Simplicity 2690810, 2690811 Operator's Manual

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Regent Series Riding Mower
1737264
Revision D
Operator’s Manual
Mfg. No. Description
2690810 Regent, 19.5HP Hydro Tractor and 38” Mower Deck
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General Information
Thank you for purchasing this quality-built SIMPLICITY riding mower. We’re pleased that you’ve placed your confidence in
the SIMPLICITY brand. When operated and maintained according to the instructions in this manual, your SIMPLICITY product will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards and risks associated with riding mowers and how to avoid them. This product and its approved attachments/accessories are designed and intended only for lawn work or snow removal and are not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these original instructions for future
reference.
The Illustrated Parts List for this machine can be downloaded from www.simplicitymfg.com. Please provide model and serial number when ordering replacement parts.
Copyright © 2010 Briggs & Stratton Power Products Group, LLC Milwaukee, WI, All rights reserved. SIMPLICITY is a trademark of Simplicity Manufacturing, Inc. Milwaukee, WI USA
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG
Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
When contacting your authorized dealer for replacment parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identifica­tion numbers, and engine serial numbers in the space pro­vided for easy access. These numbers can be found in the locations shown.
Tractor ID Tag
Product Identification Tag
Product Reference Data
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Product Identification Tag
Model / Modéle / Model xxxxxxxx
Serial / Sèrie / Serie xxxxxxxxxx
Briggs & Stratton Power Products Group, L.L.C. Milwaukee, WI 53201 USA
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Operator Safety........................................................................................4
Decal Locations......................................................................................9
Features and Controls...........................................................................10
Tractor Controls ....................................................................................10
Parking Brake Function.........................................................................12
Cruise Control ......................................................................................12
Operation ................................................................................................13
Safety Interlock System Tests ...............................................................13
Adding Fuel ..........................................................................................13
Starting the Engine ...............................................................................13
Driving the Tractor.................................................................................14
Mowing.................................................................................................14
Mowing in Reverse (RMO) ...................................................................14
Pushing the Tractor by Hand.................................................................15
Adjusting Mower Cutting Height ...........................................................15
Attaching a Trailer.................................................................................15
Stopping the Tractor and Engine...........................................................15
Maintenance ...........................................................................................16
Maintenance Chart...............................................................................16
Check Tire Pressure .............................................................................16
Check Mower Blade Stopping Time .....................................................16
Battery Maintenance ............................................................................17
Cleaning the Battery and Cables..........................................................17
Battery Charging ..................................................................................17
Seat Adjustment...................................................................................17
Storage.................................................................................................18
Troubleshooting.....................................................................................19
Warranties...............................................................................................21
Specifications.........................................................................................23
Parts and Accessories ..........................................................................23
TABLE OF CONTENTS
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Operating Safety
Congratulations on purchasing a superior-quality piece of lawn and gar­den equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsi­ble for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local author­ized dealer.
Read the Manual
The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.
Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.
Children
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often at­tracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mow­ing, have another responsible adult watch them.
DO NOT GIVE CHILDREN RIDES ON THIS UNIT! This encourages them to come near the unit in the future while it is running, and they could be seriously hurt. They may then approach the unit for a ride when you are not expecting it, and you may run over them.
Reverse
Do not mow in reverse unless ab­solutely necessary. Always look down and behind before and while traveling in reverse even with the mower blades disengaged.
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OPERATOR SAFETY
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3.5 ft (1,5 m)
20.0 ft (6,0 m)
Slope Operation
You could be seriously injured or even killed if you use this unit on too steep an incline. Using the unit on a slope that is too steep or where you don’t have adequate traction can cause you to lose control or roll over.
A good rule of thumb is to not operate on any slope you cannot back up (in 2-wheel drive mode). You should not operate on inclines with a slope greater than a 3.5 ft (1,5 m) rise over a 20.0 ft (6,0 m) length. Always drive up and down slopes: never cross the face.
Also note that the surface you are driving on can greatly impact stability and control. Wet grass or icy pavement can seriously affect your ability to control the unit.
If you feel unsure about operating the unit on an incline, don’t do it. It’s not worth the risk.
Moving Parts
This equipment has many moving parts that can injure you or someone else. How­ever, if you are seated in the seat properly, and follow all the rules in this book, the unit is safe to operate.
The mower deck has spinning mower blades that can amputate hands and feet. Do not allow anyone near the equipment while it is running!
To help you, the operator, use this equipment safely, it is equipped with an operator­present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.
Thrown Objects
This unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander. Be sure to clean up the area to be mowed BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge guard (de­flector) in place.
Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave.
Fuel and Maintenance
Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the tractor fuel tank with the cap se­curely closed. Spilled fuel needs to be cleaned up immediately.
Proper maintenance is critical to the safety and performance of your unit. Be sure to perform the maintenance procedures listed in this manual, especially pe­riodically testing the safety system.
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GENERAL OPERATION
1. Read, understand, and follow all instructions in the manual and on the unit before starting.
2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).
4. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).
5. Be sure the area is clear of other people before mow­ing. Stop the unit if anyone enters the area.
6. Never carry passengers.
7. Do not mow in reverse unless absolutely necessary. Al­ways look down and behind before and while travelling in reverse.
8. Never direct discharge material toward anyone. Avoid discharging material against a wall or obstruction. Ma­terial may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
9. Do not operate the machine without the entire grass catcher, discharge guard (deflector), or other safety de­vices in place.
10. Slow down before turning.
11. Never leave a running unit unattended. Always disen­gage the PTO, set parking brake, stop engine, and re­move keys before dismounting.
12. Disengage blades (PTO) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
13. Operate the machine only in daylight or good artificial light.
14. Do not operate the unit while under the influence of al­cohol or drugs.
15 Watch for traffic when operating near or crossing road-
ways.
16. Use extra care when loading or unloading the unit into a trailer or truck.
17. Always wear eye protection when operating this unit.
18. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment­related injuries. These operators should evaluate their ability to operate the equipment safely enough to pro­tect themselves and others from injury.
19. Follow the manufacturer’s recommendations for wheel weights or counterweights.
20. Keep in mind the operator is responsible for accidents occurring to other people or property.
21. All drivers should seek and obtain professional and practical instruction.
22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals.
23. Before using, always visually check that the blades and blade hardware are present, intact, and secure. Re­place worn or damaged parts.
24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator’s position).
25. When the machine is parked, stored, or left unattended, lower the cutting means unless a positive mechanical lock is used.
26. Before leaving the operator’s position for any reason, engage the parking brake (if equipped), disengage the PTO, stop the engine, and remove the key.
27. To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials.
28. It is a violation of California Public Resource Code Sec­tion 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark ar­rester meeting any applicable local or state laws. Other states or federal areas may have similar laws.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cau­tions or warnings which must be followed.
TRANSPORTING AND STORAGE
1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit.
2. Always observe safe refueling and fuel handling prac­tices when refueling the unit after transportation or stor­age.
3. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an igni­tion source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
4. Always follow the engine manual instructions for stor­age preparations before storing the unit for both short and long term periods.
5. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
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OPERATOR SAFETY
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CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will re­main where you last saw them.
1. Keep children out of the mowing area and under the watchful care of another responsible adult.
2. Be alert and turn unit off if children enter the area.
3. Before and during reverse operation, look behind and down for small children.
4. Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
5. Never allow children to operate the unit.
6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
EMISSIONS
1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth de­fects, or other reproductive harm.
2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian ICES-002.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip­over accidents, which can result in severe injury or death. Op­eration on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distribution.
1. Mow up and down slopes, not across.
2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.
4. Do not mow on wet grass. Tires may loose traction.
5. Always keep unit in gear especially when traveling down slopes. Do not shift to neutral and coast downhill.
6. Avoid starting, stopping, or turning on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
7. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to rollover.
8. Use extra care while operating machines with grass catchers or other attachments; they can affect the sta­bility of the unit. Do not use on steep slopes.
9. Do not try to stabilize the machine by putting your foot on the ground (ride-on units).
10. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
11. Do not use grass catchers on steep slopes.
12. Do not mow slopes you cannot back up them.
13. See your authorized dealer/retailer for recommenda­tions of wheel weights or counterweights to improve stability.
14. Remove obstacles such as rocks, tree limbs, etc.
15. Use slow speed. Tires may lose traction on slopes even through the brakes are functioning properly.
16. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
TOWED EQUIPMENT (RIDE-ON UNITS)
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equip­ment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast down hill.
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel weights or counterweights. See your dealer/retailer to determine which weights are available and appropriate for your unit.
Select slow ground speed before driving onto slope. In addition to front weights, use extra caution when operating on slopes with rear-mounted grass catchers.
Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
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SERVICE AND MAINTENANCE
Safe Handling of Gasoline
1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
2. Use only approved gasoline containers.
3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
4. Never fuel the machine indoors.
5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.
6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.
7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immedi­ately.
