Sierra Products EF-4001B User Manual

EF4001B AutoLite Pellet Stove Insert
Installation & Operating Instructions
Please read this entire manual before installation. Save these instructions.
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL-BURNING ROOM HEATER. FAILURE TO FOLLOW T HESE IN STRU CTION S COU LD RESU LT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
GENERAL INFORMATION
Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More frequent cleaning may be re quired due to f uel quality, excess ive lint fr om carpetin g, beddin g m ate rial, etc . It is impera tive that control compartm ents, burn pot and circulat­ing air passageways of the heater be kept clean.
SAFETY NOTICE
< CAUTION: HOT WHILE IN OPERATION. KEEP CHILDREN,
CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.
< IF THIS HEATER IS NOT PROPERLY INSTALLED,
A HOUSE FIRE MAY RESULT.
< CONTACT LOCAL BUILDING OFFICIALS ABOUT RE-
STRICTIONS AND INSTALLATION INSPECTION REQUIRE­MENTS IN YOUR AREA.
< FAILURE TO COMPLY WITH OWNERS' MANUAL IN-
STRUCTIONS WILL VOID YOUR WARRA NTY!
The EASYFIRE Pellet Insert has been designed and approved for burning wood pellet fu el on ly. Burning solid fuel in other forms is not permitted and will void all warran­ties.
This unit has been approved for use with a Ø 3" Type L Pellet Vent System or Stainless Chimney Liner (Ø 4" on runs 10 feet and above).
NEVER use gasoline, gasoline-type lantern fuels, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up" a fire. Keep all such liquids well away from the heater while it is in use.
Ashes must be disposed of in a metal container with a tight fitting lid and placed on a noncombustible floor or grou nd, well aw ay from all fuels, pe nding fina l disposa l.
NOTE : During the first few burns the high temperature paint and sealant used in manufacture will emit some odor and smoke. Open doors and windows to the outside for proper ventilation during the first burn cycle and curing of the paint.
This heater, w hen insta lled, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-
2006.
INSTALLER: PLEASE LEAVE THIS MANUAL WITH THE OWNER!!
Sierra Products, Inc. 5061 Brooks St., Ste B Montclair, CA 91763 (909) 399-3355
Listed by OMNI-Test Laboratories, Inc. Report No. 256-S-01-4
Provide adequa te clearan ces around air openings into the combustion chamber and adequate accessibility clearance for servicing and proper operation. Never obstruct the front opening of the heater.
Use only listed Type "L" pellet vent or stainless liner and com ponents for installation. Failure to us e listed components will void your warranty. See pipe manufacturer instructions for installation instructions.
The heater may be installed as a free -standing unit m ount­ed on a noncombustible protective floor pad or he arth, o r it may be m ounted into an existing U. L. approved wood stove chimney using a Hearth Extension (p/n 11099). Non-combu­stible floor protection is required and must be used when placin g the hea ter on an y combu stible m aterial.
The pellet heater must b e operated with a power source and will not o perate u sing natural draft. If there is a power failure the heater will shut down. If the 12 volt back-up system is installed, th e heater will autom atic ally switch to 12 volt power. An optional backup battery is available for the un it which lasts approximately 48 hrs on high and 72 hrs on low. A bigger battery may be purchased if desired for longer durations.
The EasyFire Pellet Heater has been listed by OMNI-Test Laboratories, Inc. to ASTM, U.L.,and EPA Standards.
CAUTION: Do not connect this unit to a chimney flue serving another appliance.
EF4100 Overall Dimensions
OUTSIDE CO MBUST ION AIR IS MAND ATO RY IN MOBILE OR MO DULAR HOME INSTALLATIONS. SEE
SECTION ON OUTSIDE AIR INSTALLATION.
CAUTION: DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM .
INSTALLATION INSTRUCTIONS
Check with local building officials for specific code requirements.
A listed, type "L" Pellet V ent Pipe o r Stainles s Liner is MANDATORY on all installations.
WARNING: Installation of a Mobile Attachment Home Kit P/N 10412 and outside combustion air is mandatory in mobile or modular home installations although it may
also be u sed in all residential applications.
An outside air inlet MUST be provided for
combustion and ven tilation air. The air inlet must
rem ain unre stricted w hile unit is in use. O uts ide air connection is located in the rear of the heater (Figure 1).
NOTE: Vent Pipes’ inner diameters may vary. For Vent Pipes Ø3.00" or smaller, use SPI Exhaust Vent Adapter p/n 11076.
This adapter is used on Selkirk Metalbestos™ and other Ø2.950" I.D. Pellet Vent Pipes.
Use conduit pipe or metal flex pipe and/or fittings to make the air intake hook-up.
Also, the structural integrity of the mobile hom e floor,
walls and ceiling/roof must be maintained.
1. Clean and inspect the fireplace and its chimney for any
structural defect that may cause any future problems. Secure gas piping that is installed with a cap and verify there are no leaks. Seal ash dump or any other acc ess to the firebox area. Fix the damper in an open position or remove it as required for vent pipe installation.
