Simplicity H8S-2328 User Manual

Parts Manual

Broadmoor / 1600 / 2600

Series Lawn Tractors & Mower Decks

18HP Models

Mfg. No. Description

1694629 Broadmoor, 18HP Hydro RMO 1694630 Broadmoor, 18HP Hydro RMO 1694631 Broadmoor, 18HP Hydro RMO (CE) 1694683 Broadmoor, 18HP Hydro RMO (CE) 1694807 2618, 18HP Hydro RMO (CE) 1694844 2618H, 18HP Hydro RMO (CE) 2690273 Broadmoor, 18HP Hydro RMO and 44" Mower Deck 2690274 Broadmoor, 18HP Hydro RMO and 38" Mower Deck 2690276 Broadmoor, 18HP Hydro RMO and 44" Mower Deck (CE) 2690277 Broadmoor, 18HP Hydro RMO and 40" Mower Deck (CE) 2690399 2618, 18HP Hydro RMO and 40" Mower Deck (CE) 2690400 2618, 18HP Hydro RMO and 44" Mower Deck (CE) 2690407 Broadmoor, 18HP Hydro RMO TRACTOR ONLY 2690430 2618H, 18HP Hydro RMO and 40" Mower Deck (CE)

20HP Models

Mfg. No. Description

1694632 Broadmoor, 20HP Hydro RMO 1694633 1620H, 20HP Hydro RMO 1694634 1620H, 20HP Hydro RMO 1694635 2620H, 20HP Hydro RMO (CE) 1694636 2620H, 20HP Hydro RMO 1694682 Broadmoor, 20HP Hydro RMO 2690275 Broadmoor, 20HP Hydro RMO and 44" Mower Deck 2690278 Broadmoor, 20HP Hydro RMO and 50" Mower Deck

2690279 1620H, 20HP Hydro RMO and 44" Mower Deck 2690280 1620H, 20HP Hydro RMO and 50" Mower Deck 2690281 2620H, 20HP Hydro RMO and 44" Mower Deck 2690282 2620H, 20HP Hydro RMO and 50" Mower Deck 2690408 Broadmoor, 20HP Hydro RMO TRACTOR ONLY 2690424 2620H, 20HP Hydro RMO and 44" Mower Deck

Mower Decks

Mfg. No. Description

1694036 38" Mower Deck 1694042 38" Mower Deck 1694339 40" Mower Deck 1694340 40" Mower Deck 1694341 40" Mower Deck (CE) 1694821 40" Mower Deck (CE) 1694037 44" Mower Deck 1694043 44" Mower Deck 1694178 44" Mower Deck (CE) 1694822 44" Mower Deck (CE) 1694174 50" Mower Deck (CE) 1694473 50" Mower Deck 1694474 50" Mower Deck

Part No.:

TP 400-4205-01-BM-SMA

Rev.

1731173 10/2005

Table Of Content

s

PRODUCT COMPONENTS PAGES

Frame & Front Axle Group ...................................................................................................................................

Steering Group - Manual Steering .......................................................................................................................

Engine & Electric Clutch Group - 16HP & 18HP Briggs & Stratton, Vanguard ...................................................

Engine & Electric Clutch Group - 18HP & 20HP Briggs & Stratton, Vanguard ...................................................

Engine Group - 18HP Kohler ...............................................................................................................................

Transmission Group - Tuff Torq K-57 ..................................................................................................................

Transmission SERVICE PARTS - Tuff Torq K-57A .............................................................................................

Controls Group .....................................................................................................................................................

Cruise Control Group ...........................................................................................................................................

Electrical Group ....................................................................................................................................................

Hood, Grille & Dash Group ..................................................................................................................................

Seat & Seat Deck Group ......................................................................................................................................

Lift Group - Manual Lift ........................................................................................................................................

Wheels & Tires Group ..........................................................................................................................................

Decals - Brand & Model .......................................................................................................................................

Decals - Safety & Common ..................................................................................................................................

38" Mower Deck - Belt, Idler Arm & Hitch ............................................................................................................

38" Mower Deck - Height Adjustment & Roller Bar .............................................................................................

38" Mower Deck - Housing, Arbors & Blades ......................................................................................................

40" Mower Deck - Belt, Idler Arm & Hitch ......................................................................................

40" Mower Deck - Height Adjustment & Roller Bar .............................................................................................

40" Mower Deck - Housing, Arbors & Blades ......................................................................................................

44" Mower Deck - Belt, Idler Arm & Hitch ............................................................................................................

44" Mower Deck - Height Adjustment & Roller Bar .............................................................................................

44" Mower Deck - Housing, Arbors & Blades ......................................................................................................

44" Mower Deck - Housing, Arbors & Blades CE ................................................................................................

50" Mower Deck - Clutch & Support ....................................................................................................................

50" Mower Deck - Height Adjustment & Roller Bar .............................................................................................

50" Mower Deck - Housing, Arbors & Blades ......................................................................................................

......................

10 12 14 16 20 22 24 26 28 30 32 34 36 38 40 42 46 48 50 54 58 60 64 66 70 72 76 80 82

Torque Specification Chart ..................................................................... Inside Back Cover

4 6 8

Frame & Front Axle Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

4

Torque to

150 ft. lbs.

(202 Nm)

3

2

1

50-57 ft. lbs.

