Simplicity HW1436 User Manual
TM
OPERATOR’S
MANUAL
1822417
4/2000
TP 100-7007-00-PA-D
The Pacer
Walk Behind Mower
Model:
HW1436
mowers are built by
Ferris Industries, a
Simplicity company.
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
TM
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
www.ferrisindustries.com
© Copyright 2000 Ferris Industries
All Rights Reserved. Printed in USA.
DERBY LIMITED WARRANTY
IMPORTANT
This warranty shall apply ONLY if the warranty registration form has been completed and
returned to Ferris Industries, Inc. within 20 days from the date of delivery.
Ferris Industries, Inc. (Ferris) warrants, in accordance with the provisions below, to the
original purchaser for the period of twenty-four (24) months, twelve (12) months for commercial use, from the date of delivery of a Derby mower that the mower is free from
defects in material or workmanship. Derby’s obligation under this warranty is to repair or
replace, at Derby’s election, without charge and at the place of business of a dealer
authorized to handle Derby mowers, any part or par ts of the machine which, in the judgment of Derby, prove to be defective.
THIS WARRANTY AND DERBY’S OBLIGATION HEREUNDER IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION,
THE IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE, and all other obligations or liabilities of Derby for
incidental and consequential damages resulting from the design, manufacture, sale or use
of the machine. No person is authorized to make any warranty or assume for Derby any
liability not strictly in accordance with this warranty.
This warranty shall not apply to any mower part which, in the judgment of Derby, has been
altered or tampered with in any way or has been subjected to misuse, neglect or accident,
or has had the serial numbers altered, effaced or removed. This warranty does not apply
to component parts not manufactured by Derby (motors, tires, belts) except to the extent
of their individual manufacturer’s guarantees.
Ferris Industries, Inc. is continually striving to improve its products, and therefore reserves
the right to make improvements or change when it becomes practical and possible to do
so, without incurring any obligation to make changes or additions to the equipment sold
previously.
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer,birth defects, or other reproductive harm.
Table of Contents
Identification Numbers .......................................2
Safety Rules & Information................................3
Features & Controls............................................6
Control Functions ....................................................6
Safety Interlock System..........................................7
Operating the Walk Behind Mower....................8
General ...................................................................8
Checks Before Starting...........................................8
Starting the Engine .................................................8
Driving & Steering the Mower.................................8
Operating On a Slope.............................................9
Stopping the Mower................................................9
Mowing....................................................................9
Pushing the Mower by Hand...................................9
Storage..................................................................10
Starting After Long Term Storage .........................10
Regular Maintenance........................................12
Maintenance Schedule .........................................12
Checking Tire Pressures.......................................12
Checking/Adding Fuel ...........................................13
Fuel Filter..............................................................13
Oil & Filter Change ...............................................13
Check / Change Air FIlter .....................................13
Check Hydraulic Oil Level.....................................13
Lubrication ............................................................14
Battery Maintenance.............................................14
Checking Battery Fluid..................................14
Cleaning the Battery and Cables..................14
Servicing the Mower Blades.................................15
Troubleshooting, Adjustments & Service .......17
Troubleshooting the Mower...................................17
Troubleshooting the Mower Deck..........................18
Cutting Height Adjustment....................................19
Steering Lever Height Adjustment........................20
Ground Speed Lever Location Adjustment...........20
Steering Brake Adjustment...................................20
Brake Pad Replacement.......................................21
Belt Removal & Replacement ...............................22
Belt Tension & Adjustment....................................22
PTO Clutch Adjustment ........................................23
Battery Service .....................................................24
Checking the Battery Voltage ............................24
Charging A Completely
Discharged Battery .......................................24
Jump Starting with
Auxiliary (Booster) Battery............................24
Lawn Care & Mowing Information.............LC—1
International Symbols ................................LC—8
Technical Manuals ......................................LC—8
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
© Copyright 2000 Ferris Industries
All Rights Reserved. Printed in USA.
TP 100-7007-00-PA-D
1
IDENTIFICATION TAG LOCATIONS
Identification
Numbers
When contacting your
Authorized Dealer for
replacement parts, service,
or information YOU MUST
HAVE THESE NUMBERS.
IDENTIFICATION NUMBERS
Record your model name/number, unit and mower deck
manufacturer numbers and engine serial number in the
space provided for easy reference.
• The Walker I.D. tag is located on the left side of the
handle bars.
• For location of Engine Serial Number, refer to the
Engine Owner’s Manual.
Be sure to fill out and return the Warranty Registration
Card supplied with your unit.
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make/Model
Engine ID/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
2
Walker
identification tag
XXXXXXX XXXXXXX
N/A
N/A
3
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mo
wing deck is capable of amputating hands and feet and thr
owing objects.
