Simplicity OSHK80 User Manual

How to use this file...(Parts Manuals)
————————————————————————————————————————————–––
Instructions for
Print Vendors (Paper Manuals)
Paper Size: * 11 x 17
* Body—50 lbs brilliant white offset or equivalent. * Cover—on pre-printed grid stock whenever available.
Press: * Body—1-color, 2-sided
Bindery: * If LESS than 30 sheets—Saddle Stitch, Face Trim, 3-Hole Drill
* If MORE than 30 sheets—Perfect bind with black tape * Face Trim * 3-Hole Drill
General: * This instruction page is NOT part of the manual and must NOT be printed.
* Front cover is page 2 of this file. * Back cover is the LAST page of this file. * Odd number pages of body (text part listings) are ALWAYS right hand pages. * EVEN number pages of body (exploded views) are ALWAYS left hand pages.
• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages for microfiche vendors, and should NOT be printed unless necessary to fill up an appropriate signature.
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Instructions for
Microfiche Vendor
Cover Pages: * Cover (page 2 in this file) is equivalent to page ZERO (0) and should be combined with the next
page {either the Table of Contents page (numbered as “1” on the bottom of the IMAGE)—or the page with the text “THIS PAGE INTENTIONALLY BLANK” } to form the first LH-RH page group on the microfiche row.
* Back Cover is the LAST page of this file, and should NOT be imaged onto fiche.
Body Pages: * Odd number pages of body (text part listings) are ALWAYS right hand pages.
* EVEN number pages of body (exploded views) are ALWAYS left hand pages.
Row/Grid: * Consult the jobs notes for the individual fiche card for the placement of images onto the grid.
General: * This instruction page is NOT part of the manual and must NOT be imaged.
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Instructions for
EPC Conversion Vendors
General: * This instruction page is NOT part of the manual and must NOT be converted.
• See the job notes for further instructions on conversion of files.
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Parts Manual
Rev. 09/2002
TP 400-2307-03-LW-S
LARGE FRAME
S
NOWTHROWERS
(M
ODELS 860, 970 & 1180)
M
ODEL 860 SNOWTHROWERS
Mfg. No. Description
1693650 860M, 8HP Snowthrower 1693651 860M, 8HP Snowthrower (Export) 1693763 860M, 8HP Snowthrower 1693775 860M, 8HP Snowthrower (Export) 1693984 860M, 8HP Snowthrower 1693985 860M, 8HP Snowthrower (Export) 1694242 860E, 8HP Snowthrower
MODEL 860DLX SNOWTHROWERS
Mfg. No. Description
1693652 860DLX, 8HP Snowthrower 1693653 860DLX, 8HP Snowthrower (Export) 1694241 860DLXE, 8HP Snowthrower
M
ODEL 970 SNOWTHROWERS
Mfg. No. Description
1693654 970M, 9HP Snowthrower 1693655 970M, 9HP Snowthrower (Export) 1694243 970E, 9HP Snowthrower
MODEL 1180 SNOWTHROWERS
Mfg. No. Description
1693656 1180M, 11HP Snowthrower 1693657 1180M, 11HP Snowthrower (Export) 1694244 1180E, 11HP Snowthrower
1
TP 400-2307-03-LW-S
Table of Contents
SNOWTHROWER COMPONENTS PAGES
Handles and Controls Group ....................................2
Engine & Frame Group - 8HP, Manual Start .........14
Engine & Frame Group - 8HP, Manual Start .........16
Engine & Frame Group - 8HP, Manual Start .........20
Engine & Frame Group - 8HP, Electric Start .........22
Engine & Frame Group - 8HP, Electric Start .........24
Engine & Frame Group - 9HP, Manual Start .........28
Engine & Frame Group - 9HP, Electric Start .........32
Engine & Frame Group - 11HP, Manual Start .......36
Engine & Frame Group - 11HP, Electric Start .......40
Auger and Impeller Group - 24”..............................44
Auger and Impeller Group - 28”..............................46
Auger and Impeller Group - 32”..............................48
Auger Housing and Chute Group - 24”....................50
Auger Housing and Chute Group - 28”....................52
Auger Housing and Chute Group - 32”....................54
Traction Drive Group...............................................56
Decals Group - 860.................................................68
Decals Group - 860DLX, 970 & 1180 ........................70
Wheels and Tires Group - 860 ................................72
Wheels and Tires Group - 860DLX & 970..................74
Wheels and Tires Group - 1180 & 1390 ..............................76
Headlight Group......................................................78
REFERENCE INFORMATION
Torque Specification Chart..............Inside Back Cover
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
2
TP 400-2307-03-LW-S
Handles and Controls Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985771
The holes in the frame for Ref. 27 are slotted so the gear support (Ref. 42) can be positioned to ensure the inside surface of the gear support is tight against the hub of the front gear (Ref. 44).
Mount bushings (Ref. 43) with flange on inside of brackets, 3 places.
Ref. 12 required on slotted holes only.
Slot towards rear of unit.
Shift rod assembly (Ref. 38) must pivot freely on pivot blocks, (Ref. 33).
Apply adheasive to secure grips.