39

36

38

37

5

Torque to

(48-56 Nm)

40

41

33

42

22

34

43

35

11

12

18

20

24

22

Torque to

22-40 ft. lbs.

(30-54 Nm)

986681

8

7

6

9

Torque to

22-40 ft. lbs.

(30-54 Nm)

1

10

2

1515

21

22

23

14

18

17

13

16

19

20

24

Torque to 13 ft. lbs.

25

Service Kit 1686985

Torque to

55-60 ft. lbs.

(74-81 Nm)

26

27

28

22

1

33

1

31

30

29

32

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

4

TP 400-4205-01-BM-SMA

Frame & Front Axle Group

PART NO. DESCRIPTIONREF NO QTY.

1 1930645 7 NUT, Hex Flange Lock, 3/8-16 2 1960035 2 WASHER 3 2860646 1 NUT, Hex Flange, 5/8-11 4 1722212A 1 PLATE, Axle 5 1724081A 1 TOWER & SUPPORT ASSEMBLY 6 1923683 4 CAPSCREW, Hex Head Taptite, 3/8-16 x 3/4 7 1723528A 1 SUPPORT 8 1664847 4 CAPSCREW, Hex Head Taptite, 5/16-18 x 3/4

9 1726989A 1 FRAME ASSEMBLY 10 2860645 1 CAPSCREW, 5/8-11 x 3-1/2 11 1704314 2 FITTING, Grease for Wear Plate, 1/4-20, with Ball 12 1933260 4 CAPSCREW, Hex Head, Flange Lock, 3/8-16 x 3/4 13 1722541 1 LINK, Drag 14 1922755 1 WASHER 15 1960103 2 WASHER 16 1919262 1 NUT, Hex Jam, 1/2-20 17 1702779A 1 JOINT, Ball 18 1708236 1 SPACER 19 1931350 2 CARRIAGE BOLT, 3/8-16 x 1 20 1611705 2 SPACER 21 1722626A 1 ROD, Tie 22 1721682 6 BUSHING 23 1930650 2 NUT, Hex Flange Lock, 7/16-14 24 1704314 3 FITTING, Lube 25 1686985 1 SPINDLE REPLACEMENT KIT, LH (Includes Ref. Nos. 22, 26, 27, 28, 29 & 30) 26 2823485 1 CAPSCREW, 3/8-16 x 7/8, GR8 27 1663151 1 WASHER, Spring, 3/8 28 1725112 1 HUB & ARM ASSEMBLY 29 2830671 1 KEY, Woodruff 30 1724264 1 SPINDLE, LH 31 1722200A 1 AXLE ASSEMBLY, w/ LH Spindle, Complete (Includes Ref. Nos. 22, 24, 41, 42 & 43) 32 1931352 1 CARRIAGE BOLT, 3/8-16 x 1-1/2 33 1927531 2 CAPSCREW, Hex Head, 7/16-14 x 2, GR8 34 1721918A 1 HOOK, "J" 35 1721752 1 SPACER 36 1960086 4 SCREW, Torx Head, 5/16-18 x 7/8 37 1721805A 1 BUMPER, Black, Steel, Standard 37 1723502 1 BUMPER, Chrome, Optional 38 1930591 2 CAPSCREW, Hex Whiz Lock, 5/16-18 x 3/4 39 1724801A 1 PLATE, Axle Wear 40 1931277 2 NUT, Hex Falnge Whiz Lock, 5/16-18 41 1722199 1 SPINDLE, RH 42 1919394 1 WASHER 43 2832577 1 RETAINING RING

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

5

TP 400-4205-01-BM-SMA

Steering Group - Manual Steering

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

985890

2

Steering cap snaps

1

5

6

15

21

8

9

over steering wheel.

3

7

4

20

Torque to 36-44 ft. lbs. or 48-60 Nm

19

Bearing mounts below frame. Slide pinion into gear before tightening nuts.

18

Use washers

5

as required.

17

15

16

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

10

6

5

11

12

14

13

Torque to 36-44 ft. lbs. or 48-60 Nm

6

TP 400-4205-01-BM-SMA

Steering Group - Manual Steering

PART NO. DESCRIPTIONREF NO QTY.

1 1722318 1 STEERING WHEEL, Straight, Shaft

2 1722319 1 CAP, Steering Wheel, SMI Logo

2 1725024 1 CAP, Steering Wheel, Plain

3 1960540 1 PIN, Spring, 5/16 x 2-1/2

4 1722749 1 COVER, Rubber, Upper Steering Shaft

5 1960114 5 WASHER, 3/4

6 2176440 2 BUSHING, 15/32 x 7/8 x 7/8, Nylon

7 1960636 2 NUT, Hex KEPS 5/6-18

8 1721736A 1 PLATE, Mounting Steering

9 1933988 2 NUT, Push 10 1960655 2 CARRIAGE BOLT, 5/16-18 x 1-1/4 11 1724470A 1 GEAR & SHAFT ASSEMBLY, Steering 12 1960032 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/4, Black 13 1930645 1 NUT, Hex Flange Two-Way Lock, 3/8-16 14 1664847 2 CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 3/4 15 1721626 1 SHAFT & PINION ASSEMBLY, Steering Manual 16 1611710 1 RING, Clipring Extension 17 1722459 1 BEARING, 3/4 x 1-11/16 x 13/16, 3" Long Housing 18 1722461 1 SPACER, 3/4 x 1-1/16 x 3/8, Powder Metal 19 1931211 2 NUT, Hex Flange Whiz Lock, 3/8-16, Small 20 1933260 2 CAPSCREW, Hex Whiz Lock Flange, 3/8-16 x 3/4, Black 21 1919314 1 PIN, Cotter, 1-1/4, Black

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

7

TP 400-4205-01-BM-SMA

Engine & Electric Clutch Group - 16HP & 18HP Briggs & Stratton, Vanguard

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

29

26

27

22

1

30

Engine Manufacturer

Gasket & Hardware,

Torque to 18 ft. lbs.

