Sierra Monitor Corporation HRG010-W, HRG015-W User Manual

HRX-OM-J049-A

1st edition: Aug. 2006

Rev. A: May. 2007

Operation Manual

Water-refrigerated Thermo cooler

HRG010-W HRG015-W

SMC Corporation

Save This Manual Carefully for Use at Any Time

To the Customers

Thank you for purchasing our THERMO COOLER HRG Series (hereinafter called “This unit”).

For safety and efficiency, be sure to read and understand this manual thoroughly before performing

operation of this unit.

z All warnings and precautions defined in this manual shall be observed.

z This manual provides instructions for the installation and operation of the unit. Only personnel who

understand basic operation described in this manual are qualified to perform the installation and

operation of the unit.

z Copying, duplicating or transferring any part of or whole contents of this manual without SMC

Corporation’s permission is strictly prohibited.

Note: The contents of this manual are subject to change without notice.

HRX-OM-J049-A

Table of Contents

Chapter 1 Safety Instructions........................................................... 1-1

1.1 Before Using this Unit............................................................................................. 1-1

1.2 Danger, Warning and Caution................................................................................. 1-2

1.2.1 Level of risk ......................................................................................................................... 1-2

1.2.2 Definitions of “Serious injury” and “Minor injury” ................................................................. 1-2

1.2.3 Symbols............................................................................................................................... 1-3

1.3 Hazard Warning Label............................................................................................. 1-4

1.3.1 Classification of risks........................................................................................................... 1-4

1.3.2 Type of hazard warning labels ............................................................................................ 1-5

1.3.3 Location of hazard warning label ........................................................................................ 1-6

1.4 Model label............................................................................................................... 1-6

1.5 Safety Measures...................................................................................................... 1-7

1.5.1 Safety Precautions ..............................................................................................................1-7

1.5.2 Protective equipment........................................................................................................... 1-8

1.6 Emergency Measures.............................................................................................. 1-9

1.7 Disposition of Waste ............................................................................................. 1-10

1.7.1 Recovery of refrigerant and compressor oil ...................................................................... 1-10

1.7.2 Circulating fluid disposal.....................................................................................................1-11

1.7.3 System disposal .................................................................................................................1-11

1.8 Material Safety Data Sheet (MSDS) .......................................................................1-11

Chapter 2 Appearance and Each Section ........................................ 2-1

2.1 Appearance.............................................................................................................. 2-1

2.2 Name of Each Section............................................................................................. 2-2

2.2.1 HRG010-W .......................................................................................................................... 2-2

2.2.2 HRG015-W .......................................................................................................................... 2-3

2.3 Control panel ........................................................................................................... 2-4

Chapter 3 Transport and Installation................................................ 3-1

3.1 Transport.................................................................................................................. 3-1

3.1.1 Transporting with forklift and unit lifting ............................................................................... 3-2

3.1.2 Transporting with caster ...................................................................................................... 3-3

3.2 Installation ............................................................................................................... 3-4

3.2.1 Installation conditions .......................................................................................................... 3-4

3.2.2 Installation location .............................................................................................................. 3-5

3.2.3 Installation location and maintenance work area ................................................................ 3-6

3.2.4 Installation ........................................................................................................................... 3-7

3.2.5 Electrical wiring ................................................................................................................... 3-9

3.2.6 Piping................................................................................................................................. 3-13

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HRX-OM-J049-A Table of Contents

3.2.7 Supply of circulating fluid................................................................................................... 3-15

3.2.8 Reinstallation of unit ..........................................................................................................3-16

Chapter 4 Startup and Shutdown ..................................................... 4-1

4.1 Pre-check..................................................................................................................4-1

4.1.1 Installation condition ............................................................................................................4-1

4.1.2 Electric wiring.......................................................................................................................4-1

4.1.3 Facility water piping ............................................................................................................. 4-1

4.1.4 Piping for circulating fluid..................................................................................................... 4-1

4.1.5 Supply of circulating fluid.....................................................................................................4-1