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
16
18
7
4
2020
21
22
23
24
3
3
53
54
25
26
27
28
29
28
29
30
31
32
33
34
36
37
35
25
25
33
28
29
11
38
39
40
37
41
42
43
44
47
48
49
50
52
22
51
44
37
27
34
43
43
15
19
55
46
45
17
27
22
35
50
43
The above parts group applies to the following Mfg. Nos.:
1693650 860M, 8HP Manual Start 1693651 860M, 8HP Manual Start (Export) 1693763 860M, 8HP Manual Start 1693775 860M, 8HP Manual Start (Export)
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
3
TP 400-2307-03-LW-S
Handles and Controls Group
1 1668525 1 CLUTCH ROD, Lower, RH 2 1669323 1 SPRING, Extension 3 1916621 4 NUT, Hex, #10-24 RH 4 1715659 2 CLUTCH ROD, Traction & Auger Drive 5 1721564 1 HANDLE, RH 6 1715103 1 LEVER, Auger Clutch, RH 7 1676954 2 GRIP, Black Vinyl, for 1" Tube 8 1722627 1 DASHBOARD & SUPPORT ASSEMBLY
9 1714084 1 KNOB, Chute Control Spinner 10 1960093 1 PUSH NUT, 3/8 11 1919438 4 NUT, Hex Lock, 5/16-18 12 1919326 1 WASHER, Flat 5/16 13 1715104 1 LEVER, Traction Drive Clutch, LH 14 1923358 2 NUT, Hex, Centerlock, 1/4-20 15 1715655 2 SPACER, Large 16 1721563 1 HANDLE, LH 17 1922837 2 CAPSCREW, Hex Head, 1/4-20 x 1-1/2 18 1715654 2 SPACER, Small 19 1960556 2 SCREW, Taptite, Pan Head, Torx, 1/4-20 x 3/4 20 1921221 4 CAPSCREW, Hex Head, 5/16-18 x 1-1/2 21 1720452 2 CLAMP, Tube, Saddle 22 1917356 5 LOCKWASHER 23 1922127 2 CAPSCREW, Hex Head, 5/16-18 x 1 3/4 24 1921332 2 CAPSCREW, Hex Head, 5/16-18 x 3/4 25 1918447 3 PIN, Cotter 26 1666255 1 ROD, Shift-Lower 27 1960252 3 CARRIAGE BOLT, 1/4-20 X 5/8 28 1916964 3 LOCKWASHER, 1/4 29 1916622 3 NUT, Hex Head, 1/4-20 30 1720238 1 ROD, Shift-Upper 31 1720240 1 ROD & ARM ASSEMBLY, Pivot 32 1715123 1 SPRING, Torsion 33 1668524 2 BLOCK, Pivot 34 1918452 2 PIN, Cotter 35 1668185 2 BUSHING 36 1924361 1 WASHER 37 1921319 2 WASHER, Flat 1/4 38 1668523 1 ROD & CLEVIS ASSEMBLY 39 1921159 1 CAPSCREW, Hex Head, 1/4-20 x 2-1/4 40 8021050 1 KNOB, Internal Thread, 3/8-16 41 1715658 1 ROD, Chute Control 42 1718793 1 SUPPORT, Gear 43 1667588 4 BUSHING, Nylon 44 1718593 2 GEAR, Steel, Universal 45 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 46 1919326 1 WASHER, Flat 5/16 47 1611911 1 BRACKET, Worm Support 48 1668186 1 WORM, Chute 49 1668187 1 ROD, Chute, Worm
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
The above parts group applies to the following Mfg. Nos.:
1693650 860M, 8HP Manual Start 1693651 860M, 8HP Manual Start (Export) 1693763 860M, 8HP Manual Start 1693775 860M, 8HP Manual Start (Export)
4
TP 400-2307-03-LW-S
Handles and Controls Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985771
The above parts group applies to the following Mfg. Nos.:
1693650 860M, 8HP Manual Start 1693651 860M, 8HP Manual Start (Export) 1693763 860M, 8HP Manual Start 1693775 860M, 8HP Manual Start (Export)
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
The holes in the frame for Ref. 27 are slotted so the gear support (Ref. 42) can be positioned to ensure the inside surface of the gear support is tight against the hub of the front gear (Ref. 44).
Mount bushings (Ref. 43) with flange on inside of brackets, 3 places.
Ref. 12 required on slotted holes only.
Slot towards rear of unit.
Shift rod assembly (Ref. 38) must pivot freely on pivot blocks, (Ref. 33).
Apply adheasive to secure grips.
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
16
18
7
4
2020
21
22
23
24
3
3
53
54
25
26
27
28
29
28
29
30
31
32
33
34
36
37
35
25
25
33
28
29
11
38
39
40
37
41
42
43
44
47
48
49
50
52
22
51
44
37
27
34
43
43
15
19
55
46
45
17
27
22
35
50
43
5
TP 400-2307-03-LW-S
Handles and Controls Group
50 916168 2 PIN, Spring 51 1960294 2 NUT, Hex Flange, 1/4-20 52 1960518 2 PUSH NUT, Bolt Retainer 1/4 53 1668526 1 CLUTCH ROD, Lower, LH 54 1707452 1 SPRING, Clutch Rod 55 1917372 1 NUT, Hex, 5/16-18
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
The above parts group applies to the following Mfg. Nos.:
1693650 860M, 8HP Manual Start 1693651 860M, 8HP Manual Start (Export) 1693763 860M, 8HP Manual Start 1693775 860M, 8HP Manual Start (Export)
6
TP 400-2307-03-LW-S
Handles and Controls Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985916
The above parts group applies to the following Mfg. Nos.:
1693984 860M, 8HP Manual Start 1693985 860M, 8HP Manual Start (Export) 1694242 860E, 8HP Electric Start
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
The holes in the frame for Ref. 40 are slotted so the gear support (Ref. 37) can be positioned to ensure the inside surface of the gear support is tight against the hub of the front gear (Ref. 49).
