Simco-Ion 6432e User Manual

IONIZATION SOLUTIONS

Point of Use

Ionizing Blower

Model 6432e

User’s Manual

19-6432-M-01 Rev 4

About Simco-Ion

Simco-Ion develops, manufactures, and markets system solutions
to manage electrostatic charge. As the world's largest provider of
electrostatics management products and services, Simco-Ion
improves its customers' business results by providing a total
solution to their electrostatic discharge and electromagnetic
interference challenges. Simco-Ion Technology Group is a division
of Illinois Tool Works (ITW), located in Alameda, California. For
more information about Simco-Ion visit www.simco-ion.com or call
800-367-2452. Simco-Ion is ISO 9001 and ANSI ESD S20.20
certified.

© 2013 Simco-Ion

19-6432-M-01 Rev 4

Contents

1 Description .......................................................................... 1

1.1 Point of Use Ionizing Blower Model 6432e .............................................. 2

1.2 IsoStat® Technology................................................................................4

1.3 Performance ............................................................................................ 5

1.4 Power Requirements ............................................................................... 6

2 Set Up & Operation ............................................................. 7

2.1 Box Contents ........................................................................................... 8

2.2 Mounting Stand Installation and Placement........................................... 10

2.3 Mounting Stand Knob Replacement ..................................................... 13

2.4 Blower Placement.................................................................................. 14

2.5 Power Connections............................................................................... 15

2.6 FMS Connection ................................................................................... 18

2.7 Turning on the Blower........................................................................... 19

2.8 Alarms................................................................................................... 20

3 Maintenance ...................................................................... 21

3.1 Maintenance Requirements.................................................................. 22

3.2 Cleaning the Chassis............................................................................ 23

3.3 Cleaning the Emitter Points .................................................................. 24

4 Specifications.................................................................... 25

5 Warranty & Service .......................................................... 31

19-6432-M-01 Rev 4 1

1

Description

1.1 Point of Use Ionizing Blower Model 6432e

1.2 IsoStat® Technology

1.3 Performance

1.4 Power Requirements

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1.1 Point of Use Ionizing Blower Model
6432e

The Point of Use Ionizing Blower Model 6432e controls static
discharge in areas where static build-up can cause contamination,
ESD, material-handling problems, or microprocessor lock-up. The
internal emitter points are electrostatically shielded to eliminate
field-induced charging. Steady-state DC ion emission provides fast
discharge with low airflow.

The Model 6432e features a red alarm indicator LED on the front of
the Blower. See 2.8 Alarms section for a discussion of the alarm
function. The eight-pin terminal strip provides a 4-20 mA current
loop and relay output connection to your facility monitoring system
(FMS) in addition to the 24 VDC input connection.

Figure 1. Front of the Model 6432e Blower

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Figure 2. Back of Model 6432e Blower

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1.2 IsoStat® Technology

IsoStat technology makes Simco-Ion ionizing Blowers the most
reliable ionizers available. IsoStat enables them to operate without
grounding wires or cables and still maintain ionizer balance. The
Model 6432e Blower’s internal emitter points are electrostatically
shielded to eliminate field-induced charging. Steady-state DC ion
emission provides fast discharge with low airflow.

Ionizers incorporating IsoStat technology never need calibration
and require very little maintenance. IsoStat is based on a law of
physics, Conservation of Charge, which states that charge cannot
be created or destroyed in an isolated system. By isolating the
ionizer’s emitter points from ground, IsoStat ensures equal numbers
of positive and negative ions.

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1.3 Performance

The Blower will reduce a static charge of ±1,000V down to ±100V in
approximately 4 seconds at a distance of 1 ft. (30.48 cm) when
powered with 24 VAC. See the table below for typical discharge
times as determined by distance. Distance is measured from the
front center of the Blower. Ionization balance is better than ±20V at
1 ft. (30.48 cm).

Table 1. Distance/Discharge Time when Powered with 24 VAC

Testing was performed with a charged plate monitor in accordance
with ionization standard ANSI/ESD STM3.1-2006 of the ESD
Association.