(25 Nm)

23

986252

3

4

2

31

32

10

26

6

5

Tie cables to Left

Hand side of shield.

7

8

9

28

25

11

24

22

23

21

Install between Frame &

Ground cable on RH

rear engine capscrew.

Note: Orientation of All Keys

20

19

17

Torque to

45-50 ft. lbs.

(61-68 Nm)

The above parts group applies to the following Mfg. Nos.:

1694630 - Broadmoor 1694683 - Broadmoor 1694807 - 2618

18

Torque to

24-36 ft. lbs.

(31-48 Nm)

12

14

15

16

19

Position pulley

chamfer side up.

Tie clutch wire

to keep away

from pulley.

13

10

11

2005

8

TP 400-4205-01-BM-SMA

Engine & Electric Clutch Group - 16HP & 18HP Briggs & Stratton, Vanguard

PART NO. DESCRIPTIONREF NO QTY.

1 1723165 1 HOSE, Oil Drain, 10-1/2" Long, 3/8-18 Fittings

2 * 1 ENGINE, 16HP Briggs & Stratton Vanguard Twin, Model 303777, Type 1114-E1

2 * 1 ENGINE, 18HP Briggs & Stratton Vanguard Twin, Model 356777, Type 0113-E1

3 1722950 1 SEAL, Circle, 16HP Only

3 1722949 1 SEAL, Circle, 18HP Only

4 1722388A 1 BULKHEAD

5 1925003 2 CAPSCREW, Hex Washer Head Taptite, 1/2-20 x 1/2, Black

6 1727223 1 CONTROL, Throttle Double 39" Long w/Knobs

7 1701011 2 TIE, Wire, 7-5/16" Long

8 2860112 2 CLAMP, Hose Type E

9 1718678 1 HOSE, Fuel, 59" Long 10 1722392A 2 SHIELD, Side 11 1929000 8 CAPSCREW, Hex Washer Head Taptite, 1/4-20 x 3/8 12 1722288 1 PULLEY & HUB ASSEMBLY 13 2832747 1 TIE, Self Locking, 3-5/8 Long 14 1708264 1 WASHER, Hex, 7/16, Black 15 1918199 1 LOCKWASHER, 7/16 16 1960648 1 CAPSCREW, Hex Head, 7/16-20 x 3-3/4 17 1686880 1 CLUTCH, Electric 18 1720463 1 KEY, HI PRO, 1/4 x 2 1/2 19 2830598 4 CAPSCREW, Hex Washer Head Taptite, 3/8-16 x 1-1/2 20 2820427 1 LOCKWASHER, External Tooth, 3/8 21 1722414A 1 SHIELD, Muffler Bottom 22 1960368 8 NUT, Speed, 1/4-20, Lug 23 1960295 4 CAPSCREW, Hex Flange Whiz Lock, 1/4-20 x 5/8 24 1935255 2 NUT, Speed, 5/16-18, Lug, Black 25 1722389A 1 DUCT, Muffler Top 26 2834683 2 CLIP, Wire 1/8 27 1722390A 1 DUCT, Muffler Extension 28 1924856 2 CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 1/2, Black 29 1722625 1 MUFFLER, Briggs & Stratton, Vanguard Twin 30 * 1 GASKET, Briggs & Stratton, Vanguard Twin 31 1917356 4 LOCKWASHER, 5/16 32 2860660 4 CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 7/8

Footnotes

* See your local Briggs & Stratton distributor for parts and service.

The above parts group applies to the following Mfg. Nos.:

1694630 - Broadmoor 1694683 - Broadmoor 1694807 - 2618

2005

9

TP 400-4205-01-BM-SMA

Engine & Electric Clutch Group - 18HP & 20HP Briggs & Stratton, Vanguard

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Hand Tighten with

2 additional revolutions

with a wrench.

29

26

27

22

1

30

Engine Manufacturer

Gasket & Hardware,

Torque to 18 ft. lbs.

(25 Nm)

23

986773

3

4

2

31

32

10

26

6

5

Tie cables to Left

Hand side of shield.

7

8

9

28

25

11

24

22

23

21

Install between Frame &

Ground cable on RH

rear engine capscrew.

Note: Orientation of All Keys

The above parts group applies to the following Mfg. Nos.:

1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H 1694635 - 2620H 1694636 - 2620H

2005

1694682 - Broadmoor 1694844 - 2618H

20

19

18

17

Torque to

45-50 ft. lbs.

(61-68 Nm)

10

Torque to

24-36 ft. lbs.

(31-48 Nm)

12

14

15

16

19

Position pulley

chamfer side up.

Tie clutch wire

to keep away

from pulley.

