Simpson DirectVent Pro Installation Instructions Manual

DirectVent Pro
C o m p l e t e V e n t i n g S o l u t i o n s f o r t h e H e a r t h I n d u s t r y
Installation Instructions
Venting System For Direct Vent Gas Stoves and Fireplaces
NOTE: Read through all of these instructions before beginning your installation. Failure to install as described in this instruction will void the manufacturer’s warranty, and may have an effect on your homeowner’s insurance and UL listing status. Keep these instructions for future reference.
Dear Customer, Installer, or End User:
I welcome any comments regarding matters pertaining to our Simpson Dura-Vent products. I welcome any ideas, input or complaints and I’ll make sure that someone responds directly back to you. Send your emails to: president@duravent.com
If you are searching for tech support or product information, please phone us at 800-835-4429. Or email us at: techsupport@duravent.com
Sincerely,
Steve Eberhard, President and CEO Simpson Dura-Vent Co., Inc.
CONTENTS
Application | Warning | Safety & Installation Precautions . . . . . . . . . . . . . . 4
Options | Planning Your Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Horizontal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Snorkels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing Vinyl Siding Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installing Counter Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Vertical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cathedral Ceiling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
General Maintenance / Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Supplemental Canadian Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Venting System for Direct Vent Gas Stoves and Fireplaces
DirectVent Pro
For the most up-to-date installation instructions, see www.duravent.com
4
APPLICATION
These instructions apply to the Simpson Dura-Vent DirectVent Pro 4”x6-5/8” and 5”x8” systems. This venting system, in combination with the gas appliance, has been tested and listed as a decorative gas appliance system or as a direct vent heater system by a major testing agency such as UL, AGA, CGA, OMNI, or Warnock Hersey. Check the manufacturer’s rating plate and
instruction manual to conrm that the
Simpson Dura-Vent Direct Vent is approved for use on the brand name appliance you have selected.
IMPORTANT
Read all instructions carefully before starting the installation. Failure to follow
these instructions may create a re or
other safety hazard and will void the warranty. Check with the appliance
manufacturer’s installation
instructions for specic venting
and clearance to combustible
requirements, which may vary from
one appliance to another. Be sure to comply with minimum or maximum distances of vertical or horizontal runs as prescribed in the appliance manufacturer’s installation instructions.
WARNING
• Always maintain required clearances
(air spaces) to nearby combustibles
to prevent a re hazard. Do not ll
air spaces with insulation. Be sure to check the appliance manufacturer’s installation instructions for minimum
clearance requirements between
the outer walls of the vent pipe and nearby combustible surfaces. Be sure to check the vent termination
clearance requirements from decks, windows, softs, gas regulators, air
supply inlets, and public walkways,
as specied in these installation
instructions and local building codes.
• The gas appliance and vent system
must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. Common vent systems are prohibited.
SAFETY PRECAUTIONS FOR THE INSTALLER
• Wear gloves and safety glasses for
protection.
• Exercise extreme caution when
using ladders or on roof tops.
• Be aware of electrical wiring
locations in walls and ceilings.
INSTALLATION PRECAUTIONS
The Simpson Dura-Vent DirectVent Pro is an engineered product that has been designed and tested for use with approved direct vent gas appliances only. The Simpson Dura-Vent warranty will be voided, and serious
re, health, or other safety hazards
may result from any of the following actions:
• Installation of any damaged
DirectVent Pro component.
• Unauthorized modication of the
DirectVent Pro System
5
Figure 1
Figure 2
• Installation of any non-DirectVent Pro
pipe or component part not approved by Simpson Dura-Vent, including
DirectVent GS pipe and ttings.
• Installation other than as instructed
by Simpson Dura-Vent or the appliance manufacturer.
Consult your local building codes before beginning the installation.
OPTIONS
The Simpson Dura-Vent DirectVent Pro offers a complete line of component parts for both horizontal and vertical installations. Many items are offered in decorative black
as well as galvanized nish. The galvanized pipe and ttings may be
used for concealed locations such as attics, or spaces where corrosion is
a factor, such as above the rooine.
Decorative black painted sections are recommended for use on visible interior runs. Snorkel Terminations are available for applications which
may require vertical rise on the
building exterior.
