided...................................21
Useamountingplatewheneverprovided.....................................................21
Installationinatowedbody...................................................................................22
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SimradES38-12
Example:Smalltransducer..........................................................................23
Example:Mediumandlargetransducers......................................................23
Example:Dualtransducerarrangement........................................................24
STEELCONDUIT..............................................................25
TRANSDUCERHANDLINGANDMAINTENANCE................26
Rulesfortransducerhandling.................................................................................26
Rulesfortransducermaintenance..........................................................................27
Approvedanti-foulingpaintsfortransducers.........................................................28
Usingself-lockingtaps...........................................................................................28
IntroductiontoEmugeself-lockingthreads...................................................29
Drawingstandard........................................................................................30
Tapsandgauges..........................................................................................30
Self-locktapsprovidedbySimrad...............................................................31
Supplierandmanufacturer...........................................................................31
TRANSDUCERCABLESPLICING.......................................32
DRAWINGFILE...............................................................33
Echosounderconnections......................................................................................33
Splicingthetransducercable.......................................................................33
GeneralPurposeTransceiver(GPT)wiring...................................................34
GeneralPurposeTransceiver(GPT)transducerplugassembly.......................35
ES38-12Outlinedimensionsandinstallationdrawings.........................................36
Outlinedimensions[111337].......................................................................37
Mountingplate[111492].............................................................................38
Installationprinciples[111495]....................................................................39
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Aboutthismanual

Aboutthismanual
Purpose
Thepurposeofthisinstallationmanualistoprovidethegenericdescriptionsand illustrationsthatallowsyoutounderstandthebasicprinciplesforechosounder transducerinstallation.
Abouttheinformationprovidedinthisdocument
Theinformationinthisdocumentmustberegardedasgeneralguidelinesand recommendationsonly.Theinstallationshipyardmustdesignandmanufacture installationhardwaretoteachindividualtransducerandvessel.
Approvalbymaritimeauthorities
Wheneverrequired,theinstallationshipyardmustalsohavetheinstallationapprovedby theapplicablemaritimeauthorities.
Additionalinformation
Foradditionaldetailedinformationaboutthetransducertobeinstalled,refertothe documentationprovidedwiththetransducer.Drawingsanddescriptionscanalsobe obtainedfromh
t t p : / / w w w . s i m r a d . c o m .
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SimradES38-12

SimradES38-12
Thepurposeofthismanualistheprovidethebasicinformationrequiredtoinstallthe SimradES38-12Splitbeamtransducer.
Transduceranddocuments
•SimradES38-12:KSV-111497
•Datasheet:164276
•Drawings:
–Outlinedimensions:111337
–Mountingplate:111492
–Installationprinciples:111495
Note
Althoughdrawingsareprovidedtoexplaintheinstallationprinciples,theinstallation shipyardmustprovidethenaldrawingsrequiredtotthetransducertoeach individualvessel.Also,whenapplicable,theinstallationshipyardmusthavethe drawingsandinstallationapprovedbythepropermaritimeauthorities.
ThedrawingsspecicfortheES38-12transducerarelocatedintheDrawingleon page33.
Technicalspecications
RefertotheSimradES38-12datasheet.Youcanreadand/ordownloadthedatasheeton
t t p : / / w w w . s i m r a d . c o m .
h
Additionalpartsprovidedforinstallation
ThefollowingitemscanbesuppliedbySimradtofacilitateinstallation.Theitems mustbeorderedseparately.
•Mountingplate:499–111492
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Wheretomountthetransducer

