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INSTALLER INSTRUCTIONS
CONTENTS
1 DESCRIPTION OF THE BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 102
2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 104
3 CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 111
4 USE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag. 114
IMPORTANT
When carrying out commissioning of the boiler, you are highly recommended to perform the following checks:
–
Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler.
– Make sure that the electrical connections have been made correctly and that the earth wire is connected to a
good earthing system.
– Open the gas tap and check the soundness of the connections, including that of the burner.
– Make sure that the boiler is set for operation for the type of gas supplied.
– Check that the flue pipe for the outlet of the products of the combustion is unobstructed and has been pro-
perly installed.
– Make sure that any shutoff valves are open.
– Make sure that the system is charged with water and is thoroughly vented.
– Check that the circulating pump is not locked.
– Purge the system, bleeding off the air present in the gas pipe by operating the pressure relief valve on the gas
valve inlet.
FONDERIE SIME S.p.A. of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the
CE mark under Gas Directive 90/396/CEE and are fitted with a safety thermostat calibrated to a maximum of
110°C, are not subject to application of PED Directive 97/23/CEE as they meet the requirements of article 1
paragraph 3.6 of the Directive.
PLANET DEWY 60 BFR - ENGLISH
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1.1 INTRODUCTION
“PLANET DEWY 60 BFR” boilers (supplied
as Class B devices) are pre-mixed condensation heating modules intended only for
heating, designed to work singularly or in
sequence/cascade autonomously.
They are designed and constructed to
meet European directives 90/396/CEE,
89/336/CEE, 73/23/CEE, 92/42/CEE
and European regulation EN 483.
Upon request, a control unit for a maximum of four boilers can be supplied for
sequence/cascade installation.
1 DESCRIPTION OF THE BOILER
1.2 DIMENSIONS
275
55
12 0
60
12 0
265
17 0
75
230
M
R C
S3
G
409=
=
20
870
455
500
865
220
15 0
13 5
265
CS
CA
Fig. 1
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
1.3 MAIN COMPONENTS
Fig. 2
KEY
1 Gas valve
2 Condensation drain siphon
3 Fan
4 Air pressure switch
5 Ignition electrode
6 Detection electrode
7 Ignition transformer
8 Exhaust thermostat
9 Heating probe (SM)
10 Safety thermostat 100°C
11 Differential pressure switch
12 Single-acting valve
13 Automatic escape
14 Pump
15 Control panel
16 Safety valve 4 BAR
R C.H. return G 1 (UNI-ISO 228/1)
M C.H. flow G 1 (UNI-ISO 228/1)
G Gas connection G 3/4” (UNI-ISO 228/1)
C Filling system G 1/2” (UNI-ISO 228/1)
S3 Condensation outlet ø 25
CA Inlet ø 80
CS Outlet ø 80
ATTENTION: the boiler is supplied as Class B device. To
install the boiler as Class C device, remove the terminal inserted in the flange before connecting the intake.
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1.4 TECHNICAL FEATURES
PLANET DEWY 60 BFR
Heat output nominal (80-60°C) kW (kcal/h) 56,6 (48.600)
Heat output nominal (50-30°C) kW (kcal/h) 62,1 (53.400)
Heat output minimum G20 (80-60°C) kW (kcal/h) 17,0 (14.600)
Heat output minimum G20 (50-30°C) kW (kcal/h) 19,0 (16.300)
Heat output minimum G31 (80-60°C) kW (kcal/h) 22,6 (19.500)
Heat output minimum G31 (50-30°C) kW (kcal/h) 25,4 (21.800)
Nominal heat output kW (kcal/h) 58 (49.900)
Minimum heat output G20 kW (kcal/h) 17,4 (15.000)
Minimum heat output G31 kW (kcal/h) 23,2 (19.900)
Efficiency minimum/nominal output (80-60°C) % 97,5 - 97,6
Efficiency minimum/nominal output (50-30°C) % 107,0 - 109,3
30% yield (50-30°C) % 109,8
Termal efficiency (CEE 92/42 directive) ★★★★
Class NOx 5
Smokes temperature maximum (80-60°C) °C 76
Smokes temperature minimum (80-60°C) °C 63
Smokes temperature maximum (50-30°C) °C 56
Smokes temperature minimum (50-30°C) °C 35
Smokes flow kg/h 95,2
CO
2 maximum/minimum G20 % 9,0/9,0
CO
2 maximum/minimum G31 % 10,0/10,0
Maximum pressure exhaust manifold output Pa 110
Adsorbed power consumption W 198
Electrical protection grade
IPX4D
CE certification n° 1312BP4141
Category II
2H3P
Type B23-53 / C13-33-43-53-83
C.H.