PLANNING YOUR INSTALLATION
There are two basic types of DirectVent Pro installations. Check the appliance manufacturer’s installation
instructions to conrm what types
of installations are permitted and check for any venting restrictions such as maximum horizontal run, and minimum or maximum vertical rise. The two types of installations are:
• Horizontal Termination (Figs. 1 and 2)
APPLIANCE ADAPTOR
HORIZONTAL
TERMINATION
ELBOW
ROUND
CAP SHOWN
WALL
THIMBLE
PIPE
SECTION
PIPE SECTION
PIPE SECTION
ROUND CEILING SUPPORT/WALL THIMBLE COVER
90°
ELBOW
APPLIANCE ADAPTOR
HORIZONTAL
TERMINATION
SQUARE
CAP SHOWN
6
Figure 3
• Vertical Termination (Fig. 3)
When planning your installation, it will be necessary to select the proper length of vent pipe for
your particular requirements. For
horizontal installations, check the appliance manufacturer’s installations
instructions to determine the minimum clearance from the rear of the appliance to the wall. It is also important to note the wall thickness. Select the amount of vertical rise
desired or required, for “vertical-to-
horizontal” installations (verify that it is within the appliance manufacturer’s minimum and maximum limits). To determine the length of vent pipe
required for vertical installations,
measure the distance from the
appliance ue outlet to the ceiling,
the ceiling thickness, the vertical rise in an attic or second story, and allow
for sufcient vent height above the rooine. For two-story applications, Firestops are required at each oor/
ceiling level. If an offset is needed in the attic, additional pipe and elbows
will be required.
HORIZONTAL INSTALLATION
Step 1. Set the gas appliance in its desired location. Check to determine if wall studs or roof rafters are in the way once the venting system is attached. If this is the case, you may want to adjust the location of the appliance. Step 2. DirectVent Pro pipe and
ttings are designed with special twist-
lock connections. To connect the
venting system to the appliance ue
outlet, a twist-lock Appliance Adaptor
is required. With some brands of
appliances, the Simpson Dura-Vent Appliance Adaptor will be built into the appliance at the factory. With other brands the adaptor will be supplied by the appliance manufacturer for
installation in the eld. Assemble the
STORM COLLAR
ROOF
FLASHING CEILING FIRESTOP
CATHEDRAL CEILING SUPPORT BOX
PIPE SECTION
PIPE SECTION
ROUND CEILING SUPPORT/WALL THIMBLE COVER
APPLIANCE ADAPTOR
VERTICAL HIGH WIND TERMINATION
CAP SHOWN
7
Figure 4
Figure 5
Figure 6
desired combination of Pipe Sections and Elbows to the Appliance Adaptor (Fig. 4).
Notes: (1) Twist-lock procedure: Line up
locking lugs on male and female ends of pipe sections. Insert the male end of pipe into the female end until the locking lugs are covered. Twist the female end clockwise an eighth of a turn to lock sections together (Fig. 5).
Screws are not required to secure the
joint, but are acceptable provided they do not penetrate the inner wall of the vent pipe. (2) Horizontal runs of vent pipe must be supported to prevent any downward sags. Horizontal pipe sections should be supported at least every 4-feet. Wall Straps can be used for this purpose. Alternatively, plumbers tape or other suitable noncombustible material can be used to support the vent pipe.
(3) DirectVent Pro venting requires no sealant, unless specically required by
appliance manufacturer. Step 3. With the Appliance Adaptor and Pipe Section attached to the appliance, slide the appliance into its correct location, and mark the wall
for a square hole of the appropriate
size. Refer to Table 1, page 8 for
the correct size square opening unless otherwise specied by the
appliance manufacturer’s clearance
requirements. The centerline of the
pipe should line up with the center
of the square hole (Fig. 6). Cut and frame the square hole in the
exterior wall where the vent will be terminated. A Wall Thimble or
MALE
END
FEMALE
END
OPTIONAL
SCREWS
OF HOLE
CENTER
L
C
8
Wall Firestop may be required by the
appliance manufacturer as additional thermal protection for the wall. If the wall being penetrated is constructed of noncombustible material only, i.e. masonry block, brick, or concrete only, a hole with zero clearance to the vent pipe is permissible if allowed by the appliance manufacturer.