10. Never over-fill the fuel tank. Replace gas cap and tighten securely.
11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
13. Replace all fuel tank caps and fuel container caps se­curely.
Service & Maintenance
1. Never run the unit in an enclosed area where carbon monoxide fumes may collect.
2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.
4. Keep unit free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. and remove any fuel­soaked debris. Allow machine to cool before storage.
5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting.
6. Never make adjustments or repairs with the engine run­ning.
7. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s rec­ommended parts, when necessary.
8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
9. Check brake operation frequently. Adjust and service as required.
10. Maintain or replace safety and instructions labels, as necessary.
11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation.
12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline addi­tives, or white gas because engine/fuel system damage could result.
13. If the fuel tank must be drained, it should be drained outdoors.
14. Replace faulty silencers/mufflers.
15. Use only factory authorized replacement parts when making repairs.
16. Always comply with factory specifications on all settings and adjustments.
17. Only authorized service locations should be utilized for major service and repair requirements.
18. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service pro­cedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
19. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate.
20. Do not change engine governor settings or over-speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
21. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the ma­chine for damage and make repairs before restarting and operating the equipment.
22. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top of the transaxle).
23. Units with hydraulic pumps, hoses, or motors: WARN­ING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious in­jury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor famil­iar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hy­draulic hoses and lines are in good condition before ap­plying pressure to the system. If leaks occur, have the unit serviced immediately by your authorized dealer.
24. WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized technician.
25. Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to re­move the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use ex­treme care when removing the cap.
OPERATOR SAFETY
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OPERATOR SAFETY
9
Danger, Side-Dis­charge Models Part No. 1704276
Danger, Side Dis­charge Models Part No. 1704277
Transmission Release Part No. 1730202
Danger, Main Panel Part No. 1734879
Attachment Lift Part No. 1730263
Ignition Switch Positions Part No. 1722806
Height of Cut Part No. 1721197
Decal Locations
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To avoid injury from rotating blades and thrown debris, stay clear of deck edge and discharge. Do not mow without
deflector or entire grass catcher in place.
DANGER
Amputation and
Thrown Objects Hazard
1704277
DANGER
Amputation Hazard
To avoid injury from rotating
blades, stay clear of deck edge.
1
2
3
1704276
4
5
6
+
1730263
173xxxx
TransportFree Float
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Tractor Controls Figure 1
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FEATURES AND CONTROLS
Tractor Controls
Throttle Control
The throttle controls engine speed. Move the throttle for­ward to increase engine speed and back to decrease en­gine speed. Always operate at FULL throttle.
Choke
Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require chok­ing. Move the lever forward to close the choke.
Headlights
The light switch turns the tractor headlights on and off.
Hour Meter
The hour meter measures the number of hours the key has been in the RUN position.
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FEATURES AND CONTROLS
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Reverse Mowing Option (RMO)
The Reverse Mowing Option allows for mowing (or use of other PTO driven attachments) while traveling in reverse. If you choose to mow in reverse, turn the RMO key after the PTO is engaged. The L.E.D. light will illuminate, and the operator can then mow in reverse. Each time the PTO is engaged the RMO needs to be reactivated if desired.
PTO Switch
The PTO (Power Take-Off) switch engages and disen­gages attachments that use the PTO. To engage the PTO, pull UP on the switch. Push DOWN to disengage.
Note that the operator must be seated firmly in the tractor seat for the PTO to function.
Ignition Switch
The ignition switch starts and stops the engine, it has three positions:
OFF Stops the engine and shuts off the
electrical system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN position with the engine stopped–this drains the battery.
Ground Speed Pedals
The tractor’s forward ground speed is controlled by the for­ward ground speed control pedal. The tractor’s reverse ground speed is controlled by the reverse ground speed control pedal.
Depressing either pedal will increase ground speed. Note that the further down the pedal is depressed, the faster the tractor will travel.
Cruise Control
The cruise control is used to lock the ground speed control in forward. The cruise control has five lock positions.
Mower Height of Cut Adjustment
The cutting height adjustment knob controls the mower cutting height. The cutting height is infinitely adjustable between 1.0” and 4.0” (2,5 - 10,2 cm).
Attachment Lift Control Lever
The mower deck lift lever raises and lowers the mower deck and has two positions: Transport and free-float. Set the lever to free-float for mowing. Set the lever to trans­port when using the tractor for non-mowing applications or when transporting the tractor. DO NOT engage the PTO with the mower in the raised transport position or you may damage the belt.
Seat Adjustment Lever
The seat can be adjusted forward and back. Move the lever, position the seat as desired, and release the lever to lock the seat into position.
