Page 1
EF5001B-AL Pellet Heater
Installation & Operating Instructions
Please read this entire manual before installation. Save these instructions.
GENERAL INFORMATION
Installation and repair should be done by a qualified service
person. The heater should be inspected before use and at
least annually by a professional service person. More
frequent cleaning m ay be required due to fuel quality,
excessive lint from carpeting, bedding material, etc. It is
imperative that control compartm ents, burners and circulating air passageways of the heater be kept clean.
The EASYFIRE Pellet heater has been designed and
approved for burning wood pellet fuel only. Burning other
forms of fuel is not permitted and will void all warranties.
This unit has been approved for use with a 4" Type L Pellet
Vent System .
NEVER use gasoline, gasoline-type lantern fuels, kerosene,
charcoal lighter fluid, or similar liquids to start or "freshen
up" a fire. Keep all such liquids well away from the heater
while it is in use.
SAFETY NOTICE
<CAUTION: HOT WHILE IN OPERATION. KEEP
CHILDREN, CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS.
< IF THIS HEATER IS NOT PROPERLY INSTALLED,
A HOUSE FIRE MAY RESULT.
< FAILURE TO COMPLY W ITH OW NERS' M ANUAL
INSTRUCTIONS WILL VOID YOUR WARRANTY!
PLEASE READ THIS ENTIRE MANUAL BEFORE
INSTALLATION AND USE OF THIS PELLET FUELBURNING ROOM HEATER. FAILURE TO FOLLOW
THESE INST RUCTIONS COULD RESULT IN
PROPERTY DAMAGE, BODILY INJURY OR EVEN
INSTALLER: PLEASE LEAVE THIS MANUAL WITH
THE OWNER!!
WARNING: THIS HEATER SHOULD NOT BE
INSTALLED IN A SLEEPING ROOM.
Ashes must be disposed of in a metal container with a tight
fitting lid and placed on a noncombustible floor or ground,
well away from all fuels, pending final disposal.
NOTE : During the first few burns the high temperature
paint and sealant used in manufacture will emit some odor
and smoke. Open doors and windows to the outside for
proper ventilation during the first burn cycle and curing of
the paint.
This heater, when installed, must be electrically grounded in
accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70-
2006.
Provide adequate clearances around air openings into the
combustion chamber and adequate accessibility clearance
for servicing and proper operation. Never obstruct the front
opening of the heater.
The heater may be installed as a free-standing unit mounted
on a non-com bustible protective floor pad or hearth. Or it
may be m ounted into an existing U. L. approved wood stove
chimney. Non-combustible floor protection is required and
must be used when placing the heater on any com bustible
material.
The pellet heater must be operated with a power source and
will not operate using natural draft. If there is a power failure
the heater will shut down. If the 12 volt back system is installed, the heater will automatically switch to 12 volt power.
The EasyFire Pellet Heater has been listed by OMNI-Test
Laboratories, Inc. to ASTM, U.L.,and EPA Standards.
Sierra Products, Inc.
5061 Brooks St., Ste. B
Montclair, CA 91763
Listed by OMNI-Test Laboratories, Inc.
Report No. 256-S-01-4
Page 2
Figure 2
Figure 1 -Overall Dimensions
OUTSIDE COM BUST ION AIR IS MAN DAT ORY IN
MOBILE OR MODULAR HOME INSTALLATIONS.
CAUTION: DO NOT CONNECT TO ANY AIR
DISTRIBUTION DUCT OR SYSTEM.
VENTING AND INSTALLATION
CLEARANCES
CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
A LISTED, 4" MINIMUM TYPE "L" PELLET VENT PIPE
IS MANDATORY ON ALL INSTALLATIONS.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST
VENTING SYSTEM OF THIS UNIT, DO NOT CONNECT
THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER
APPLIANCE.
Use only listed 4" minimum Type "L" pellet vent and
components for installation. The exhaust vent system
must be attached to the unit and to each adjoining section.
All joints for connector pipe shall be fastened with at least
three screws. If vented horizontally, joints shall be made
gas-tight by sealing with high temperature silicon or
material specified by vent pipe m anufacturer. Failure to
use listed pellet vent pipe or install it per manufacturers
instructions will void your warranty.
INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER
Vent Pipes’ inner and outer diameters may vary. Check
with vent pipe m anufacturer for further details.
WARNING: Installation of a Mobile Hom e Attachm ent Kit
P/N 10412 and outside combustion air is mandatory in
mobile or modular home installations although it may
also be used in all residential applications.