Notes: (1) The horizontal run of venting
must be level, or have a 1/4-inch rise for every 1-foot of run towards the termination. Never allow the vent to run downward. A downward slope can trap
heat and become a possible re hazard.
(2) The location of the Horizontal Vent Termination on an exterior wall must meet all local and national building codes, and must not be easily blocked or obstructed. Termination clearances are as follows: (a) Clearance above the ground, veranda, porch, deck, or balcony: 12 inches minimum. (b) Clearance to a window (operable
or xed closed) or door: 12 inches
minimum. (c) Vertical clearance to a ventilated
soft located above the Termination Cap (if soft extends a horizontal distance
of 2 feet out over the centerline of the
TABLE 1
DIRECTVENT PRO FRAMING OR CUTOUT DIMENSIONS
STOCK NUMBER COMPONENT DESCRIPTION SIZE
46DVA-WT Wall Thimble 10”x 10” 46DVA-WTS Wall Thimble (Small) 9”x 9” 46DVA-WTU Wall Thimble Universal 9”x 9” 46DVA-CS Ceiling Support 10-3/4”x 10-3/4” 46DVA-FS Fire Stop 9”x 9” 46DVA-WFS Wall Fire Stop 10”x 10” 46DVA-VSS Vinyl Siding Standoff 17”x 17” 46DVA-CF Counter Flashing (Assembled) 13-1/2”x 13-1/2” 46DVA-CFK Counter Flashing (4pc.Kit) 13-1/2”x 13-1/2” 46DVA-CFKS Counter Flashing (Kit Small) 10-1/2”x 10-1/2” 46DVA-VSK Vinyl Siding Standoff (4 Pc.Kit) 13-1/2”x 13-1/2” 46DVA-VSKS Vinyl Siding Standoff (Kit Small) 10-1/2”x 10-1/2” 46DVA-IS Insulation Shield 9”x 9” 58DVA-WT Wall Thimble 10-1/2”x 10-1/2” 58DVA-WTS Wall Thimble (Small) 9”x 9” 58DVA-WTU Wall Thimble Universal 9”x 9” 58DVA-CS Ceiling Support 10-3/4”x 10-3/4” 58DVA-FS Fire Stop 10-1/2”x 10-1/2” 58DVA-WFS Wall Fire Stop 10-1/2”x 10-1/2” 58DVA-VSS Vinyl Siding Standoff 19-1/2”x 19-1/2” 56DVA-VSK Vinyl Siding Standoff (4 Pc.Kit) 16”x 16” 58DVA-CF Counter Flashing (Assembled) 16”x 16” 58DVA-CFK Counter Flashing (4pc.Kit) 16”x 16” 58DVA-IS Insulation Shield 11”x 11”
9
Figure 7
termination): 18 inches minimum.
(d) Clearance to an unventilated soft:
12 inches minimum. (e) Clearance to an outside corner: as tested by appliance manufacturer. (f) Clearance to an inside corner: as tested by appliance manufacturer. (g) Not to be installed above a meter/ regulator assembly within 3 feet horizontally from the centerline of the regulator. (h) Clearance to a service regulator vent outlet: 6 feet minimum. (i) Clearance to non-mechanical air supply inlet to a building or the combustion air inlet to any other appliance: 12 inches minimum. (j) Clearance to a mechanical air supply inlet: 6 feet minimum. (k) Clearance above a paved sidewalk or paved driveway located on public property: refer to local code. (l) Clearance under a veranda, porch, deck or balcony: 12 inches minimum. Step 4. Position the Horizontal Termination Cap in the center of the
square framed hole, and attach to the
exterior wall with the four wood screws provided. Before attaching the vent termination cap to the exterior wall, run a bead of non-hardening silicone sealant around it’s outside edges to make a seal between the cap and the wall. The arrow on the vent cap should be pointing up. Ensure that proper clearances to combustible materials are maintained (Fig. 7).
