Sigma BATRIBIKE Owner's Manual

Page 1
Owner Manual
batribike.com
Hand Built in Europe
Page 2
2
STANDARD (11 Ah)
LONG RANGE (15.6 Ah)
BATTERY:-
COLOUR:-
HUNTER GREEN
EARTH BROWN
WHITE SHADOW
DISPLAY:-
LED
MINI LCD
CENTRE LCD
EXT. DUTY (16.8 Ah)
ECO (8.8 Ah)
D E
A L
E R
S T A
M P
IMPORTANT PLEASE READ THIS MANUAL FULLY BEFORE USE
For your safety and to ensure a long and trouble free life of your Batribike
bicycle, check the operation of brakes, lights, bell and gears,
and check tyre pressures are correct.
Also check all fasteners, including quick release mechanisms,
before every ride.
Register your BATRIBIKE Warranty online at
batribike.com/warranty-registration
/
/
PURCHASE DATE:-
DAY MONTH YEAR
BATTERY SERIAL :-
BICYCLE SERIAL :-
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3
Thank you for purchasing a BATRIBIKE Electric Bicycle
With care and correct usage your bicycle
will give many years of service.
Important
PLEASE CHARGE THE BATTERY
BEFORE FIRST USING THE BICYCLE
Even though the battery indicator may show charge this cannot be
relied upon until the battery has had the initial full charge.
1 ELECTRIC BICYCLE 1 BATTERY with Keys 1 BATTERY CHARGER with UK Mains Lead 1 MANUAL
Contents
Parts Identification ............................................ PAGE 4
Battery Care & Charging ...................................PAGE 6
Using the Power Assistance ............................. PAGE 8
Troubleshooting................................................. PAGE 14
Standard Bicycle Functions .............................. PAGE 16
Adjusting to Suit the Rider ............................... PAGE 17
Folding the Bicycle ........................................... PAGE 18
Maintenance Schedule ..................................... PAGE 20
Warranty ........................................................... PAGE 22
Specifications ................................................... PAGE 24
Certificate of Compliance ................................. PAGE 25
PACKAGE
CONTENTS
Page 4
4
PARTS IDENTIFICATION
We continually strive to ensure that we provide you with the best possible products, therefore
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
1
2
LEFT SIDE
OF BATTERY
5
6
STANDARD BATTERY & CARRIER SHOWN
ALTERNATIVE BATTERIES and XL CARRIER ALSO AVAILABLE
8
Display (LED shown)
1
2
Rear Brake Lever
3
Front Brake Lever
4
Motor Connector (On Left Fork)
5
Gear Selector (Twist)
6
Bell7Gear Indicator
8910
11
Battery
12
Rear Carrier
13
Battery Lock & Key Switch
14
15
Controller Box
161920
21
Lights ON/OFF Button
222324
Bicycle Serial Number Label
Side Stand
Front Hub Motor
7 Speed Shimano Nexus Hub Gears
Rear Tyre 20 x 2.00 (Schwalbe)
25
Seat Adjust (Height) - Quick Release
2627282930
31
Rear Vee Brake
32
Power UP Button
34
33
Charging Socket
Battery Charge Level Indication
Walk Assist (6 Km/h) Button
Seat Adjust (Position - Front/Back)
Handlebar Folding Mechanism
Front LED Light
Rear LED Light (Built into Battery)
Power ON/OFF & DOWN Button
4
Frame Folding Mechanism
Folding Pedals
Power Assistance Level Indication
Front Tyre 20 x 2.00 (Schwalbe)
Front Vee Brake
17
18
3
7
Page 5
5
HANDLEBAR DISPLAY
OPTIONS
STANDARD FITMENT (LED)
SHOWN LEFT
Mini LCD and CENTRE LCD
(NOT SHOWN)
ALSO AVAILABLE AS
UPGRADES
91011
12
27
26
17
ON INSIDE OF FRAME (Chainstay)
241823
25
OTHER
SIDE
20
OTHER
SIDE
19212214151628
303129
34
32
33
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6
First time use
Your battery will be supplied in a state of sleep from the factory. The first time yo u use the battery it requires activation by being fully charged.
Storage
Batteries do not like to be stored in very hot or very cold conditions or to be subject to conditions of high moisture. They also do not like to be left in a fully discharged state. If Lithium batteries are left flat for an extended period they may no longer be functional.