Wheretomountthe
transducer
Asingleanswertothequestionwheretolocatethetransducercannotbegiven.It dependsverymuchonthevessel’sconstruction,howthehullisshapedandhowthe waterrunsalongthehull.Therearehoweveranumberofimportantguidelines,and someoftheseareevenconicting.
Mountthetransducerdeep
Mountthetransduceratadeeppositiononthehull.Considerthesituationswhenthe vesselisunloaded,andwhenitispitchinginheavyseas.
Thereareseveralreasonsforthis.
1Theupperwaterlayersoftheseacontainamyriadofsmallairbubblescreatedbythe
breakingwaves.Inheavyseastheupper5to10metresmaybelledwithair,and thehighestconcentrationswillbenearthesurface.Airbubblesabsorbandreectthe soundenergy,andtheymayinworstcasesblockthesoundtransmissionaltogether.
2Anotherreasontogodeepisthecavitationinfrontofhighpowertransducers.
Cavitationistheformationofsmallbubblesinthewaterduetotheresultinglocal pressurebecomingnegativeduringpartsoftheacousticpressurecycles.The cavitationthresholdincreaseswiththehydrostaticpressure.
3Thetransducermustneverbeliftedfreeofthewatersurface.Transmittinginto
openairmaydamagethetransducerbeyondrepair.Mountingthetransducerata deeppositiononthehullpreventsthis.
4Ifthetransducerisliftedupfromthewaterduringheavyseas,itmaybedamaged
whenthehullstrikesbackattheseasurface.Thisisespeciallyimportantforlow frequencytransducerswithlargefaces.
Mountthetransducerawayfromprotrudingobjectsonthehull
Objectsprotrudingfromthehull,suchaszincanodes,sonartransducersoreventhe vessel’skeel,generateturbulenceandownoise.Holesandpipeoutletsarealso importantnoisesources.Theymayactasresonantcavitiesamplifyingtheownoise atcertainfrequencies.Donotplaceanechosoundertransducerinthevicinityofsuch objects,andespeciallynotclosebehindthem.Forthesamereason,itisveryimportant
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thatthehullareaaroundthetransducerfaceisassmoothandlevelaspossible.Even tracesofsealingcompound,sharpedges,protrudingboltsorboltholeswithoutlling compoundwillcreatenoise.
Mountthetransducerattheforwardpartofthehulltominimisetheeffectsfrom theboundarywaterlayer
Whenthevesselforcesitswaythroughthesea,thefrictionbetweenthehullandthe watercreatesaboundarylayer.Thethicknessoftheboundarylayerdependsuponvessel speedandtheroughnessofthehull.Objectsprotrudingfromthehull,anddentsinthe hull,disturbtheowandincreasethethicknessoftheboundarylayer.Theowinthis boundarylayermaybelaminarorturbulent.Alaminarowisanicelyordered,parallel movementofthewater.Aturbulentowhasadisorderlypattern,fullofeddies.The boundarylayerincreasesinthicknesswhentheowgoesfromlaminartoturbulent.The gurebelowillustratestheboundarylayerofavesselmovingthroughthewater.
Furthermore,airbubblesintheseawaterarepresseddownbelowthehullandmixed intotheboundarylayer.Theboundarylayeristhinunderneaththeforwardpartofthe vessel,andincreasesinthicknessasitmovestowardsaft.Ifthesidesofthehullare steep,someoftheairbubblesintheboundarylayermayescapetotheseasurfacealong thevesselsides.Itisourexperiencethatawideandatbottom,witharisingangleless thanaround13degrees,ispronetogivingairproblemsforthetransducer.Inanycasea transducerlocationintheforwardpartofthehullispreferredinordertominimisethe inuenceoftheboundarylayer.
Figure1Boundarywaterlayer
ATurbulentow
BLaminarow
CAirbubblesinthewater
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Wheretomountthetransducer
Mountthetransducerfarawayfromthepropellers
Thepropulsionpropelleristhedominantnoisesourceonmostshingvessels,research vessels,merchantvesselsandpleasurecrafts.Thenoiseistransmittedthroughthesea water.Forthisreason,thetransducershouldbeplacedfarawayfromthepropeller, whichmeansontheforepartofthehull.Positionsoutsidethedirectlineofsightfrom thepropellerarefavourable.Onsmallvesselswithshortdistancesitisadvisedtomount thetransduceronthatsideofthekeelwherethepropellerbladesmoveupwards,because thepropellercavitationisstrongestontheotherside.Thecavitationstartsmosteasily whenthewaterowsinthesamedirectionasthepropellerblade,andthatistosome degreethecaseatthatsideofthekeelwherethepropellerbladesmovedownwards.
Mountthetransducerfarawayfromthebowthrusters
Bowthrusterpropellersareextremelynoisy.Wheninoperation,thenoiseandcavitation bubblescreatedbythethrustermaketheechosounderuseless,almostnomatterwhere thetransducerisinstalled.Andwhennotinoperation,thetunnelcreatesturbulence, andifthevesselispitching,thetunnelmaybelledwithairoraeratedwaterinthe upperpositionandreleasethisinthelowerposition.Ingeneral,alltransducersmust bethereforeplacedwellawayfromthebowthruster.However,thisisnotaninvariable rule.Certainthrusterdesignscombinedwithitsphysicallocationonthehullmaystill offersuitabletransducerlocationsnearthethruster.Ifyouareindoubt,consultanaval architect.
Mountthetransducerwithaslightlyinclinedtransducerface
Ideally,thetransducerfaceshouldbemountedinparallelwiththeseasurfacewhen thevesselisinnormaltrim,asthiswillprovidethemostaccurateechoinformation. However,itisalsoveryimportantthatthew
a t e r o w overthetransducerfaceislaminar. Inordertoensurelaminarow ,thetransducerfacemaybetiltedslightlyupwardsin relationtothewaterow.Thisallowstheowingwatertomeetthefacedirectly,and assureslaminarow.Theinclinationanglemusthoweverbedeterminedcarefully.The anglemustbesmallontransducerswithnarrowbeamangles.Asaruleofthumb,mount transducerswithbeamanglessmallerthansevendegreeswithminimuminclination angle.Thesmallerbeamangleyourtransducerhas,thesmallertheinclinationanglecan be.Ensurethatyoudonotmountthetransducerwithanegativeinclinationangle.This maycauseturbulenceunderthetransducerface,andreducedechosounderperformance.
Summaryandgeneralrecommendations
Someoftheaboveguidelinesareconicting,andeachcasehastobetreatedindividually inordertondthebestcompromise.Generallythepropellernoiseisthedominantfactor, andarecommendedtransducerlocationisintheforepartofthehull,withmaximum distancefromthebowequaltoonethirdofthetotallengthofthehullatthewaterline.
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Figure2Generalrecommendationfortransducerlocation
ATransducer
BInclinationangle
CHulllengthat
waterline
DMaximum1/3of
thehulllengthat waterline(C)
Ifthevesselhullhasabulbousbow,thismaywellbeagoodtransducerlocation,but alsoheremustbetakenintoconsiderationtheowpatternoftheaeratedwater.Often theforemostpartofthebulbispreferable.
Figure3Recommendedlocationofthetransducer onabulboushull
AThruster
BTransducerlocation
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Howtoinstallthetransducer

