Simplicity Regent 1693264, 1693266, Regent Sport Series Operator's Manual

OPERATOR’S
MANUAL
Regent Sport Series
14HP Hydro Tractor
Mfg.
No.
Description
1693264 Regent, Florida Gator 14HP Hydro
No.
Description
1693266
36”
Mower Deck
Rev
0/9?
TP-LOO-2079-OL-RG-S-G
Table Of Contents
IDENTIFICATION
NUMBERS..
............................
.2
SAFETY RULES ..................................................
.3
SAFETY DECALS ...............................................
.5
FEATURES&CONTROLS.. ................................
.6
Controls-Hydro Models
.........................................
6
Controls - Gear Models
...........................................
6
OPERATION ........................................................
.7
General ..................................................................
.7
Safety Interlock System
..........................................
7
Checks Before Starting..
.........................................
8
Clutch/Brake
Pedal ................................................
.8
Parking Brake .........................................................
8
Starting
The
Engine ...............................................
.8
Driving The Tractor
.................................................
8
Stopping the Tractor ...............................................
9
Pushing the Tractor by Hand
.................................
9
Mower Installation&Removal
............................
.10
Adjusting Mower Height and Gauge Wheels..
....
..I
0
MOWING PATTERNS &TIPS ............................
.ll
NORMAL CARE ................................................
.13
Schedule ..............................................................
.13
Tire Pressure .......................................................
.I3
Raising the
Hood
&
Seat
......................................13
Checking/Adding Gasoline
....................................14
Checking the Fuel Filter
_._.____________________________________
14
Oil & Filter Change ................................................
14
Check/Change Air Fllter..
...................................
.14
Replace Spark Plug
..............................................
14
Lubrication ...........................................................
.15
Lubricating Axle Shafts
.........................................
16
Gear Transmission Service..
................................
.I7
Change Hydro Transmission
Oil ..........................
.I7
Battery Maintenance
............................................
.I7
Checking
Battery Fluid..
............................... .17
Cleaning
the
Battery
and
Cables
.................
.I7
Servicing the Mower Blades
................................. 18
STORAGE
......................................................... .19
Temporary
Storage ..............................................
.19
Long Term
Storage ..............................................
.I9
Starting
After Long Term Storage..
......................
.I9
TROUBLESHOOTING .......................................
.20
Troubleshooting The Tractor..
...............................
20
Troubleshooting The
Mower..
..............................
.21
BAlTERY SERVICE ..........................................
.22
Checking
the
Battery Voltage
..............................
.22
Charging A Completely
Discharged
Battery ...........................................
22
Jump Starting with
Auxiliary (Booster)
Battery
................................
22
ADJUSTMENTS & SERVICE ............................
.24
Seat
Adjustment.. .................................................
.24
Steering Gear Adjustment.
....................................
24
Brake & Brake Spring Adjustment - Hydro..
..........
24
Brake & Brake Spring Adjustment - Gear
............ .25
Mower
Adjustments .............................................
.26
Leveling The Mower ......................................
26
Blade
Brake Check ......................................
.27
Belt
Replacement.. ...............................................
.27
Mower Belt Replacement..
...........................
.27
Tractor
Drive
Belt Replacement..
................. .28
SPECIFICATIONS..
............................................ .29
PARTS&ACCESSORIES .................................
.31
Replacement Parts
...............................................
31
Maintenance
Items.. .............................................
.31
Optional Accessories
............................................
31
INTERNATIONAL SYMBOLS
..............................
32
TECHNICAL
LITERATURE ............................... .32
NOTE: In this manual, “Mt” and “right” are referred to as seen from the operating position.
‘.
AWARNING
Engine
exhaust
from this product contains chemi-
cals know, in certain quantities, to cause cancer,
birth defects, or other reproductive harm.
0
Copyright 1997 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
TP L00-2079-01-R‘-snl
Identification Numbers
When contacting your Authorized
Dealer for replacement parts, service, or information YOU MUST HAVE THESE NUMBERS.