WOOD SCREWS
HOT
Notes: (1) The four wood screws provided
should be replaced with appropriate fasteners for use on brick, concrete, block, or other types of sidings. (2) For buildings with vinyl siding or other surfaces, the Vinyl Siding Standoff or Counter Flashing is available. Step 5. Before connecting your horizontal Pipe Sections to the Horizontal Termination Cap, slide the Wall Thimble Cover over the Pipe Section nearest the interior side of wall
10
(Fig. 8). Step 6. Slide the appliance and vent
assembly towards the wall, carefully inserting the Pipe Section into the cap assembly. It is important that the Pipe Section extends into the back of the Termination Cap with a minimum overlap of 1-1/4 inches. Use the two sheet metal screws provided to secure the Pipe Section to the back of the Termination Cap. The Wall Thimble Cover will cover the screw heads (Fig. 8). Step 7. Slide the Wall Thimble Cover up to the wall surface and attach to the wall with screws provided (Fig. 9). Apply optional decorative brass trim to Wall Thimble Cover, if desired.
SNORKELS
For installations requiring a vertical
rise on the exterior of the building, 14-inch and 36-inch tall Snorkel Terminations are available (Fig. 10). Follow the same general installation procedures as used for a standard Horizontal Termination. The standard Wall Thimble or Wall Firestop can be used with the Snorkel, but the exterior plate will overhang the edges of the Snorkel. However, a universal Wall Thimble is available for use with the Snorkel that is not visible on the exterior of the building (46 or 58DVA-WTU). To install the Universal Wall Thimble, insert the thimble from the interior of the house and adjust the length of the tube to ensure it touches the backside of the Snorkel when installed (Fig. 10). Secure the tube in place using 2 sheet metal screws. Mount the Wall Thimble in place. Attach the Snorkel to the wall using wood screws or other appropriate fasteners, depending on wall construction. If the Snorkel Termination must be installed below grade level, (e.g. in a basement application), proper drainage must be provided to prevent water from entering the Snorkel Termination (Fig. 11). Do not attempt to enclose the Snorkel within the wall or any other type of enclosure.
Figure 9
WOOD
SCREWS
Figure 8
SHEET
SCREWS
METAL
WALL
COVER
THIMBLE
11
Figure 10
SNORKEL
12" MINIMUM
ADJUST AND SECURE
OPTIONAL DVA-WTU
TELESCOPING THIMBLE
SLEEVES WITH SCREWS
SNORKEL
12" MINIMUM
ADEQUATE
DRAINAGE
WALL
COVER
THIMBLE
Figure 11
12
Figure 12
VINYL SIDING INSTALLATION
The Vinyl Siding Standoff prevents excessive heat from potentially warping or melting the vinyl siding material. Vinyl Siding Standoffs are not used with Snorkels. The Vinyl Siding Standoff is available in either a 1-piece version or a 4-piece version.
Installing the 1-piece Vinyl Siding
Standoff: Cut a square opening in
the vinyl siding centered around the framed opening, in accordance with the dimensions provided in Table 1, page 8. Mount the Vinyl Siding Standoff to the wall using the screws provided. Seal around the perimeter of the Vinyl Siding Standoff using non-hardening waterproof sealant to help ensure a weather tight seal. Secure the Horizontal Termination Cap to the Vinyl Siding Standoff using the (4) long screws provided with the cap.
Installing the 4-piece Vinyl Siding
Standoff: The Vinyl Siding Standoff should be assembled and installed on the wall between the Horizontal Cap and the building exterior. Cut
a square opening in the vinyl siding
centered around the framed opening, in accordance with the dimensions provided in Table 1, page 8. The 4 pieces of the Vinyl Siding Standoff (or Counter Flashing) must
be assembled in specic order to help ensure a weather tight t.