An outside air inlet MUST be provided for combustion
and ventilation air. The air inlet must remain unrestricted
while unit is in use. Outside air connection is located in the
rear of the heater (Figure 2). Use conduit pipe or metal flex
pipe and/or fittings to make the air intake hook-up.
CAUTION: STRUCTURAL INTEGRITY OF THE MOBILE
HOME FLOOR, WALLS AND CEILING/ROOF MUST BE
MAINTAINED.
1. When deciding on the location of your heater and vent
pipe, try to minimize the alteration and reframing of
structural com ponents of the building. Vent pipe must
be installed so that access is provided for
inspection and cleaning.
2. Avoid installing heater in high traffic areas. Keep
children well away from the heater when in operation.
3. A 4" clearance to combustibles must be maintained
for horizontal and vertical venting. When passing
through ceilings or walls, you m ust use a listed wall
thimble, making sure all combustible materials and
insulation products are a minimum of 3" away from the
pellet vent pipe.
4. A non-combustible hearth pad must be used if
installed on a carpet, wood floor or other combustible material (see Figure 3).
5. When installing the exhaust vent into an existing
chimney, a tee must be installed behind the heater
before going up into the chim ney. This is necessary in
order to remove fly ash accumulation.
6. Exit termination (distance to openings):
PELLET HEATERS REQUIRE A MINIMUM 5' VERTICAL
RISE FOR PROPER OPERATION. ADDITIONAL RISE
OF 2' FO R EV ERY 1' HO RIZON TAL B EYO ND 1 ½'.
MINIMUM DRAFT REQUIRED IS -.01 IN.WC. @
CONNECTION.
LOW DRAFT CONDITIONS RESULT IN OVERFEEDING
AND POOR COMBUSTION.
a. 3 ft. minimum above any forced air inlet located
within 10 ft.
b. 4 ft. minimum below and horizontally or 1 ft. minimum
above any door, window or gravity air inlet into any
building.
2
Page 3
Figure 3
c. 2 ft. minimum to an adjacent building and 7 ft.
minimum above grade when located adjacent to
public walkways.
Figure 5
Figure 4
Figure 6
3
Page 4
UNIT INSTALLATION
Route the power supply cord so that it does not touch
any of the exterior components of the heater.
1. When exiting through the wall with your type L Pellet
vent pipe, you may go straight out through a wall
thim ble. You m ust connect a pellet vent tee at this
point and extend the vent pipe at least 3' (three feet)
vertically outside to provide good draft and allow the
gases to exit. The tee must have a clean out cap for
inspection and regular cleaning (Figure 4). Horizontal
runs must be limited to 2' (two feet). A wall band is
required for every 4' (four feet) minimum on a vertical
run at an exterior wall.
2. All pellet vent pipe connections including exit at the
rear of the heater should be sealed with high
temperature silicone (450E) or m etallic duct tape. This
prevents smoke and soot leakage into the living area.
If this is not done, there is a possibility that the room
fan will pick up any leakage and blow it into the room.
AUTOLITE INSTALLATION INSTRUCTIONS
The AutoLite System is factory installed with the only
installation requirem ents being the optional therm ostat.
Wall Thermostat Installation:
The wall therm ostat is designed to autom atically regulate
the room temperature from the control panel heat setting
to the “Off” setting based upon room temperature.
Remem ber to leave the control panel on the "Medium or
High" position when utilizing the wall thermostat feature.
IMPORTANT - Any electrical work performed on the
EASYFIRE Heater should be done by qualified personnel.
Figure 8 Stove Connection Panel
Remote Control Thermostat Installation:
The remote therm ostat is designed to automatically
regulate the room temperature from the control panel heat
setting to the “Off” setting based upon room temperature
and placem ent of the remote therm ostat. Rem ember to
leave the control panel on the "Medium or High" position
when utilizing the wall thermostat feature.
The following is a step by step procedure for installing the
optional remote thermostat. Note connection terminals on
rear of unit (Figure 1,2).
The following is a step by step procedure for installing the
optional wall thermostat. Note connection terminals on left
side of unit at rear (Figure 7,8). Use 18/2 therm ostat wire
for the installation.
a. Unplug heater from wall outlet and 12VDC power!
b. Remove factory jump wire and hook up thermostat
wires to terminals (Figure 7,8).
c. Locate thermostat approximately 10 to 12 feet from
heater or in area that requires steady temperature.
d. Run thermostat wires from heater to thermostat
along wall or under carpet etc. and hook wires to
thermostat terminals. On new construction you
can, of course, run wire in the walls before sheet
rock or paneling is done.