13

10

11

TP 400-4205-01-BM-SMA

Engine & Electric Clutch Group - 18HP & 20HP Briggs & Stratton, Vanguard

PART NO. DESCRIPTIONREF NO QTY.

1 1723165 1 HOSE, Oil Drain, 10-1/2" Long, 3/8-18 Fittings

2 * 1 ENGINE, 18HP Briggs & Stratton Vanguard Twin, Model 356777, Type 0113-E1

2 * 1 ENGINE, 20HP Briggs & Stratton Vanguard Twin, Model 358777, Type 0110-E1

3 1722949 1 SEAL, Circle, 18HP & 20HP

4 1722388A 1 BULKHEAD

5 1925003 2 CAPSCREW, Hex Washer Head Taptite, 1/2-20 x 1/2, Black

6 1727223 1 CONTROL, Throttle Double 39" Long w/Knobs

7 1701011 2 TIE, Wire, 7-5/16" Long

8 2860112 2 CLAMP, Hose Type E

9 1718678 1 HOSE, Fuel, 59" Long 10 1722392A 2 SHIELD, Side 11 1929000 8 CAPSCREW, Hex Washer Head Taptite, 1/4-20 x 3/8 12 1722288 1 PULLEY & HUB ASSEMBLY 13 2832747 1 TIE, Self Locking, 3-5/8 Long 14 1708264 1 WASHER, Hex, 7/16, Black 15 1918199 1 LOCKWASHER, 7/16 16 1960649 1 CAPSCREW, Hex Head, 7/16-20 x 3-1/2, 20HP 16 1960648 1 CAPSCREW, Hex Head, 7/16-20 x 2-3/4, 20HP 17 1686883 1 CLUTCH, Electric, 18HP 17 1686880 1 CLUTCH, Electric, 20HP 18 1720463 1 KEY, HI PRO, 1/4 x 2 1/2 19 2830598 4 CAPSCREW, Hex Washer Head Taptite, 3/8-16 x 1-1/2 20 2820427 1 LOCKWASHER, External Tooth, 3/8 21 1722414A 1 SHIELD, Muffler Bottom 22 1960368 8 NUT, Speed, 1/4-20, Lug 23 1960295 4 CAPSCREW, Hex Flange Whiz Lock, 1/4-20 x 5/8 24 1935255 2 NUT, Speed, 5/16-18, Lug, Black 25 1722389A 1 DUCT, Muffler Top 26 2834683 2 CLIP, Wire 1/8 27 1722390A 1 DUCT, Muffler Extension 28 1924856 2 CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 1/2, Black 29 1722625 1 MUFFLER, Briggs & Stratton, Vanguard Twin 30 * 1 GASKET, Briggs & Stratton, Vanguard Twin 31 1917356 4 LOCKWASHER, 5/16 32 2860660 4 CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 7/8

Footnotes

* See your local Briggs & Stratton distributor for parts and service.

The above parts group applies to the following Mfg. Nos.:

1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H 1694635 - 2620H 1694636 - 2620H

2005

1694682 - Broadmoor 1694844 - 2618H

11

TP 400-4205-01-BM-SMA

Engine Group - 18HP Kohler

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Engine Manufacturer

Gasket & Hardware,

Torque to 18 ft. lbs.

(25 Nm)

1

2

986682

10

7

6

5

3

4

9

8

Tie cables to Left

Hand side fo shield.

11

12

13

29

31

14

30

29

18

Install between Frame &

Ground cable on RH

rear engine capscrew.

27

26

28

14

23

15

25

24

Torque to

19-23 ft. lbs.

(26 - 31 Nm)

Tie clutch wire

to keep away

from pulley.

22

17

18

Note: Orientation of All Keys

19

20

21

Torque to 45-50 ft. lbs. (61 - 68 Nm)

15

16

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor

2005

12

TP 400-4205-01-BM-SMA

Engine Group - 18HP Kohler

PART NO. DESCRIPTIONREF NO QTY.

1 1721704 1 MUFFLER 2 * 1 GASKET 3 * 2 LOCKWASHER, 5/16 4 * 2 CAPSCREW, Socket Head, 5/16-18 x 7/8, G8 5 1723165 1 HOSE, Oil Drain 6 * 1 ENGINE, 18HP Kohler Single, Model CV492S, Type PS-27534 7 1722950 1 SEAL, Circle 8 1722388A 1 BULKHEAD

9 1925003 2 CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2 10 1727223 1 CONTROL, Throttle Double 39" Long w/Knobs 11 2825094 1 TIE, Self Locking 12 2860112 2 CLAMP, Hose Type E 13 1723174 1 HOSE, 59" Long 14 2834683 2 CLIP, Wire 15 1722392A 2 SHIELD 16 1929000 4 SCREW, Hex Head Taptite, 1/4-20 x 3/8 17 1720463 1 KEY 18 1722288 1 PULLEY & HUB ASSEMBLY, 4-1/2 OD 19 1708264 1 WASHER, Hex 20 1918199 1 LOCKWASHER, 7/16 21 1960648 1 CAPSCREW, Hex Head, 7/16-20 x 2-3/4 22 1727664 1 CLUTCH, Electric, OGURA 23 2832747 1 TIE 24 2827187 4 CAPSCREW, Hex Head Taptite, 3/8-16 x 1-1/2 25 2820426 1 LOCKWASHER, External Tooth, 3/8 26 1722414A 1 SHIELD, Muffler Bottom 27 1960295 8 CAPSCREW, Hex Head Flange Lock, 1/4-20 x 5/8 28 1924856 2 CAPSCREW, Hex Head Taptite, 5/16-18 x 1/2 29 1960368 8 NUT, Speed, 1/4-20 30 1935255 2 NUT, Speed, 5/16-18 31 1722389A 1 DUCT, Muffler Top 32 1722487A 1 DUCT, Muffler Extension

Footnotes

* See your local Kohler distributor for parts and service.