• Store your battery between 15º C and 25º C in a dry area. (The conditions found in a normal domestic house).
• If your Batribike is not in use for an extended period it is imperative that you charge the battery before storage and then charge the battery once a month to prevent deterioration.
Charging
Lithium batteries do not like to be left discharged. It is good practice to recharge as soon as is reasonably possible after the battery goes flat. We recommend charging after every ride, that way your electric bike is always ready for your next outing.
• Do not charge at temperatures below 0º C
• Switch off the battery before charging, using key switch.
• Battery can be charged on or off the bike.
• Always make sure the battery and charger are on a non-flammable, dry surface away from sources of heat, humidity and flammable materials.
• Do not cover the battery or charger whilst charging.
• Only use the charger supplied.
• Even if not in use recharge your battery a minimum of once a month.
For Your Safety
• Keep battery away from children
• Do not dismantle
• Do not pierce or crush
• Do not immerse in liquid
• Do not expose to temperatures over 60ºC
• Do not short circuit the battery connections
• Do not leave unattended whilst charging
• Do not sleep near a battery that is charging
Failure to adhere to these
Battery Care instructions
can allow the battery to
deteriorate and may pose
a serious risk of Fire
BATTERY CARE & CHARGING
Your Batribike Electric Bicycle uses a Lithium battery for it's power and the following points will directly affect battery life and performance.
Removing the Battery
To remove the battery, turn off at the handlebar display, then turn the key (located on the side of the battery), anti­clockwise to the off position. Whilst pushing in the key, again turn in an anti-clockwise direction to unlock from the carrier. Slide out the battery from the rear of the carrier.
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7
Using the Charger
Two types of battery charger are used by BATRIBIKE. (Only one will be supplied). Both have a charge light which will display RED when charging and change to GREEN when the battery is charged.
The alternative type charger also has a second light which shows RED when mains power is applied.
• Ensure the battery is switched off.
• Plug the charging lead into the battery.
The charging lead plugs into the charging socket located beneath the cover on the side of the battery casing. It can only be inserted one way.
• Plug the charger into the mains socket and switch on at the wall outlet.
• The lights on the charger will illuminate after a few seconds.
When charging is complete the RED charge light will change to GREEN. May take up to 6 hrs for flat battery.
• Once charged, switch off at the wall outlet and unplug.
• Disconnect the charging lead from the battery and replace the cover over the charging socket.
The battery does not have to be completely discharged before it is recharged. The Lithium battery has no "memory" and therefore can be charged at any time. It is perfectly acceptable to recharge the battery after a short ride so that the battery is fully charged before the next ride.
NOTE: If the battery is charged and the charger left switched on for an extended period the alternative type charger will enter a low power state, indicated by both the RED and ORANGE/ GREEN LEDs flashing slowly.
Switch off and unplug as above.
IMPORTANT
Plug the charger into the battery
before switching on at the mains.
Similarly, switch off at the mains before
unplugging the charger from the battery.
DO NOT LEAVE PERMANENTLY
CONNECTED
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8
Usage
Your BATRIBIKE electric bicycle has a choice of display options available. For the SIGMA the LED type is fitted as standard to the bike.
LED Display
See page 10 for operation
The operation of the LED system provides adjustable SPEED in five selectable steps. Level 1 powers up to 6 mph, whilst level 5 powers up to 15 mph. Each level operates at up to full power, and power cuts out at the selected speed level.
This display may also be supplied in an alternative casing. Operation is identical whichever casing is supplied.
Alernative Case Style
Page 9
9
Mini LCD
See separate manual for this upgrade.
The operation of the Mini LCD system has four selectable POWER levels. Level 1 gives 25% of the power, level 2 - 50% up to level 4, 100% power. Speed range is from 0 to 15 mph in all levels. This is available as an easy to fit upgrade.
Centre LCD
See separate manual for this upgrade.
The Centre LCD system provides more power levels than the Mini LCD and a larger display makes it easier to read. This is available as an easy to fit upgrade.
Display Upgrades
Page 10
10
LED Operation
To use under electric power, switch on at the key switch on the side of the battery, then press and hold the DOWN button on the handlebar LED display until the blue lights are seen.
Switching On
To turn off the LED and the power to the bike, press and hold the DOWN button for 2 seconds.