Transmission Release Valve Lever
The transmission release valve lever deactivates the transmission so that the tractor can be pushed by hand. See
Pushing the Tractor by Hand
section.
Fuel Tank
To remove the cap, turn counterclockwise.
Fuel Level Gauge
Displays the fuel level in the tank.
Parking Brake
The parking brake knob is used to lock the parking brake when the tractor is stopped. Fully depressing the brake pedal and pulling up on the knob engages the parking brake.
Brake Pedal
Depressing the brake pedal applies the tractor brake.
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FEATURES AND CONTROLS
12
Parking Brake Function
Applying the Parking Brake - See Figure 2. To lock the
parking brake, release the ground speed pedals (A), fully depress the brake pedal (B), pull UP on the parking brake knob (C), and then release brake pedal.
Releasing the Parking Brake - See Figure 2. To release the parking brake, fully depress the brake pedal (B) and push the parking brake knob (C) DOWN.
Figure 2. Parking Brake and Cruise Control
B
C
D
Cruise Control
TO ENGAGE:
1. Pull up on the cruise control knob (D, Figure 2).
2. Depress the forward ground speed pedal (A).
3. Lift up the cruise control knob (D) when desired speed is reached. The Cruise will lock in one of its five locking positions.
TO DISENGAGE:
1. Depress the brake pedal (B).
OR
2. Depress the forward ground speed pedal (A).
A
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OPERATION
13
Safety Interlock System Tests
This unit is equipped with safety interlock switches and other safety devices. These
safety systems are present for your safety: do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regu­larly.
Test 1 — Engine should NOT crank if:
• PTO switch is ON, OR
• Brake pedal is NOT fully depressed (parking brake OFF), OR
• The cruise control lever is NOT in NEUTRAL.
Test 2 — Engine SHOULD crank and start if:
• Operator is sitting in seat, AND.
• PTO switch is OFF, AND
• Brake pedal is fully depressed (parking brake ON), AND
• The cruise control lever is in NEUTRAL.
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with brake pedal NOT fully depressed (parking brake OFF).
Test 4 — Check Mower Blade Stopping Time
Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned OFF (or operator rises off seat). If mower drive belt does not stop within five seconds, see an authorized dealer.
Test 5 — Reverse Mow Option (RMO) Check
• Engine should shut off if reverse travel is attempted if the PTO has been switched on and RMO has not been activated.
• RMO light should illuminate when RMO has been acti­vated.
WARNING
If the unit does not pass a safety test, do not operate it. See an authorized Briggs & Stratton Dealer.
Adding Fuel
WARNING
Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death.
When Adding Fuel
• Turn engine off and let engine cool at least 2 minutes before removing the fuel cap.
• Fill fuel tank outdoors or in well-ventilated area.
• Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the bottom of the fuel tank neck.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
• If fuel spills, wait until it evaporates before starting engine.
1. Clean the fuel cap area of dirt and debris. Remove the fuel cap (A, Figure 3).
2. Fill the fuel tank with fuel. To allow for expansion of the fuel, do not fill above the bottom of the fuel tank neck.
3. Reinstall the fuel cap.
Starting the Engine
WARNING
Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death.
When Starting Engine
• Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in place and secured.
• Do not crank engine with spark plug removed.
• If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle (if equipped) to FAST position and crank until engine starts.
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OPERATION
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WARNING
Mowing in reverse can be hazardous to bystanders. Tragic accidents can occur if the operator is not alert to the presence of children. Never activate RMO if children are present. Children are often attracted to the unit and the mowing activity.
1. Check the oil level. See the HOW TO CHECK/ADD OIL section in the Engine Manual.
2. Make sure equipment drive controls, if equipped, are disengaged.
3. Turn the fuel shut-off valve, if equipped, to the ON position.
4. Move the throttle control to the FAST position. Operate the engine in the FAST position.
5. Move the choke control, or the combination choke/throttle lever, to the choke position.
NOTE: Choke is usually unnecessary when restarting a warm engine.
6. Turn the electric start switch to the on/start position.
NOTE: If the engine does not start after repeated at­tempts, go to
BRIGGSandSTRATTON.COM
or call
1-800-233-3723
(in USA).
NOTICE: To extend the life of the starter, use short starting cycles (five seconds maximum). Wait one minute between starting cycles.
7. As the engine warms up, move the choke control to the run position.
WARNING
Engines give off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause nausea, fainting or death.
• Start and run engine outdoors.
• Do not start or run engine in enclosed area, even if doors or windows are open.