The triangle
in text signifies important cautions or warnings which must be followed.
Safety Rules
& Information
WARNING
Never operate on slopes greater than 30 percent
(16.7°) which is a rise of three feet vertically in 10
feet horizontally.
Select slow ground speed before driving onto slope.
Use extra caution when operating on slopes with
side-mounted grass catcher.
Mow ACROSS the slope, never up and down the
face, use caution when changing directions and
DO NOT START OR STOP ON SLOPE.
SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents, which can result in severe injury or death. All
slopes require extra caution. If you feel uneasy on a
slope, do not mow it.
Do
• Mow across the face of slopes; never up and down.
Exercise extreme caution when changing direction
on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide
obstacles.
Do Not
•
Do not
mow near drop-offs, ditches, or embank-
ments. The operator could lose footing or balance.
•
Do not
mow excessively steep slopes.
•
Do not
mow on wet grass.Reduced footing could
cause slipping.
GENERAL OPERATION
• Read, understand, and follow all instructions in the
manual and on the unit before starting.
• Do not put hand or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with
the instructions, to operate the unit.
• Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade(s).
• Be sure the area is clear of other people before
mowing. Stop unit if anyone enters the area.
• Do not operate the mower when barefoot or wearing
open sandals. Always wear substantial foot wear.
• Do not pull mower backwards unless absolutely necessary. Look down and behind before and while
moving backwards.
• Do not operate the mower without proper guards,
plates, grass catcher or other safety protective
devices in place.
• See manufacturer’s instructions for proper operation
and installation of accessories. Use only accessories approved by the manufacturer.
• Disengage the PTO when crossing gravel drives,
walks, or roads.
• Shut off the engine whenever you leave the equipment, before cleaning the mower or unclogging the
chute.
• Disengage the PTO and shut off the engine and wait
until the blades come to a complete stop before
removing grass catcher.
• Mow only in daylight or good artificial light.
• Do not operate the unit while under the influence of
alcohol or drugs.
• Never operate mower in wet grass. Always be sure
of your footing;keep a firm hold on the handle and
walk; never run.
• Disengage the PTO and engage the parking brake
before starting the engine.
• If the equipment should start to vibrate abnor mally,
disengage the PTO, engage the parking brake, and
shut off the engine and check immediately for the
cause. Vibration is generally a warning of trouble.
• Always wear safety goggles or safety glasses with
side shields when operating mower.
Safety Rules & Information
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the unit and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and tur n unit off if children enter the area.
• Before and while moving backwards, look behind and
down
for small children.
• Never allow children to operate the unit.
•
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
TRANSPORTING AND STORAGE
• Always observe safe refueling and fuel handling
practices when refueling the unit after transportation
or storage.
• Always follow the engine manual instructions for
storage preparations before storing the unit for both
short and long term per iods.
• Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
• Never store the unit or fuel container inside where
there is an open flame or pilot light, such as in a
water heater.Allow unit to cool before storing.
SERVICE AND MAINTENANCE
• Use extra care when handling gasoline and other
fuels.They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
c) Never refuel the unit indoors.
• Never run a unit in an enclosed area.
• Keep nuts and bolts, especially blade attachment
bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep unit free of grass, leaves, or other debris buildup.Clean up oil or fuel spillage.
• Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running unless specified otherwise in the engine
manufacturer’s manual.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recommended parts, when necessary.
• Mower blades are sharp and can cut.Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them.
• Check brake operation frequently. Adjust and ser vice
as required.
• Use only factory authorized replacement parts when
making repairs.
• Always comply with factory specifications on all
settings and adjustments.
• Only authorized service locations should be utilized
for major service and repair requirements.
• Never attempt to make major repairs on this unit
unless you have been properly trained.Improper
service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
4
SAFETY DECALS
This unit has been designed and manufactured to provide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your unit.
All DANGER, WARNING, CAUTION and instructional
messages on your rider and mower should be carefully
read and obeyed.Personal bodily injury can result when
these instructions are not followed.The information is for
your safety and it is important! The safety decals below
are on your rider and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use
the equipment, to follow the safety instructions necessary for safe, effective operation.
5
DANGER
ROTATING CUTTING BLADE
Do not operate mower
without deflector or entire
grass catcher in place.
1704277
Safety Rules & Information
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
Decal - Operation
Part No. 45564
WARNING
BEWARE OF
POWER DRIVEN PARTS
Decal - Warning
Part No. 20337
DANGER
ROTATING CUTTING BLADE
Do not put hands or feet
under mower deck while
blade is rotating.
1704276
Features & Controls
of the Walk Behind Mower
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing
require the combined use of several controls applied in specific sequences.To learn what combination and sequence
of controls to use for various tasks see the OPERATION section.