If the power is left on for an extended period and the bike is not used, then the power will automatically be turned off.
To fully turn off the power, switch off at the key switch on the side of the battery and remove the key for security.
Switching Off
Control Buttons
By means of the three buttons, UP, DOWN and 6 Km/h, on the handlebar mounted display unit, the various functions of the power controller can be utilised.
See the following sections for details.
Page 11
11
Bicycle Lights
Your BATRIBIKE Electric Bicycle is supplied with powerful LED lights on the front and rear. The rear light is switched on whenever the battery is turned on via the key switch. The front light is activated by pressing the LIGHT button on the handlebar display.
To turn the front light off, again press the LIGHT button.
The top row of LEDs show the charge remaining in the battery. The indicators will gradually go out as the battery power is used up. Refer to the table below for details.
Battery Meter
70 - 100%
SYMBOL
DISPLAYED
CHARGE
REMAINING
BATTERY METER DISPLAYS THE CHARGE REMAINING IN THE BATTERY
BATTERY IS
EXHAUSTED AND
SHOULD BE
RECHARGED AS
SOON AS POSSIBLE
50 - 70%
30 - 50%
15 - 30%
0 - 15%
EMPTY
OR
First Light Flashes 8 Times
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12
There are 5 levels of pedal assistance available from the motor. Using the UP and DOWN buttons you can select from Level 1 (Lowest), to Level 5 (Highest). The motor will then be activated upon pedalling.
Pedal Assistance
Please remember that the above values are provided as a guide. Due to manufacturing tolerances the performance may vary.
PEDAL ASSISTANCE FROM THE MOTOR
LEVEL
RANGE / SPEED
Provides maximum power when negotiating hills and head winds.
Great when needing to simply get from A to B as fast as possible.
Great for commuting to work.
EXAMPLE OF USAGE
Normal Use Mode.
These are the levels to use for everyday cycling. Gives good performance whilst maximising usable range per charge.
Best for Leisure Use.
Use these lower power levels when negotiating busy cycle paths and crowded areas. Also use when setting off and gradually increase through the levels for a smoother performance.
Ideal for negotiating obstacles.
up to 22 miles / 15 mph
up to 26 miles / 12 mph
up to 40 miles / 8 mph
up to 50 miles / 6 mph
up to 32 miles / 10 mph
up to 36 km / 25 km/h
up to 42 km / 20 km/h
up to 52 km / 16 km/h
up to 64 km / 13 km/h
up to 80 km / 10 km/h
RANGE SHOWN WITH STANDARD BATTERY
Page 13
13
Weather and terrain will affect the performance. In hilly areas, or when the bike is heavily loaded, there will be a significant increase in the power used from the battery and hence the range will decrease accordingly. A lightly loaded bike will achieve higher performance levels. (These results were obtained by test riders in optimal conditions - 75kg rider, level ground, no wind).
Your BATRIBIKE bicycle has a Walk Assist Mode. This is designed to propel the bike under power at a low speed of 6 km/h (4 MPH) and is ideal to help you when pushing the bike up steep hills. It is not designed for prolonged use or whilst riding.
This feature only operates whilst the button is pressed.
Assisted Walking Mode (6 km/h)
THEN HOLD
If the assistance level is set to ZERO, then the motor will not be turned on. Your BATRIBIKE will now act and feel like a normal bicycle. This is useful when you are feeling fit at the start of a journey or using your bike for exercise purposes. Power is still only a button press away.
No Assistance - Normal Pedal Bicycle
Page 14
14
TROUBLESHOOTING
If an error occurs the LED display will show a code by flashing the first battery light. Make a note of the number of flashes and turn off the bicycle power at both the LCD and the battery switch. After 2 minutes turn on the power again. If the code re-occurs contact your dealer for assistance.
Diagnostic Error Messages
First Light Flashes
Number of
Flashes
Error Type
Action
Required
2
Motor Error
Check Motor Plug, if all OK contact Dealer for Assistance
3
Controller Error
Contact Dealer for Assistance
4
Display Error
5
Brake Sensor Error
8
Low Battery Voltage
Charge the Battery
Contact Dealer for Assistance
Check brake lever returns fully, if all OK contact Dealer for Assistance
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15
STANDARD BICYCLE FUNCTIONS
Gears
Your BATRIBIKE is provided with 7 speed Shimano Nexus hub gears with RevoShift gear change. To change gear you use the right handlebar twist selector.