4.2 Preparation for startup ............................................................................................ 4-2

4.2.1 Power supply .......................................................................................................................4-2

4.2.2 Setting of circulating fluid temperature ................................................................................4-2

4.2.3 Additional water supply........................................................................................................ 4-3

4.3 Unit Startup and Shutdown ..................................................................................... 4-4

4.3.1 Starting the unit....................................................................................................................4-4

4.3.2 Stopping the unit .................................................................................................................. 4-4

4.4 Check at startup.......................................................................................................4-5

Chapter 5 Error Message and Troubleshooting .............................. 5-1

5.1 Error Message..........................................................................................................5-1

5.2 Troubleshooting.......................................................................................................5-2

5.3 Alarm Reset (Alarm Lamp OFF) ..............................................................................5-3

5.4 Recovery from Power Failure (POWER Lamp ON) ................................................5-6

Chapter 6 Unit Maintenance ............................................................. 6-1

6.1 Control of Water Quality ..........................................................................................6-1

6.2 Inspection and Cleaning..........................................................................................6-2

6.2.1 Daily inspection....................................................................................................................6-3

6.2.2 Quarterly inspection............................................................................................................. 6-4

6.2.3 Biannual inspection.............................................................................................................. 6-4

6.2.4 Check during wintertime ...................................................................................................... 6-5

6.3 Consumables ...........................................................................................................6-6

6.4 Long-term Storage................................................................................................... 6-6

Chapter 7 Documents ....................................................................... 7-1

7.1 Standard Specifications ..........................................................................................7-1

7.2 Optional Specifications ........................................................................................... 7-3

7.3 Outline Dimensions .................................................................................................7-4

7.3.1 HRG010-W, HRG010-W-B, HRG010-W-C, HRG010-W-BC HRG015-W, HRG015-W-B,

HRG015-W-C, HRG015-W-BC............................................................................................ 7-4

7.3.2 HRG010-W-A□, HRG015-W-A□ ....................................................................................... 7-4

7.4 Electric Circuit..........................................................................................................7-5

7.4.1 HRG010-W, HRG015-W...................................................................................................... 7-5

HRG010-W HRG015-W

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Table of Contents

7.4.2 HRG010-W-BC, HRG015-W-BC......................................................................................... 7-6

7.5 Flow Chart................................................................................................................ 7-7

7.6 Daily Inspection Sheet............................................................................................ 7-8

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HRX-OM-J049-A Table of Contents

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HRG010-W HRG015-W

1st edition : Aug. 2006

Rev. A: May. 2007

Chapter 1 Safety Instructions

Be sure to read and understand all the important precautions in this manual before operating the unit.

1.1 Before Using this Unit

This chapter describes the safety-related items that users should be aware of upon

handling this unit.

This unit is an isothermal fluid circulation system housed in the tank. SMC’s

liability under this warranty shall not be available for troubles caused by use for purposes other than the original intent.

This unit operates under high voltage and contains components that cause a rise

in temperature and rotate. All personnel are required to read and understand the safety-related items in this manual before working with this unit.

HRX-OM-J049-A

This manual is not for comprehensive safety and hygiene education. Such a

manual should be provided by a safety training manager.

All personnel who work on or around this unit are to have proper training and

education on dangers specific to this unit and safety measures against potential hazards.

A safety manager is responsible for observing safety standards. Operators and

service technicians have individual responsibilies for their safety during operation of this unit in his/her daily work.

Operators must individually take account of safety and assure a proper working

area and working environment.

The relevant personnel must receive proper safety education before working on

this unit to prevent dangers. Never conduct work training without giving proper consideration to safety.

Save this manual at a designated place for reference when necessary.

HRG010-W HRG015-W 1.1 Before Using this Unit 1st edition : Aug. 2006 Rev. A: May. 2007

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HRX-OM-J049-A

Chapter 1 Safety Instructions

1.2 Danger, Warning and Caution

1.2.1 Level of risk

This unit is designed with the safety of workers and the prevention of system damage. This manual classifies the risks into the following three categories according to the level of the hazard: Danger, Warning, and Caution. Read the statements carefully and thoroughly understand them before operating this unit.

