Simplicity Regent Series,500 Series,2500 Series,1693452,1693586,1693588,1693464,1693589,1693527,1693458,1693641,1693591,1693525 Operator's Manual

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Operator’s Manuals
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General: • This instruction sheet is NOT part of the manual and must not be
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(FOR PLACEMENT ONLY - DO NOT PRINT)
OPERATOR’S MANUAL
1722562-03
Rev 9/2002
TP 100-2500-03-RG-SMA
15HP Hydro Tractors
Mfg. No. Description
1693911 Regent, 15HP Gear 1693913 Regent, 15HP Hydro 1693921 Regent, 15HP Gear (Export) 1693923 Regent, 15HP Hydro (Export) 1693931 515G, 15HP Gear 1693933 515, 15HP Hydro 1693940 515G, 15HP Gear (Export) 1693942 515, 15HP Hydro (Export) 1693944 2515G, 15HP Gear 1693946 2515, 15HP Hydro 1693953 2515G, 15HP Gear (Export) 1693955 2515, 15HP Hydro (Export) 1694310 Regent, 15HP Hydro (Export) 1694314 Regent, 15HP Hydro 1694321 Regent, 15HP Hydro 1694322 Regent, 15HP Hydro (Export) 1694323 515H, 15HP Hydro 1694324 515H, 15HP Hydro (Export) 1694325 2515H, 15HP Hydro 1694326 2515H, 15HP Hydro (Export)
38” Mower Decks
Mfg. No. Description
1693920 38” Mower Deck 1693930 38” Mower Deck (Export) 1693959 38” Mower Deck 1693963 38” Mower Deck (Export)
Regent / 500 / 2500 Series
MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
1
Table of Contents
Troubleshooting, Adjustments & Service .......24
Troubleshooting the Tractor..................................24
Troubleshooting the Mower ..................................25
Seat Adjustment....................................................26
Steering Gear Adjustment.....................................26
Brake & Brake Spring Adj. - Hydro Models...........26
Brake & Brake Spring Adj. - Gear Models ............27
Mower Adjustments ..............................................27
PTO Clutch Adjustment ................................27
Leveling the Mower.......................................28
Blade Brake Check .......................................29
Mower Belt Replacement......................................30
38” Mowers ...................................................30
44” Mowers ...................................................30
Tractor Drive Belt Replacement - All Models ........31
Battery Service......................................................32
Checking the Battery Voltage ...........................32
Charging A Discharged Battery ........................32
Jump Starting with an Auxiliary Battery ............32
Hydro Transmission Purging.................................34
Specifications ....................................................35
Common Replacement Parts............................36
Lawn Care & Mowing Information .............LC—1
International Symbols ................................LC—8
Technical Manuals ......................................LC—8
CE Identification Tag Information ............LC—10
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
Identification Numbers........................................2
Safety Rules & Information.................................3
Safety Decals .......................................................5
CE Safety Icons ...................................................6
CE Compliance Specifications...........................7
Features & Controls ............................................8
Control Functions....................................................8
Safety Interlock System Test ..................................9
Operating the Tractor ........................................10
General .................................................................10
Checks Before Starting .........................................10
Clutch/Brake Pedal Operation ..............................11
Starting the Engine ...............................................11
Stopping the Tractor & Engine..............................11
Driving the Tractor ................................................12
Mowing..................................................................12
Pushing the Tractor by Hand ................................13
Mower Deck Removal & Installation .....................14
Removing the Mower Deck...........................14
Installing the Mower Deck.............................15
Mower Cutting Height Adjustment ........................15
Storage .................................................................16
Regular Maintenance ........................................17
Maintenance Schedule .........................................17
Gear Transmission Service...................................17
Hydro Transmission Service .................................17
Raising the Hood & Seat.......................................18
Checking/Adding Fuel...........................................18
Checking Tire Pressures.......................................18
Check / Replace Fuel Filter...................................19
Engine Maintenance .............................................19
Blade Brake Check ...............................................19
Safety Interlock System Check .............................19
Exhaust Screen Service........................................20
Battery Maintenance .............................................20
Lubrication ............................................................21
Lubricate Rear Axes .............................................22
Servicing the Mower Blades .................................23
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
2
Identification Numbers
IDENTIFICATION NUMBERS
Record your model name / number and mower deck manufacturer numbers and engine serial number in the space provided for easy reference.