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor

2005

13

TP 400-4205-01-BM-SMA

Transmission Group - Tuff Torq K-57

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

2

1

986603

3

4

34

5

Torque nut to

28 - 33 ft. lbs.

(35 - 44 Nm)

37

36

35

33

32

17

16

14

15

11

7

8

6

10

9

12

13

18

19

31

19

39

38

29

28

26

Spring to be

27

compressed to

2-1/2 inches with

brake locked.

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

29

25

14

20

30

21

8

22

23

24

TP 400-4205-01-BM-SMA

Transmission Group - Tuff Torq K-57

PART NO. DESCRIPTIONREF NO QTY.

1 1960676 2 SCREW, Pan Head Torx Taptite, 1/4-20 x 1-1/4, Black

2 1722345 1 PAD, Footrest, LH, without Differential Lock

3 1722173 1 PAD, Footrest, RH

4 1960636 1 NUT, Hex KEPS, 5/16-18, Black

5 1704351 15 FASTENER, Panel

6 1960637 6 NUT, Hex KEPS, 3/8-16, Black

7 1931350 6 CARRIAGE BOLT, 3/8-16 x 1, Black

8 1960686 5 NUT, Hex Flange ESNA, 5/16-18, Black

9 1721728A 2 SUPPORT, Transmission 10 1724316 1 RING, Snap, Transmission 11 1724312 1 COLLOR, Spline, Transmission 12 1724315 2 LOCK WASHER, Transmission 13 1724314 1 FAN, 10 Blade, Transmission 14 1718076 1 RING, E Transmission 15 1960027 2 WASHER, 1/2 16 1721666 1 PULLEY & HUB ASSEMBLY 17 1726841 1 V-BELT, Drive 18 1726806 1 ROD, Transmission Release 19 1722460 3 PIN, Quick 20 1921332 1 CAPSCREW, Hex Head, 5/16-18 x 2 21 1919326 4 WASHER, 5/16, Black 22 1923141 4 CAPSCREW, Hex Head, 5/16-18 x 2-3/4, Black 23 1918267 1 WASHER, 15/32 x 15/16, Black 24 1918447 1 PIN, Cotter, Black 25 1726871 1 ROD, Brake 26 1722684 1 SPRING, Compression, 3-1/4" Long, Black 27 1729277 1 SPRING, Compression, 3-5/8" Long, Black 28 1960687 1 NUT, Hex FlangeESNA, 3/8-16, Black 29 1924940 3 WASHER, 3/8, Black 30 1722668 1 TRANSMISSION ASSEMBLY, K57, without Pulley 31 1726803 1 CONTROL ARM ASSEMBLY 32 1724423A 1 ARM, Control 33 1960636 2 NUT, KEPS Lock, 5/16-18 34 1721592A 1 STRAP, Torque 35 1931335 1 CARRIAGE BOLT, 5/16-18 x 1, Black 36 1960141 1 WASHER, 5/16, Black 37 1921978 1 CAPSCREW, Hex Head, 5/16-18 x 2, Black 38 1727215A 1 ACTUATOR, Switch 39 1924856 2 CAPSCREW, Hex Head Taptite, 5/16-18 x 1/2

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

15

TP 400-4205-01-BM-SMA

Transmission SERVICE PARTS - Tuff Torq K-57A

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

SEAL KIT (Inclu de s Re f.)

#19 #20 #26 #59 #72

53

58

60

46

31

200

#81 #91

Sealant Washer Seal

1722668

87

86

85

95

90

13

7219

72

52

51

91

49

54

57 56

55

70

59

50

5744

45

47

48

28

30

32

27

69

73

70

71

3

12

35

11

14

77

28

30

29

25

27

102

101

100

26

97

22

21

5783

34

33

8

98

99

61

15

96

20

16

634

62

97

8

9

82

2

79

75

24

38

39

27

37

65

63

64

67

71

70

21

7

80

82

76

23

81

78

72

36

40

41

42

43

65

66

73

68

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

16

TP 400-4205-01-BM-SMA

Transmission SERVICE PARTS - Tuff Torq K-57A

PART NO. DESCRIPTIONREF NO QTY.