DANGER, WARNING and CAUTION signs are in order according to severity (DANGER > WARNING > CAUTION). See below for the details.

"DANGER" denotes that there is an imminent hazard which will cause serious personal injury or death during operation.

"WARNING" denotes that there is a hazard which may cause serious personal injury or death during operation.

"CAUTION" denotes that there is a hazard which may cause minor personal injury during operation.

"CAUTION" without an exclamation symbol denotes that there is a hazard which may cause damage or failure of this unit, facility, or devices.

[Tips]

Tips are provided when there is information personnel are required to be aware of for system operation and maintenance. If the task carries useful information, the relevant tips are given as well.

1.2.2 Definitions of “Serious injury” and “Minor injury”

 “Serious injury”

This term describes injuries such as loss of eyesight, wound, burns, frostbite, electric shock, fracture, and toxication that leaves aftereffects which may require prolonged treatment and hospitalization.

 “Minor injury”

This term describes injuries that do not require prolonged treatment or hospitalization (injuries other than “serious injuries” described above).

1.2 Danger, Warning and Caution HRG010-W HRG015-W

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1st edition : Aug. 2006

Rev. A: May. 2007

1.2.3 Symbols

This manual provides the following symbols in addition to “Danger”, “Warning”, and “Caution” to present the warning details in easy-to-understand manner.

 Symbol of electrical hazard

This symbol warns you of possible risk of electrical shock.

 Symbol of heat hazard

This symbol warns you of potential burns.

HRX-OM-J049-A

Chapter 1 Safety Instructions

 Symbol of rotating shaft hazard

This symbol warns you of possible risk caused by a rotating object.

 Symbol of “Don’ts”

This symbol denotes the items that must not be attempted.

 Symbol of “Dos”

This symbol denotes the “obligation” items which you must follow in operation of this unit.

HRG010-W HRG015-W 1.2 Danger, Warning and Caution 1st edition : Aug. 2006 Rev. A: May. 2007

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HRX-OM-J049-A

Chapter 1 Safety Instructions

1.3 Hazard Warning Label

The hazard warning labels indicate where potential hazards are present during unit operation and maintenance.

The hazard warning labels are in appropriate sizes and colors. They contain symbols in addition to the descriptions of warnings.

1.3.1 Classification of risks

 High voltage hazards

The unit is operated at high voltage and may cause an electrical shock. The

attached label contains the symbol

Only operate the unit with the cover panel attached. The unit contains the power supply carrying high voltage inside that is isolated with the cover panel.

Only trained personnel are allowed to work, including unit inspection, around the power supply.

 High temperature hazards

The unit reaches high temperature during operation and may cause burns when

an operator comes in contact. The attached label contains the symbol

There is the presence of the surface in the unit that is at high temperatures during operation. Potential burns may occur if touched. Residual heat may cause burns despite the power being turned OFF. Be sure of the surface reaching room temperature before work.

 Rotating object hazards

The unit includes several parts that rotate during operation and may cause the operator to get the finger caught in these parts. The attached label contains the

symbol

The unit contains a section which rotates when it is in action. Potential personal injury may occur if touched. A rotator is structured to come to a temporary stop and resume rotation. Avoid

1.3 Hazard Warning Label HRG010-W HRG015-W

1-4

erforming work during system operation.

1st edition : Aug. 2006

Rev. A: May. 2007

1.3.2 Type of hazard warning labels

Do not remove or deface the warning labels.

Read the contents of the hazard warning labels with care to keep them in mind.

 Warning label on the front panel

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Chapter 1 Safety Instructions

Fig. 1-1 Warning Label on the Front Panel

 Warning label for high voltage

Fig. 1-2 Warning Label for High Voltage

HRG010-W HRG015-W 1.3 Hazard Warning Label 1st edition : Aug. 2006 Rev. A: May. 2007

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HRX-OM-J049-A

Chapter 1 Safety Instructions

1.3.3 Location of hazard warning label

z Recognize where the hazard warning labels are attached. z The user is not allowed to reposition the labels. If the label is

replaced due to being peeled off or worn out, keep the previous position.