Howtoinstallthetransducer
Therearemanydifferentwaystomountthetransducer.Thesearetherecommended methodstomountalargeandmediumsizedtransducerusingamountingplate.
Topics
Transducerinstallationinblisteronpage11
Transducerinstallationinboxkeelonpage15
Transducerushmountedinasteeltankonpage16
Transducerwithacousticwindowonpage17
Transducermountedinsidethehullonpage18
Transducermountedonadropkeelonpage19
Retractabletransduceronpage20

Transducerinstallationinblister

Onerecommendedtransducerinstallationmethodisbymeansofablister.Theblister mustbedesignedandmanufacturedbytheinstallationshipyardtotboththetransducer body,andthevessel’ssizeandhullshape.

Useamountingplatewheneverprovided

Certaintransducersmaybeprovidedwithamountingplate,orwithdrawingstoallow forlocalproductionofthis.
Themountingplateisweldedtotheholepreparedforthetransducer.Boltsthroughthe transducerbodyintothemountingplatewillsecurethetransducer.

Smoothsurfaceisimportant

Mountingscrewsorboltsmustnotbeextrudingfromthetransducerorthearea immediatelyaroundit.
Makesurethatthesurfaceofthetransducerface,theinstallationhardwareusedtomount it,thehullplatingandtheputtyaroundthetransducerisasevenandsmoothaspossible. Obstructionsonthesesurfaceswillcreateproblemswithturbulentow.
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SimradES38-12

Example:Largecirculartransducer

Theillustrationbelowshowsatypicaltransducerblisterdesignedforalargetransducer. Notethatduetothephysicalsizeofthetransducer,aU-shapedsupportbar(E)isused tosupportthetransducer.Thepurposeofthissupportistopreventthetransducerfrom beingpushedupintotheblisterinheavyseas.
Figure4Largecirculartransducer
AStreamlinedblister
BStiffeningrib
CDrainageholes
DInclinationangle
EU-shapedsupportbar(recommended
onlargetransducers)
FForward
GCableserviceloop
HStufngtube
IMinimum400mm
JRoundedcorners
KAiroutlet
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