Mowing
1. Set the mower cutting height to the desired level using the mower lift lever.
2. Engage the parking brake. Make sure the PTO switch is disengaged.
3. Start the engine (see Starting the Engine).
4. Set the throttle to FULL.
5. Engage the PTO to activate the mower blades.
6. Begin mowing.
7. When finished, shut off the PTO and raise the deck using the mower lift lever.
8. Stop the engine (see Stopping the Tractor and Engine).
WARNING
The engine will shut off if the reverse ground speed pedal is depressed while the PTO is on and the RMO has not been activated. The operator should always turn the PTO off prior to driving across on roads, paths or any area that maybe used by other vehicles. Sudden loss of drive could create a hazard.
Driving the Tractor
1. Sit in the seat and adjust the seat so that you can com­fortably reach all the controls and see the dashboard display.
2. Engage the parking brake.
3. Make sure the PTO switch is disengaged.
4. Start the engine (see Starting the Engine).
5. Disengage the parking brake and release the brake pedal.
6. Depress the forward ground speed control pedal to travel forward. Release the pedal to stop. Note that the further down the pedal is depressed the faster the trac­tor will travel.
7. Stop the tractor by releasing the ground speed control pedals, setting the parking brake, and stopping the en­gine (see Stopping the Tractor and Engine).
Mowing in Reverse (RMO)
If an operator chooses to mow in reverse, the RMO sys­tem can be used. To use the Reverse Mowing Option (RMO) turn the RMO key after the PTO is engaged. The L.E.D. light will illuminate, and the operator can then mow in reverse. Each time the PTO is engaged the RMO needs to be reactivated if desired. The key should be removed to restrict access to the RMO feature.
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Page 15
OPERATION
15
Pushing the Tractor by Hand
1. Disengage the PTO and turn the engine off.
2. Push the lever approximately 2.3/8” (6 cm) to release the transmission (B, Figure 3).
3. The tractor can now be pushed by hand.
DO NOT TOW TRACTOR
Towing the unit will cause transmission dam­age.
• Do not use another vehicle to push or pull this unit.
• Do not actuate the transmission release valve lever while the engine is running.
Figure 3. Transmission Release Lever & Fuel Tank
B
A
Figure 5. Trailer Weight Recommendations
A
B
Attaching a Trailer
The maximum horizontal drawbar force allowed is 280 Newton. The maximum vertical drawbar force is 160 Newton. This equates to a 250 lbs (113 kg) trailer on a 10 degree hill. Secure the trailer with an appropriately sized clevis pin (A, Figure 5) and clip (B).
Figure 4. Raising & Lowering Mower Deck
B
Adjusting Mower Cutting Height
The mower lift lever (A, Figure 4) is used to lower the deck to cutting position or raise the deck to transport po­sition.
To lower the deck, pull back slightly on the mower lift lever, push it to the left and slide it down. To raise the deck to transport pull up on the mower lift lever and lock in notch to the right. Do not cut in transport.
The cutting height adjustment knob (B) controls the mower cutting height. The cutting height is infinitely ad­justable between approximately 1.0” and 4.0” (2,5 - 10,2 cm). Turn the knob clockwise to raise the deck and coun­terclockwise to lower it.
A
Stopping the Tractor and Engine
1. Move the throttle control to the SLOW position. Turn the key switch to the OFF position. Remove the key and keep in a safe place out of the reach of children.
2. After the engine stops, turn the fuel shut-off valve, if equipped, to the closed position.
WARNING
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
• Do not choke the carburetor to stop engine.
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MAINTENANCE
16
Check Mower Blade Stopping Time
Mower blades and mower drive belt should come to a com­plete stop within five seconds after the electric PTO switch is turned off.
1. With tractor in neutral, PTO disengaged and operator in seat, start the engine.
2. Look over the left-hand footrest at the mower drive belt. Engage the PTO and wait several seconds. Disengage the PTO and check the amount of time it takes for the mower drive belt to stop.
3. If mower drive belt does not stop within five seconds, see an authorized dealer.
Check Tire Pressure
Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, im­prove cut quality, and extend tire life.
Size PSI bar
15 x 6.0-6 12-14 0,82-0,96 bar
20 x 8.0-8 10 0,68 bar
Maintenance Chart
TRACTOR AND MOWER
Every 8 Hours or Daily
Check safety interlock system
Clean debris off tractor and mower deck
Clean debris from engine compartment
Every 25 Hours or Annually *
Check mower blade stopping time
Check tractor and mower for loose hardware
Check tire pressure
Every 50 Hours or Annually *
Check tractor brakes
Clean battery and cables
See Dealer Annually to
Lubricate tractor and mower
Check mower blades **
* Whichever comes first ** Check blades more often in regions with sandy soils or
high dust conditions.