Mount bushings (Ref. 9) with flange on inside of brackets, 3 places.
Ref. 13 required on slotted holes only.
Slot towards rear of unit.
Shift rod assembly (Ref. 57) must pivot freely on pivot blocks, (Ref. 58).
Apply adhesive to secure grips.
Insert shift rod (Ref. 55) into outter hole of Ref. 61.
Must pivot freely on capscrew (Ref 22). Apply lubricant as required.
Must slide freely in dash assembly (Ref 8). Apply lubricant as required.
1
2
33
4
5
6
7
8
10
11
12
13
17
18
21
26
7
4
2028
30
31
32
33
33
35
34
51
52
40
53
54
53
54
55
61
62
58
50
59
38
35
51
51
58
53
54
12
57
56
63
38
36
37
9
49
42
47
48
46
39
31
41
49
38
40
50
9
9
19
27
45
44
43
20
40
31
60
46
14
15
16
22
23
18
29
1624
25
9
7
TP 400-2307-03-LW-S
Handles and Controls Group
1 1668525 1 ROD, Auger, 3 7/16 Long 10-24
2 1669323 1 SPRING, Extension, 3 7/16 Long
3 1916621 1 NUT, Hex Machine Screw, 10-24
4 1715659 2 ROD, Clutch/Traction, 23 1/8 Long
5 1722636 1 HANDLE, RH
6 1722638 1 HANDLE, Clutch, RH
7 1676954 2 GRIP, Black Vinyl
8 1722627 1 DASHBOARD & SUPPORT ASSEMBLY
9 1667588 3 BUSHING, 3/8 10 1714084 1 KNOB, Spinner, 2 1/2 Long 11 1960093 1 PUSH NUT, Pal, 3/8 12 1919438 4 NUT, Hex Lock ESNA Light, 5/16-18 13 1919326 2 WASHER, 5/16 14 1722633 1 ROD & SPRING ASSEMBLY, with Pin 15 1722690 1 SPRING, Compression, 1 7/8 Long 16 1960519 1 PUSH NUT, Stud Cap, 1/2 17 1722667 1 HANDLE, Clutch, LH 18 1923358 2 NUT, Hex Centerlock, 1/4-20 19 1715655 2 SPACER 20 1922837 2 CAPSCREW, Hex Head, 1/4-20 x 1 1/2 21 1722637 1 HANDLE, LH 22 1921962 1 CAPSCREW, Hex Head, 1/4-20 x 1 3/4 23 1722630 1 ROD, 5 3/4 Long 24 1921319 2 WASHER, 1/4 25 1722631 1 LEVER, Pivot 26 1715654 2 SPACER 27 1960556 2 SCREW, Taptite, Pan Head, Torx, 1/4-20 x 3/4 28 1921221 4 CAPSCREW, Hex Head, 5/16 x 1 1/2 29 1920397 2 NUT, Hex Lock ESNA Light, 1/4-20 30 1720452 2 CLAMP, Tube Saddle 31 1917356 3 LOCKWASHER, Spring, 5/16 32 1922127 2 CAPSCREW, Hex Head, 5/16-18 x 1 3/4 33 1921332 2 CAPSCREW, Hex Head, 5/16-18 x 3/4 34 1707452 1 SPRING, Extension, Clutch Rod 35 1668526 1 ROD, Clutch, 6 5/16 Long 36 1715658 1 ROD, Chute Control, 27 Long 37 1718793 1 SUPPORT, Gear 38 1921319 2 WASHER, 1/4 39 1960518 2 PUSH NUT, 1/4 40 1960252 2 CARRIAGE BOLT, 1/4-20 x 5/8 41 1960294 2 NUT, Hex Whiz Lock Flange, Small, 1/4-20 42 1611911 1 SUPPORT, Worm 43 1931333 1 CARRIAGE BOLT, 5/16 x 3/4 44 1919326 1 WASHER, 5/16 45 1917372 1 NUT, Hex, 5/16-18 46 916168 2 PIN, Spring 1/8 x 3/4 47 1668186 1 WORM, Chute, LH 48 1668187 1 ROD, Chute, 17 3/4 Long 49 1718593 2 GEAR, Powder Metal
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
The above parts group applies to the following Mfg. Nos.:
1693984 860M, 8HP Manual Start 1693985 860M, 8HP Manual Start (Export) 1694242 860E, 8HP Electric Start
8
TP 400-2307-03-LW-S
Handles and Controls Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985916
The holes in the frame for Ref. 40 are slotted so the gear support (Ref. 37) can be positioned to ensure the inside surface of the gear support is tight against the hub of the front gear (Ref. 49).
Mount bushings (Ref. 9) with flange on inside of brackets, 3 places.
Ref. 13 required on slotted holes only.
Slot towards rear of unit.