Distance Discharge Time

1 foot (30.48 cm) 4 seconds

2 feet (61 cm) 7 seconds

3 feet (91.44 cm) 11 seconds

4 feet (122 cm) 17 seconds

Note:

The performance of the Model 6432 will be reduced slightly
when the unit is powered with 24 VDC.

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1.4 Power Requirements

The Model 6432e Blower can receive power from four different
sources. Three different power supplies are available as options for
the Blower, providing 24 VDC or 24 VAC. The fourth power source
for the Blower is 24 VDC from your process equipment using the
terminal block and eight pin connector on the rear of the Blower.

The maximum power requirement for the Blower is 6W.

Simco-Ion offers three power supplies for use with this product:

• Transformer (part number 14-1320-01) for use with 120 VAC/60
Hz systems.

• Transformer (part number 14-1330) for use with 230 VAC/50 Hz
systems.

Both 14-1320-01 and 14-1330 provide the Blower with appropriate
24 VAC power.

• Universal power supply (part number 14-1322) for use with
100-240 VAC systems provides 24 VDC output.

Caution:

The use of improper input voltage may result in poor
performance or damage to the unit. The transformer should
not be operated beyond the specified electrical limit as
described in the Specifications section of this manual.
Damage caused to the transformer from operation in an
environment that exceeds the specified limits will void the
warranty.

Achtung:

Unzulässige Eingangsspannung kann zu schlechter Leistung
und Beschädigung des Gerätes führen. Der Transformator
sollte nicht außerhalb der spezifizierten Grenzen, wie in
diesem Handbuch angegeben, betrieben werden. Schäden
am Transformator, verursacht durch Betrieb außerhalb der
festgelegten Grenzwerte, fallen nicht unter die
Garantiebestimmungen.

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2

Setup & Operation

2.1 Box Contents

2.2 Mounting Stand Installation and Placement

2.3 Mounting Stand Knob Replacement

2.4 Blower Placement

2.5 Power Connections

2.6 FMS Connection

2.7 Turning on the Blower

2.8 Alarms

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2.1 Box Contents

The Blower is supplied with:

• Two round mounting stand knobs.

• Two truss-head screws for securing the bracket (p/n 28-3328).

• One 8-pin terminal block plug for connecting to tool power
(p/n 18-2308).

• Certificate of Compliance.

In addition, the following options may be included if they have been
ordered:

• A benchtop or in-tool mounting stand.

• One of the following three power supplies:

- 120 VAC transformer (#14-1320-01)

- 230 VAC transformer (#14-1330)

- AC/DC universal power supply (#14-1322).

If you ordered an AC/DC universal power supply (#14-1322), you
will have one of the following plug adapters:

• US wall outlet adapter (p/n 18-0285)

• UK wall outlet adapter (p/n 18-0286)

• Europe wall outlet adapter (p/n 18-0287)

• Australia/China wall outlet adapter (p/n 18-0288).

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Figure 3. Mounting Stand Knobs, Screws, and 8-pin Terminal Block

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2.2 Mounting Stand Installation and
Placement

Two mounting stands are available with the Blower.

• Benchtop

• In-tool

Benchtop Stand

Figure 4. Benchtop Stand

1. Fasten the Blower to the mounting stand using the molded

knobs supplied with the chassis.

2. To adjust the stand, loosen the side knobs on the Blower and

adjust the Blower to the appropriate angle.

3. Re-tighten the knobs to secure the Blower in place.

4. Aim the Blower so that its airflow travels directly to your target.

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In-tool Stand

In-tool stand placement: Use the included truss-head screws (see
Figure 3) to secure the bracket to a surface.

1. Fasten the Blower to the
mounting stand using the
molded knobs supplied with
the chassis.

2. To adjust the benchtop
stand, loosen the side knobs
on the Blower and adjust the
Blower to the appropriate
angle.

3. Re-tighten the knobs to
secure the Blower in place.

4. Aim the Blower so that its
airflow travels directly to your
target.

Figure 5. In-tool Stand

Caution:

To ensure proper Blower stability, the “in-tool” stand should
always be fastened to an underlying support structure and not
used as an unsecured, free-standing unit.