Maximum water head bar 4
Maximum temperature °C 85
Water content boiler l 4,8
C.H. setting range °C 20/80
GAS PRESSURE END NOZZLES
Gas supply pressure G20 mbar 20
Gas supply pressure G31 mbar 37
Nozzles quantity n° 1
Nozzles diameter G20 ø 9,3
Nozzles diameter G31 ø 6,7
Gas consumption nominal/minimum G20 m
3
/h 6,14/1,84
Gas consumption nominal/minimum G31 kg/h 4,51/1,80
WEIGHT kg 61
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The boiler must be installed in a fixed location and only by specialized and qualified
firms in compliance with all instructions
contained in this manual.
Furthermore, the installation must be in
accordance with current standards and
regulations.
2.1 BOILER ROOM
“PLANET DEWY 60 BFR” boilers can be
installed in boiler rooms whose size and
requirements meet current regulations.
Furthermore, vents ,with surface areas at
least 3.000 sq. cm or 5.000 sq. cm for
gas with density over 0.8, must be installed
in the outer walls for room ventilation.
2.2 INSTALLATION
For installation for single or
sequence/cascade operations, refer to the
example in fig. 3.
With control unit code 8096301, supplied
by Sime upon request, a maximum of four
boilers can be controlled. The control unit
kit is supplied with assembly and use
instructions.
2.3 CONNECTING UP SYSTEM
To protect the heat system from damaging
corrosion, incrustation or deposits, after
installation it is extremely important to
clean the system using suitable products
such as, for example, Sentinel X300 or
X400. Complete instructions are provided
with the products but, for further information, you may directly contact GE Betz.
2 INSTALLATION
M
R
G
S3
Fig. 3
R C.H. return
M C.H. flow
G Gas connection
S3 Condensation outlet
WARNING: In both single and sequence/cascade installation, the
heating system must be equipped with a hydraulic separator and
safety components.
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For long-term protection agains corrosion
and deposits, the use of inhibitors such as
Sentinel X100 is recommended after cleaning the system. It is important to check
the concentration of the inhibitor after
each system modification and during maintenance following the manufacturer’s
instructions (specific tests are available at
your dealer). The safety valve drain must be
connected to a collection funnel to collect
any discharge during interventions.
WARNING: Failure to clean the heat
system or add an adequate inhibitor invalidates the device’s warranty.
Gas connections must be made in accordance with current standards and regulations. When dimensioning gas pipes from
the meter to the module, both capacity
volume (consumption) in m3/h and gas
density must be taken into account.
The sections of the piping making up the
system must be such as to guarantee a
supply of gas sufficient to cover the maximum demand, limiting pressure loss
between the gas meter and any apparatus
being used to not greater than:
– 1.0 mbar for family II gases (natural gas);
– 2.0 mbar for family III gases (butane or
propane).
A sticker inside the module includes identification and gas type data specific to the
module.
2.3.1 Condensation drain installation.
A siphoned drain must be connected to the
civil drain by a pipe with minimum 5 mm
per meter gradient for condensation collection.
Only normal plastic civil drain pipes are
suitable to convey condensation to the
building's sewer drain.
2.3.2 Gas pipe filter
The gas valve has a standard input filter
which, in any case, is not capable of filtering
all the impurities contained in the gas and
mains piping.
To prevent poor valve operations or in certain cases, excluding the valve's safety features, we recommend installing a suitable filter on the gas pipe.
2.5 FILLING THE SYSTEM
Cold system filling pressure must be 1 bar.
The system must be filled slowly so that air
bubbles are released through the specific
escapes.
2.6 EXHAUST
The boiler comes with a ø 80 rubber
washer to be installer in the waste pipe (11
fig. 4-4/a).
2.6.1 Type B
If the inlet is not connected, the boiler
should be regarded a Class B device.
When installing the boiler in locations
where it needs to be protected from water,
replace the intake terminal inserted in the
flange with terminal code 8089510.
For information on how to configure the
boiler in this mode see figure 4.
When the boiler operates at low temperatures, normal flues can be used at the following conditions:
- The flue must not be used by other boilers.