ENGINE
First 5 Hours
Change engine oil - see engine manual
Every 8 Hours or Daily
Check engine oil level - see engine manual
Every 25 Hours or Annually *
Clean engine air filter and pre-cleaner **
Every 50 Hours or Annually *
Change engine oil
Replace oil filter
Annually
Replace air filter
Replace pre-cleaner
See Dealer Annually to
Inspect muffler and spark arrester
Replace spark plug
Replace fuel filter
Clean engine air cooling system
* Whichever comes first ** Clean more often in dusty conditions or when airborne
debris is present.
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Page 17
MAINTENANCE
17
Cleaning the Battery and Cables
1. Disconnect the cables from the battery, negative cables first (A, Figure 6) then the cover and positive cables (B).
2. Loosen the wingnut and washer (D).
3. Pivot the hold-down rod (C) up and away from battery. Secure to steering tower.
4. Remove the battery (E).
5. Clean the battery compartment with a solution of bak­ing soda and water.
6. Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny.
7. Reinstall the battery (E) in the battery compartment. Secure with the battery hold-down rod (C) and wingnut and washer (D).
8. Re-attach the battery cables, positive cables and cover first (B) then the negative cables (A).
9. Coat the cable ends and battery terminals with petro­leum jelly or non-conducting grease.
WARNING
When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LAST. If not done in this order, the positive terminal can be shorted to the frame by a tool.
Battery Maintenance
Battery Charging
WARNING
Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging.
A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other elec­trical component. If there is any doubt about the cause of the problem, see your dealer. If you need to replace the battery, see the
Cleaning the Battery and Cables
sec-
tion.
To charge the battery, follow the instructions provided by the battery charger manufacturer as well as all warnings included in the
Operator Safety
section of this manual. Charge the battery until fully charged. Do not charge at a rate higher than 10 amps.
Figure 6. Battery Maintenance
D
E
C
A
B
Seat Adjustment
The seat can also be adjusted forward and back. Move the lever (A, Figure 7), position the seat as desired, and release the lever to lock the seat into position.
A
Figure 7. Seat Adjustment
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MAINTENANCE
18
Storage
WARNING
Never store the unit (with fuel) in an enclosed,
poorly ventilated structure. Fuel vapors can travel to
an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.
When Storing Fuel Or Equipment With Fuel In Tank
Store away from furnaces, stoves, water heaters or other appliances that have pilot lights or other ignition sources because they can ignite fuel vapors.
Equipment
Disengage the PTO, set the parking brake, and remove the key.
Battery life will be increased if it is removed. Put in a cool, dry place and fully charged about once a month. If the battery is left in the unit, disconnect the negative cable.
Fuel System
Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel sys­tem or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton FRESH START® fuel stabilizer, available as a liquid additive or a drip concentrate car­tridge.
There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system. The engine and fuel can then be stored up to 24 months.
If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.
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Engine Oil
While the engine is still warm, change the engine oil. See Engine Manual.
Before starting the unit after it has been stored:
• Check all fluid levels. Check all maintenance items.
• Perform all recommended checks and procedures found in this manual.
• Allow the engine to warm up for several minutes be­fore use.
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TROUBLESHOOTING
19
PROBLEM LOOK FOR REMEDY
Engine will not turnover or start.
Brake pedal not depressed. Fully depress brake pedal. PTO (electric clutch) switch is in
ON position.
Place in OFF position.
Cruise control engaged. Move knob to NEUTRAL/OFF position.
Out of fuel. If engine is hot, allow it to cool, then refill the fuel tank.
Engine flooded. Disengage the choke.
Fuse is blown. See authorized dealer.
Battery terminals require cleaning.
See Cleaning the Battery and Cables section.
Battery discharged or dead. Recharge or replace battery.
Wiring loose or broken. Visually check wiring. If wires are frayed or broken, see authorized dealer.
Solenoid or starter motor faulty. See authorized dealer.
Safety interlock switch faulty. See authorized dealer.
Water in fuel. See authorized dealer.
Gas is old or stale. See authorized dealer.
Engine starts hard or runs poorly.
Fuel mixture too rich. Clean air filter.
Engine has other problem. See authorized dealer.
Engine knocks.
Low oil level. Check/add oil as required.
Using wrong grade oil. See Engine Manual.