2. Verify the required hearth and side and clearances to mantels (fig. 2 & 3).
Figure 2
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NOTE: THE INSERT W EIGHT IS SUBSTANTIAULLY FRONT H EAVY AND IF NOT FULLY SUPPOR TED IT COULD FALL FORWARD.
Figure 5
Figure 3
3. If the hearth and fireplace floor are not at the same
elevation, leveling legs may be installed on the rear of the unit (Figure 4) for distances of up to 1". For larger distances shimming may be used using a non-co mbustib le materia l. A Hearth Base Support is available from your dealer for installations where the hearth is below the fireplace opening (Figure 5).
4. Ins tall vent system into existing chimney by using 3" flex
from left side of hearth, passing da mper and c ontinuing to the top of the chimney. If the total vent length is longer than 10 Feet, install Ø4" vent from that point to top of chimney
(Figure 6).
Figure 6
Figure 4
5. Pack fiberglass insulation around the vent pipe and
combustion air duct. Install a flashing cover over chimne y. Secure flashing a nd seal a s req uired. Ins tall listed vent cap and secure.
6. Measure fireplace opening and adjust hopper top to the
required level allow ing for ins tallation cle arance . This is accomplished by removing the four #8 screws on the sides and rear of un it and raising the to p by 1" incr em ents until desired height and reinstalling screws (Figure 4).
7. Slide insert into fireplace and center. Level as required,
then secure vent to outlet on left side of insert. Connect combustion air duct and secure.
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Note - For best insert operation the flexible vent installation should no t have any tight bends. Try to achieve a smooth sweep to the vertical rise.
SURROUND INSTALLATION
The surroun d supplie d with the in sert is adjustable in
height so as to allow for many installation perimeters.
1. After the insert is in position, install left and right surround
sides by attaching them to the two side brackets using the four 1/4-20 bolts provided. The retainer nuts on the surround sides m ay be installed at any vertical position to accommodate the installation.
2. Slide the surround top panel between the hopper top and
cover. Push the panel down until the screw holes align with the side legs. Install the (4) #8 screws provided. Install power cord into the receptacle on the right side of the insert. Route cord behind surround leg and out to a ground plus.
AUTOLITE INSTALLATION INSTRUCTIONS
The Auto Lite System is factory ins talled with th e only installation requirem ents being the optional therm osta t.
IMPORTANT - Any electrical work performed on the EASYFIRE H eater sh ould be d one by qualified personn el.
Remote Control Thermostat Installation:
The rem ote thermostat is designe d to autom atically regulate the room temperature from the control panel heat setting to the “Off” setting based upon room temperature and place ment of the re mote therm osta t. Rem em ber to leave the control panel on the "Medium or High" position when utilizing the wall thermostat feature.
The following is a step by step procedure for installing the optional remote thermostat. Note connection terminals on rear of un it (Figure 7).
a. Unplug heater from wall outlet and 12VDC power!
b. Mount millivolt style remote receiver box to rear of
stove using double-sided tape.
b. Rem ove factory jump wire and hook up thermostat
wires to terminals (Figure 7).
d. Re connect AC power and follow instructions with
remote thermostat regarding set up.
IMPORTANT - Any electrical work performed on the EASYFIRE H eater sh ould be d one by qualified personn el.
Figure 7 Connection Panel Lower Right Side
Wall Thermostat Installation:
The wa ll therm ostat is designed to autom atically regulate the room tem pera ture from the c ontrol panel heat setting to the “Off” setting based upon room temperature. Remember to leave the control panel on the "Medium or High" position when utilizing the wall thermostat feature.
The following is a step by step procedure for installing the optional wall thermostat. Note connection terminals on left side of unit at rear (Figure 7). Use 18/2 thermostat wire for the installation.
a. Unplug heater from wall outlet and 12VDC power!
b. Rem ove factory jump wire and hook up thermostat
wires to terminals (Figure 7).
c. Locate thermostat approximately 10 to 12 feet from
heater or in area that requires steady temperature.
d. Run thermostat wires from heater to thermostat along
wall or unde r carpet etc. and hook wires to thermostat terminals. On new construction you can, of course, run wire in the walls before sheet rock or paneling is done.
e. Reconnect AC power.
f. Make sure all wiring is completed before plugging the
EASYF IRE Heater b ack into the wall ou tlet.
Autolite Wiring Diagram
DOOR HANDLE ASSEMBLY
The door handle and latch must be assembled and adjusted prior to the operation of the stove.
1. Position handle assembly through door and s ecure with collar by sliding over shaft and tightening with allen wrench provided.
2. Position latch on end of shaft with flat facing allen screw. Depending on gasket, shaft will protrude approx. 1/4" through back of latch collar. Snug allen screw.
Figure 9 Door handle asse mbly
3. To adjust do or, close and turn handle so latch co ntacts striker. Door gasket must contact firmly against front face of unit. This can be checked by closing against a piece of paper. Firmly tug on paper, if it m oves with solid resistance the door is properly adjusted.
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