Achtung:

Um eine ausreichende Stabilität des Blowers zu
gewährleisten, sollte der "In-Tool"-Stand immer auf einer
darunter liegenden Tragkonstruktion befestigt werden und
nicht als ungesicherte, freistehende Einheit verwendet
werden.

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Figure 6. In-tool Bracket--Mounting Hole Locations on Underside of Bracket

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2.3 Mounting Stand Knob Replacement

The standard knobs on the mounting stand may be replaced with
the truss head screws that are packaged with the Blower if desired.
The screws allow for an improved grip on the mounting stand as
they can be tightened down using a standard Phillips screwdriver.
To install the screws:

1. One side at a time, unscrew and remove the knobs from the
sides of the Blower.

2. Thread the machine screws through the mounting stand and
into the chassis. Use a Phillips screwdriver to tighten the
screws.

Figure 7. Machine Screw Installed in a Benchtop Mounting Stand

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2.4 Blower Placement

Place the Model 6432e Blower in the desired in-tool or benchtop
location. (See Table 1 on page 5 for discharge time distance
recommendations.)

Caution:

Do not use this Blower in an explosive environment. Poorly
maintained ionizers could produce minuscule electric arcs at
the emitter points. This may cause detonation in an explosive
environment.

Achtung:

Verwenden Sie dieses Gebläse nicht in
explosionsgefährdeten Bereichen. Schlecht gewartete
Ionisatoren können an den Emitter-Punkten Lichtbögen
erzeugen und in explosiver Umgebung eine Explosion
auslösen.

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2.5 Power Connections

The Blower may be powered by an optional 24 VAC 120 or 220 volt
transformer or a 24 VDC universal AC adapter, sold separately by
Simco-Ion. Plug the transformer or universal AC adapter into a
properly grounded VAC receptacle with the correct voltage for your
power supply.

Power Supply Connection

Insert the power cable from the transformer or AC adapter into the

Power In receptacle on the back of the Blower. See the
Performance and Power Requirements sections for additional

information.

AC Adapter Connection

The AC adapter (Simco-Ion p/n 14-1322) output is 24 VDC at 400
mA, maximum.

The AC adapter is shipped with its plug adapter uninstalled. To
install the plug adapter, slide it into the bay on the AC adapter. Push
it in until it clicks into place, see figure below.

Figure 8. Push the Adapter into the Power Supply

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Process Equipment Power Connection

Two pins on the eight-pin terminal strip on the rear of the Blower can
receive 24 VDC power from your process equipment. An included
terminal block (Simco-Ion p/n 18-2308) is used to connect 24 VDC
power to the Blower from your process equipment. The terminals
are designed to accept wiring between 22 AWG and 16 AWG.

When wiring the Blower directly to a 24 VDC source, observe the
maximum voltage and power requirements for the unit [24 VDC
(±10%), 400 mA DC maximum].

Use a small flatblade screwdriver to secure cables into the terminal
block. See figure below.

Figure 9. Use a Small Flatblade Screwdriver to Secure Connecting Cables

Pins State

8 24 VDC return

7+24V

6-1 Not used

19-6432-M-01 Rev 4 17

Figure 10. Connected Terminal Block

Caution:

Damage to the product as a result of improper wiring
connections or failure to heed maximum voltage limits will not
be covered by the warranty.

Achtung:

Schäden am Produkt infolge unsachgemäßer Verdrahtung
oder wegen unterlassener Beachtung von maximal
zulässigen Spannungen werden nicht durch die Garantie
abgedeckt.

19-6432-M-01 Rev 4 18

2.6 FMS Connection

The Model 6432e Blower provides a non-isolated 4-20 mA current
loop and relay closure output for indicating alarm status to your
process equipment or facility monitoring system (FMS). In addition
to connecting 24 VDC power to the Blower, the included terminal
block (Simco-Ion p/n 18-2308) connects the Blower to the FMS
using pins 1-5.