Excessive oil consumption.
Engine running too hot. See authorized dealer.
Using wrong grade oil. See Engine Manual.
Too much oil in crankcase. Drain excess oil.
Engine exhaust is black.
Dirty air filter. See Engine Manual.
Choke closed. Open choke.
Engine runs, but tractor will not drive.
Ground speed control pedals not depressed.
Depress pedals.
Transmission release lever in PUSH position.
Move into DRIVE position.
Parking brake is engaged. Disengage parking brake.
Traction drive belt is broken or slipping.
See authorized dealer.
Troubleshooting the Tractor
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20
TROUBLESHOOTING
PROBLEM LOOK FOR REMEDY
Brake will not hold.
Internal brake worn. See authorized dealer.
Tractor steers hard or handles poorly.
Steering linkage is loose. See authorized dealer.
Improper tire inflation. See Check Tire Pressure section.
Front wheel spindle bearings dry.
See authorized dealer.
Troubleshooting the Tractor (Continued)
PROBLEM LOOK FOR REMEDY
Mower will not raise.
Lift linkage not properly attached or damaged.
See authorized dealer.
Mower cut is uneven.
Mower not leveled properly. See authorized dealer.
Tractor tires not properly inflated.
See Check Tire Pressure section.
Mower cut is rough looking.
Engine speed too slow. Set to full throttle.
Ground speed too fast. Slow down.
Mower has other problem. See authorized dealer.
Engine stalls easily with mower engaged.
Engine speed too slow. Set to full throttle.
Ground speed to fast. Slow down.
Dirty or clogged air filter. See Engine Manual.
Cutting height set too low. Cut tall grass at maximum cutting height during first pass.
Engine not up to operating temperature.
Run engine for several minutes to warm-up.
Starting mower in tall grass. Start the mower in a cleared area.
Excessive mower vibration.
Mower has other problem. See authorized dealer.
Engine runs and tractor drives, but mower will not drive.
PTO not engaged. Engage the PTO.
Mower has other problem. See authorized dealer.
Troubleshooting the Mower
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Page 22
CALIFORNIA, U.S. EPA, AND BRIGGS & STRATTON CORPORATION EMISSIONS CONTROL WARRANTY STATEMENT
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YOUR WARRANTY RIGHTS AND OBLIGATIONS
Effective November 2008
The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased to explain the emissions control system warranty on your Model Year 2008 and later engine/equipment. In California, new small off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. B&S must warrant the emissions control system on your engine/ equipment for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off-road engine. Yo ur emissions control system may include parts such as the carburetor or fuel injection system, fuel tank, ignition system, and catalytic converter. Also included may be hoses, belts, connectors, sensors, and other emissions-related assemblies. Where a warrantable condition exists, B&S will repair your engine/ equipment at no cost to you including diagnosis, parts, and labor.
Manufacturer’s Warranty Coverage:
Small off-road engines are warranted for two years. If any emissions-related part on your engine/equipment is def B&S.
ective, the part will be repaired or replaced by
Owner’s Warranty Responsibilities:
• As the small engine/equipment owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. B&S recommends that you retain all receipts covering maintenance on your engine/equipment, but B&S cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
• As the engine/equipment owner, you should however be aware that B&S may deny you warranty coverage if your engine/equipment or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.
• You are responsible for presenting your engine/equipment to a B&S distribution , servicing dealer, or other equivalent entity, as applicable, as soon as a
center problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact B&S at (414) 259-5262.
BRIGGS & STRATTON EMISSIONS CONTROL WARRANTY PROVISIONS
The following are specific provisions relative to your Emissions Control Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operator’s Manual.
1. Warranted Emissions Parts
Coverage under this warranty extends only to the parts listed below (the
emissions control systems parts) to the extent these parts were present on the engine purchased.
a. Fuel Metering System
Cold start enrichment system (soft choke)
• Carburetor and internal parts
• Fuel pump
• Fuel line, fuel line fittings, clamps
• Fuel tank, cap and tether
• Carbon canister b. Air Induction System
• Air cleaner
• Intake manifold
• Purge and vent line c. Ignition System
• Spark plug(s)
Magneto ignition system d. Catalyst System
• Catalytic converter
• Exhaust manifold
Air injection system or pulse valve e. Miscellaneous Items Used in Above Systems
Connectors and assemblies
2. Length of Coverage
For a period of two years from date of original purchase, B&S warrants to
Vacuum, temperature, position, time sensitive valves and switches
the original purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board; that it is free from defects in material and workmanship that could cause the failure of a warranted part; and that it is identical in all material respects to the engine described in the manufacturer’s application for certification. The warranty period begins on the date the engine is originally purchased.