- The inside of the flue must be protected
from direct contact with boiler condensation. Combustion products must be
conveyed with a flexible pipe or rigid plastic pipe with a diameter of approximately 100 - 150 mm siphon draining condensation at the foot of the pipe. Siphon
working height must be at least 150
mm.
2.6.2 Type C
The boiler becomes a Class C device when
the intake terminal is removed from the
flange and the intake is connected to separate exhaust ducts (fig. 4).
It is also possible to place the exhaust on a
roof using a concentric stack (ø 80/125)
and the manifold shown in Figure 4/a.
2.7 ELECTRICAL CONNECTION
The boiler is supplied with an electric cable.
Should this require replacement, it must be
purchased exclusively from SIME.
The electric power supply to the boiler must
ø 80 ACCESSORY LOAD LOSS TABLE
WARNING:
The maximum length of the exhaust pipe is calculated by the load losses of the single assembled accessories and must not be
greater than 11,2 mm H2O.
Before installing accessories, lubricate the internal part of gaskets with silicon-based products. Avoid using oils and greases.
KEY
1
90° MF polypr. curve (6 pcs.) code 8077450
2a
Polypr. extension L.1000 (6 pcs.) code 8077351
2b
Polypr. extension L. 500 (6 pcs.) code. 8077350
3
Hinged tile code 8091300
4
Roof exit terminal L. 1381 cod. 8091204
5
Polypropylene extension L. 250
with test outlet code 6296513
6
45° MF polypr. curve (6 pcs.) code. 8077451
7
Exhaust terminal code 8089501
8
Internal-external ring nut kit code 8091500
9 Intake terminal (supplied as standard)
11 Rubber gasket ø 80 (supplied as standard)
Load loss
(mm H2O)
90° MF polypropylene curve
1,60
45° MF polypropylene curve
1,30
Polypr. extension L. 1000 (horizontal)
0,60
Polypr. extension L. 1000 (vertical)
0,60
Roof exit terminal
L. 1381 1,30
Exhaust terminal
0,60
Intake terminal 0,30
Type B
Type C
Fig. 4
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be 230V - 50Hz single-phase through a
fused main switch, with at least 3 mm spacing between contacts.
Respect the L and N polarities and the
earth connection.
NOTE: SIME declines all responsibility for
injury or damage to persons, animals or
things, resulting from the failure to provide for proper earthing of the appliance.
2.7.1 Room stat connection
(fig. 8 pos. A)
To gain access to the electronic board connector (3), remove the control panel cover
and connect the room stat to the terminals
TA after having removed the jumper.
The thermostat or timer-thermostat,
recommended for better room temperature control, must be class II as specified by
standard EN 60730.1 (clean contact).
WARNING: Applying mains voltage to the
terminals of conector (3) will irreparably
damage the control board. Make sure
that any connections to be made are not
carrying mains voltage.
2.7.2 “Logica Remote Control”
connection (fig. 8 pos. B)
The electrical plant must comply with local
standards and all cables must comply with
low safety voltage requirements of EN
60730.
For lengths up to 25 m, use cables of section 0.25 mm
2
, for longer lengths up to 50
m use cables of section 0.5 mm
2
. First of
all, assemble and wire the socket (2), then
insert the equipment which will start-up as
soon as it receives current.
To gain access to connector (3) remove the
control panel cover and connect the climate
regulator to terminals CR.
WARNING: External voltage must not be
connected to terminals 1-2-3-4 of the
"Logica Remote Control". A telephone
remote switch with a zero potential contact or a window contact can be connected
to terminals 3-4.
Equipment for the checking of civil plants
via a telephone line includes the model
TEL 30.4 LANDIS & STAEFA.
2.7.3 External temperature
sensor connection (fig. 8 pos. C)
The cables must comply with low safety voltage requirements of EN 60730.
For lengths up to 25 m, use cables of section 0.25 mm2, for longer lengths up to 50
m use cables of section 0.5 mm
2
.
To gain access to boiler connector (3) remove the control panel cover and connect the
external temperature sensor to terminals
SE.
Fig. 4/a
Type C
WARNING:
The maximum length of the exhaust pipe is calculated by the load
losses of the single assembled accessories and must not be greater than 11,2 mm H2O.
Before installing accessories, lubricate the internal part of
gaskets with silicon-based products. Avoid using oils and greases.