Shift rod assembly (Ref. 57) must pivot freely on pivot blocks, (Ref. 58).
Apply adhesive to secure grips.
Insert shift rod (Ref. 55) into outter hole of Ref. 61.
Must pivot freely on capscrew (Ref 22). Apply lubricant as required.
Must slide freely in dash assembly (Ref 8). Apply lubricant as required.
1
2
33
4
5
6
7
8
10
11
12
13
17
18
21
26
7
4
2028
30
31
32
33
33
35
34
51
52
40
53
54
53
54
55
61
62
58
50
59
38
35
51
51
58
53
54
12
57
56
63
38
36
37
9
49
42
47
48
46
39
31
41
49
38
40
50
9
9
19
27
45
44
43
20
40
31
60
46
14
15
16
22
23
18
29
1624
25
9
The above parts group applies to the following Mfg. Nos.:
1693984 860M, 8HP Manual Start 1693985 860M, 8HP Manual Start (Export) 1694242 860E, 8HP Electric Start
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
9
TP 400-2307-03-LW-S
Handles and Controls Group
50 1918452 2 PIN, Cotter 51 1918447 2 PIN, Cotter 52 1666255 1 ROD, Shift, 3/8 15 5/16 53 1916964 3 LOCKWASHER, Spring, 1/4 54 1916622 3 NUT, Hex, 1/2-20 55 1720238 1 ROD, Upper Shift, 12 1/2 Long 56 1921159 1 CAPSCREW, Hex Head, 1/4-20 x 2 1/4 57 1668523 1 ROD & CLEVIS ASSEMBLY, Shift 58 1668524 2 BLOCK, Pivot, 3/4 x 3/4 59 1924361 1 WASHER, 1/2 60 1668185 2 BUSHING, 1/2 61 1720240 1 ROD & ARM ASSEMBLY, Pivot 62 1715123 1 SPRING, Torsion, 1/2 Long 63 172038 1 KNOB
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
The above parts group applies to the following Mfg. Nos.:
1693984 860M, 8HP Manual Start 1693985 860M, 8HP Manual Start (Export) 1694242 860E, 8HP Electric Start
10
TP 400-2307-03-LW-S
Handles and Controls Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985643
The above parts group applies to the following Mfg. Nos.:
1693652 860DLX, 8HP Manual Start 1693653 860DLX, 8HP Manual Start (Export) 1694241 860DLXE, 8HP Electric Start 1693654 970M, 9HP Manual Start 1693655 970M, 9HP Manual Start (Export)
1694243 970E, 9HP Electrical Start 1693656 1180M, 11HP Manual Start 1693657 1180M, 11HP Manual Start (Export) 1694244 1180E, 11HP Electrical Start
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
Linkage adjustment for traction and auger drive with power boost: with drive levers engaged, the bottom end of lower rods (Ref. 33 & 67) should be flush with bottom of springs (Ref. 32 & 68).
Mount clutch cable to cable support, see specific Engine & Frame Grroup.
Shift rod assembly (Ref. 54) must pivot freely on pivot blocks (Ref. 59).
Mount bushings (Ref. 36) with flanges on inside of brackets (Ref. 41 & 48).
Torque to 19 - 29 ft-lbs.
Apply adheasive to secure grips.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
34
35
36
37
29
30
31
32
33
36
38
39
38
39
36
40
41
42
43
44
45
46
47
48
49
50
51
52
53
36
20
6
67
63
31
30
69
59
62
59
56
57
58
60
6
70
71
72
73
49
9
9
6
6
8
74
38
6
55
54
61
58
56
57
65
65
57
56
63
68
29
64
66
75
76
11
TP 400-2307-03-LW-S
Handles and Controls Group
1 1667800 1 DASHBOARD
2 1935450 4 CAPSCREW, Hex Head, 1/4-20 x 3/4
3 1920397 4 NUT, Hex Lock, 1/4-20
4 1612165 1 HANDLE, Clutch, RH
5 1668608 2 GRIP
6 1668185 6 BUSHING, Nylon
7 1702663 1 ROD, Clutch
8 1704255 2 LEVER & TUBE ASSEMBLY, Clutch
9 1960471 4 CAPSCREW, Hex Washer Head, #12-24 x 1 10 1928732 1 CAPSCREW, Hex Washer Head, #10-24 x 1 11 1705899 1 GUIDE, Control 12 1927429 2 CAPSCREW, Hex Washer Head, 1/4-20 x 5/8 13 1668050 1 BRACKET, Shift Control 14 1925003 4 CAPSCREW, Hex Head, Taptite, 1/4-20 x 1/2 15 1671041 2 GRIP 16 1921221 1 CAPSCREW, Hex Head, 5/16-18 x 1 1/2 17 1678579 1 SPACER 18 1705898 1 LATCH, Control 19 1701342 1 SPRING, Compression 20 1919326 2 WASHER, 5/16 21 1923362 1 NUT, Hex, Center Lock, 5/16-18 22 1933896 1 NUT, Hex Lock, #10-24 23 1720747 1 CLAMP, Clutch Cable 24 1960393 1 SCREW, Pan Head, Phillips, #10-24 x 1 25 1720586 1 HANDLE ASSEMBLY 26 1677453 1 ROD, Control17.3” Long 27 1612167 1 HANDLE, Clutch 28 1668121 1 ROD 29 928704 2 NUT, LH, Machine Screw, Hex, #10-24 30 108775 2 TURNBUCKLE 31 1916621 2 NUT, RH, Machine Screw, Hex, #10-24 32 1707452 1 SPRING 33 1668526 1 ROD, Clutch 34 1960093 1 PUSH NUT 35 1714084 1 KNOB, Spinner 36 1667588 4 BUSHING, Nylon 37 1715658 1 ROD, Chute Control 38 1918452 3 PIN, Cotter 39 1718593 2 GEAR, Metal 40 1960294 2 NUT, Hex Flange, 1/4-20 41 1718793 1 SUPPORT, Gear 42 1960518 2 PUSH NUT 43 1960252 2 CARRIAGE BOLT, 1/4-20 x 5/8 44 1668187 1 ROD, Chute 45 1668186 1 GEAR, Worm 46 916168 2 PIN, Spring, 1/8 x 3/4 47 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4 48 1611911 1 SUPPORT, Worm 49 1917356 2 LOCKWASHER, Spring, 5/16