Autolite Wiring Diagram
a. Unplug heater from wall outlet and 12VDC power!
b. Mount millivolt style remote receiver box to rear of
stove using double-sided tape.
b . Remove factory jump wire and hook up thermostat
wires to terminals (Figure 7,8).
d. Reconnect AC power and follow instructions with
remote thermostat regarding set up.
IMPORTANT - Any electrical work performed on the
EASYF IRE Heate r should be done by qualified personnel.
DOOR HANDLE ASSEMBLY
The door handle and latch must be assembled and adjusted
prior to the operation of the stove.
1. Position handle assem bly through door and secure with
collar by sliding over shaft and tightening with allen
wrench provided (Figure 9).
Figure 7 Rear Connection Panel
e. Reconnect AC power.
f. Make sure all wiring is completed before plugging
the EASYFIRE Heater back into the wall outlet.
2. Position latch on end of shaft with flat facing allen screw.
Depending on gasket, shaft will protrude approx. 1/4"
through back of latch collar. Snug allen screw.
4
Page 5
stove operates based on the EasyFire digital control system
requirements. If the house AC power should quit, the
AutoLite system will not be available however, with the
optional battery attached the stove can be manually lit and
operate on battery power for several days (depending on
battery size).
START-UP AND OPERATION
Warning: This stove incorporates a hopper lid safety
switch. The feed system will remain in-operable when
the door is open.
Figure 9 Door handle assembly
3. To adjust door, close and turn handle so latch
contacts striker. Door gasket must contact firm ly
against front face of unit. This can be checked by
closing against a piece of paper. Firmly tug on paper,
if it moves with solid resistance the door is properly
adjusted.
FUEL SELECTION
Proper fuel selection is critical. Your stove requires 1/4"
diam eter wood pellets. The pellets must be specifically
manufactured for use pellet heaters. Use of fuel nonconforming fuel will cause the stove to operate erratically.
Additionally, a low ash content of below 1% is will reduce
your cleaning and maintenance time. Store pellets in a
clean dry area. Do not use pellets that have been damp or
have a moisture level above 5%.
The quality of pellet fuel varies from brand to brand. This
will affect the efficiency of your heater. We suggest that
you try several brands until you find one that gives you a
clean efficient burn. Poor quality pellets will burn rich with
black soot and ash will accumulate quickly. Quality pellets
will burn clean and ash build up will be m inim al.
Priming the feed system
When the stove has run out of fuel the feed systems
requires several start and stop cycles to charge the auger.
Pushing the Low button from Off will start the feed for 90
seconds. When the feed stops cycle to Off then back to Low
for another 90 seconds. When pellets begin to fall in the
burn pot switch to Off. You are now ready to start the stove.
1. AutoLite Start-Up:
Prior to operating your AutoLite stove, make sure the hopper
is full of wood pellets and the interior components have been
installed properly including; burn screen & pot, heat
exchange covers, and ash drawer.
IMPORTANT: The Fire Pot must be seated flush and
must sit even in the pot tray. Air leaking around the Fire Pot
will create a poor burn (Figure 3). Light the pellets in Fire
Pot using any approved pellet lighter.
Figure 11 Hopper safety switch-close lid to operate
AUTOLITE OPERATION
Your EASYFIRE Pellet Stove is equipped with the
Autolite Automatic ignition and operating system.
The AutoLite system is integrated into the stove to allow
for automatic start up using a heating elem ent located in
the burn pot. This elem ent starts the initial fire required to
burn the wood pellets. The system operates on 120VAC
power supplied through a separate fuse and runs for five
minutes during the initial stove start up. After the five
minute period the AutoLite system is deactivated and the
Figure 12
Note: Caution must be taken when installing burn pot or
operating door not to damage ceramic glass. Do not
attem pt to operate heater if glass becomes damaged in
any way!
2. AutoLite Control Functions: Control functions on the
Easyfire are as follows: OFF, FAN, LOW, MEDIUM, HIGH,
CLEAN. Here is how each function works:
A. W hen the Control Button is turned to FAN, a tim er is
activated and you will have about twenty (20) minutes to
get the pellets lit and reach a minimum temperature.
This function is used for match lighting when the AC
power is out.
Should the pellets not light in 20 minutes simply turn the
button to OFF and begin again. This will give you
another cycle to get the pellets lit. The reason for the
timer function is so that the heater will automatically shut
down if the fire goes out. Pellets do not feed in the FAN
position.
5
Page 6
B. In the LOW position, the EASYFIRE will be feeding
approximately 1 to 1½ lbs. of pellets per hour and the
flame will fluctuate between 1" and 6" in height.