2 1724951 1 HOUSING ASSEMBLY, UPPER

3 1724938 1 HOUSING, LOWER

7 1718052 1 VENT VALVE 15

8 1724279 2 MAGNET, K50

9 1724280 1 HOLDER, MAGNET 11 1708684 1 SPRING 12 1724281 1 SHAFT, BYPASS 13 1720418 1 LEVER, BYPASS 14 1718061 1 RING 15 1724282 1 SEALING CAP 16 1708650 1 RING 35 19 1708691 2 PACKING 20 1724283 1 SEAL TC 21 1707789 14 SCREW, TAPPING 22 1724284 2 SCREW, TAPPING 24 1724939 1 CASE, CENTER 25 1718070 1 PIN 3 x 9.8 26 1724954 1 FILTER 27 1720805 3 BOLT 10 x 75 28 1724286 2 VALVE, IDS 1.0 29 1724287 2 SPRING, IDS 30 1724288 2 BALL, 3/16 31 1724940 1 CYLINDER BLOCK ASSEMBLY 32 1724290 1 SPRING, PUMP 33 1724941 1 SHAFT, PUMP 34 1718076 3 RING E15 35 1708673 1 BEARING 36 1718077 1 HOUSING 37 1724942 1 BEARING, THRUST 38 1724289 1 BLOCK, CYLINDER 39 1718084 1 WASHER 12 x 24 x 1 40 1724943 1 SHAFT, MOTOR 41 1708672 1 RING 15 42 1724944 1 GEAR, MOTOR 43 1718083 1 BEARING 6202UC3 44 1718089 2 THRUST METAL 45 1720426 1 SWASH PLATE ASSEMBLY 46 1718088 1 THRUST PLATE B 47 1718086 1 BEARING K81105 48 1718087 1 THRUST PLATE A 49 1724343 1 SHAFT, CONTROL 50 1724344 1 FULCRUM, ECCENTRIC 51 1724345 1 SPRING, TORSION 52 1724346 1 LEVER, CONTROL 53 1724347 1 ARM, CONTROL

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

17

TP 400-4205-01-BM-SMA

Transmission SERVICE PARTS - Tuff Torq K-57A

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

SEAL KIT (Inclu de s Re f.)

#19 #20 #26 #59 #72

53

58

60

46

31

200

#81 #91

Sealant Washer Seal

1722668

87

86

85

95

90

13

7219

72

52

51

91

49

54

57 56

55

70

59

50

5744

45

47

48

28

30

32

27

69

73

70

71

3

12

35

11

14

77

28

30

29

25

27

102

101

100

26

97

22

21

5783

34

33

8

98

99

61

15

96

20

16

634

62

97

8

9

82

2

79

75

24

38

39

27

37

65

63

64

67

71

70

21

7

80

82

76

23

81

78

72

36

40

41

42

43

65

66

73

68

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

18

TP 400-4205-01-BM-SMA

Transmission SERVICE PARTS - Tuff Torq K-57A

PART NO. DESCRIPTIONREF NO QTY.

54 1724348 1 PLATE, JERK 55 1708689 1 WASHER 56 1724349 1 PIN, COTTER 57 1724296 1 PIN, SPRING 59 1707879 2 PACKING 58 1718100 1 PIN 6.0A x 4.0 60 1708692 1 NUT 12 61 1724955 1 GEAR & PINION ASSEMBLY 62 1724945 1 GEAR, FINAL CONTR TRAC 63 1724946 2 COLLAR, PINION 64 1724947 1 SHAFT, REDUCTION 65 1724948 2 WASHER, 12 x 32 x 3.2 66 1724949 1 GEAR, REDUCTION 67 1724950 1 PINION, FINAL 68 1724304 1 SHAFT, AXLE RH 69 1724303 1 SHAFT, AXLE LH 70 1718112 2 WASHER, THRUST 71 1718113 2 RING 17 72 1718111 2 SEAL 19 x 32 x 8 73 1718110 2 BUSHING 19 x 21 75 1724305 1 SHOE, BRAKE 76 1724306 1 ARM, BRAKE 77 1724307 1 SHAFT, BRAKE 78 1724308 1 SPRING, RETURN B 79 1724309 1 BRAKE, ACTUATOR 80 1724310 1 PIN 81 1708690 2 PACKING 82 1724311 2 PIN, SPRING 83 1724312 2 COLLAR, SPLINE 85 1724314 1 FAN 86 1724315 1 LOCKWASHER 87 1724316 1 RING, SNAP 90 1720421 1 PIN 3.0A x 20 91 1724318 1 OIL SEAL 95 1707839 1 PIN, ROLL 97 1724956 2 WASHER, THRUST DIFF 98 1724958 2 PIN, 3.0A x 18 99 1724957 1 SPRING, CHARGE

100 1724953 1 CHARGE PUMP CASE ASSEMBLY 200 1727542 1 K57 SMP SEAL KIT

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

19

TP 400-4205-01-BM-SMA

Controls Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

1

986599

3

2

4

6

5

9

18

19

8

7

11

38

30

35

34

35

37

36

33

29

31

32

15

30

24

26

28

27

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

25

39

24

20

40

23

41

17

6

8

12

16

10

13

14

20

21

1

10

4

22

5

TP 400-4205-01-BM-SMA

Controls Group

PART NO. DESCRIPTIONREF NO QTY.