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
The above parts group applies to the following Mfg. Nos.:
1693652 860DLX, 8HP Manual Start 1693653 860DLX, 8HP Manual Start (Export) 1694241 860DLXE, 8HP Electric Start 1693654 970M, 9HP Manual Start 1693655 970M, 9HP Manual Start (Export)
1694243 970E, 9HP Electrical Start 1693656 1180M, 11HP Manual Start 1693657 1180M, 11HP Manual Start (Export) 1694244 1180E, 11HP Electrical Start
12
TP 400-2307-03-LW-S
Handles and Controls Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985643
Linkage adjustment for traction and auger drive with power boost: with drive levers engaged, the bottom end of lower rods (Ref. 33 & 67) should be flush with bottom of springs (Ref. 32 & 68).
Mount clutch cable to cable support, see specific Engine & Frame Grroup.
Shift rod assembly (Ref. 54) must pivot freely on pivot blocks (Ref. 59).
Mount bushings (Ref. 36) with flanges on inside of brackets (Ref. 41 & 48).
Torque to 19 - 29 ft-lbs.
Apply adheasive to secure grips.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
34
35
36
37
29
30
31
32
33
36
38
39
38
39
36
40
41
42
43
44
45
46
47
48
49
50
51
52
53
36
20
6
67
63
31
30
69
59
62
59
56
57
58
60
6
70
71
72
73
49
9
9
6
6
8
74
38
6
55
54
61
58
56
57
65
65
57
56
63
68
29
64
66
75
76
The above parts group applies to the following Mfg. Nos.:
1693652 860DLX, 8HP Manual Start 1693653 860DLX, 8HP Manual Start (Export) 1694241 860DLXE, 8HP Electric Start 1693654 970M, 9HP Manual Start 1693655 970M, 9HP Manual Start (Export)
1694243 970E, 9HP Electrical Start 1693656 1180M, 11HP Manual Start 1693657 1180M, 11HP Manual Start (Export) 1694244 1180E, 11HP Electric Start
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
13
TP 400-2307-03-LW-S
Handles and Controls Group
50 1917372 1 NUT, Hex, 5/16-18 51 1664022 1 GROMMET 52 1930591 6 CAPSCREW, Hex Whiz Lock, 5/16-18 x 3/4 53 1718791 1 CABLE & HANDLE ASSEMBLY, Clutch (Includes Ref. 75) 54 1714120 1 SHIFT ASSEMBLY, Rod & Clevis 55 1713844 1 KNOB 56 1916622 3 NUT, Hex, 1/4-20 57 1916964 3 LOCKWASHER, Spring, 1/4 58 1921319 1 WASHER, 1/4 59 1668524 2 BLOCK, Pivot 60 1703043 1 ROD & ARM ASSEMBLY, Pivot 61 1921159 1 CAPSCREW, Hex Head, 1/4-20 x 2 1/4 62 1924361 1 WASHER, 1/2 63 1918447 3 PIN, Cotter 64 1720448 1 ROD, Shift, Upper 65 1931317 2 CARRIAGE BOLT, 1/4-20 x 3/4 66 1666255 1 ROD, Shift, Lower 67 1702004 1 ROD, Clutch, Lower 68 1701996 1 SPRING 69 1702485 1 ROD, Clutch, Upper 70 1702552 1 SPACER 71 1919381 1 WASHER, 5/16 72 1702662 1 LEVER, Clutch 73 1922127 1 CAPSCREW, Hex Head, 5/16-18 x 3/4 74 1931277 6 NUT, Hex Flange, 5/16-18 75 1718804 1 TRIGGER ASSEMBLY, Easy Turn Clutch Cable 76 1668681 1 WASHER, Curved, 1/2
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
The above parts group applies to the following Mfg. Nos.:
1693652 860DLX, 8HP Manual Start 1693653 860DLX, 8HP Manual Start (Export) 1694241 860DLXE, 8HP Electric Start 1693654 970M, 9HP Manual Start 1693655 970M, 9HP Manual Start (Export)
1694243 970E, 9HP Electrical Start 1693656 1180M, 11HP Manual Start 1693657 1180M, 11HP Manual Start (Export) 1694244 1180E, 11HP Electric Start
14
TP 400-2307-03-LW-S
Engine & Frame Group - 8HP, Manual Start
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985633
Hook one end of spring (Ref. 15) into top hole of idler arm (Ref. 16) and other end into top hole of the idler arm assembly in the Traction Drive Group.