C. In the MEDIUM position the EASYFIRE will be feeding
approximately three (3) pounds of pellets per hour and
the flame will fluctuate between 3" and 8" of fire.
D. In the HIGH position the EASYFIRE will be feeding
approximately 4+ lbs. per hour and the flam e will
fluctuate between 3" and a full flame. The fan speed
will increase accordingly as the heater autom atically
adjusts itself based on temperature inside the heater.
E. The CLEAN position is to be used only when the
heater is not burning and you wish to clean out the
accumulated ash in the front of the fire area. See
CLEAN OUT section of maintenance instructions.
F. After the heater is running for several hours and you
wish to turn it off simply press the button to OFF. The
heater will continue running until it cools down
and then will automatically shut itself down.
G. REMEMBER: Each feed position will fluctuate
because the microprocessor is automatically adjusting
the feed and air based on temperature. This means
the pellet feed rate and flame height will change
accordingly based on quality of pellet and heat loss of
dwelling.
3. Starting the Stove: Push a Heat Range button (Low or
Medium is best for start up) (Figure 13) and turn the
thermostat up to “Call for heat”. The stove fan will begin to
operate along with the ignitor cycle. After about a minute
the pellets will begin to fall in the burn pot. After five
minutes there will be a fire in the burn pot and the stove
will begin to heat up. When the stove reaches start up
operating temperature it will then switch to the control
panel setting and begin it’s automatic operation cycle.
Feed Trim Adjustment
Underneath the control button you will find a small round
button that will turn forward and reverse. This button can
adjust the feed motor in the LOW operating position. By
turning the button clockwise you can increase the feed on
LOW and by turning it counterclockwise you can decrease
the feed in the LOW position. Factory setting is 9:00 o’clock.
Once the stove is at operating temperature for one hour
set the stove on LOW. Adjust the trim button so that
average flame is approx. 1-2" above the burn pot. This
will set the average feed rate (air/flue) for best
operation.
Move this button carefully! It is designed to fine tune your
LOW setting in the event you change brands of pellets
and/or live at a higher elevation. If this setting is to low the
stove m ay go out during LOW setting operations. If this
should happen increase the trim by small amount.
MATCH LIGHT FIRE AND START-UP
1. Filling the Hopper and Start-Up:
CAUTION: FUEL HOPPER LID MUST BE CLOSED
BEFORE OPERATING UNIT. MAINTAIN HOPPER SEAL
IN G OOD CON DITIO N. DO NOT OVERFILL HO PPER!
THE EASYFIRE WILL HOLD ABOUT 60 LBS. OF
PELLETS.
Open the top lid and fill the hopper with pellets (Figure 11).
Make sure hopper lid is fully closed. Open the front door
and fill the burn pot with a hand full of pellets.
Figure 13
Prior to stove operating on thermostat, confirm proper
operation by servicing and adjusting the stove as
outlined in the “Installation Guide”. When servicing
stove, operate w ith thermostat bypassed as stove will
reset to start up mode each time thermostat is
activated.
Figure 14
IMPORTANT: The fire pot must be seated flush and
must sit even in the pot tray. Air leaking around the fire pot
will create a poor burn (Figure 14). Light the pellets in Fire
Pot using any approved pellet fuel starter.
Allow pellets to burn for approxim ately 1 m inute, or until
pellet ignition has been achieved. Close door and turn the
control knob to the "FAN" position. Allow fire to burn for
several minutes. When the pellets are well lit, turn the
control knob to "LOW" for approximately 10 minutes then
turn up to "HI". We recommend that you run the heater on
“Medium” or "HI" for about 30 minutes in order to get the
6
Page 7
heat exchanger hot before turning it to "LOW ". You will
need to burn the heater for a few hours before deciding
which setting is best for your particular needs.
are disposed of by burial in soil or oth erwise locally
dispersed, they should be retained in the closed container
until all cinders have been thoroughly cooled.
NOTE: CAUTION MUST BE TAKEN WHEN
INSTALLING BURN POT OR OPERATING DOOR NOT
TO DAMAGE CERAMIC GLASS. DO NOT ATTEMPT TO
OPERATE HEATER IF GLASS BECOMES DAMAGED
IN ANY WAY!
CAUTION: BOTH THE MAIN DOOR AND THE ASH
DRAWER MUST BE PROPERLY ADJUSTED AND
FULLY CLOSED TO FORM AN AIR-TIGHT SEAL FOR
PROPER STOVE OPERATION. FAILURE TO SECURE
DOOR AND DRAWER MAY CAUSE OVER FEEDING
AND HIGH TEMPERATURE SHUT DOWNS.