Figure 11. FMS and 24 VDC Pins

Table 2. FMS Output Status

24 VDC process equipment power

8 -24 VDC return (Ground)

7+24V

6 Do not use

4-20 mA current loop

5 - Current loop (Ground)

4 + Current loop

3 Open for alarm active

Relay output loop 2 Relay common

1 Closed for active alarm

Pins Normal State Alarm State No Power

Pins 1-2 (relay) Contact Open Contact Closed Contact Closed

Pins 2-3 (relay) Contact Closed Contact Open Contact Open

Pins 4-5 (Current Loop) 4mA (OK) 20 mA (Alarm) 0 mA (Brownout)

19-6432-M-01 Rev 4 19

2.7 Turning on the Blower

Use the on/off switch on the front of the unit to turn on the Blower.
The green Power LED will light.

Once the Blower is powered on, its position may be readjusted to
achieve optimum discharge time within the air pattern of the Blower.
To adjust the position of the Blower, loosen the knobs on the
mounting stand. Move the Blower or mounting stand to the desired
position and re-tighten the knobs.

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2.8 Alarms

In the event of an alarm, the red LED on the front of the Model
6432e Blower will light. An alarm indicates that the Blower’s internal
high voltage power circuitry that drives the emitter points is not
functioning correctly. Causes may include low or incorrect input
voltage, or a compromised internal part.

The Blower’s alarm is not a maintenance alert. In most cases,
service will be required.

Before contacting Simco-Ion for service, make sure that the Blower
is receiving proper input voltage per specifications.

Caution:

There are no user serviceable parts inside this Blower. Any
unauthorized service will void the warranty and may result in
additional repair charges.

Achtung:

Es gibt keine vom Anwender zu wartenden Teile in diesem
Blower. Nicht autorisierter Service führt zum Erlöschen der
Garantie und kann zu zusätzlichen Reparaturkosten führen.

19-6432-M-01 Rev 4 21

3

Maintenance

3.1 Maintenance Requirements

3.2 Cleaning the Chassis

3.2 Cleaning the Chassis

3.3 Cleaning the Emitter Points

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3.1 Maintenance Requirements

The performance of the Blower is designed to be maintained
primarily by the internal auto-balance circuitry. Occasional cleaning
of the case and emitter points is the only routine maintenance
required. No readjustment of the ionizer is required after cleaning.

The Blower can be easily removed from the universal bracket by
unscrewing the side knobs.

Recommended cleaning materials:

• Cleanroom-compatible cleaning cloths (polyester cloth is
recommended)

• Cleanroom-compatible swabs

• Cleaning solution of 50% IPA (electronic-grade isopropanol)/
50% de-ionized water

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3.2 Cleaning the Chassis

Moisten a cloth with the IPA solution. Wipe off any dirt that may
have accumulated on the unit.

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3.3 Cleaning the Emitter Points

Turn off the unit. Normally, the emitter points can be cleaned by
using a jet of compressed air to blow off any dirt that may have
accumulated on them. A swab moistened with the IPA solution may
be used if required. If using a swab, gently wipe the tips of the
emitter points until all the dirt is removed.

Wire emitter points should not be bent or moved during cleaning.
After cleaning make sure that the emitter wires point to the center of
the fan and are on the same horizontal plane.

The Blower uses internally-shielded emitter points that will not
normally require replacement during the service life of this product.
If you believe that the emitter points need to be replaced, contact
Simco-Ion Technical Support ([e-mail]) for
information.

Caution:

Before performing any maintenance on emitter points, remove
the power plug from the ionizer. Allow a minute for the high
voltage power supply to discharge.

Achtung:

Ziehen Sie vor der Durchführung von Wartungsarbeiten an
Emitter-Punkten den Netzstecker aus dem Ionisator. Lassen
Sie die Hochspannungs-Stromversorgung eine Minute
entladen.