The Tractor I.D. tag is located on the frame as below.
The Mower Deck I.D. tag is on top of the mower deck.
For location of Engine Serial Number, refer to the Engine Owner’s Manual.
Be sure to fill out and return the Warranty Registration Card supplied with your unit.
ENGINE REFERENCE DATA
Model Description Name/Number
Tractor MFG
Number
PRODUCT REFERENCE DATA
Tractor SERIAL
Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
Mower Deck
Identification Tag
Tractor
Identification Tag
TRACTOR & MOWER IDENTIFICATION TAG LOCATIONS
SSAAMMPPLLEE
When contacting your Authorized Dealer for replacement parts, service, or information Y
OU MUST HAVE
THESE NUMBERS.
SSAAMMPPLLEE
North American Models
CE Models
3
GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the unit before starting.
• Only allow responsible adults, who are familiar with the instruc­tions, to operate the unit (local regulations can restrict operator age).
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).
• Be sure the area is clear of other people before mowing. Stop unit if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travelling in reverse.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.
• Slow down before turning.
• Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and remove keys before dis­mounting.
• Turn off the PTO switch to disengage the blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the unit while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the unit into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury.
• Keep in mind the operator is responsible for accidents occurring to other people or property.
• All drivers should seek and obtain professional and practical instruction.
• Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.
• Before using, always visually check that the blades and blade hard­ware are present, in-tact, and secure. Replace worn or damaged parts.
• Never operate the machine with defective guards, or without safety protective devises in place.
• Disengage attachments before: refuelling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s position).
• When the machine is parked, stored, or left unattended, lower the cutting means unless a positive mechanical lock is used.
• Follow the manufacturer’s recommendation for wheel weights or counterweights.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Control of a ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insuffi­cient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for it’s task, lack of awareness of the ground con­ditions, incorrect hitching and load distribution.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
Safety Rules & Information
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel weights or counterweights. See your dealer to determine which weights are available and appropriate for your unit.
Select slow ground speed before driving onto slope. In addition to front and rear weights, use extra caution when operating on slopes with rear-mounted grass catcher.
Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
Do
• See your authorized dealer for recommendations of wheel weights or counterweights to improve stability.
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
• Use slow speed. Tires may lose traction on slopes even through the brakes are functioning properly. Choose a low gear so that you will not have to stop or shift while on the slope.
• Use extra care with grass catchers or other attachments. These can change the stability of the unit.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• Always keep unit in gear especially when traveling downhill. When clutching, release clutch slowly.
Do Not
• Do not start or stop on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause sliding.
• Do not try to stabilize the unit by putting your foot on the ground.
• Do not use grass catchers on steep slopes.
• Do not mow slopes you cannot back up.
• Do not shift to neutral and coast down hill.
TP 600-2459-01-XX-SMA
4
Safety Rules & Information
Slope Operation Continued
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe unit operation.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
TOWED EQUIPMENT
• Never allow children or others in or on towed equipment.
• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
• Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes.
• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
• Do not shift to neutral and coast down hill.
TRANSPORTING AND STORAGE
• Always observe safe refueling and fuel handling practices when refueling the tractor after transportation or storage.
• Always follow the engine manual instructions for storage prepara­tions before storing the tractor for both short and long term periods.
• Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
• Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
EMISSIONS
• Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other repro­ductive harm.
• Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
WARNING
When transporting this tractor on an open trailer, make sure unit is facing forward, toward the direction of travel. If tractor is facing backward, wind lift could cause damage to the hood.
SERVICE AND MAINTENANCE
• Use extra care in handling gasoline and other fuels. They are flam­mable and vapors are explosive. a) Use only an approved container. b) Never remove gas cap or add fuel with the
engine running. Allow engine to cool before refueling. Do not smoke.
c) Never refuel the unit indoors.
• If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapors have dissipated.
• Replace all fuel tank caps and fuel container caps securely.
• Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
• Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Maintain or replace safety and instruction labels as necessary.
• Never run a unit in an enclosed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
• Keep unit free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running unless specified otherwise in the engine manufacturer’s manual.
• Grass catcher components are subject to wear, damage, and dete­rioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufac­turer’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specifications on all settings and adjustments.
• Only authorized service locations should be utilized for major ser­vice and repair requirements.
• Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufac­turer’s warranty.
• On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.
• Do not change engine governor settings or over-speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
• Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment.