DO NOT USE GRATES OR OTHER METHODS OF
SUPPORTING FUEL IN BURN POT OR INTERIOR OF
STOVE.
2. Control Functions: Control functions on the Easyfire
are as follows: OFF, FAN, LOW, MEDIUM, HIGH,
CLEAN. Here is how each function works:
A. W hen the Control Knob is turned to FAN, a tim er is
activated and you will have about ten (10) m inutes to
get the pellets lit and reach a minimum tem perature.
Should the pellets not light in the 10 minutes simply
turn the knob to OFF and begin again. This will give
you another 10 minutes to get the pellets lit. The
reason for the timer function is so that the heater will
automatically shut down if the fire goes out. Pellets do
not feed in the FAN position.
B. In the LOW position, the EASYFIRE will be feeding
approximately 1 to 1½ lbs. of pellets per hour and the
flame will fluctuate between 1" and 6" in height.
C. In the MEDIUM position the EASYFIRE will be feeding
approximately three (3) pounds of pellets per hour and
the flame will fluctuate between 3" and 8" of fire.
D. In the HIGH position the EASYFIRE will be feeding
approximately 4.5 lbs. per hour and the flam e will
fluctuate between 3" and a full flame. The fan speed
will increase accordingly as the heater autom atically
adjusts itself based on temperature inside the heater
(see G below).
E. The CLEAN position is to be used only when the
heater is not burning and you wish to clean out the
accumulated ash in the front of the fire area. See
CLEAN OUT section of maintenance instructions.
OPTIONAL 12V HOOK-UP & OPERATION
1. The EASYFIRE 12V back up can be purchased as an
option and includes the following components:
a. Deep cycle sealed 12V battery.
b. Battery connector cables for hook-up to the heater.
2. In order to hook-up the battery and engage the 12V
backup system simply connect red cable to red terminal
on the heater (see Figure 6) and to positive connector
on battery [the terminal marked (+)] and connect the
black cable to the black term inal on the heater and to
the negative connector on the battery (the terminal
marked (-). If you hook up the cables backwards the red
LED light above the terminal receptacles will come on. If
hooked up properly this LED will glow green.
WARNING - MAKE SURE RED CABLE GOES TO RED
TERMINAL (POSITIVE CONNECTOR) AND BLACK
CABLE GOES TO BLACK TERMINAL (NEGATIVE
CONNECTOR).
3. If you decide to purchase your own 12V back up system
we recommend a sealed gel cell battery. Failure to
install the proper battery could cause physical harm to
you and your property and will also void the heater
warranty.
4. When the battery is properly connected and the heater
plugged in, the following will happen autom atically:
a. The heater will autom atically switc h to 12V power if
there is a power failure, and switch back when power
is restored.
b. The battery will be trickle charged as long as the
heater is plugged into 110 AC wall outlet. Do not use
extension cords. The trickle charge will not recharge
a low or dead battery but it will keep a charged
battery at maximum performance.
5. If you choose to separate the battery from the heater by
lengthening the cables you must make sure that the
cable wire used will carry the current to the heater. For
example, if the distance is 10 to 20 feet then 12 gauge
wire must be used. Check with your local electrical
professional to make sure you have used the proper
gauge wire/cable.
F. After the heater is running for several hours and you
wish to turn it off simply turn the knob to OFF. The
heater will continue running until it cools down
and then will automatically shut itself down.
G. REMEMBER: Each feed position will fluctuate
because the microprocessor is automatically adjusting
the feed and air based on temperature. This means
the pellet feed rate and flame height will change
accordingly based on quality of pellet and heat loss of
dwelling.
DISPOSAL OF ASHES
To dump ash from firebox, move lever to left several times
allowing spring to return against stop (Figure 10 & 11).
Once ash box is full, box should be placed in a noncombustible floor or on the ground, well away from all
combustible materials pending final disposal. If the ashes
CANADIAN REQUIREMENTS
If this unit is being installed in Canada, the following
additional requirements m ust be meant:
1. A chimney connector shall no pass through and attic or
roof space, closet or similar concealed space, or a floor,
or ceiling.
2. Where a chimney passage through a wall, or partition of
combustible construction is desired, the installation shall
conform the CAN/CSA-B365.
3. Maintain an effective vapour barrier at the location
where the chimney or other component penetrates to the
exterior of the structure by sealing with high temperature
silicone.