Loosely assemble the four parts, in order, around the opening in the
vinyl siding. Place the rst of 4 pieces
along the upper edge of the opening in
CUT EXTERIOR
OF WALL AS REQUIRED IN
ASSEMBLE VINYL
STANDOFF/COUNTER
SPECIFIC ORDER
TABLE 1
FLASHING IN
VINYL SIDING,
STUCCO OR OTHER
SIDING MATERIAL
1
2
3
4
HOT
HOT
HOT
4 PC. KIT
ASSEMBLED IN
SEQUENCIAL
ORDER
FASTEN THE
4 CORNERS
THROUGH
THE HOLES
PROVIDED
FASTEN TERMINATION
TO ASSEMBLY
THROUGH THE
HOLES PROVIDED
SQUARE
ROUND
CAP
SCONCE
CAP
CAP
1st
2nd
3rd
4th
HOT
PLUMB AND LEVEL
ENSURE ASSEMBLY IS
GAPS
& SCREWS
SEAL ALL
CONNECT TO WALL
AS REQUIRED
13
the vinyl siding. Progressing counter­clockwise, place the left side, the bottom side, and then the right side around the opening in the siding. Refer to Figure 12. With the 4 pieces in place secure the pieces together using the pre-drilled holes and the screws provided. Seal around the inside corners of the Vinyl Siding Standoff to help ensure a weather tight installation. Attach the Horizontal Cap to the Vinyl Siding Standoff. Line up the holes in the cap with the holes in the Vinyl Siding Standoff and secure with the (4) long screws provided with the cap. Secure the Vinyl Siding Standoff to the wall as appropriate. Depending on the construction of your wall, different methods of securing the standoff and
cap may be required. The Vinyl Siding Standoff’s anges extend 2” under the
siding and can be secured to the wall by using screws through the siding
and ange if needed.
Seal around the perimeter of the Vinyl Siding Standoff using non­hardening waterproof sealant to help ensure a weather tight seal.
COUNTER FLASHING INSTALLATION
The Counter Flashing is typically installed before siding or stucco
is nished and helps to ensure a
weather tight penetration through the wall. The Counter Flashing allows stucco, or other materials,
to be nished up to the edges of
the Counter Flashing. Under no
circumstances should stucco or other material cover Termination Cap or air inlets. The Counter Flashing is available in both 1-piece and 4-piece versions.
Installing the 1-piece counter ashing: Center the counter ashing on
the wall around the framed penetration. Secure to the wall using the screws provided or other necessary connector depending on the wall material. Attach the Horizontal Cap to the Counter Flashing by lining up the holes in the cap with the holes in the Counter Flashing. Secure using the 4 long screws provided with the cap (Fig. 12).
Installing the 4-piece Counter Flashing: Attach the 4 pieces together
starting with the top piece and work counter-clockwise. Secure the 4 pieces together before mounting Counter Flashing to the wall. Mount the assembled Counter Flashing on the wall, centered around the framed wall penetration. Depending on wall construction, use screws or other suitable connector
through the anged edges to secure
Counter Flashing to the wall. Seal around the perimeter of the Counter Flashing using non-hardening waterproof sealant to help ensure a weather tight seal. (4) If the optional copper version of Horizontal Termination Cap is installed, use an appropriate non-combustible material to avoid direct contact between the galvanized and copper metals to prevent possible galvanic reaction.
14
Figure 14
VERTICAL INSTALLATION
Step 1. Check the appliance manufacturer’s installation instructions
for required clearances (air spaces) to
combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. Do not pack air spaces with insulation. Check the appliance manufacturer’s instructions for maximum vertical rise of the venting
system and any maximum horizontal offset limitations. Step 2. Set the gas appliance in the desired location. Drop a plumb bob down from the ceiling to the position of
the appliance ue exit, and mark the
location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot
JOISTS
CEILING
CUT
AND FRAME
DECORATIVE
COVER
1 1/2"
WOOD SCREWS
SUPPORT
CEILING
FRAMING
DECORATIVE
COVER
1 1/2"
WOOD SCREWS
SUPPORT
CEILING
FRAMING
Figure 13
MARK
LOCATION
DRILL
PLUMB
MARK AND
BOB
15
Figure 15
Figure 16
EXTENSION
PIPE
SECTION
PIPE
WALL
PLUMBERS
STRAP/
TAPE
45°
ELBOW
45°
ELBOW
where the vent will penetrate the roof (Fig. 13). Determine if ceiling joists, roof rafters, framing or other materials will obstruct the venting system. You may wish to relocate the appliance, or to offset, to avoid cutting load-bearing members. Step 3. To install the Round Ceiling
Support/Wall Thimble Cover in a at
ceiling, refer to Table 1, page 8 and
cut a square hole in the ceiling (unless otherwise specied by the appliance
manufacturer) centered on the hole drilled in Step 2. Frame the hole as shown (Fig. 14). Step 4. If the twist-lock Appliance Adaptor has not been installed on the stove by the manufacturer, install it now in accordance with the appliance instruction manual. Step 5. Assemble the desired Pipe Sections and Elbows necessary to reach from the Appliance Adaptor up through the Round Ceiling Cover or Support Box. Ensure that all Pipe and Elbow connections are in their fully twist-locked position. Step 6. Cut a hole in the roof centered on the small drill hole placed in the roof in Step 2. The opening
should be of sufcient size to meet the minimum requirements for clearance to combustibles, as specied by the
appliance manufacturer. Continue to assemble Pipe Sections and Elbows as necessary to reach up through the
rooine. Galvanized Pipe and Elbows
may be utilized in the attic, as well as
above the rooine. The galvanized nish is desirable above the rooine,
due to higher corrosion resistance.