Long hub of idler pulley (Ref. 19) to be toward idler arm (Ref. 16).
Position idler pulley (Ref. 25) at center of slot in clutch arm (Ref. 22).
Hook one end of spring (Ref. 27) over clutch rod assembly (Ref. 22) between tabs and other end into slot in frame.
Use 0-2 washers between Ref. 40 & 22 to assure a centered belt and no interference between pulleys Ref. 19 & 25.
Position belt stop (Ref. 33) 1/16 to 1/8 inch from belt when auger clutch is engaged.
Torque to 10-14 ft. lbs. or 14-20 N m
Right rear bolt.
2
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
39
40
25
26
27
28
30
29
31
32
33
34
35
36
37
38
39
39
8
18
18
29
23
24
The above parts group applies to the following Mfg. Nos.:
1693650 860M, 8HP Manual Start 1693651 860M, 8HP Manual Start (Export)
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
15
TP 400-2307-03-LW-S
Engine & Frame Group - 8HP, Manual Start
1 1672732 1 BELT, Traction
2 1666655 1 BELT, Drive Auger
3 1667516 1 GUARD, Belt
4 1935255 2 NUT, Speed, 5/16-18
5 920426 2 LOCKWASHER, Ext. Tooth, 5/16
6 1918249 2 SCREW, Truss Head, 5/16-18 x 3/4
7 1720408 1 FRAME, Main
8 1930591 4 CAPSCREW, Whizlock, 5/16-18 x 3/4
9 1664847 4 CAPSCREW, Taptite, 5/16-18 x 3/8 10 1666374 1 COVER, Bottom 11 1926018 6 NUT, Speed, 1/4-20 12 1925003 6 CAPSCREW, Taptite,1/4-20 x 1/2 13 1669198 1 SUPPORT, Tie Bar 14 1927557 4 NUT, Hex, Whizlock, 5/16-18 15 1672735 1 SPRING, Idler 16 1703046 1 ARM, Idler, Traction 17 1665994 1 PIN 18 1928731 2 LOCKNUT, Jam, 3/8-16 19 1668477 1 PULLEY, Idler 20 1960647 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/2 21 1918451 2 PlN, Cotter, 1/8 x 3/4 22 1612200 1 CLUTCH ROD & BRAKE ASSEMBLY 23 1669313 1 PAD, Brake 24 925160 2 RIVET, Pop 25 154534 1 PULLEY 26 1921971 1 CAPSCREW, Hex Head, 3/8-16 x 1-3/4 27 1701595 1 SPRING, Extension 28 * 1 ENGINE, Tecumseh, 8 H.P. Manual Start - Engine Model # HMSK110,
Engine Type # 155670V 29 1931277 4 NUT, Hex, 5/16-18 30 1922127 3 CAPSCREW, Hex Head, 5/16-18 x 1 3/4 31 1921978 4 CAPSCREW, Hex Head, 5/16-18 x 2 32 1668174 1 GUIDE, Belt 33 1919326 6 WASHER,11/32 x 3/4 34 1917356 2 LOCKWASHER, 5/16 35 1921515 2 CAPSCREW, Hex Head, 5/16-24 x 3/4 36 1666109 1 PULLEY, Traction 37 1930540 1 SETSCREW, .625 LG 38 8221042 1 KEY, Parallel, 3/16 x 13/16 x 7/8 39 1924940 3 WASHER, Flat,13/32 40 157081 1 SPACER
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
* See your local Tecumseh distributor for Parts and Service.
The above parts group applies to the following Mfg. Nos.:
1693650 860M, 8HP Manual Start 1693651 860M, 8HP Manual Start (Export)
16
TP 400-2307-03-LW-S
Engine & Frame Group - 8HP, Manual Start
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985634
Position idler pulley (Ref. 34) at center of slot in clutch arm (Ref. 31).
Use 0-2 washers between Ref. 58 & 31 to assure a centered belt and no interference between pulleys Ref. 27 & 34.
Long hub of idler pulley (Ref. 27) to be toward
Hook one end of spring (Ref. 24) into top hole of idler arm (Ref. 25) and other end into top hole of the pilot arm assembly in the traction
Torque to 10 - 12 ft. lbs.
Secure engine lead wire for headlight to oil filler tube.
Hook one end of spring (Ref. 36) over clutch rod assembly (Ref. 31) between tabs and other end into slot in frame.
Right rear bolt
Position belt stop (Ref. 42) 1/16 to 1/8 inch from belt when auger clutch is engaged.
idler arm (Ref. 25).
drive group.