Warning label for

Left

high

1.4 Model label

Check the model no. described on the label.

Front

Fig. 1-3 Location of Hazard Warning Label

Warning label on the

front panel

Front

1.4 Model label HRG010-W HRG015-W

1-6

Fig. 1-4 Location of Model Label

1st edition : Aug. 2006

Rev. A: May. 2007

1.5 Safety Measures

1.5.1 Safety Precautions

While this system is protected by various safety measures, the following basic safety precautions should be observed to assure further safe operations.

Follow the following instructions upon operation of this system. Failure to follow the instructions can lead to personal injury or hazardous accidents.

Read and understand this manual thoroughly before operation of this system.

Before operating the system during maintenance, inform all personnel who are

working in the vicinity of the system to alert them of your action.

Use appropriate tools and follow proper procedures.

HRX-OM-J049-A

Chapter 1 Safety Instructions

See “1.5.2 Protective equipment”on page 1-8 to wear protective equipment

properly.

Refer to your safety manual for emergency evacuation.

Use assistance to carry object over 20 kg.

Check that all parts and screws are returned to the pre-work conditions at the end

of work.

Do not work when intoxicated or feeling ill. Accidents may occur if disregarded.

Do not remove a panel unless permitted in this manual.

HRG010-W HRG015-W 1.5 Safety Measures 1st edition : Aug. 2006 Rev. A: May. 2007

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HRX-OM-J049-A

Chapter 1 Safety Instructions

1.5.2 Protective equipment

This manual defines protective equipment according to work type.

Wear proper protective equipment as shown below, according to work type.

Read and understand the relevant operation manual thoroughly prior to use of protective equipment.

 For system transportation, installation and removal

 For handling circulating fluid

 For system operation

z Protective footwear z Protective gloves z Hard hat

z Protective footwear z Protective gloves z Protective mask z Protective apron z Protective goggles

z Protective footwear z Protective gloves

1.5 Safety Measures HRG010-W HRG015-W

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1st edition : Aug. 2006

Rev. A: May. 2007

HRX-OM-J049-A

Chapter 1 Safety Instructions

1.6 Emergency Measures

Press the [OFF] switch on the control panel located on the front of the thermo cooler only if the need to shut off the power arises due to emergency such as natural disaster, fire, earthquake or personal injury.

With the press of the [OFF] switch, the thermo cooler comes to a stop. The power supply, however, is designed not to stop, which enables the motor circuit to remain partially energized.

Make sure to turn off the main power supply (main breaker) before proceeding with the next task.

1. Press the [OFF] switch on the control panel to bring the thermo cooler to a stop.

[RUN] LED [PUMP] LED

[OFF] LED

Fig. 1-5 Thermo Cooler OFF

2. Always turn off the main breaker (for your power supply equipment).

Switch it off.

前面

Fig. 1-6 Main Power Shutdown (Breaker OFF)

HRG010-W HRG015-W 1.6 Emergency Measures 1st edition : Aug. 2006 Rev. A: May. 2007

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HRX-OM-J049-A

Chapter 1 Safety Instructions

1.7 Disposition of Waste

1.7.1 Recovery of refrigerant and compressor oil

The unit belongs to Class 1 in the “Fluorocarbon Recovery and Destruction Law” and uses freon type refrigerant (HFC) and compressor oil. When these fluids need to be recovered, read the instructions below and ensure thorough understanding of them. If you have any questions, contact the local distributor.

Only service personnel or qualified personnel are allowed to open the panel of the unit.

Do not mix the compressor oil with domestic waste for disposition. Also, incineration is permitted only at an authorized incinerator.

Comply with municipal ordinances or regulations to dispose of waste.

The release of refrigerant to atmosphere is banned by law. If the refrigerant needs to be removed, recover it with specific equipment and request a specialized waste disposal agency for disposal of the recovered refrigerant. A person must have proper license to perform refrigerant recovery.