Notes: (1) If exact lengths or distances must
be met between Elbow offsets or elsewhere, use the Pipe Extensions to adjust onto standard Pipe Sections (Fig. 15). (2) If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe in order to avoid excessive stress on the Elbows. Wall Straps or plumbers tape may be used for this purpose (Fig. 16).
16
(3) Wherever possible, use 45° Elbows instead of 90° Elbows. The 45° Elbow offers less restriction to the
ow of ue gases and intake air.
Step 7. Slip the Roof Flashing over the Pipe Section(s) protruding through the roof. Use a non-hardening sealant between the Roof Flashing and the
roong to prevent water leakage.
Secure the base of the Roof Flashing
to the roof with roong nails. Ensure the roong material overlaps the
top edge of the Roof Flashing (Fig.
18). Verify that you have at least the
minimum clearance to combustibles at
the rooine and in the attic.
Step 8. Continue to add Pipe Sections
until the height of the system (before adding the Cap) meets the minimum
building code requirements as
described in (Table 2 and Fig. 17). Note that for steep roof pitches, the vent height must be increased. In high wind conditions, nearby trees,
adjoining rooines, steep pitched
roofs, and other similar factors can result in poor draft, or down drafting. In these cases, increasing the vent height or switching to the High Wind Termination Cap may help to solve the problem. Step 9. Slip the Storm Collar over the Pipe Section, and push it down to the top of the Roof Flashing (Fig. 18). Use non-hardening sealant between the Storm Collar and the Pipe Section. Step 10. Holding the bottom of the Termination Cap only, twist lock the cap onto the last Pipe Section
protruding above the rooine.
Notes: (1) For multi-story vertical
installations, a Ceiling Firestop is
required at the second oor, and any subsequent oors (Fig. 19). Refer
to Table 1, page 8. Cut and frame a
square opening for installation of the
Ceiling Firestop. (2) If Vent passes through any
occupied areas above the rst oor,
including closets and storage spaces, it must be enclosed. The enclosure may be framed and sheetrocked with standard construction materials, but
required clearances to combustibles
must be maintained. Consult the appliance manufacturer’s installation instructions for the minimum allowable clearance between the outside of
Figure 17
DIMENSION
FROM TABLE 2
"H" OBTAINED
TABLE 2
ROOF PITCH
MINIMUM
HEIGHTMinim
Feet Meters
Flat to 7/12 1 0.3 Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2 0.61 Over 9/12 to 10/12 2.5 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12 4 1.22 Over 12/12 to 14/12 5 1.52 Over 14/12 to 16/12 6 1.83 Over 16/12 to 18/12 7 2.13 Over 18/12 to 20/12 7.5 2.29 Over 10/12 to 21/12 8 2.44
17
the vent pipe, and the combustible
surfaces of the enclosure. Do not ll required air spaces with insulation.
(3) If venting system passes through an attic space the Attic Insulation Shield must be installed to prevent contact between Pipe Sections and the insulation or other debris. Nail the
base to oor of attic and adjust shield
for appropriate insulation level, then attach the collar at the top of assembly (Fig. 19). For vaulted ceilings, the Attic Insulation Shield cannot be installed. To prevent building insulation and other debris from entering the support box or contacting the pipe, a chase enclosure can be constructed around the support box. Ensure proper clearance to combustibles is maintained as prescribed by the appliance manufacturer.