Please take a moment and familiarize
yourself with the name, location, and
function of these controls so that you will
better understand the safety and operating
instructions provided in this manual.
A. Ground Speed Control Levers
These levers control the ground speed of the mower.
The left and right levers are tied together so you can
operate either lever to control the mower’s ground
speed.
Moving a lever forward increases the FORWARD speed
of the mower, and pulling back on a levers increases the
REVERSE speed.
Note:The further a lever is moved away from the neutral
position the faster the mower will travel.
See the Operating the Walk Behind Mower section for
steering instructions.
B. Steering Control Levers
These levers aid in the steering of the mower. The left
control lever when squeezed will apply braking to the left
drive wheel. The right control lever, when squeezed will
apply braking to the right drive wheel.
See the Operating the Walk Behind Mower section for
steering instructions.
F
H
D
E
B
C
G
A
A
G
B
Figure 1. Control Locations
6
Features & Controls
SAFETY
INTERLOCK SYSTEM
This unit is equipped with safety interlock switches and
other safety devices.These safety systems are present
for your safety, do not attempt to bypass safety switches, and never tamper with safety devices.Check their
operation regularly.
Operational SAFETY Checks
Your unit is equipped with an operator presence switch
safety system. Check the operator presence switch
operation every fall and spring with the following tests.
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged.
Test 2 — Engine SHOULD crank if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged.
Test 3 — Engine should SHUT OFF if:
• Operator releases the operator presence handles
with PTO engaged, OR
• Operator releases the operator presence handles
with parking brake disengaged.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a
complete stop within five seconds after electric PTO
switch is turned off (or operator releases operator presence handles). If mower drive belt does not stop within
five seconds, see your dealer.
NOTE: Once the engine has stopped, PTO switch must
be turned off and the parking brake must be engaged in
order to start the engine.
WARNING
If the unit does not pass a safety test, do not
operate it. See your authorized dealer.Under no
circumstance should you attempt to defeat the
purpose of the safety interlock system.
C. Ignition Switch
The ignition switch starts and stops the engine, it has
three positions:
OFF Stops the engine and shuts off the
electrical system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN position with the engine stopped–this drains the battery.
D. Parking Brake Handle
The parking brake is applied by pushing DOWN on the
parking brake handle until it locks over-center.To release
the parking brake, pull the handle UP.
E. PTO (Power Take Off) Switch
The PTO switch engages and disengages the mower.
Pull UP on the switch to engage, and push DOWN to
disengage.
F. Throttle / Choke Control
Moving the throttle control (H) fully forward is the
CHOKE position, which fully chokes the engine for cold
starts. (A war m engine may not require choking.) Moving
the throttle control slighty back from the CHOKE position
is the FULL throttle position. Always operate the unit at
FULL throttle when mowing.
G. Operator Presence Handles
These handles are a major factor in the safety interlock
system of the mower. Both handles are tied together so
depressing one handle depresses both. The operator
must depress the handles in order to disengage the
parking brake and engage the PTO switch.
H. Hydraulic Release Handle
This places the transmission in either the DRIVE position or the FREE-WHEEL position. The FREE-WHEEL
position allows the operator to push the mower by hand.
I. Fuel Shut Off Valve (not shown)
The fuel shut off valve is located under the fuel tank
when viewed from the front of the mower. Turning the
handle until it is VERTICAL will allow fuel to be supplied
to the engine. Turning the handle until it is HORIZONTAL shuts off the fuel supply to the engine.
7
Operating
the Walk Behind Mower
GENERAL OPERATING SAFETY
Before first time operation:
• Be sure to read all information in the Safety and
Operation sections before attempting to operate this
tractor and mower.
• Become familiar with all of the controls and how to
stop the unit.
• Drive in an open area without mowing to become
accustomed to the unit.
CHECKS BEFORE STARTING
• Check that crankcase is filled to full mark on dipstick.
See the engine Operator’s Manual for instructions
and oil recommendations.
• Make sure all nuts, bolts, screws and pins are in
place and tight.
• Fill the fuel tank with fresh fuel. Refer to engine manual for fuel recommendations.
WARNING
If you do not understand how a specific control
functions, or have not yet thoroughly read the
FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without
first becoming familiar with the location and
function of ALL controls.
WARNING
Before leaving the operator’s position for any
reason, engage the parking brake, disengage the
PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor and
mower free of grass, leaves and excess grease.
Do not stop or park tractor over dry leaves, grass
or combustible materials.
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the area.
Avoid over-filling and wipe up any spills.
ST ARTING THE ENGINE
1. While standing in the operator’s position, engage the
parking brake and make sure the PTO switch is disengaged.