Gear number 1 is low for hills and rough terrain and gear 7 is high for normal road use. An indicator window shows the selected gear.
To increase the gear simply twist the half grip towards you with your right hand. To decrease the gear twist the half grip away from you.
You do not have to be pedalling as you change gears.
UP
DOWN
INDICATOR WINDOW
Page 16
16
Braking
To stop, cease pedalling and pull the brake levers.
Bell
A bell is attached to the handlebars.
Side Stand
To put the bicycle on its stand:-
1) While holding the bicycle upright, push the stand downwards to its full extent.
2) Lean the bicycle over onto the stand.
Make sure bicycle is on solid ground.
Do not sit on the bicycle whilst the stand is down. It is
designed to take the weight of the bicycle and not the
additional weight of the rider.
Luggage Rack
The luggage rack provided is designed to carry a maximum load of 25kg. Make sure that any items carried are securely strapped and nothing is able to get caught in the rear wheel.
All other operations of your BATRIBIKE Electric Bicycle are as per a normal pedal cycle.
Page 17
17
Seat Height
The height of the saddle can be adjusted to suit the rider. If you do not feel confident with making these adjustments then your BATRIBIKE Dealer will be able to set up the bike initially.
The saddle can also be adjusted frontwards or backwards on its mount. Take care with all fasteners after adjustment to ensure that they are safely tightened to avoid movement and potential injury whilst riding.
The saddle height is adjusted by loosening the Quick Release seat post clamp and moving the post up or down as desired.
Take care not to exceed the limit marked on the post.
If the clamp tension needs to be adjusted, then with the lever in the open position, tighten the Allen Bolt (5 mm) until finger tight. The final tightening is done by moving the lever to the closed position. Only small adjustments should be made and the tension checked. Repeat as necessary.
Page 18
18
Folding the Bicycle
The SIGMA has a folding frame. Follow the diagrams below for the procedure to use.
To unfold the bike, simply reverse the above procedure.
THE SIGMA FOLDS TO A
COMACT SIZE FOR
CONVENIENCE
OPEN SAFETY
LOCK
OPEN
CLAMP
MOVE CLAMP
FORWARD IN SLOT
FRAME CAN NOW
BE FOLDED
123
4
Folding the Frame
PUSH &
HOLD
OPEN
CLAMP
SLIDE
STEM
UPWARDS
FOLD BARS
HANDLEBAR STEM CLAMP
SAFETY LOCK
HANDLEBAR STEM SLIDE
HANDLEBAR STEM RELEASED FROM
HEADSTOCK AND FOLDED DOWN
123
4
Folding the Handlebars
Page 19
19
Take care to ensure all fixings are secure and safety locks in place before riding the bike.
Folding the Pedals
The pedals can be folded by squeezing in as per the photo, and turning through 90 degrees.
FOLD DOWN THROUGH 90º
SQUEEZE TOGETHER TO RELEASE
Turn the pedals to a suitable position so that they are not trapped when folding the frame.
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20
MAINTAINANCE SCHEDULE
Maintaining your bicycle ensures you’ll get the most out of every ride and out of the entire life of your BATRIBIKE electric bike. How much of your bike’s maintenance you can do yourself will depend on your knowledge, skill, experience and whether you have the necessary tools for the job.
Beyond this manual, it is good to consult your BATRIBIKE dealer for advice if you are at all unsure about any of the procedures described. Normal maintenance is not covered under the warranty and this service may be chargeable.
Before every ride
Mechanical safety checks, (see notes on page 2). Use a fully charged battery. Visual inspection for damage.
After every ride (or WEEKLY)
Clean the bike, including chain rings and sprocket. Clean and lightly oil the chain and gears.
This must be carried out after every ride in dusty, marine or winter conditions due to the salt laden atmosphere.
Every 20 - 30 hours of riding (or MONTHLY if sooner)
Squeeze the brakes and rock the bike to check for any looseness of the headset or brake mechanisms with each forward or backward movement. If any are loose, have your dealer check it.
Lift the front wheel and turn handlebars left and right to check for tightness of steering. If tightness is detected it may be necessary to lubricate bearings and/or adjust the headset.