2
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
57
58
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
44
43
21
42
21
21
28
57
57
30
56
32
33
The above parts group applies to the following Mfg. Nos.:
1693652 860DLX, 8HP Manual Start 1693653 860DLX, 8HP Manual Start (Export)
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
17
TP 400-2307-03-LW-S
Engine & Frame Group - 8HP, Manual Start
1 1672732 1 BELT, Traction 2 1701257 1 BELT, Auger Drive 3 1667516 1 GUARD, Belt 4 1935255 2 NUT, Speed, 5/16-18 5 920426 2 LOCKWASHER, Ext. Tooth, 5/16 6 1918249 2 SCREW, Truss Head, 5/16-18 x 3/4 7 1720235 1 FRAME, Main 8 1931317 2 CARRIAGE BOLT, 1/4-20 x 3/4
9 1720404 1 SUPPORT, Clutch Cable 10 1921319 2 WASHER, 1/4 11 1916964 2 LOCKWASHER, Spring, 1/4 12 1916622 2 NUT, Hex 1/4-20 13 1930591 2 CAPSCREW, Whizlock, 5/16-18 x 3/4 14 1664847 4 CAPSCREW, Taptite, 5/16-18 x 3/8 15 1666374 1 COVER, Bottom 16 1926018 6 NUT, Speed, 1/4-20 17 1925003 6 CAPSCREW, Taptite,1/4-20 x 1/2 18 1669198 1 SUPPORT, Tie Bar 19 1930595 2 CAPSCREW, Whizlock, 5/16-18 x 1-1/4 20 1927557 4 NUT, Hex, Whizlock, 5/16-18 21 1919326 6 WASHER,11/32 x 3/4 22 1702969 2 GUIDE, Belt 23 1923362 2 NUT, Hex, Centerlock, 5/16-18 24 1672735 1 SPRING, Idler 25 1703046 1 ARM, Idler, Traction 26 1665994 1 PIN 27 1668477 1 PULLEY, Idler 28 1928731 2 LOCKNUT, Jam, 3/8-16 29 1960647 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/2 30 1918451 2 PlN,Cotter,1/8 x 3/4 31 1612200 1 CLUTCH ROD & BRAKE ASSEMBLY 32 1669313 1 PAD, Brake 33 925160 2 RIVET, Pop 34 154534 1 PULLEY 35 1921971 1 CAPSCREW, Hex Head, 3/8-16 x 1-3/4 36 1701595 1 SPRING, Extension 37 * 1 ENGINE, Tecumseh, 8 H.P. Manual Start - Engine Model # OSHK80,
Engine Type # 221202A 38 1931277 3 NUT, Hex, 5/16-18, Black 39 1922127 3 CAPSCREW, Hex Head, 5/16-18 x 2, Black 40 1931277 1 NUT, Hex Flange, 5/16-18 41 1922127 1 CAPSCREW, Hex Head, 5/16-18 x 1-3/4 42 1702970 2 GUIDE, Belt 43 1917356 2 LOCKWASHER, 5/16 44 1921515 2 CAPSCREW, Hex Head, 5/16-24 x 3/4 45 1672129 1 KEY, Parallel, 3/16 x 13/16 x 7/8 46 1701783 1 PULLEY, Traction 47 1701818 1 WASHER, Thrust 48 1702425 1 SPRING, Compression
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
* See your local Tecumseh distributor for Parts and Service. ** Not a Service Part.
The above parts group applies to the following Mfg. Nos.:
1693652 860DLX, 8HP Manual Start 1693653 860DLX, 8HP Manual Start (Export)
18
TP 400-2307-03-LW-S
Engine & Frame Group - 8HP, Manual Start
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985634
The above parts group applies to the following Mfg. Nos.:
1693652 860DLX, 8HP Manual Start 1693653 860DLX, 8HP Manual Start (Export)
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
Position idler pulley (Ref. 34) at center of slot in clutch arm (Ref. 31).
Use 0-2 washers between Ref. 58 & 31 to assure a centered belt and no interference between pulleys Ref. 27 & 34.
Long hub of idler pulley (Ref. 27) to be toward
Hook one end of spring (Ref. 24) into top hole of idler arm (Ref. 25) and other end into top hole of the pilot arm assembly in the traction
Torque to 10 - 12 ft. lbs.
Secure engine lead wire for headlight to oil filler tube.
Hook one end of spring (Ref. 36) over clutch rod assembly (Ref. 31) between tabs and other end into slot in frame.
Right rear bolt
Position belt stop (Ref. 42) 1/16 to 1/8 inch from belt when auger clutch is engaged.
idler arm (Ref. 25).
drive group.
2
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
57
58
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
44
43
21
42
21
21
28
57
57
30
56
32
33
19
TP 400-2307-03-LW-S
Engine & Frame Group - 8HP, Manual Start
49 1702979 1 SPRING, Compression 50 ** 1 WICK, Oil 51 1702017 1 PULLEY, Drive 52 1701776 1 PULLEY, Drive 53 1922755 1 WASHER,13/32 x 1 54 1916965 1 LOCKWASHER, Spring, 3/8 55 1960345 1 CAPSCREW, Hex Head, 3/8-24 x 2 56 1701011 1 TIE, Self Locking 57 1924940 3 WASHER, Flat,13/32 58 157081 1 SPACER
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
* See your local Tecumseh distributor for Parts and Service. ** Not a Service Part.
The above parts group applies to the following Mfg. Nos.:
1693652 860DLX, 8HP Manual Start 1693653 860DLX, 8HP Manual Start (Export)
20
TP 400-2307-03-LW-S
Engine & Frame Group - 8HP, Manual Start
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
985773
Export Only
Hook one end of spring (Ref. 15) into top hole of roller arm (Ref. 16) and other end into top hole of the idler arm assembly in the Traction Drive Group.
Long hub of idler pulley (Ref. 19) to be toward idler arm (Ref. 16).