Figure 18
SECURE FLASHING
WITH NON-HARDENING
OPTIONAL
LOW PROFILE
HIGH WIND
VERTICAL
STORM
COLLAR
ROOF
FLASHING
TERMINATION
TERMINATION CAP
SEALANT AND
ROOFING NAILS
Figure 19
SHIELD
NAILS
REQUIRED
APPLIANCE MFG
INSULATION
ATTIC
CLEARANCE
REQUIRED BY
CLEARANCE AS
APPLIANCE MFG
REQUIRED BY
CLEARANCE AS
Figure 21
Figure 22
18
CATHEDRAL CEILING INSTALLATION
Step 1. Follow installation Steps 1 and 2 under Vertical Terminations. Step 2. Using the plumb bob, mark the centerline of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. From the roof, locate the drill hole and mark the outline of the Cathedral Ceiling Support Box. Step 3. Remove shingles or other roof covering as necessary to cut the rectangular hole for the Support Box (refer to Table 1 for dimensions). Cut the hole 1/8-inch larger than the Support Box outline. Step 4. Lower the Support Box through the hole in the roof until Support Box protrudes at least 2-inches below the low side of the ceiling (Fig. 20). Align the Support Box both vertically and horizontally with a level. Temporarily tack the Support Box in place through the inside walls and into the roof sheathing. Step 5. Using tin snips, cut the Support Box from the top corners
down to the rooine, and fold the resulting aps over the roof sheathing. The aps may be trimmed as needed
(Fig. 21). Before nailing it to the roof, run a bead of non-hardening sealant around the Support Box, to make a seal between the Support Box and the roof. Clean out any combustible material from inside the Support Box. Step 6. Follow Steps 4 and 5 (page 14) of the Vertical Installation Instructions.
SUPPORT
BOX
CATHEDRAL
CEILING
SCREWS
TRIM
CEILING
OVERLAP
Figure 20
LEVEL
CATHEDRAL
CEILING
FINISHED
CEILING
2' MIN BELOW
CUT HOLE 1/8" LARGER THAN
SUPPORT BOX
SUPPORT BOX
19
Step 7. Place the Support Clamp (provided with the Support Box) inside the Support Box (at the bottom), and secure to the Pipe Section. The Clamp allows the Support Box to support the weight of the Pipe Sections. Continue to add Pipe Sections until you are above the
rooine.
Step 8. Follow Steps 7 through 10 (page 15 & 16) of the Vertical Installation Instructions. Step 9. Install the black Trim Collar around the outside of the Cathedral Ceiling Support Box. The two pieces of the Trim Collar slide over one another to allow for easy adjustment around the Support Box. Using the six (6) screws provided, secure the four corners and the overlapping sections of the Trim Collar to the underside of ceiling. You may want to pre-drill the holes for the overlapped sections for ease of installation (Fig. 22).
20
GENERAL MAINTENANCE
Conduct an inspection of the venting system annually. Recommended areas to inspect are as follows:
1. Check areas of the Venting System which are exposed to the elements for corrosion. These will appear as rust spots or streaks, and in extreme cases, holes. These component should immediately be replaced.
2. Remove the Vertical Termination
Cap and shine a ashlight down the
Vent. Remove any bird nests, or other foreign material.
3. Check for evidences of excessive condensation, such as water droplets forming in the inner liner,
and subsequently dripping at joints.
Continuous condensate can cause
corrosion of caps, pipe, and ttings. It
may be caused by having excessive lateral runs, too many elbows, and exterior portions of the system being exposed to cold weather.
4. Inspect joints to verify that no Pipe Sections or Fittings have been disturbed or loosened. Also check mechanical supports such as Wall Straps or plumbers tape for rigidity.
LABELS All components are
labeled with the appropriate
identication information, and the UL
listing data, where applicable.
21
22
SUPPLEMENTAL CANADIAN INSTRUCTIONS
When installing DirectVent Pro on appliances in Canada, a 2-piece Wall
Thimble is required in order to comply
with IR #41 (Fig. 1 and Fig. 2). Cut and frame an opening in the wall in accordance with the dimensions in Table 1, page 8. Install galvanized exterior Wall Thimble plate on exterior of building and the other half of the Wall Thimble on the interior side of wall. Install Wall Thimble centered
through a square framed opening in
wall. Install a Wall Thimble Cover on the wall to cover the inside portion of the Wall Thimble. Be sure to maintain
all minimum clearances specied
by appliance manufacturer. When installing DirectVent Pro vertically
through oors (Fig. 3) a Ceiling Firestop is required at every oor/
ceiling level. Refer to appliance manufacturer installation instructions for complete installation procedure.