ø 80 ACCESSORY LOAD LOSS TABLE
KEY
2a
Polypr. extension L.1000 (6 pcs.) code 8077351
2b
Polypr. extension L. 500 (6 pcs.) code. 8077350
3
Hinged tile code 8091300
4
Roof exit terminal L. 1381 cod. 8091204
5
Polypropylene extension L. 250 with test outlet code 6296513
6
45° MF polypr. curve (6 pcs.) code. 8077451
10 Manifold code. 8091400
11 Rubber gasket ø 80 (supplied as standard)
Load loss
(mm H
2
O)
45° MF polypropylene curve 1,30
Polypropylene extension L. 1000 (vertical) 0,60
Roof exit terminal
L. 1381
1,30
Manifold 0,60
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2.7.4 Wiring diagram
J2
J3
J4
J5J7
Fig. 9
KEY
EV1 Gas valve coil
EV2 Gas valve coil
EA Ignition electrode
ER Detection electrode
TS Safety thermostat 100°C
V Fan
TPA Water pressure transducer
PI System pump
SE External probe (optional)
TA Room thermostat
SM Heating probe
TR 230 - 24V transformer
PD Differential pressure switch
CR Remote Control Logic (optional)
SV Fan board
OP Programmer clock
TF Exhaust thermostat
PA Air pressure switch
SB Boiler probe
VD Shunt valve
TRA Ignition transformer
NOTE: Connect the room thermostat (TA) to terminals 5-6
after removing the bridge. Fan control board (SV) “MAX” and
“MIN” trimmers are sealed and must never be tampered with.
CONNECTOR SPARE PART CODES:
J2 cod. 6278613
J3 cod. 6293591
J4 cod. 6293589
J5 cod. 6293586
J7 cod. 6293587
1
2
A
C
LOGICA REMOTE
CONTROL
SONDA
ESTERNA
CRONOTERMOSTATO
LOGICA REMOTE
CONTROL
B
3
Fig. 8
KEY
1 Control panel
2 “Logica Remote Control” socket
3 Conector (J2)
TA Room stat (not supplied)
CR Logica Remote Control (optional)
SE External temperature sensor (optional)
ROOM STAT
EXTERNAL SENSOR
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2.8 LOGICA REMOTE CONTROL
All the boiler's functions can be managed
by a optional digital multifunctional device
code 8092204 for the remote of the boiler itself and for regulating room climatic
conditions with an operational reserve of
12 hours.
The heating circuit is controlled by the room
temperature sensor built-in the equipment
or by the atmospheric conditions, with or
without environmental inflow, if the boiler is
connected to an external sensor.
Characteristics:
– Ergonomic control unit divided according
to function (control levels)).
– Clear division of basic functions:
• operating regime, correction of set
value and presence button are directly
accessible;
• Different real current values are
accessible through the "info" button;
• other functions can be programmed
after the cover has been opened;
• special service level with protected
access;
– Each setting or modification is displayed
and confirmed.
– Tome setting (special line for changing
BST/CET).
– Heating programme with max. 3 heating
periods per day, individually selectable.
–
Copy function for easy transfer of heating programme to the next or pre-
vious day.
– Holiday programme: the programme is
interrupted for the holiday period and
automatically restarted on returning
home.
– Option to return the heating program to
default values.
– Programming lock (child safety).
Functions:
– Delivery temperature control guided by
the atmospheric conditions, taking into
account the dynamics of the building.
– Delivery temperature control guided by
atmospheric conditions with influence of
ambient temperature.
– Ambient temperature control only.
– Adjustable influence of ambient tempera-
ture shift .
– Switch-on and switch-off optimisation.
– Rapid lowering.
– ECO functions (daily heating limiter, auto-
matic summer/winter switch-over).
– Controllable maximum delivery tempera-
ture limit (specifically for floor plants).
– Limitation of increase in pre-set delivery
temperature.
– Anti-freeze protection for buildings.
– Hourly programming of the tank unit
temperature on two levels: comfort and
reduced.
– Domestic hot water control with nominal
value requirement and enable.
– Connection to room sensor or switching
of operating regime through the telepho-
ne system with external contact or
through a window contact.
– Anti-bacterial.
2.8.1 Installation
The unit must be installed in the main living
room. For installation, follow the assembly
instructions inserted in the package. At this
point, with the selector knob on ( ), the
installer can adjust the basic parameters settings according to the individual needs (point
2.8.2). If there is a thermostatic radiator
valve fitted, this must be set to maximum.