7
Page 8
4. Clearance to combustibles may only be reduced by
means approved by the regulatory authority.
5. Store pellet fuels in a dry area away from unit. Do not
store fuels within the space heater installation
clearances or within the space required for charging
and ash removal.
6. Adequate ventilation air is required to operate this
heater. During operation the heater draws air for
combustion which can be assisted by the installation
of outside com bustion air inlets. However, certain
weather conditions such as icing or use of kitchen
exhaust fans may impact and reduce the effectiveness
of vents. It is important to note that room air starvation
well negatively impact the operation of the heater.
a. Open door and remove clean out slide cover. To
rem ove, simply slide up and out from retaining angle
bracket (Figure 10). Clean one side at a tim e. W ith
one slide cover removed, leave door open and turn
control knob to the "CLEAN" position. Let heater run
until ash in fire pot area is vacuumed out by heater
fan. Turn off and replace cover. Remove remaining
cover and repeat procedure for the other side. The
tee cap on the vent pipe should be cleaned out after
this procedure.
b. Remove firepot by lifting up and out, it may be
brushed out or vacuumed. Firepot should be cleaned
daily. Make sure holes in pot are not clogged. The
area around and below the pot should be checked
every five or six days depending on how m any hours
a day you are burning your heater and the quality of
the pellets being burned. (After a few days you will
be able to determine the frequency needed for clean
out.)
Figure 15
7. If power outages with battery backup or room air
starvation occurs during operation of heater, smoke in
the house may result. This may trigger smoke
detectors if they are installed.
MAINTENANCE PROCEDURE
CAUTION: MOVING PARTS MAY CAUSE INJURY, DO
NOT OPERATE WITH REAR COVER REMOVED.
WARNING: RISK OF ELECTRICAL SHOCK,
DISCONNECT ALL POWER BEFORE SERVICING.
ALWAYS TURN YOUR Heater OFF & LET IT COOL
BEFORE CLEANING.
Soot and Fly-ash: Formation and Need for Removal.
The products of combustion will contain small particles of
fly-ash. The fly-ash will collect in the exhaust venting
system and restrict the flow of the flue gases. Incom plete
combustion, such as occurs during startup, shutdown, or
incorrect operation of the room heater will lead to some
soot formation which will collect in the exhaust venting
system. The exhaust venting system should be inspected
at least once every year to determine if cleaning is
necessary.Your EASYFIRE Pellet Heater requires routine
maintenance for maximum performance and is mandatory
for the warranty to remain in effect. The following
procedures should be studied carefully and performed
regularly as indicated:
1. Fly Ash: Some ash will accumulate in the heat
exchanger, firepot and flue and should be cleaned out
on a regular basis for best efficiency and safety.
When the heater is shut down and cold, you should:
Figure 16
c. Scrape pellet feed chute with putty knife to remove
hardened material on which sawdust can
accumulate.
d. The tee connector on the vent pipe must have a
clean out cap and this must be checked every four to
six weeks or whenever you utilize the clean out mode
on the control dial.
Figure 17
e. Fly-ash can also accumulate in the vent pipe. Inspect
exhaust system frequently to maintain free flow of
exhaust fumes and fly-ash. The frequency of cleanout depends entirely on the quality of the pellets, so
you will have to initially monitor the buildup in the
pellet vent pipe. Those installations going into an
8
Page 9
existing flue must be installed with a tee connector
(Figure 3,4,& 5) to allow access to clean the ash
from the pellet vent pipe.
Figure 18 Air box clean out, air damper adjustment
f. Fly-ash will accumulate below the burn pot. Remove
the air box clean out and depose of ash. Use care not
move air damper setting.
2. Hopper Clean Out: Vacuum the accumulated saw
dust in the hopper weekly. Keep free of debris and
foreign material. AN ACCUMULATION OF SAW
DUST CAN CAUSE IRREGULAR PELLET FEED. For
best results this should be done on a regular basis
depending upon how often the heater is used. If you
burn the heater all the time you should do this every
eight to ten days.
3. Cleaning the Exhaust Fan Blade & Heat Exchanger: The exhaust blower should be checked for
excessive fly ash buildup. Regular and routine maintenance utilizing the CLEAN OUT feature will keep the
exhaust blower housing and fan blades clean. This
cleaning can only be done when the heater is NOT
burning. For best results run the fan in the CLEAN
OUT position with the door open for approxim ate ly
one minute or until ash is no longer being picked up by
the fan. Remember, you must always check the clean
out cap on the tee after utilizing the CLEAN OUT
feature.
4. Keeping the Glass Clean: If soot deposits
accumulate on the glass, clean with window glass
cleaner and a paper towel when the glass is cold.
5. Polishing the Gold and Chrome: All chrome and
gold plating used on the EASYFIRE heater can be
cleaned with a soft cloth and non-abrasive cleaner.
6. Cleaning & Polishing Gold Plated Parts: Gold is a
soft metal and therefore a fragile surface. Prior to the
first burn it is im portant to use W index or com parable
product and a soft clean cloth to wipe any marks off all
gold surfaces or the heat will cause the marks to
remain in the surface permanently. Always clean the
gold surface when the heater is COOL.
7. Door glass replacement: Should the door glass
become broken it may be replaced by scraping the
sealer from around the outer edge of the glass.
Carefully pry glass from door frame then clean all
sealer from frame. Obtain a replacement glass from
your local dealer and attach glass to door using High
Temperature Silcon Sealer (min. 400 deg.F ). Apply
sealer to all four corners of the glass and set glass into
frame. Apply sealer to mating edge of glass and frame.
Allow two hours dry time before installing door onto
heater. Note: Replace with Pyro-Ceram ic Glass only.
Refer to parts list for specifications.
TROUBLE-SHOOTING
The following scenarios are provided in order to help you
locate a difficulty if the heater performs in a manner which
would seem to indicate a malfunction:
l. Problem: I loaded the heater for start-up, pressed
“Low” and the heater did not start.
Solution: Check power cord to see that it is plugged in.
Check 5 amp ignitor fuse. Replace if burned.
The EASYFIRE will automatically switch to 12 volt backup
provided you have the 12 volt option installed.
2. Problem: Heater starts slow with lots of smoke.
Solution: a) Check burn pot for ash deposit. b) Check
burn pot is improperly placed and is seating on igniter. c)
Check air box clean out for ash build up.
3. Problem: The fire was burning well and then it began to
overfeed pellets and started backing up into the pellet
feed chute, smothering the fire.
Solution: When the pellets are overfeeding, it usually
means that the air flow has been reduced. Check the
firepot air intake holes to be sure they are clear. Check
to see if firepot was properly seated in pot tray. Check to
see if the manifold may have filled with fly ash. If you use
a low grade pellet, and clinkers (fused ash and dirt) form
in the bottom of the firepot, it will choke the air intake
(you might consider changing the brand of pellets to one
that burns cleaner). You must let the fire go out before
removing and cleaning the firepot.
Never vacuum out the heater when the heater is in
operation! The hot ashes can lodge in your vacuum
cleaner and cause a fire!
You must clean the manifold and air box regularly in
order to insure a good air to fuel ratio, thus allowing the
heater to "breathe" properly. You must also check the vent
pipe and tee to see that they are not clogged and full of ash.
4. Problem: Heater was burning well and then soot began
forming on the glass door.
Solution: Black soot forming on the glass door means
that the combustion is not right and the heater needs a
good clean out. Some brands of pellets burn much
richer than others and you might have to change brands
of pellets and/or have the air/fuel settings re-adjusted by
your dealer. It is normal to have the glass cloud up after
several hours of burning but it should wipe off with a
good window cleaner. If the glass turns black quickly,
then the heater needs a good clean out.
5. Problem: We had a power failure and the heater
emitted smoke for about five minutes.
Solution: If the heater emits smoke during a power
failure, and you have frequent power failures then we
suggest you purchase the battery back-up system. If the
vent pipe is installed according to these instructions the
smoke will syphon out of the pipe in most instances.
9
Page 10
6. Problem: After several weeks of outstanding perfor-
mance, the heater suddenly stopped and the red light
under the control knob came on. This light is the Hi
Tem p/Flue Indicator Light.
Solution: The Hi-Temp/Flue Indicator light indicates
that fly ash has built up in the exhaust system and/or
there is a restriction in the exhaust/flue system. Check
the pipe system for excessive ash and clogging,
particularly the vent cap. Remove the clean out cap
on the tee and make sure that ash has not blocked the
exhaust air flow. This automatic shut down in case of
flue clogging is a safety feature and if the shut down
occurs it means you have a problem and should
consult a service technician and/or clean your pipe
and heater thoroughly. If you feel the fly ash build up is
excessive, we suggest that you try another brand. In
moist climates the pellets and fly ash can actually
absorb moisture from the air and create creosote and
a severe clogging problem. Keep this in mind when
you store and handle your pellets. The heater warranty
does not cover the quality of the fuels used or the way
they may be handled either before or after you've
purchased them.