169XXXX
Mowe;
Deck
Identification Tag
IDENTIFICATION NUMBERS
Record your model name/number, tractor and mower deck manufacturer numbers and engine serial number in
the space provided for easy reference.
l
The Tractor I.D. tag is located on the left-side, of the frame, as shown below.
l
The Mower Deck I.D. tag is also on the left side, on top of the mower deck.
l
For location of Engine Serial Number, refer to the Engine Owner’s Manual.
Be sure to fill out and return the Warranty Registration Card supplied with your tractor.
2
Safety Rules
A
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This
mow-
ina
deck is capable of amoutatina hands and feet and throwina
obiects.
The triangle a in text signi-
fies important cautions or warnings which must be followed.
GENERAL OPERATION
l Read, understand, and follow all instructions in the
manual and on the unit before starting.
l Only allow responsible adults, who are familiar with
the instructions, to operate the unit.
l Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the blade(s).
l Be sure the area is clear of other people before mow-
ing. Stop unit if anyone enters the area.
l Never carry passengers. l Do not mow in reverse unless absolutely
necessary.
Always look down and behind before and while
trav-
elling
in reverse.
l Be aware of the mower discharge direction and do
not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.
l Slow down before turning. l Never leave a running unit unattended. Always
disengage the PTO, set parking brake, stop engine, and remove keys before dismounting.
l Turn off the PTO switch to disengage the blades
when not mowing.
l Stop engine before removing grass catcher or
unclogging chute.
l Mow only in daylight or good artificial light. l Do not operate the unit while under the influence of
alcohol or drugs.
l Watch for traffic when operating near or crossing
roadways.
l Use extra care when loading or unloading the unit
into a trailer or truck.
SLOPE OPERATION
1.
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe’ injury or
death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
A
WARNING - SLOPE OPERATION Never operate on slopes greater than 30 percent (16.7”) which is a rise of three feet vertically in 10 feet horizontally. When operating on slopes that are greater than 15 percent (6.5”) but less than 30 percent use front counterweights and rear wheel weights (see your dealer). Select slow ground speed before driving onto slope. In addition to front and rear weights, use extra caution when operating on slopes with
rear-
mounted grass catcher. Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
Do
l See your authorized dealer for recommendations of
wheel weights or
counteweights to improve stability.
l Mow up and down slopes, not across. l Remove obstacles such as rocks, tree limbs, etc. l Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Tall grass can hide obstacles.
l Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
l Use extra care with grass catchers or other attach-
ments. These can change the stability of the unit.
l Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Do Not
l Do not start or stop on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight down the slope.
l Do notturn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
l Do not mow near drop-offs, ditches, or embank-
ments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
l Do not mow on wet grass. Reduced traction could
cause sliding.
l Do not by to stabilize the unit by putting your foot on
the ground.
l Do not use grass catcher on steep slopes.
Safety Rules
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that chil-
dren will remain where you last saw them.
l Keep children out of the mowing area and under the
watchful care of another responsible adult.
l Se
alert
and turn unit off if children enter the area.
l Before and during reverse operation, look behind and
down for small children.
l Never carry children. They may fall off and be seri-
ously injured or interfere with safe unit operation.
l Never allow children to operate the unit. l Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
TRANSPORTING AND STORAGE
A
WARNING
When transporting this tractor on an open trailer,
make sure unit is facing forward, toward the direction of travel. If tractor is facing backward, wind lift could cause damage to the hood.
l Always observe safe refueling and fuel handling prac-
tices when refueling the tractor after transportation or storage.
l Always follow the engine manual instructions for
storage preparations before storing the tractor for both short and long term periods.
l Always follow the engine manual instructions for
proper start-up procedures when returning the unit to service.
l Never store the unit or fuel container inside where
there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
SERVICE AND MAINTENANCE
l Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
c) Never refuel the unit indoors.
l Never run a unit in an enclosed area. l Keep nuts and bolts, especially blade attachment
bolts, tight and keep equipment in good condition.
l Never tamper with safety devices. Check their proper
operation regularly.
l Keep unit free of grass, leaves, or other debris build-
up. Clean up oil or fuel spillage.
l Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
l Never make adjustments or repairs with the engine
running unless specified otherwise in the engine
manufacturer’s manual.
l Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom-
mended parts, when necessary.
l Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them.
l Check brake operation frequently. Adjust and service
as required.
l Use only factory authorized replacement ‘parts when
making repairs.