2.8.2 Installation settings
The settings for the basic operating parameters for individual needs are reported in
the instruction leaflet supplied with the
"Logica Remote Control" and in the section
reserved for the user in this manual.
For further adjustments which can be carried out by the installer, the "Logica Remote
Control" offers a level of service and parameterising which can only be accessed
through a special combination of buttons.
To activate this level of service or parameterising press buttons and least 5
seconds. This will activate the parameterising level. Then use the same arrow buttons
to select the individual input lines and adjust
the values with or .
Antifreeze protection
"Pre-set ambient
temperature value"
Summer/Winter switch-over
temperature
Type of control:
0 = with ambient influence
1 = without ambient influence
Influence of ambient temperature
Heating takes place up to this pre-set value if the plant is activated in standby
(e.g. holidays).
In this way, the building antifreeze function is active, preventing an excessive
lowering of the ambient.
This parameter regulates the temperature of the automatic summer/winter switch-over.
This parameter de-activates the ambient influence and as a result all the
optimisations and adaptations.
If a valid external temperature is not transmitted , the controller switches to
the pure ambient control guide variable.
If the ambient controller is used only as a remote control (placed in the reference room and without an external sensor connected), the value must be
set at 0 (zero).
If the change in ambient temperature from the pre-set value remains high
during the entire day, the influence must be increased. If the ambient temperature is around the pre-set value (control oscillation), the influence must
be reduced.
Note: If the ambient temperature influence constant is set at 0, the adaptation of the heating curve is deactivated. In this case, parameter 57 will
have no effect at all.
54
HEATING CIRCUIT SETTINGS
52
53
51
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DOMESTIC HOT WATER SETTINGS
Reduced domestic hot
water pre-set value
Domestic hot water load
The reduced pre-set value of the temperature of the domestic hot water allow
the required water temperature to be obtained outside the programmed
usage times (daily programme 8).
0 = 24 hours/ day - Hot water is always available at the temperature set
with user parameter n°3.
1 = standard - Hot water according to the daily heating programme.
In the comfort areas of heating the temperature of the boiler unit is regulated to the value set with user parameter n° 3.
In the reduced areas of heating the temperature of the boiler unit is
regulated to the value set with parameter n° 61 of the service level.
2 = service disconnected
3 = second daily programme (8) - Every day of the week the temperature of
the hot water is set according to programme 8. In this case there is a
single programming for all the days of the week and three time zones are
available. In the time spans set the temperature of the boiler unit is regulated according to that set in parameter n°3. In the remaining hours the
boiler unit is controlled to the temperature set with parameter n° 61 the
of service level.
62
61
Maximum limit of delivery
temperature
Variation of the maximum speed of the
delivery temperature
Activation of adaptation
Optimisation of
switch-on time
Heating gradient
Presetting switch-off
time (00 = off)
The delivery temperature is limited to the maximum set value.
The increase per minute of the prescribed delivery temperature value sent
in °C is limited to the imposed value.
With the activation of the adaptation, the pre-set value transmitted to the
boiler regulator is adapted to the effective heat need.
The adaptation functions with both the atmospheric guide with ambient
influence and with pure ambient control.
If the "Logica Remote Control" is set as a remote control only, the adaptation
must be is deactivated.
If the switch-on time optimisation is active, the "Logica Remote Control" modifies the heating gradient until it finds the optimum heating point
0 = off 1 = on
The "Logica Remote Control" selects the switch-on time such that the set
value has more or less been reached at the start of the usage time.
The more severe the night-time cooling, the earlier the heating time starts.
Example: Current ambient temperature 18.5°C
Nominal ambient temperature 20°C
Heating gradient 30 min/K
Presetting of switch-on time:
1.5 K x 30 min/K = 45 minutes
00 means that the switch-o time has not been pre-set (function disabled).
If the switch-off time optimisation is active (value > 0), the "Logica Remote
Control" modifies the pre-set time until it finds the optimum switch-off time..
55
56
57
58
59
60
Final user level 2
programming block
This block (1) can be activated to display all the parameters without
modifying them. Pressing buttons or displays “OFF”.
WARNING:
The activation block can be deactivated temporarily by pressing buttons
and simultaneously; a confirmation sign appears on the display.
At this point press simultaneously the buttons and for at least 5
seconds.
To permanently remove the activation block, set parameter 63 on 0.
63
SERVICE VALUES
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