1 1721353 1 ROD, Brake Lock

2 1721891 1 KNOB, Push On, Red Plastic "P"

3 1930591 1 CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 3/4

4 1919326 2 WASHER, 5/16, Black

5 1721476 1 ROD, Brake

6 1931353 2 CARRIAGE BOLT, 3/8-16 x 1 3/4

7 1663114 2 BUSHING, 5/8 x 3/4 x 3/4, Nylon

8 2821133 1 FITTING, Lube, 1/4

9 1725250 1 SPRING, Extension 10 1722460 3 PIN, Quick 11 1724917 1 ARM & HUB ASSEMBLY, Idler 12 1960020 1 WASHER, 5/8 13 1704420 1 RING, Clipring Extension 14 1721134 1 PULLEY, w/Bearing 15 1924940 1 WASHER, 3/8 16 1960687 2 NUT, Hex Flange ESNA, 3/8-16 17 1721133 1 PULLEY, Idler 18 1723237 2 BUSHING, 1 x 1-1/8 x 5/8, Nylon 19 1722513 1 ARM, Brake 20 1726763 1 PEDAL ASSEMBLY, Foot 21 1931320 1 CARRIAGE BOLT, 1/4-20 x 1-1/4 22 1918447 1 PIN, Cotter, Black 23 1721354A 1 LATCH, Brake 24 1664847 3 CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 3/4 25 1919438 1 NUT, Hex Lock ESNA Light, 5/16-18 26 1919381 1 WASHER, 5/16, Black 27 1927557 2 NUT, Hex Flange Whiz Lock Large, 5/16-18 28 1722535A 1 PEDAL, Brake 29 1721577 1 PAD, Brake Pedal 30 1931334 4 CARRIAGE BOLT, 5/16-18 x 7/8 31 1921333 2 CAPSCREW, 5/16-18 x 1 32 1722083A 1 ACTUATOR, Switch 2.53" Long 33 1923683 1 CAPSCREW, Hex Washer Head Taptite, 3/8-16 x 3/4 34 1722070A 1 PEDAL, Forward 35 1960636 4 NUT, Hex KEPS, 5/16-18 36 1721675 1 PAD, Foot Pedal Forward 37 1722071A 1 PEDAL, Reverse 38 1721674 1 PAD, Foot Pedal Reverse 39 1920397 1 NUT, Hex Lock ESNA Light, 1/4-20 40 1686612 1 CAM, Roller 41 1721995 1 SPRING, Extension

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

21

TP 400-4205-01-BM-SMA

Cruise Control Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

3

2

1

986190

4

Lubricate both sides

of slot with grease.

Install rounded edge

of washer toward lever

& bracket assembly.

17

16

18

22

21

20

5

7

23

6

8

19

11

12

13

Install rounded edge

of washer toward lever

& bracket assembly.

25

8

9

10

24

12

15

Hole "A"

6

Control Arm from transmission group.

Brake arm at idler pivot.

The above parts group applies to the following Mfg. Nos.:

1694630 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H 1694635 - 2620H 1694636 - 2620H

2005

1694682 - Broadmoor

22

14

Hook into

hole "A"

of frame.

TP 400-4205-01-BM-SMA

Cruise Control Group

PART NO. DESCRIPTIONREF NO QTY.

1 1723713 1 DECAL, Cruise & Lift

2 1960666 1 SCREW, Torque Head Plus Socket Head, 1/4-20 x 7/8

3 1722303 1 KNOB, Cruise

4 1920397 1 NUT, Hex Lock ESNA Light, 1/4-20

5 1722003 1 LEVER & BRACKET ASSEMBLY, Cruise

6 1960103 2 WASHER, 3/8, Black

7 1931333 1 CARRIAGE BOLT, 5/16-18 x 3/4

8 2826192 2 WASHER, 9/16 x 1-1/4 x 1/8

9 1709043 1 SPACER, w/Flange, 11/32 x 15/32 x 3/4 10 1931342 1 CARRIAGE BOLT, 5/16-18 x 2 3/4 11 1960273 1 CARRIAGE BOLT, 5/16-18 x 2-1/4 12 1722460 2 PIN, Quick 13 1722117 1 ROD, Cruise 14 1722481 1 ROD, Return 15 2159106 1 SPRING, Cruise Return to Frame 16 1960636 2 NUT, Hex KEPS, 5/16-18 17 1960001 2 CAPSCREW, Hex Washer Head Plastite, 10-14 x 5/8 18 1717050 1 SWITCH, Push, Neutral Start, Gray 19 1722080 1 SPACER, 11/32 x 5/8 x 1-13/32 20 1919326 1 WASHER, 5/16, Black 21 1919381 1 WASHER, 5/16, Black 22 1919438 1 NUT, Hex Lock ESNA Light, 5/16-18 23 1677746 1 SPRING, Compression 24 1918447 1 PIN, Cotter 25 1705928 1 DISC, Fricion

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694630 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H 1694635 - 2620H 1694636 - 2620H

2005

1694682 - Broadmoor

23

TP 400-4205-01-BM-SMA

Electrical Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

HOOD MOUNTED

1

3

2

4

UNDER HOOD

Tie main harness and starter wire up. Wires should not hang below side panel with hood closed.

To Electric

Clutch

To Charge Circuit

To Fuel

Shut-Off

24

To Oil

Pressure

Sensor

To Engine

Magneto

44

DASH MOUNTED

7

8

6

5

Cruise Switch

(see controls group for mtg. hardware)

40

Pedal Switch

39

38

9

21

22

23

41

11

10

3818

20

19

Tie solenoid

24

Tie upper harness to tower.

UNDER HOOD

To Engine

Starter

33

34

16

17

24

wires to harness.

32

25

26

31

2115

Headlight

Switch

27

30

986604

12

13

14

Instrument Panel clip

8

29

28

UNDER SEAT

Seat Switch (NC)

43

42

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

37

UNDER FRAME

24

Reverse

Pedal

Switch

To Engine

Ground

35

36

TP 400-4205-01-BM-SMA

Electrical Group

PART NO. DESCRIPTIONREF NO QTY.