Check and adjust the brakes, replace if worn out.
Squeeze spokes in adjoining pairs between your thumb and
index finger. They all should have the same tension. Have your dealer re-spoke or true the wheel if necessary.
Check cables for rust, kinks and fraying, have your dealer replace them if necessary.
Check wheel bearings for play and adjust/lubricate if necessary
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After 3,000 miles (5,000 km) (or YEARLY if sooner)
General inspection
We recommend you arrange to have a thorough inspection of your bicycle by a BATRIBIKE dealer.
Tyre Pressures
The tyres should be pumped up to within the range stated on the sidewall. This should be regularly checked as running with the correct pressures will ensure maximum range from the battery.
Repairing a punctured tyre
If you have a punctured tyre, we recommend that you get a specialist to carry out the repairs. You can always of course consult a specialist and carry out the repairs on your own if you are confident that you have the necessary skills. As there are no electronic components on the rear wheel, it's removal follows standard procedures as with normal bicycles.
If you need to remove the front wheel then the motor can be unplugged to aid disassembly. The plug is located on the left front fork as shown.
Take care when re-assembling the plug to ensure that the two arrows are aligned correctly. Remember to ensure that the cable is resecured to the fork upon re-assembly.
Be mindful of the assembly sequence of washers, nuts and spacers.
Recommended Tightening Torques
Item
Torque
Front Wheel
20 Nm
Rear Wheel
25 Nm
Bottom Bracket
30 Nm
Saddle
15 Nm
Brake Pads
5 Nm
Handlebar
15 Nm
Other Fasteners
2.1 Nm
M4
4.2 Nm
M5
7.3 Nm
M6
17.8 Nm
M8
35.4 Nm
M10
Torque
Item
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WARRANTY CONDITIONS
The following warranty conditions are in addition to your legal rights.
Requirements for Warranty
As the makers, we guarantee against possible material or construction defects. Provided the following conditions are satisfied :
Please retain your receipt as this is your proof of purchase and entitlement to Warranty. The guarantee starts on the date of original purchase.
Your new BATRIBIKE Electric Bicycle is guaranteed for 2 years from date of purchase.
Additionally the Promovec motor is guaranteed for 3 years, and the frame for 5 years from date of purchase.
Exclusions from Warranty
When the bicycle is used negligently or suffers accidental damage.
Damage ascribed to normal wear and tear.
Poor maintenance, or modifications that no longer
comply with regulations or original technical specifications.
Damage due to external causes.
The bicycle is put up for hire.
The battery pack is used incorrectly or tampered with. This also
applies during charging.
Compensatory costs arising from damages or accidents.
Cost incurred by loss of the bicycle’s usage.
Brake blocks/pads, tyres, lights and cables etc. are considered as consumables and replacements are available from BATRIBIKE or may be obtained from your local cycle shop.
In the event of a Warranty claim
In the event of warranty repairs becoming necessary you should return your bicycle to your Authorised Batribike Dealer, (where you originally purchased your Batribike).
Original defective parts that are sent to the manufacturer for assessment will be replaced by the same or equal value part.
Delivery and collection charges are not included. These are borne by the owner.
Batribike Limited exclusively makes the decision whether or not the warranty applies.
WARRANTY
YEAR
B
I
C
Y
C
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E
&
E
L
E
C
T
R
O
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I C
S
2
P
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O
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WARRANTY
YEAR
3
F
R
A
M
E
YEAR
5
WARRANTY
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Battery Warranty Terms & Conditions
1. Warranty is void if Warranty Label is removed or tampered with. **
2. Owner must ensure that the battery is not left in a fully discharged state. **
3. Battery must only be charged with the charger supplied. **
4. Battery must be put on charge and charged fully at least once per calendar month, even if the bike is not used. **
5. In the unlikely event of a battery failure, the battery must be returned to Batribike, via your Batribike dealer for testing. If upon testing it is found that the above conditions have not been met then the warranty will not apply and the cost of replacement and carriage will be payable by the Customer. If the battery is found to be defective and the warranty conditions have been met, then a replacement will be provided and the remaining term of the original warranty will apply. (The replacement may be a new or refurbished battery at the discretion of Batribike.)