• Never place hands near the hydro pump cooling fan when the trac­tor is running. Cooling fan is located on top of the transaxle
5
Safety Decals
SAFETY DECALS
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec­tively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
STOP ENGINE.
MOTOR STOPPEN. MOTOR ANHALTEN. STOP MOTOR. ARRETER LE MOTEUR. FERMARE MOTORE.
PUSH
DUWEN SCHIEBEN SKUB POUSSER SPINGERE
DRIVE
RIJDEN FAHREN KØR CONDUIRE GUIDARE
DO NOT TOW!
NIET SLEPEN! NICHT SCHLEPPEN! IKKE BUGSERE! NE PAS REMORQUER! NON TRAINARE!
1719635
Decal - Hydro Release Valve
Part No. 1719635
Decal - Danger
Part No. 1720389
STOP ENGINE.
MOTOR STOPPEN. MOTOR ANHALTEN. STOP MOTOR. ARRETER LE MOTEUR. FERMARE MOTORE.
PUSH
DUWEN SCHIEBEN SKUB POUSSER SPINGERE
DRIVE
RIJDEN FAHREN KØR CONDUIRE GUIDARE
DO NOT TOW!
NIET SLEPEN! NICHT SCHLEPPEN! IKKE BUGSERE! NE PAS REMORQUER! NON TRAINARE!
1719635
Decal - Hydro Release Valve
Part No. 1719635
Decal - Operating Instructions
Part No. 1720625
DANGER
ROTATING CUTTING BLADE
Do not put hands or feet under mower deck while blade is rotating.
1704276
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
THROTTLE
Choke
Fast
Slow
To Start Engine
When Operator Leaves Seat
Traction Control
• Seat must be occupied, ground speed control in neutral, PTO must be off, and clutch/brake pedal depressed.
• Put ground speed control in neutral, turn PTO off, and set parking brake.
• To stop tractor motion, fully depress clutch/brake pedal.
• On hydrostatic drive tractors, movement of traction from neutral, in either direction, increases ground speed.
OPERATION
DO NOT TOW TRACTOR!
Damage may result to transmission
ROTATING BLADES CUT OFF ARMS AND LEGS
STOP MOWER WHEN CHILDREN ARE NEAR.
NO RIDERS — THEY FALL OFF.
DANGER DANGER
OPERATING ON SLOPES CAN BE DANGEROUS
SEE OPERATOR'S MANUAL.
IF YOU CANNOT BACK-UP A HILL —DO NOT DRIVE ON IT.
AVOID SERIOUS INJURY OR DEATH
• Read operator's manual(s).
• Know location and function of all controls.
• Keep safety devices (guards, shields, and switches) in place and working.
• Remove objects that could be thrown by the blade.
• Do not mow when children or others are around.
• Never carry children.
• Look down and behind before and while backing.
• Avoid sudden turns.
WARNING
• If you cannot back up a hill, do not operate on it.
• Go up and down slopes, not across.
• If machine stops going uphill, stop blade and back down slowly.
• Be sure blade(s) and engine are stopped before placing hands or feet near blade(s).
• When leaving machine, shut off engine, remove key, and set parking brake.
1719519
Clutch/Brake Pedal
• Depress clutch/brake pedal to slow or stop tractor motion.
To SET Parking Brake
• Depress clutch/brake pedal and pull knob UP. To RELEASE Parking Brake
• Depress clutch/brake pedal and push knob DOWN.
Ignition Switch
OFF
RUN
START
PTO Lever
Disengage Engage
To Operate PTO Clutch
• The operator must be in seat.
• To engage PTO push PTO Lever forward.
• To disengage PTO pull PTO Lever rearward.
Cutting Height Adjustment
Mower DOWN
Mower UP
Decal - Operating Instructions
Part No. 1719519
NORTH AMERICAN MODELS CE MODELS
DANGER
ROTATING CUTTING BLADE Do not operate mower without deflector or entire grass catcher in place.
1704277
6
CE Safety Icons
Warning: Read Operator’s Manual.
Read and understand the Operator’s Manual before using this machine.
Danger: Thrown Objects.
This machine is capable of throwing objects and debris. Keep bystanders away.
Warning: Remove Key Before Servicing.
Remove the key and consult technical literature before performing repairs or main­tenance.
Danger: Machine Rollover.