9
Always comply with factory specifications on all
settings and adjustments.
l Only authorized service locations should be utilized
for major service and repair requirements.
*
Never attempt to make major repairs on this unit
unless you have been properly trained. Improper ser­vice procedures can result in hazardous
oberation,
equipment damage and voiding of manufacturer’s warranty.
Never place hands near the hydro pump cooling
fan when the tractor is running. Cooling fan IS
4
Safety Decals
GENERAL
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec­tively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your tractor.
All WARNING, CAUTION and instructional messages on your tractor and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your tractor and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements. These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operatipn.
not
put
hands or feet
under
mower deck while
Decal - Danger
Part No. 1704276
without
dkfledor or
entire
grass catcher in place.
,,_
Decal - Danger
Part No. 1704277
Decal - Hydro Release Valve
Part No. 1717460
Decal
-
Operating Instructions Part No. 1716530
Features & Controls
CONTROLS - HYDRO MODEL
L
Steering Wheel
I.
Throttle
:. Parking Brake Knob
1.
kmition K&Switch
i.
l%adlight
&itch
l%acllight
&itch
PTO (Electric Clutch) SwitchPTO (Electric Clutch) Switch
L
Mower Height Adjustment LeverMower Height Adjustment Lever
1.
Brake PedalBrake Pedal I. Forward Direction PedalI. Forward Direction Pedal I. Rear Direction PedalI. Rear Direction Pedal
igure 1. Tractor & Mower Controls - Hydro Model
CONTROLS - GEAR MODEL
A,. Steering Wheel B
. Throttle
C :.
Parking Brake Knob
0
I.
Ignition Key/Switch
E
,.
Headlight Switch
._-
. .
F
PTO
(Ek_
_~?ctric
Clutch) Switch
G
i.
Mower Height Adjustment
Lever
H
I. Clutch/Brake Pedal
I
Gear
selector
L
-
-
Figure 2. Tractor & Mower Controls - Gear Model
6
GENERAL
Operation
SAFETY INTERLOCK SYSTEM
Before first time operation, drive in an open area without mowing, to become accustomed to the unit. Be
sure
to read all information in the Safety and Operation sections before attempting to operate this tractor and mower.
Your tractor is equipped with a seat switch safety sys­tem. Check the seat switch operation every fall and
spring with the following three tests.
Test 1
-
Engine should NOT crank if any of
the following conditions exist:
l Transmission is out of neutral.
A
WARNING
Never allow passengers to ride on the unit.
To reduce fire hazard, keep the engine and
mower free of grass, leaves and excess grease.
The interlock safety switches are for your safety. Test 2
-
Engine should crank if ALL of the
Do
not
attempt to bypass them.
following conditions are met:
l Transmission is in neutral.
* PTO switch is engaged.
l Clutch/brake pedal is not fully depressed.
A
l PTO switch is disengaged.
WARNING - SLOPE OPERATION
l Clutch/brake pedal is fully depressed.
Never operate on slopes greater than 30 percent (16.7”) which is a rise of three feet vertically in 10 feet
horizontally. When operating on slopes that are
greater
than 15 percent (5.5”) but less than 30 percent
use
front counterweights
and rear wheel weights (see your dealer). Select slow ground speed before driving onto slope. In addition to front and rear weights, use extra caution when operating on slopes with
rear-
mounted grass catcher.
Mow
UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
Towing the tractor will cause transmission damage. Do not use another vehicle to push
Test 3
-
Engine should shut off if any of the
following conditions exist:
l Operator rises off seat with transmission in gear and
the clutch/brake pedal not fully depressed, and/or the parking brake is not set.
l Operator rises off seat with clutch/brake pedal not
depressed;
l Operator rises off seat with PTO engaged,
NOTE: Once the engine has stopped, the PTO Switch
(Fz
Figures 1 & 2) must be turned off after operator
returns to the seat in order to start the engine.
A
WARNING
If the tractor does not pass the test, do not oper­ate tractor. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety system.
Operation
CHECKS BEFORE STARTING
I.
2.
3.
4.
5.
Make sure you have proper wheel or counterweights installed if required. See Slope Operation in the Safety Rules section. Make sure any slopes are with-
in required limits.
Check that crankcase is filled to full mark on dipstick. See the engine Operator’s Manual for instructions and oil recommendations.
Make sure all nuts, bolts, screws and pins are in place and tight.
Make sure you can reach all controls from operator’s positions. If not, see SEAT ADJUSTMENT.
Fill the gasoline tank with fresh gasoline. Fill to bot-
tom of filler neck to avoid spillage and overflow. DO
NOT mix oil with gasoline. Refer to engine manual for
gasoline recommendations.
A
WARNING
Gasoline is highly flammable and must be han­dled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the
area. Avoid overfilling and wipe up any spills.
CLUTCH/BRAKE PEDAL OPERATION
On gear model, depressing the pedal (H, Figure 2)
halfway disengages the transmission drive. Depressing pedal further applies the tractor brake.
On hydro model, depressing the pedal applies the trac­tor brake.
PARKING BRAKE
Parking brake can be applied by fully depressing the brake pedal (H, Figures 1 &
2),
then pulling up on the
parking brake knob (C, Figures 1 & 2).
STARTING THE ENGINE
1.
2.
3.
4.
5.
While sitting in the operator seat, set the parking
brake. Set the throttle (B, Figures 1 & 2) all the way up to
CHOKE. A warm engine may not require choking.
Disengage the PTO by pushing the switch all the way
down (F, Figures 1
&
2)
On hydro models, with your foot off the pedals
(I &
J, Figure 1) the tractor is in the neutral position. On gear models, put the gear selector
(I,
Figure 2) in
neutral.
Insert the key into the ignition switch (D, Figure 1 & 2)
and turn it to START.
Figure 3. Clutch/Brake Pedal Operation
A. Clutch/Brake Pedal - Gear Model
Brake Pedal - Hydro Model
B. Parking Brake Knob
6. Move the throttle (B, Figures 1
&
2) to SLOW. Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the tractor
DRIVING THE TRACTOR
/.-
Make sure dewed
dwectron
of travel IS clear of
On hydro model, ground speed is infinitely variable
according to how far the pedals (I & J, Figure 1) are
moved in the forward or reverse position. On gear model, ground speed is selected by fully
depressing the clutch/brake pedal, then moving the gear selector
(I,
Figure 2) to the appropriate position. Most mowing is done in 3rd gear with engine speed at full throttle. If the terrain is rough, hilly, or sloping, use first or second gear. If the grass is wet or over three inches
(76mm) high, use full engine speed with low gear so the
mower will have enough power to cut the grass. Shift gears only with tractor stopped and clutch/brake pedal fully depressed.
1. If you are ready to mow, set the mower to the desired cutting height (see Adjusting Mower Cutting Height) and adjust the seat so that the controls can be easily
reached (see Seat Adjustment).
2. Set the throttle (B, Figures 1
&
2) for desired speed.
Full speed is recommended for mowing.
3. Engage the mower PTO by pulling up on the switch (F, Figures 1
&
2).
6
Operation
4. On hydro model, release the parking brake by depressing the brake pedal (H, Figure
l),
then press
PUSHING THE TRACTOR BY HAND
down on either pedal (I or J, Figure 1) for the desired direction and speed of travel.
Towing the tractor will cause transmission
On gear model, fully depress clutch/brake pedal (H,
damage. Do not use another vehicle to push
Figure 2) to release the parking brake and disengage
the clutch. Use the gear selector (I, Figure 2) to
select the gear best suited for conditions, then slowly
Hydro Models
release clutch/brake pedal to engage clutch and start
tractor in motion.
1. With engine off and key removed, disengage the PTO by pushing the switch (F, Figures 1
&
2) all the
STOPPING THE TRACTOR
way down.
1. On hydro model,
gradually take your foot off the ped-
2. See Figure 4. The release lever is located on the rear
als (I & J, Figure 1) to make a smooth stop. To make
of the tractor. To release the transmission pull the
a more rapid stop, depress the brake pedal (H, Figure
lever up, back and then down to lock. DO NOT
1).
ACTIVATE WHILE ENGINE IS RUNNING.
On gear model, press the clutch/brake pedal (H,
Note: To drive the tractor the release lever most be
Figure 2) down only far enough to disengage the
moved completely forward and pushed down into locked
clutch to make a gradual stop. For a more rapid stop,
position to engage the transmission.
press pedal down fully to apply the brake.
2. Engage the parking brake by pulling up on the knob (C, Figure 1 & 2) with the brake pedal fully
depressed.
3. Disengage the PTO by pushing down on the switch (F, Figures 1
&
2).
4. Set engine throttle control to mid-throttle position and
turn the ignition key to off. Remove the key.
NOTE: Stopping the engine at any speed other than mid-
throttle can cause engine damage.
Do not stop the
engine with the throttle control in the IDLE position.
Before leaving the operator’s position for any
reason, engage the parking brake, disengage the
PTO, stop the engine and remove the key.
Figure 4. Release Lever - Hydro Models
1. With engine off and key removed, disengage the PTO by pushing the switch (F, Figures 1 & 2) all the
2. Place the gear selector in the NEUTRAL position.
v”“”
3.
~~~~~~rking
brake.
To reduce fire hazard keep the engine tractor
and mower free of grass, leaves and excess grease. Do not stop or park tractor over dry leaves, grass or combustible
mate$als.
Operation
MOWER INSTALLATION & REMOVAL
A
WARNING
Engage parking brake, disengage PTO, stop
engine and remove key before attempting to
install or remove the mower.
NOTE: Perform mower removal and installation on a
hard, /eve/ surface such as a concrete floor.
1.
Turn the front wheels of the tractor full left.
2. Place the mower in lowest cutting position.
3. Move lever (C, Figure 6) to release belt tension, then slide belt off of PTO pulley.
4. Remove clip (A, Figure 5) from right side of rod. Pull
rod (A, Figure 6) out from left side.
5. Disconnect the front hitch by pulling out on the
release rod (A, Figure 7) and lifting the mower hitch off the tractor hitch. Slide the mower deck out from under the right side of the tractor.
6. Install the mower in reverse order of removal.
NOTE: When installing rod (A, Figure
S),
turning the
front
wheels slightly
/et?
or right helps to align the holes.
ADJUSTING MOWER
CUlTlNG
HEIGHT
&
GAUGE WHEELS
NOTE: Perform adjustment on a hard, level surface such as a concrete floor.
1. Set the mower height adjustment lever (A, Figure 8) to the desired cutting height.
2. Remove the pin &clip (B, Figure 8) from each mower deck front gauge wheel.
3. Adjust the gauge wheels to achieve the appropriate mower deck-to-ground clearance, as shown in Figure
8. Reinstall pin 8 clip to each wheel.
Figure 7. Front Hitch
A. Release Rod
B. Hitch
Figure 5. Mower Deck - Right Side
A. Clip C. Height Adjustment B. Pin & Clip
Lever
Figure 6. Mower Deck - Left Side (38” Deck Shown)
A. Rod
C. Lever
B. Pin & Clip
2” with Height Adjuster Lever in upper 3 slots
Figure 8. Adjusting Mower Deck Gauge Wheels
A. Mower Height Adjustment Lever
B. Pin
&
Clip
10
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