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4

Specifications

4.1 Specifications

4.2 Dimensional Drawings

19-6432-M-01 Rev 4 26

4.1 Specifications

Model 6432e Blower

Input Voltage 24 VDC ±10%, 6W (max) or 24 VAC ±10%; 50/60 Hz, 6W (max)

Discharge

±1000-100V, <4 sec @ 1’ using 24 VAC, tested in accordance with ANSI/
ESD STM3.1-2006 (performance of the Model 6432 will be reduced slightly
when powered with 24 VDC)

Balance ±20V @ 1’ away

Ion Emission Steady-state DC

Emitter Points Tungsten wire; internally shielded; 5-year life

Airflow 49 cfm (typ)

Ozone <0.005 ppm (24-hour accumulation)

LED Indicators Green POWER; red ALARM

Connectors

24 VAC/VDC power input, 8-pin terminal block with 24 VDC input from
process equipment; 4-20 mA current loop FMS output and relay interface

Controls On/off rocker switch

Operating Env. Temperature 10-35°C (50-95°F); humidity 30-60% RH, non-condensing

Dimensions 5.3H x 5.0W x 2.3D in. (13.3 x 12.7 x 5.7 cm) without stand

Weight 16 oz (467g) without stand

Certifications RoHS Compliant

14-1320-01 Transformer

Input Voltage 120 VAC, 60 Hz

Output Voltage 24 VAC, 60 Hz @ 450 mA, ±5%

Short Circuit
Protection

The power supply is provided with protection against short circuit by means
of a primary thermal fuse.

Dimensions 3.4H x 2.3W x 1.9D (87 x 58.5 x 48 mm)

Weight 1 lb (0.45 kg)

Certifications RoHS Compliant

14-1330 Transformer

Input Voltage 230 VAC ±10%, 50 Hz

Output Voltge 24 VAC @ 750 mA, ±5%

Short Circuit
Protection

The power supply is provided with protection against short circuit by means
of a primary thermal fuse.

Dimensions 2.8H x 2.5W x 1.9D in. (72H x 63W x 49D mm)

Weight 0.8 oz (0.36 kg)

19-6432-M-01 Rev 4 27

Certifications RoHS Compliant

14-1322 AC/DC Adapter

Input Voltage 100-240 VAC ±10%, 50/60 Hz

Output Voltge 24 VDC @ 400 mA

Short Circuit
Protection

The power supply is provided with protection against short circuit by means
of a primary thermal fuse.

Dimensions 1.4H x 2.1W x 3.4L in. (36H x 53W x 86L mm)

Weight 0.25 lb (0.11 kg)

Certifications

RoHS Compliant

Mounting Stands (Optional)

Material/Finish

Aluminum/epoxy-polyester powder-coat (both In-tool and Benchtop
gimbaled bracket/stands)

Depth In-tool 45 mm; benchtop 108 mm

Mounting Holes In-tool, 2 holes 3/16” dia; benchtop, 4 slots 5/8”L x 3/16”W

Mounting

In-tool always mount with screws (two truss head screws included with
blower); benchtop use standalone on table or screw onto walls/ceilings

Stand Screws

Two truss head screws for replacement of mounting stand knobs (both in­tool and benchtop) are included with blower

Tilt Adjustable Yes (both in-tool and benchtop)

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4.2 Dimensional Drawings

Blower with Benchtop Stand

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Blower with In-tool Stand

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5

Warranty & Service

Simco-Ion provides a limited warranty for the Point of Use Ionizing
Blower Model 6432e. New products manufactured or sold by
Simco-Ion are guaranteed to be free from defects in material or
workmanship for a period of two (2) years from date of initial
shipment. Simco-Ion liability under its new product warranty is
limited to servicing (evaluating, repairing, or replacing) any unit
returned to Simco-Ion that has not been subjected to misuse,
neglect, lack of routine maintenance, repair, alteration, or accident.
In no event shall Simco-Ion be liable for collateral or consequential
damages. Consumable items such as, but not exclusive to, emitter
points, emitter wires, batteries, filters, fuses or light bulbs are only
covered under this warranty if found defective as received with the
new product.

To obtain service under this warranty, please contact Simco-Ion
Technical Support at [e-mail] or (510) 217-

0470.

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Notes

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Notes

19-6432-M-01 Rev 4

Technology Group

1750 North Loop Rd., Ste 100

Alameda, CA USA 94502

Tel: [phone]

Fax: [phone]

Toll free:

800-367-2452

Sales services: 510-217-0460

Tech support: 510-217-0470

[e-mail]

[e-mail]

[e-mail]

[e-mail]

www.simco-ion.com