Figure 2
Figure 1
APPLIANCE ADAPTOR
SUPPORT/WALL THIMBLE COVER
PIPE
SECTION
2 PIECE
WALL THIMBLE
DECORATIVE CEILING
SQUARE HORIZONTAL
TERMINATION CAP
ROUND, SCONCE OR
PIPE SECTION
PIPE SECTION
90°
ELBOW
APPLIANCE ADAPTOR
SUPPORT/WALL THIMBLE COVER
SQUARE HORIZONTAL
TERMINATION CAP
ROUND, SCONCE OR
2 PIECE
WALL THIMBLE
DECORATIVE CEILING
23
Figure 3
STORM COLLAR
ROOF
FLASHING CEILING FIRESTOP
CATHEDRAL CEILING
SUPPORT BOX PIPE SECTION
PIPE SECTION
ROUND CEILING SUPPORT/WALL THIMBLE COVER
APPLIANCE ADAPTOR
VERTICAL HIGH WIND OR
TERMINATION CAP
LOW PROFILE
L954 08|2008
Customer Service Support 800-835-4429 707-446-4740 FAX wwww.duravent.com
Simpson Dura-Vent, Inc PO Box 1510 Vacaville CA 95696-1510
Simpson Dura-Vent: 50 years of Engineered Excellence®
Manufactured in Vacaville CA and Vicksburg MS
SIMPSON DURA-VENT LIMITED LIFETIME WARRANTY
Simpson Dura-Vent (“Simpson”) warrants the products identied below to the original purchaser to be free from substantial
defects in material or manufacturing for the lifetime of the product, if properly installed, maintained and used. This Warranty
does not cover normal wear and tear, smoke damage or damage caused by chimney res, or any Product that was: (1) purchased other than from an authorized Simpson dealer, retailer or distributor; (2) modied or altered; (3) improperly
serviced, inspected or cleaned; or (4) subject to negligence or any use not in accordance with the printed materials provided
with the Product as determined by Simpson Dura-Vent. This warranty includes all components and ttings, except caps.
Caps have a 5 year warranty from the date of purchase, with dated proof of purchase. This lifetime warranty applies
only to parts manufactured by Simpson Dura-Vent. This warranty may not be extended or modied by our agents or
representatives.
For 15 years from the date of purchase of a DuraTech Chimney, DuraPlus Chimney, DuraPlus HTC Chimney, PelletVent Pro, PelletVent, CornVent, DuraLiner, DuraFlex, DirectVent Pro, Type B Gas Vent, DuraConnect, or DVL,
with dated proof of purchase, Purchaser’s sole remedy is replacement of component ttings and chimney pipe lengths
(removal and installation costs paid by Purchaser). From year 16, for the life of such Product, Purchaser’s sole remedy is replacement of chimney pipe lengths at 50% of the retail list price in effect at the time of replacement (removal and installation costs and 50% of the retail list price paid by Purchaser).
For 5 years from the date of purchase of a DuraBlack Single-Wall Stovepipe, with dated proof of purchase, Purchaser’s
sole remedy is replacement of component ttings and chimney pipe lengths (removal and installation costs paid by
Purchaser).
Simpson may inspect your Product to determine if, in Simpson’s sole discretion, the Product qualies for replacement under
the terms of this Warranty. To obtain warranty service go to www.duravent.com or contact Simpson promptly at
800-835-4429. The replaced Product is warranted under the terms of this Warranty.
Where lawful, Simpson disclaims all other warranties, including but not limited to implied warranties of
merchantability and tness for a particular purpose. In no event will Simpson be liable for incidental,
consequential, punitive or special damages or direct or indirect loss of any kind, including but not limited to property damage and personal injury. Simpson’s entire liability is limited to the purchase price of this product. Some states do not allow limitations on implied warranties, or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusions may not apply to you. This limited warranty gives
you specic legal rights, and you may also have other rights that vary from state to state.
DirectVent Pro is a
registered trademark of the Simpson Dura-Vent Co., Inc. All rights reserved, 2008. Made in the USA.
Simpson Dura-Vent is a division of Simpson Manufacturing Company. NYSE:SSD.
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