Do not use this machine on slopes greater than 10°.
Danger: Dismemberment.
This machine can amputate limbs. Keep bystanders and children away when engine is running.
Danger: Dismemberment.
This mower deck can ampu­tate limbs. Keep hands and feet away from blades.
7
CE Compliance Specifications
Vibration Data *
Model
At the Steering Wheel (in m/s )
2
At the Seat (in m/s )
2
Drawbar Force Limits
Horizontal Force Limit (in Newtons) Vertical Force Limit (in Newtons)
Standards & Directive Compliance
European Machinery Directive 98/37/EC
European EMC Directive 89/336/EC
GS Mark Certified by TUV Rheinland
ANSI B71.1-1998
Sound Pressure Data **
LpA (in dB(A))
N/A N/A
N/A
N/A
N/A N/A
N/A
N/A
N/A N/A
N/A
N/A
N/A N/A
N/A
N/A
Sound Pressure Data ***
LwA (in dB(A))
444 222
444 222
444 222
444 222
XX
XX
XX
XX
Specifications are correct at the time of printing and subject to change without notice. Items marked "N/A" are not available at the time of printing.
Test performed on a concrete floor.
Tested according to European Normative Vibration Standards EN 1032 & EN 1033.*
Sound pressure at operator's position.
Tested according to European Noise Directive 79/113/EC.**
Tested according to EN 84/538/EEC.***
European Harmonized Lawn Mower Standard EN 836
1693912, 1693932
1693945
1693914, 1693934
1693947
1693922, 1693941
1693954
1693924, 1693943
1693956
8
Features & Controls
Figure 1. Tractor & Mower Controls
Throttle / Choke Control
The throttle controls engine speed. Move the throttle up to increase engine speed and down to decrease engine speed. Always operate at FULL throttle. Note: Moving the throttle control fully forward closes the choke.
A
warm engine may not require choking.
Mower Cutting Height Lever
The cutting height adjustment lever controls the mower cutting height.
Set the mower deck in the highest cutting
position when transporting to and from the mowing site.
Parking Brake Control Knob
Engages parking brake. Depress clutch/brake pedal fully and pull up knob to engage parking brake. To disengage brake, depress pedal and push knob down.
Fuel Tank
See “Checking/Adding Fuel” in the Maintenance Section.
PTO Lever
The PTO (Power Take-Off) lever engages and disengages attachments that use the PTO. To engage the PTO, move the lever forward. To disengage the PTO, move the lever all the way back. You will feel the lever lock into both the engaged and disengaged positions.
Note that the operator must be seated firmly in the tractor seat for the PTO to function. Also note that the tractor will not start unless the lever is in the disengaged position.
Clutch / Brake Pedal
Depressing the clutch / brake pedal disengages the drive clutch and applies the tractor brake.
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will
better understand the safety and operating instructions provided in this manual.
Trans. Release Lever on Rear Of Tractor
9
Features & Controls
SAFETY INTERLOCK SYSTEM TESTS
This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety: do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Your unit is equipped with a seat switch safety sys­tem. Check the seat switch operation every fall and spring with the following tests.
Test 1 — Engine should NOT crank if:
• PTO lever is ENGAGED, OR
• Brake pedal is NOT fully depressed (parking brake OFF), OR
• Ground speed lever is out of NEUTRAL position.
Test 2 — Engine SHOULD crank if:
• PTO lever is DISENGAGED, AND
• Brake pedal is fully depressed (parking brake ON), AND
• Ground speed lever is in NEUTRAL position.
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with brake pedal NOT fully depressed (parking brake OFF).
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within five seconds after PTO is turned OFF (or operator rises off seat). If mower drive belt does not stop within five seconds, readjust the PTO clutch as described in the ADJUSTMENTS section or see your dealer.
NOTE: Once the engine has stopped, the PTO must be turned off after the operator returns to the seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
Ground Speed Control Lever
The tractor’s forward & reverse ground speed is con­trolled by the ground speed control lever.
GEAR MODELS — On models with Gear transmissions, ground speed is selected from one of 5 speeds.
To change gear positions, first fully depress the clutch/brake pedal, move the ground speed control lever to the appropriate gear position, then release the clutch/brake pedal to begin tractor movement.
Note: On Gear Models, shift gears only with tractor stopped and clutch/brake pedal fully depressed.