Position idler pulley (Ref. 25) at center of slot in clutch arm (Ref. 22).
Hook one end of spring (Ref. 27) over clutch rod assembly (Ref. 22) between tabs and other end into slot in frame.
Use 0-2 washers between Ref. 40 & 22 to assure a centered belt and no interference between pulleys Ref. 19 & 25.
Position belt stop (Ref. 33) 1/16 to 1/8 inch from belt when auger clutch is engaged.
Torque to 10-14 ft. lbs. or 14-20 N m
Right rear bolt.
2
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
39
40
25
26
27
28
30
29
31
32
33
34
35
36
37
38
39
39
8
18
18
29
23
24
44
42
42
43
43
41
44
The above parts group applies to the following Mfg. Nos.:
1693763 860M, 8HP Manual Start 1693775 860M, 8HP Manual Start (Export) 1693984 860M, 8HP Manual Start 1693985 860M, 8HP Manual Start (Export)
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
21
TP 400-2307-03-LW-S
Engine & Frame Group - 8HP, Manual Start
1 1672732 1 BELT, Traction 2 1666655 1 BELT, Drive Auger 3 1667516 1 GUARD, Belt 4 1935255 2 NUT, Speed, 5/16-18 5 920426 2 LOCKWASHER, Ext. Tooth, 5/16 6 1918249 2 SCREW, Truss Head, 5/16-18 x 3/4 7 1721560 1 FRAME, Main 8 1930591 4 CAPSCREW, Whizlock, 5/16-18 x 3/4
9 1664847 4 CAPSCREW, Taptite, 5/16-18 x 3/8 10 1666374 1 COVER, Bottom 11 1926018 6 NUT, Speed, 1/4-20 12 1925003 6 CAPSCREW, Taptite,1/4-20 x 1/2 13 1669198 1 SUPPORT, Tie Bar 14 1927557 4 NUT, Hex, Whizlock, 5/16-18 15 1672735 1 SPRING, Idler 16 1703046 1 ARM, Idler, Traction 17 1665994 1 PIN 18 1928731 2 LOCKNUT, Jam, 3/8-16 19 1668477 1 PULLEY, Idler 20 1960647 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/2 21 1918451 2 PlN, Cotter, 1/8 x 3/4 22 1612200 1 CLUTCH ROD & BRAKE ASSEMBLY 23 1669313 1 PAD, Brake 24 925160 2 RIVET, Pop 25 154534 1 PULLEY 26 1921971 1 CAPSCREW, Hex Head, 3/8-16 x 1-3/4 27 1701595 1 SPRING, Extension 28 * 1 ENGINE, Tecumseh, 8 H.P. Manual Start - Engine Model # HMSK110,
Engine Type # 155670V 29 1931277 4 NUT, Hex, 5/16-18 30 1922127 3 CAPSCREW, Hex Head, 5/16-18 x 1 3/4 31 1921978 4 CAPSCREW, Hex Head, 5/16-18 x 2 32 1668174 1 GUIDE, Belt 33 1919326 6 WASHER,11/32 x 3/4 34 1917356 2 LOCKWASHER, 5/16 35 1921515 2 CAPSCREW, Hex Head, 5/16-24 x 3/4 36 1666109 1 PULLEY, Traction 37 1930540 1 SETSCREW, .625 LG 38 8221042 1 KEY, Parallel, 3/16 x 13/16 x 7/8 39 1924940 3 WASHER, Flat,13/32 40 157081 1 SPACER 41 1720878 1 GUARD, Wire Muffler Sheild (Export Only) 42 1917365 1 LOCKWASHER, Spring 3/16 (Export Only) 43 1910531 1 WASHER, Rivet 3/16 (Export Only) 44 1720879 1 CAPSCREW, Hex Washer Head, Self Tap (Export Only)
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
* See your local Tecumseh distributor for Parts and Service.
The above parts group applies to the following Mfg. Nos.:
1693763 860M, 8HP Manual Start 1693775 860M, 8HP Manual Start (Export) 1693984 860M, 8HP Manual Start 1693985 860M, 8HP Manual Start (Export)
22
TP 400-2307-03-LW-S
Engine & Frame Group - 8HP, Electric Start
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
986111
Hook one end of spring (Ref. 15) into top hole of roller arm (Ref. 16) and other end into top hole of the idler arm assembly in the Traction Drive Group.
Long hub of idler pulley (Ref. 19) to be toward idler arm (Ref. 16).
Position idler pulley (Ref. 25) at center of slot in clutch arm (Ref. 22).
Hook one end of spring (Ref. 27) over clutch rod assembly (Ref. 22) between tabs and other end into slot in frame.
Use 0-2 washers between Ref. 40 & 22 to assure a centered belt and no interference between pulleys Ref. 19 & 25.
Position belt stop (Ref. 33) 1/16 to 1/8 inch from belt when auger clutch is engaged.
Torque to 10-14 ft. lbs. or 14-20 N m
Right rear bolt.
2
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
39
40
25
26
27
28
30
29
31
32
33
34
35
36
37
38
39
39
8
18
18
29
23
24
41
The above parts group applies to the following Mfg. Nos.:
1694242 860E, 8HP Electric Start
© Copyright 2002 Simplicity Manufacturing, Inc. All Rights Reserved.
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