1 1721810 1 HEADLIGHT ASSEMBLY, 4 Bulb, (Includes Ref. Nos. 2 & 3)

2 1677371 4 BULB, Headlight, 12.8V

3 1723451 4 SOCKET ASSEMBLY, Headlight, Sealed

4 1722669 1 HARNESS, Headlight

5 1722887 1 SWITCH, PTO Push/Pull Symbols

6 1726556 1 MODULE, RMO (Includes Ref. No. 7)

7 1726557 1 KEY, RMO Module Plastic

8 1925003 2 CAPSCREW, Hex Washer Head Taptite, 1/4-20 x 1/2, Black

9 1665238 1 BREAKER, Circuit, 12 Volt 20 Amps 10 1665237 1 WIRE, 12GA 5-15/16 Long, Red 11 1722611 1 PLUG, Hole, Square 12 1725523 1 HOUR METER, (Includes Ref. Nos. 12) 13 1725524 1 PLUG, Dash 14 1725835 1 CLIP, Hour Meter (Service Only) 15 1920263 2 NUT, Hex, 5/16-24 16 2820426 3 LOCKWASHER, External Tooth, 5/16 17 1722739 1 SOLENOID 18 1686734 1 SWITCH ASSEMBLY, Ignition, 6 Pin, (Includes Ref. Nos. 17, 18, 19, 20 & 21) 19 1717163 1 KEYS, Set of 2 20 1717550 1 COVER, For Ignition Switch, Plastic 21 1717549 1 NUT, Hex Flange, 5/8-32, Ignition Switch 22 1960547 1 LOCKWASHER, Internal Tooth, 5/8, Thin 23 2101025 1 WASHER, Shim 24 1701011 3 TIE, Strap, 7-5/16 Long 25 1716951 1 SWITCH, Headlights , 2 Terminal 26 1713535 1 BOOT, Insulator Cable Terminal, 1-15/16 Long, Red 27 1721830 1 CABLE, #6 x 25" Long, Ring Terminals 28 1603618 1 CABLE, #6 x 8" Long, Ring Terminals 29 1677296 1 BOOT, Insulator Battery Terminal 30 2816622 3 NUT, Hex, 1/4-20 31 2816964 2 LOCKWASHER, 1/4 32 2821319 2 WASHER, 1/4 33 2823341 2 CAPSCREW, Hex Head, 1/4-20 x 3/4 34 1713163 1 CABLE, #6 x 26 Long, Ring Terminal 35 1685215 1 BATTERY, 12 Volt 36 1722009 1 STRAP, Battery, 14 Long, Rubber 37 1929000 2 CAPSCREW, Hex Head Taptite, 1/4-20 x 3/8 38 1726810A 1 BRACKET, Switch Mount 39 1704379 1 SWITCH, Reverse Pedal 40 1723249 1 SWITCH, Push Button, Foot Pedal 41 1717050 1 SWITCH, Cruise Control, Grey, NO 42 1960536 2 CAPSCREW, Hex Washer Head Plastite, 1/4 x 1/2 43 1716368 1 SWITCH, Seat, Grey, NC 44 1726604 1 HARNESS, Wiring

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

25

TP 400-4205-01-BM-SMA

Hood, Grille & Dash Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

1

986608

2

3

4

5

6

14

15

16

13

17

12

11

4

7

8

4

9

10

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

26

9

TP 400-4205-01-BM-SMA

Hood, Grille & Dash Group

PART NO. DESCRIPTIONREF NO QTY.

1 1721804C 1 PANEL, RH Side

1 1721804D 1 PANEL, RH Side, Red

2 1721801C 1 HOOD, no Louvers

2 1721801D 1 HOOD, no Louvers, Red

3 1722110C 1 HOOD, with Louvers

3 1722110D 1 HOOD, with Louvers, Red

4 1960295 12 CAPSCREW, Hex Head Flange Lock,1/4-20 x 5/8

5 1960392 1 SCREW, Phillips Head, #10-24 x 1/2

6 1687054 1 DASHBOARD, RMO, Black

6 1687055 1 DASHBOARD, RMO with Hydra Lift Slot, Black

7 1933896 1 NUT, Hex Nylock,#10-24

8 1723123 1 ROD, Dash Support

9 1930641 12 NUT, Hex Flange Lock, 1/4-20 10 1721803C 1 PANEL, LH Side 10 1721803D 1 PANEL, LH Side, Red 11 1721808A 1 HINGE, LH 12 1722391A 1 DUCT, Air Inlet 13 1721802C 1 GRILLE 13 1721802D 1 GRILLE, Red 14 1721810 1 HEADLIGHT ASSEMBLY, (Includes Ref. Nos. 15 & 16) 15 1677371 4 BULB, Headligh 16 1723451 4 SOCKET, Headlight 17 1721809A 1 HINGE, RH

Footnotes

The above parts group applies to the following Mfg. Nos.:

1694629 - Broadmoor 1694630 - Broadmoor 1694631 - Broadmoor 1694632 - Broadmoor 1694633 - 1620H 1694634 - 1620H

2005

1694635 - 2620H 1694636 - 2620H 1694682 - Broadmoor 1694683 - Broadmoor 1694807 - 2618 1694844 - 2618H

27

TP 400-4205-01-BM-SMA

Simplicity H8S-2328 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual