Sierra Products EF-4001B User Manual

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EF4001B AutoLite Pellet Stove Insert

Installation & Operating Instructions

Please read this entire manual before installation. Save these instructions.

SAFETY NOTICE

<CAUTION: HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.

<IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.

<CONTACT LOCAL BU ILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.

<FAILURE TO COMPLY WITH OWNERS' MANUAL INSTRUCTIONS WILL VOID YOUR WARRA NTY!

NOTE: This heater should not be installed in a bedroom or bathroom.

PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL-BURNING ROOM HEATER. FAILURE TO FOLLOW T HESE IN STRUCTION S COU LD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.

GENERAL INFORMATION

Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More frequent cleaning may be re quired due to fuel quality, excessive lint from carpeting, bedding m aterial, etc . It is impera tive that control com partm ents, burn pot and circulating air passageways of the heater be kept clean.

The EASYFIRE Pellet Insert has been designed and approved for burning wood pellet fuel only. Burning solid fuel in other forms is not permitted and will void all warranties.

This unit has been approved for use with a Ø 3" Type L Pellet Vent System or Stainless Chimney Liner (Ø 4" on runs 10 feet and above).

NEVER use gasoline, gasoline-type lantern fuels, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up" a fire. Keep all such liquids well away from the heater while it is in use.

Ashes must be disposed of in a metal container with a tight fitting lid and placed on a noncombustible floor or ground, well away from all fuels, pending final disposal.

NOTE : During the first few burns the high tem perature paint and sealant used in manufacture will emit some odor and smoke. Open doors and windows to the outside for proper ventilation during the first burn cycle and curing of the paint.

This heater, when installed, m ust be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 702006.

INSTALLER: PLEASE LEAVE THIS MANUAL WITH THE OWNER!!

Sierra Products, Inc.

 

5061 Brooks St., Ste B

Listed by OMNI-Test

Montclair, CA 91763

Laboratories, Inc.

(909) 399-3355

Report No. 256-S-01-4

Provide adequate clearances around air openings into the combustion chamber and adequate accessibility clearance for servicing and proper operation. Never obstruct the front opening of the heater.

The heater may be installed as a free-stan ding unit m ounted on a noncombustible protective floor pad or he arth, or it may be m ounted into an existing U. L. approved wood stove chimney using a Hearth Extension (p/n 11099). Non-combu- stible floor protection is required and must be used when placing the heater on any com bustible m aterial.

The pellet heater m ust b e operated with a power source and will not operate using natural draft. If there is a power failure the heater will shut down. If the 12 volt back-up system is installed, the heater will autom atically switc h to 12 volt power. An optional backup battery is available for the unit which lasts approximately 48 hrs on high and 72 hrs on low. A bigger battery may be purchased if desired for longer durations.

The EasyFire Pellet Heater has been listed by OM NI-Test Laboratories, Inc. to ASTM, U.L.,and EPA Standards.

CAUTION: Do not connect this unit to a chimney flue serving another appliance.

EF4100 Overall Dimensions

Use only listed Type "L" pellet vent or stainless liner and com ponents for installation. Failure to use listed com ponents will void your warranty. See pipe manufacturer instructions for installation instructions.

OU TSIDE CO MBU STION AIR IS MAND ATO RY IN

MO BILE OR MO DULAR HOM E INSTALLATIONS. SEE SECTION ON OUTSIDE AIR INSTALLATION.

C A U T IO N : D O N O T C O N NE C T TO AN Y AIR DISTRIBUTION DUCT O R SYSTEM .

INSTALLATION INSTRUCTIONS

Check with local building officials for specific code requirements.

A listed, type "L" Pellet Vent Pipe or Stainless Liner is MANDATORY on all installations.

WARNING: Installation of a Mobile Attachment Home Kit P/N 10412 and ou tside com bustion air is mandatory in mobile or modular home installations although it may also be used in all reside ntial applications.

An outside air inlet MU ST be provided for

com bustion and ventilation air. The air inlet must rem ain unrestricted while unit is in use. O utside air connection is located in the rear of the heater (Figure 1).

NOTE: Vent Pipes’ inner diameters may vary.

For Vent Pipes Ø3.00" or smaller, use SPI Exhaust Vent Adapter p/n 11076.

This adapter is used on Selkirk Metalbestos™ and other Ø2.950" I.D. Pellet Vent Pipes.

Use conduit pipe or metal flex pipe and/or fittings to make the air intake hook-up.

Also, the structural integrity of the mobile hom e floor, walls and ceiling/roof must be maintained.

1.Clean and inspect the fireplace and its chim ney for any structural defect that may cause any future problems. Secure gas piping that is installed with a cap and verify there are no leaks. Seal ash dump or any other access to the firebox area. Fix the damper in an open position or remove it as required for vent pipe installation.

2.Verify the required hearth and side and clearances to mantels (fig. 2 & 3).

Figure 2

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Sierra Products EF-4001B User Manual

Figure 3

3.If the hearth and fireplace floor are not at the same elevation, leveling legs may be installed on the rear of the unit (Figure 4) for distances of up to 1". For larger distances shimm ing may be used using a non-com bustible m aterial. A Hearth Base Support is available from your dealer for installations where the hearth is below the fireplace opening (Figure 5).

Figure 4

NOT E: THE INSERT W EIGHT IS SUBST ANTIAULLY FR ON T H EAVY A ND IF NOT FULLY SUPPOR TE D IT COULD FALL FORWARD.

Figure 5

4.Install vent system into existing chimney by using 3" flex from left side of hearth, passing dam per and continuing to the top of the chimney. If the total vent length is longer than 10 Feet, install Ø4" vent from that point to top of chimney

(Figure 6).

Figure 6

5.Pack fiberglass insulation around the vent pipe and combustion air duct. Install a flashing cover over chim ney. Secure flas hing and seal as required. Install listed vent cap and secure.

6.Measure fireplace opening and adjust hopper top to the required level allowing for installation clearance. This is accomplished by removing the four #8 screws on the sides and rear of unit and raising the top by 1" increm ents until desired height and reinstalling screws (Figure 4).

7.Slide insert into fireplace and center. Level as required, then secure vent to outlet on left side of insert. Connect combustion air duct and secure.

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Note - For best insert operation the flexible vent installation should not have any tight bends. Try to achieve a smooth sweep to the vertical rise.

SURROUND INSTALLATION

The surround supplied with the insert is adjustable in height so as to allow for many installation perimeters.

1.After the insert is in position, install left and right surround sides by attaching them to the two side brackets using the four 1/4-20 bolts provided. The retainer nuts on the surround sides m ay be installed at any vertical position to accomm odate the installation.

2.Slide the surround top panel between the hopper top and cover. Push the panel down until the screw holes align with the side legs. Install the (4) #8 screws provided. Install power cord into the receptacle on the right side of the insert. Route cord behind surround leg and out to a ground plus.

AUTOLITE INSTALLATION INSTRUCTIONS

Th e AutoLite System is factory ins talled with the only installation requirem ents being the optional therm ostat.

Figure 7 Connection Panel Lower Right Side

Wall Thermostat Installation:

The wall therm ostat is designed to autom atically regulate the room tem pera ture from the control panel heat setting to the “Off” setting based upon room tem perature. Rem ember to leave the control panel on the "Medium or High" position when utilizing the wall thermostat feature.

The following is a step by step procedure for installing the optional wall therm ostat. Note connection terminals on left side of unit at rear (Figure 7). Use 18/2 thermostat wire for the installation.

a. Unplug heater from wall outlet and 12VDC power!

b. Rem ove factory jump wire and hook up thermostat wires to terminals (Figure 7).

c.Locate thermostat approximately 10 to 12 feet from heater or in area that requires steady temperature.

d. Run thermostat wires from heater to thermostat along wall or under carpet etc. and hook wires to thermostat terminals. On new construction you can, of course, run wire in the walls before sheet rock or paneling is done.

e.Reco nnect AC power.

f.Make sure all wiring is completed before plugging the EASYF IRE Heater back into the wall outlet.

IMPORTANT - Any electrical work performed on the

EA SYFIRE H eater should be done by qualifie d personnel.

Remote Control Thermostat Installation:

Th e re m ote therm ostat is designed to autom atically regulate the room temperature from the control panel heat setting to the “Off” setting based upon room temp erature and place m ent of the rem ote therm ostat. Rem em ber to leave the control panel on the "Medium or High" position when utilizing the wall thermostat feature.

The following is a step by step procedure for installing the optional remote thermostat. Note connection terminals on rear of unit (Figure 7).

a. Unplug heater from wall outlet and 12VDC power!

b. Mount millivolt style remote receiver box to rear of stove using double-sided tape.

b. Rem ove factory jump wire and hook up thermostat wires to terminals (Figure 7).

d. Reconnect AC power and follow instructions with remote thermostat regarding set up.

IMPORTANT - Any electrical work performed on the EASYFIRE H eater should be done by qualifie d personnel.

Autolite Wiring Diagram

DOOR HANDLE ASSEMBLY

The door handle and latch must be assembled and adjusted prior to the operation of the stove.

1.Position handle ass em bly through door and secure with collar by sliding over shaft and tightening with allen wrench provided.

2.Position latch on end of shaft with flat facing allen screw. Depending on gasket, shaft will protrude approx. 1/4" through back of latch collar. Snug allen screw.

Figure 9 Door handle assembly

3.To adjust door, close and turn handle so latc hco ntacts striker. Door gasket must contact firmly against front face of unit. This can be checked by closing against a piece of paper. Firm ly tug on paper, if it m oves with solid resistance the door is properly adjusted.

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