** Important Notice
Inside our batteries there is a data recorder built in to the battery management system (BMS). This data recorder, when coupled to our computer software system, records usage information, including the following :-
a) The total number of times the battery has been charged. b) The maximum interval between charges (Days). c) The number of days since the last charge.
This information will be used when deciding the validity of a warranty claim.
Benefits of Battery Warranty Registration
In addition to the above Battery Warranty Terms, if you register your battery warranty with Promovec within 7 days of purchase, there will be a guarantee of at least 70% Battery Capacity remaining at the end of the three year warranty period. If the Warranty is not registered then a limit of 800 charge cycles will apply.
Extended Battery Warranty (5 Years)
In addition, and for a one off fee payable within 90 days of initial bike purchase, the Battery Warranty can be extended to 5 years with at least 70% Battery Capacity remaining.
E
X
T
E
N
D
E
D
W
A
R
R
A
N
T Y
5
STANDARD
YEAR
S
T
A
N
D
A
R
D
W
A
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R
A
N
T
Y
3
B A
T T E
R
Y
OPTIONAL
YEAR
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RANGE *
Eco - 30-68 km | 19-42 miles Standard - 38-85 km | 24-52 miles Long Range - 54-120 km | 33-74 miles Ext. Duty - 57-128 km | 36-79 miles
!
BRAKES
Tektro Vee brakes front and rear Bell incorporated into left brake lever
"
WEIGHT of BIKE
17.9 kg (39.5 lbs) without battery
21.1 kg (46.5 lbs) with Standard Battery
!
WARRANTY
Cycle Parts - 2 years Battery - 3 Years (Upgradeable to 5) Motor - 3 Years Frame - 5 Years
#
WEIGHT of BATTERY
Eco Battery - 2.8 kg | 6.2 lbs Standard Battery 3.2 kg | 7 lbs Long Range - 4 kg | 8.8 lbs Extended Duty - 4.2 kg | 9.3 lbs
$
LOADING
Total ­Rider & Luggage 120 kg | 18 st 12 lbs
Rack - 25 kg | 55 lbs
%
POWER LEVELS
LED - 5 Levels (Speed related) Mini LCD - 4 Levels (Power related) Centre LCD - 5 Levels (Power related)
&
CHARGE TIME
4 to 6 hours from flat <2A Charge Current
'
DIMENSIONS 1
Overall Length - 155 cm | 61 ins Height - 106 cm | 41.7 ins Width - 51 cm | 20.1 ins
(
DIMENSIONS 2
Saddle Height MIN - 72 cm | 28.4 ins Saddle Height MAX - 101 cm | 39.8 ins Step-Through MIN - 24 cm | 9.5 ins
)
DIMENSIONS 3
Frame Size - 35 cm | 13.8 ins Wheel Size - 20 ins Wheelbase - 105 cm | 41.3 ins
*
+
MOTOR
250W Front Hub mounted Promovec Motor with 3 year Warranty
,
GEARS
7 Speed Shimano Nexus Hub Gears with Twist Type Gear Selector
"
LIGHTS
Front - System powered LED light Rear - LED light incorporated into battery (Always on)
* Distances tested with 75 kg rider on level ground with no wind.
SIGMA - Specifications (SUBJECT TO CHANGE WITHOUT NOTICE)
-
BATTERY OPTIONS
Eco - 8.8 Ah | 320 Wh Standard - 11 Ah | 400 Wh Long Range - 15.6 Ah | 560 Wh Extended Duty - 16.8 Ah | 600 Wh
.
FOLDED SIZE
Height - 73 cm | 28.7 ins Length - 82 cm | 32.3 ins Depth - 48 cm | 18.9 ins
Page 25
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Page 26
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Page 27
27
Please consider the environment before disposing of any part of your Batribike Electric Bicycle.
The Battery Pack contains Lithium and Special Consideration should be given to its safe disposal. Your Local Authority should have the necessary facilities in place.
If you prefer you may take your original battery to BATRIBIKE for recycling.
Never dispose of batteries in a fire or subject to puncture or crushing.
Page 28
----- USER MANUAL SIGMA - ISSUE 3 - ©2019 Batribike Limited -----
Batribike Limited Unit 4, Ingleby Grange Ingleby Lincoln LN1 2PQ
Phone: 01427 787774 E-mail: support@batribike.com
BATRIBIKE are Members of the Bicycle Association of Great Britain
www.batribike.com
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