The warranty on emissions-related parts is as follows:
• Any warranted part that is not scheduled for replacement as required
• Any warranted part that is scheduled for replacement as required
3. Consequential Coverage
Coverage shall extend to the failure of any engine components caused by
4. Claims and Coverage Exclusions
Warranty claims shall be filed according to the provisions of the B&S engine
maintenance in the owner’s manual supplied, is warranted for the warranty period stated above. If any such part fails during the period of warranty coverage, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period.
• Any warranted part that is scheduled only for regular inspection in the owner’s manual supplied, is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.
maintenance in the owner’s manual supplied, is warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part will be repaired or replaced by B&S at no charge to the owner. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
Add on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non exempted add on or modified parts by the owner will be grounds for disallowing a warranty claim. The manufacturer will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part.
the failure of any warranted emissions parts.
warranty policy. Warranty coverage does not apply to failures of emissions parts that are not original equipment B&S parts or to parts that fail due to abuse, neglect, or improper maintenance as set forth in the B&S engine warranty policy. B&S is not liable for warranty coverage of failures of emissions parts caused by the use of add-on or modified parts.
LOOK FOR RELEVANT EMISSIONS DURABILITY PERIOD AND AIR INDEX INFORMATION ON YOUR ENGINE
EMISSIONS LABEL
Engines that are certified to meet the California Air Resources Board (CARB) Emissions Standard must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emissions labels. The engine emissions label will indicate certification information. The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used:
Moderate:
Engine is cer for 125 hours of actual engine running time.
Intermediate:
Engine is certified to be emissions compliant for 250 hours of actual engine running time.
Extended:
Engine is certified to be emissions compliant for 500 hours of actual engine running time.
tified to be emissions compliant
For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years. Briggs & Stratton engines are certified to meet the United States Environmental Protection Agency (USEPA) Phase 2 emissions standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirements.
For engines less than 225 cc displacement: Category C = 125 hours Category B = 250 hours Category A = 500 hours
For engines of 225 cc or more displacement: Category C = 250 hours Category B = 500 hours Category A = 1000 hours
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23
ENGINE
19.5 HP* Briggs & Stratton
Model 310000, Extended Life Series™ Horsepower 19.5 HP @ 3500 +/- 100 rpm Displacement 30.42 cu in. (500cc) Electrical System 12V-15A Reg.
Battery: 12 Volt, 195 CCA
Oil Capacity 46-48 oz (1,36 -1,4 L) Spark Plug Gap 0.030 in. (0,76 mm) Spark Plug Torque 180 in-lbs (20 Nm)
CHASSIS
Fuel Tank Capacity Capacity: 3.5 gal (13,2 L) Front Wheels Tire Size: 15 x 6,0-6
Inflation Pressure: 12-14 psi (0,82-0,96 bar)
Rear Wheels Tire Size: 20 x 8,0-8
Inflation Pressure: 10 psi (0,68 bar)
TRANSMISSION
K46Z
Type Hydrostatic Tuff Torq K46Z Engine Oil 10w 30 Premium Engine Oil Speeds Forward: 0-5.5 MPH (0-9,0 km/h) @ 3400 rpm Reverse: 0-3.0 MPH (0-4,6 km/h) Continuous Torque 170 ft-lbs (230,5 Nm) Output Drawbar Rating 227 lbs (103 kg) Maximum Weight 675 lbs (306 kg) on Axle
MOWER
Width of Cut 38” (96,5 cm) Number of Blades 2 Base Deck Platform Side Discharge Cutting Height 1.0-4.0 in. (2,5-10,2 cm) Cutting Positions Infinite
DIMENSIONS
Overall Length 71” (180,3 cm) Overall Width 62” (116,8 cm) Height 45” (114,3 cm)
Weight:
19.5 hp Tractor w/ 38” Mower Deck 502 lbs (227 kg)
*The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi­neers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and cor­rected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the vari­ety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), appli­cation limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series en­gine.
SPECIFICATIONS
Replacement Parts
We recommend that you see any authorized dealer for all maintenance and service of the tractor/engine and parts.
PARTS AND ACCESSORIES
Accessories
For a list of the available accessories, see an authorized dealer.
Engine Power Rating Information
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Page 24
Simplicity Manufacturing, Inc. P.O. 702 Milwaukee, WI 53201-0702 1-800-837-6836 simplicitymfg.com
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