7. Problem: I press a “Run” button and the heater did
not start.
Solution: Check for AC power. The autolite system
requires 110V AC power to operate. If heater only
12VDC battery power, follow manual light procedure. If
AC power is available, clean burn pot for heavy ash
deposit. Heavy ash deposits will act as insulator and
not allow pellets to light. Check autolite fuse located
on fuse panel to confirm fuse is not blown. Replace
fuse with 5 am p if required.
8. Problem: I started to add pellet fuel and the heater
went out.
Solution: The heater incorporates a safety switch
that will disable the feed system when the hopper door
is open. If fuel is to be added while heater is in
operation it must be accomplished with in several
minutes of opening the door.
9. Problem: I turned off the switch and the heater kept
running.
Solution: This is norm al. T he exhaust blower will
keep running until it cools down and then it will
automatically turn off. This can vary by the temperature the exhaust has reached and the temperature of
the cooling air.
10. Problem: Feed system jammed.
Solution: This condition is caused by fuel contaminated
with hard materials such as rocks or metal objects. To
correct this remove all pellets from hopper. Unplug
heater from any power source (12V & 110V). Rem ove
the (4) nuts with a 3/8" nut driver attaching access cover.
Carefully remove cover and vacuum out remain pellets.
Locate the object jamming auger and reassemble. Plug
heater into power source and push “Run” button. W ith
hopper door open, press safety switch down and view
auger operation. If auger turns freely add fuel. And prime
fuel system.
HI TEMP/FLUE RED WARNING LIGHT:
W hen the Hi-Tem p/Flue indicator light com es on (red lite
beneath control knob) it means a fault has been detected in
either the flue system, over temperature, or fan/feed motor.
Slow Flash Red Light - Indicates a blocked flue. Check flue
and clean out for built up ash deposits.
Solid Red Light - Indicates an over temperature. Check the
air intake at rear of unit. Turn the feed trim down 25% to
reduce fuel rate.
Fast Flash Red Light - Requires unit to be unplugged to
reset. Indicates a feed motor jam or fan motor fault. Fan
motor test would require running unit on “fan and clean” only
to determine if red light indication is repeated. If not, feed
system is jam m ed and requires the hopper access cover to
be rem oved and jam m ed material to be removed. If this
condition continuos contact your dealer for service.
TRIM KNOB ADJUSTMENT:
Underneath the control knob you will find a small round knob
that will turn forward and reverse. This knob can control the
feed motor rate. By turning the knob clockwise you can
increase the burn rate and by turning it counterclockwise you
can decrease the burn rate . Use this to change the overall
rate for different pellets. For instance, if the pellet has high
ash and burns dirty decrease the "trim" and if the heater
goes out on low or has low flam e increase the "trim".
Move this KNOB carefully! It is designed to fine tune your
LOW setting in the event you change brands of pellets
and/or live at a higher elevation.
Customer Service & Replacement Parts
Replacement parts are available from your local dealer or
on-line @www.sierraproductsinc.net . Our call or write:
Figure 19 Feed system access through hopper
Customer Service
Sierra Products, Inc.
5061 Brooks St., Ste. B, Montclair, CA 91763
Phone 1-909-399-3355 x21
Fax 1-909-399-3357
www.sierraproductsinc.net
Page 11
`
ITEM No. PART NUMBER DESCRIPTION
1 110541 HOPPER LID SAFETY SWITCH
2 110499 DOOR GLASS (CERAMIC 11"x11 3/4"x5mm)
3 100125 DOOR GASKET, WOVEN FIBER
4 110451 ASH DUMP KNOB
5 300522 ASH DRAWER
6 202105 HEAT EXCHANGE COVER
7 300502 FIREPOT - AL V2
8 120117 AUTOLITE IGNITER
9 202164 BURN POT SCREEN - AL
10 120120 AUTOLITE POWER RELAY
11 120118 AUTOLITE PUSH BUTTON SWITCH
12 120114 MAIN CONTROL BOARD V2.2 -A L
13 10475 COMBUSTION/CONVECTION FAN ASSY.
14 110070 CONVECTION FAN BLADE
15 300536 V3 FEED MOTOR ASSEMBLY
16 300544 V3 AUGER/SHAFT ASSEMBLY
17 110524 FEED SHAFT BUSHINGS (2)
18 100126 HOPPER LID GASKET (NOT SHOWN)
5061 Brooks St., Ste. B Montclair, CA 91763
Phone 1-909-399-3355 Fax 1-909-399-3357
www.sierraproductsinc.net
P/N 140174r5 02/09
Loading...