HYDRO MODELS — On models with Hydrostatic transmissions, ground speed is selected from a continu­ous range.
Moving the lever forward in the F range increases FORWARD tractor motion, and moving the lever back in the R range increases REVERSE tractor motion. The further the lever is moved in either
range, the faster the tractor will travel in that direc­tion.
Note: Depressing the clutch/brake pedal is NOT
necessary when changing speeds.
Placing the lever in the N position puts the transmission in NEUTRAL, and ceases tractor motion. (Apply & set the Parking Brake before leaving the operator’s position).
Always mow with the engine speed at full throttle.
Note: If the terrain is rough, hilly, or sloping, use a slower forward speed or gear. If the grass is wet or over three inches (76mm) high, use full engine speed with a low for­ward speed or gear 1 so the mower will have enough power to cut the grass.
Ignition Switch
The ignition switch starts and stops the engine, it has three positions:
OFF Stops the engine and shuts off the electrical
system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN posi­tion with the engine stopped–this drains the battery.
Transmission Release Valve
See “Pushing the Tractor by Hand” in the Operation Section.
Steering Wheel
The steering wheel controls the direction of the tractor’s travel by angling the front wheels.
10
GENERAL OPERATING SAFETY
Before first time operation:
• Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower.
• Become familiar with all of the controls and how to stop the unit.
• Drive in an open area without mowing to become accustomed to the unit.
Operating the Tractor
WARNING
Never allow passengers to ride on the unit.
Before leaving the operator’s position for any reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor and mower free of grass, leaves and excess grease. Do not stop or park tractor over dry leaves, grass or combustible materials.
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
CHECKS BEFORE STARTING
• Check that the crankcase is filled with oil to full mark on dipstick. See the engine Operator’s Manual for instructions and oil recommendations.
• Make sure all nuts, bolts, screws and pins are in place and tight.
• Adjust the seat position, and make certain you can reach all controls from operator’s position.
• Fill the gasoline tank with fresh gasoline. Refer to engine manual for gasoline recommendations.
• Make certain rear counterweights are installed if you will be operating the unit on sloping ground.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel weights or counterweights. See your dealer to determine which weights are available and appropriate for your unit.
Select slow ground speed before driving onto slope. In addition to front and rear weights, use extra caution when operating on slopes with rear-mounted grass catcher.
Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
STARTING THE ENGINE
1. While sitting in the operator’s seat, fully depress the brake pedal or set the parking brake.
2. Make sure that the ground speed control lever is in NEUTRAL.
3. Disengage the PTO clutch.
4. Set throttle to CHOKE.
NOTE: A warm engine may not require choking.
5. Insert the ignition key and turn it to START.
6. After the engine starts, move the engine throttle con­trol to SLOW. Warm up the engine by running it for at least a minute before engaging the PTO or driving the tractor.
NOTE: In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations. For nor­mal engine shut down follow the procedure given in STOPPING THE TRACTOR.
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Operating the Tractor
CLUTCH/BRAKE PEDAL OPERATION
HYDRO MODELS
1. Depressing the clutch/brake pedal (A, Figure 2) disen­gages the transmission drive . Fully depressing the pedal applies the rider brake.
2. Parking brake is applied by pulling up on the parking brake control knob (B, Figure 2) with the clutch/brake pedal fully depressed.
GEAR MODELS
1. Depressing the clutch/brake pedal (A, Figure 2) dis­engages the transmission drive belt and allows the gear lever to be shifted. Fully depressing the clutch/brake pedal applies the tractor brake.
2. Parking brake is applied by pulling up on the parking brake control knob (B, Figure 2) with the clutch/brake pedal fully depressed.
WARNING
If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls.
Figure 2. Clutch/Brake Pedal Operation
A. Clutch/Brake Pedal B. Parking Brake Control Knob
B
A
STOPPING THE TRACTOR & ENGINE
1. Returning the ground speed lever to NEUTRAL (hydro models) or depressing the clutch/brake pedal (gear models) will stop tractor movement. For emer-
gency stopping of any model, FULLY depress the clutch/brake pedal to apply the tractor brake.
2. Engage the parking brake.
3. Disengage the PTO.
4. Position the throttle control at FULL.
5. Turn the ignition switch to OFF and remove the key.
NOTE: Stopping the engine at speeds lower than full throttle can cause engine damage. Do not stop the engine with the throttle control in the IDLE position.
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