2.
NOTE: A warm engine may not require choking.
Set the engine throttle control (F, Figure 1) beyond
the FAST throttle position into the CHOKE position.
3. Insert the key into the ignition switch (C, Figure 1)
and turn it to START.
4. After the engine starts, move the throttle control to
the mid-throttle position.
Warm up the engine by running it for at least a minute
before engaging the PTO switch or driving the rider.
5. After warming the engine, ALWAYS operate the
unit at FULL THROTTLE when mowing.
In the event of an emergency the engine can be
stopped by simply turning the ignition switch to
STOP. Use this method only in emergency situations.
For normal engine shut down follow the procedure given
in STOPPING THE MOWER.
DRIVING & STEERING THE MOWER
1. Engage the parking brake. Make sure the PTO
switch is disengaged.
2. Start the engine (see STARTING THE ENGINE).
3. Set the throttle control to FULL.
4. With one hand, grasp the operator presence handle
and the handle bar grip at the same time.
5. Disengage the parking brake.
6. With your thumbs, pressing the ground speed control
levers forward will move the mower forward. Pulling
them back will move the mower backwards. The farther the levers are pushed or pulled will result in a
faster ground speed.
7. To steer to the r ight, gently squeeze the right steering control lever. To steer to the left, gently squeeze
the left steering control lever.
NOTE:The harder the steer ing handle is squeezed, the
sharper the turn will be. Reduce the ground speed
before executing a turn. Steering in this fashion will
wear the brake pads faster than if the machine is turned
manually with the handle bars.
8. To slow the mower, gently release your thumb pressure on the ground speed control levers.
8
OPERATING ON A SLOPE
While it is not recommended, traveling up and down
slopes may be required from time to time. These guide
lines are listed for your safety.
Traveling Up a Slope
Since the hill climbing ability of the machine will probably
far exceed any other machine you may have operated,
caution should be observed.
1. Never make abrupt speed or directions changes on a
slope.
2. Never push down on the handle bars while going up
a grade. A slight lifting pressure is recommended to
keep the front wheels on the ground.
Traveling Down a Slope
A very slow ground speed should always be used when
traveling down a slope. This can be accomplished by
GENTLY moving the ground speed control levers
towards the reverse direction.
Traveling Across a Slope
To hold a straight mowing line, apply pressure to the
uphill side steering control lever. In most cases, a constant pressure will yield better results than an “ON-OFF”
action.
STOPPING THE MO WER
1.Returning the ground speed control levers (A, Figure
1) to the neutral position will stop movement.
2.Disengage the PTO by pushing down on the PTO
switch (E, Figure 1).
3.Engage the parking brake by pushing the handle (D,
Figure 1) DOWN until it locks over-center.
4.Move the throttle control (F, Figure 1) to mid-throttle
position and turn the ignition key to OFF. Remove
the key.
MOWING
1. Engage the parking brake. Make sure the PTO
switch is disengaged.
2. Start the engine (see STARTING THE ENGINE).
3. Set the throttle control to FULL.
4. With one hand, grasp the operator presence handle
and the handle bar grip at the same time.
5. Disengage the parking brake.
6. Engage the PTO by pulling up on the PTO switch (E,
Figure 1).
7. Begin mowing. See Section C for tips on mowing
patterns, lawn care, and trouble shooting information.
8. When finished, shut off the PTO and engage the
parking brake.
9. Stop the engine (see STOPPING THE MOWER).
PUSHING THE MOWER BY HAND
1. Disengage the PTO, engage the parking brake, turn
the ignition OFF, and remove the key.
2. Lift up on the hydraulic release handle (H, Figure 1)
and pull out to disengage the transmission (FREEWHEEL position). DO NOT turn handle.
3. Disengage the parking brake.
The mower can now be pushed by hand.
4. After moving the mower, re-engage the transmission
(DRIVE position) by lifting up on the hydraulic
release handle while pushing in.
NOTE: Make sure the handle is fully pushed in before
operating the mower. If the handle is not fully pushed in,
it will cause a partial by-pass which will result in transmission damage.
DO NOT TOW MOWER
Towing the unit will cause hydraulic transmission damage. Do not use another vehicle to push or pull this unit.
Operating the Walk Behind Mower
WARNING
OPERATING ON SLOPES
CAN BE DANGEROUS
Never operate on excessively steep slopes.
Always mow ACROSS the face of slopes, hills or
terraces; never up and down. Avoid situations
which require you to pull the mower backwards.
This machine will climb a slope greater than it is
safe to be on. Always reduce ground speed when
working on a slope.
Do not mow wet grass. Wear substantial foot
wear which provide good traction. Be certain of
secure footing.
9
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