Only personnel with sufficient knowledge and experiences with the unit and associated equipment are allowed to recover refrigerant and compressor oil. The person must have proper license to perform refrigerant recovery.

[Tips]

The type and amount of used freon can be found on the label.

1.7 Disposition of Waste HRG010-W HRG015-W

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1st edition : Aug. 2006

Rev. A: May. 2007

1.7.2 Circulating fluid disposal

As to the disposal of a circulating fluid (ethylene glycol solution), consign the specialized industrial waste disposal agency with the contents detailed.

1.7.3 System disposal

As to the disposal of this system, consign the specialized industrial waste disposal agency in accordance with law on Waste Disposal and Cleaning.

1.8 Material Safety Data Sheet (MSDS)

Material Safety Data Sheet (MSDS) is supplied separately. Contact the system supplier if you need the MSDS regarding chemicals used in this system.

For each chemical you purchased, the relevant MSDS is to be obtained under your responsibility. Keep the MSDS along with this manual in the condition that allows all personnel to check the contents anytime to gain the understanding of potential hazards.

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Chapter 1 Safety Instructions

HRG010-W HRG015-W 1.8 Material Safety Data Sheet (MSDS) 1st edition : Aug. 2006 Rev. A: May. 2007

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HRX-OM-J049-A Chapter 1 Safety Instructions

1.8 Material Safety Data Sheet (MSDS) HRG010-W HRG015-W

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1st edition : Aug. 2006

Rev. A: May. 2007

HRX-OM-J049-A

Chapter 2 Appearance and Each Section

2.1 Appearance

Left

Front

Top

Back

Right

Left

Front

Fig. 2-1 Appearance of HRG010-W

Top

Back

Right

Fig. 2-2 Appearance of HRG015-W

HRG010-W HRG015-W 2.1 Appearance 1st edition : Aug. 2006 Rev. A: May. 2007

2-1

HRX-OM-J049-A

Chapter 2 Appearance and Each Section

2.2 Name of Each Section

2.2.1 HRG010-W

Left

Level gauge

4-Ø13 (For anchor bolt)

Top

Power/signal connection terminal block

Tank

Front

Control panel

Circulating fluid OUT Rc3/4

Handle

Y-shaped strainer Rc1/2 (accessory)

Eyebolt M12

Facility water IN Rc1/2

Facility water OUT Rc1/2

Electrical unit

Auto supply port Rc1/2

Circulating fluid RETURN

Rc3/4

Manual relief valve

Power cable access

(Cable Grip)

Signal cable access

(Cable Grip)

Tank drain port Rc1/2 (plugged)

Refrigerant high pressure gauge

Circulating fluid pressure gauge

Ventilating hole

Port for overflow Rc1/2

Right

Fig. 2-3 Name of Each Section (HRG010-W)

2.2 Name of Each Section HRG010-W HRG015-W

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1st edition : Aug. 2006

Rev. A: May. 2007

2.2.2 HRG015-W

HRX-OM-J049-A

Chapter 2 Appearance and Each Section

Left

Level gauge

4-Ø13 (For anchor bolt)

Top

Power/signal connection terminal block

Tank

Front

Y-shaped strainer Rc1/2 (accessory)

Control panel

Facility water IN Rc1/2

Facility water OUT Rc1/2

Electrical unit

Auto supply port Rc1/2

Circulating fluid OUT Rc3/4

Circulating fluid RETURN

Manual relief valve

Power cable access

Signal cable access

Handle

Tank drain port Rc1/2 (plugged)

Eyebolt M12

(Cable Grip)

Refrigerant high pressure gauge

Circulating fluid pressure gauge

Ventilating hole

Rc3/4

Port for overflow Rc1/2

Right

Fig. 2-4 Name of Each Section (HRG015-W)

HRG010-W HRG015-W 2.2 Name of Each Section 1st edition : Aug. 2006 Rev. A: May. 2007

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