Sierra Monitor Corporation D-M9BA, D-M9PAV, D-M9BAV, D-M9NA, D-M9NAV User Manual

...

ACHTUNG

WARNING

CAUTION

D-#S-TFK20GB

Installation & Maintenance Manual

Auto Switch (Solid State)

Series D-M9NA / D-M9NAV

D-M9PA / D-M9PAV D-M9BA / D-M9BAV

Safety Instructions

This manual contains essential information for the protection of users and others from possible injury and property damage.

To ensure correct handling, please follow the instructions. Please check that you fully understand the meaning of the following

messages (signs) before going on to read the text, and always follow the instructions.

Please read the Installation & Maintenance Manual of related apparatus and understand it before operating the unit.

Read this manual and follow its instructions. Titles such as DANGER, WARNING, CAUTION and NOTE, will be followed by important safety information which must be carefully followed.

IMPORTANT MESSAGES

Indicates a potentially hazardous situation

which could result in death or serious injury if you do not follow instructions.

Indicates a potentially hazardous situation which if not avoided, may result in minor injury or moderate injury.

Safety Instructions (

continued

)

Model Indication Method

Specification

EMC Directive 89/336/EEC EN61000-6-2:2001 Electromagnetic Compatibility (EMC).

Generic standards - lmmunity for industrial environments.

EN55011 A1+A2:2001 Limits and methods of measurement of radio disturbance

characteristics of industrial, scientific and medical radio-frequency equipment and light industrial environments.

In extreme conditions, there is a possible result of serious injury or loss of life.

1.1 General recommendation

These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by label of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO4414 (Note1), JIS B 8370 (Note2) and other safety practices.

(Note 1):ISO 4414:Pneumatic fluid power - Recommendations for the application

of equipment to transmission and control systems.

(Note 2):JIS B 8370:Pneumatic system axiom.

1.1.1.

The compatibility of pneumatic equipment is the responsibility

of the person who designs the pneumatic system or decides its specifications.

Since the products specified here are used in various operating conditions,their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements.

1.1.2.

Only trained personnel should operate pneumatically operated

machinery and equipment.

Compressed air can be dangerous if an operator is unfamiliar with it Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.

1.1.3.

Do not service machinery/equipment or attempt to remove

component until safety is confirmed.

1) Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions.

2) When equipment is to be removed, confirm the safety process as mentioned above. Switch off air and electrical supplies and exhaust all residual compressed air in the system.

3) Before machinery/equipment is re-started, ensure all safety measures to prevent sudden movement of actuators etc. (Supply air into the system gradually to create backpressure, i.e. incorporate a soft-start valve).

1.1.4.

Contact SMC if the product is to be used in any of the following conditions:

1) Conditions and environments beyond the given specifications, or if product is used outdoors.

Design and selection

Confirm the specifications.

Read the specifications carefully and use this product appropriately. The product may be damaged or malfunction if it is used outside the range of specifications for load current, voltage, temperature or impact.

Take precautions when multiple actuators are used close together.

When multiple auto switch actuators are used in close proximity, magnetic field interference may cause the switches to malfunction. Maintain a minimum actuator separation of 40mm.

Pay attention to the length of time that a switch is ON at an intermediate stroke position.

When an auto switch is placed at an intermediate position of the stroke and a load is driven at the time the piston passes, the auto switch will operate, but if the speed is too great the operating time will be shortened and the load may not operate properly. The maximum detectable piston speed is:

Keep wiring as short as possible

Although longer wiring does not affect the function, please keep it to 100m or shorter

Do not use a load that generates surge voltage.

Although a zener diode for surge protection is connected at the output side of a solid state auto switch, damage may still occur if the surge is applied repeatedly. When a load such as a relay or solenoid which generates surge is directly driven, use a type of switch with a built-in surge absorbing element.

Cautions for use in an interlock circuit

When an auto switch is used for an interlock signal requiring high reliability, devise a double interlock system to avoid trouble by providing a mechanical protection function, or by also using another switch (sensor) together with the auto switch. Also perform periodic maintenance and confirm proper operation.

Autoswitch operating range

[ms]

Load operating time

[ms]

V [mm/s]

Mount / adjustment

Do not drop or bump.

Do not drop, bump or apply excessive impacts (1000m/s2or more for solid state switches) while handling. Although the body of the switch may not be damaged, the inside of the switch could be damaged and cause a malfunction.

Do not carry an actuator by the auto switch lead wires.

Never carry an actuator by its lead wires. This may not only cause broken lead wires, but it may cause internal elements of the switch to be damaged by the stress.

Mount switches using the proper tightening torque.

If a switch is tightened beyond the range of tightening torque, the mounting screws, mounting brackets or switch may be damaged. On the other hand, tightening below the range of tightening torque may allow the switch to slip out of position.

Mount a switch at the center of the operating range.

Adjust the mounting position of an auto switch so that the piston stops at the center of the operating range (the range in which a switch is ON). (The mounting position shown in the catalog indicates the optimum position at stroke end.) If mounted at the end of the operating range (around the borderline of ON and OFF), operation may be unstable.

Wiring

Avoid repeatedly bending or stretching lead wires.

Broken lead wires can result from wiring patterns which repeatedly apply bending stress or stretching force to the lead wires.

Confirm proper insulation of wiring.

Be certain that there is no faulty wiring insulation (contact with other circuits, ground fault, improper insulation between terminals, etc.) Damage may occur due to excess current flow into a switch.

Do not wire with power lines or high voltage lines.

Wire separately from power lines or high voltage lines, avoiding parallel wiring or wiring in the same conduit with these lines. Control circuits containing auto switches may malfunction due to noise from these other lines.

Do not allow short circuit of loads.

All models of switches do not have built-in short circuit protection circuits. Note that if a load is short circuited, the switch will be instantly damaged because of excess current flow into the switch.

Avoid incorrect wiring

f wiring is incorrect, the switches will be damaged.

When stripping the cable envelope, please pay attention to the stripping direction.

Insulator might be split or hurt depending on the directions.

Operating environment

Do not use in an area where a magnetic field is generated.

Auto switches can malfunction or magnets inside actuators can become demagnetized.

Do not use in an environment where the auto switch will be continually exposed to water.

Although switches satisfy IEC standard IP67 construction (JIS C 0920: watertight construction), avoid using switches in applications with continual exposure to water splash or spray. Poor insulation or swelling of the potting resin inside switches may cause malfunction.

Do not use in an environment with oil or chemicals.

Consult SMC if auto switches are to be used in an environment with coolant, cleaning solvent, various oils or chemicals. If auto switches are used under these conditions for even a short time, they may be adversely affected by improper insulation, malfunction due to swelling of the potting resin, or hardening of the lead wires.

Do not use in an environment with temperature cycles.

Consult SMC if switches are used where there are temperature cycles other than normal air temperature changes, as there may be adverse effects inside the switches.

Do not use in an area where surges are generated.

When there are units (solenoid type lifter, high frequency induction furnace, motor, etc.) which generate a large amount of surge in the area around actuators with solid state auto switches, this may cause deterioration or damage to the switches. Avoid sources of surge generation and crossed lines.

ON position

OFF position

Hysteresis

Piston moving direction

Avoid accumulation of iron waste or close contact with magnetic substances.

When a large amount of iron waste such as machining chips or spatter has accumulated, or a magnetic substance (something attracted by a magnet) is brought into close proximity with an auto switch actuator, it may cause auto switches to malfunction due to a loss of the magnetic force inside the actuator.

Maintenance

Perform the following maintenance periodically in order to prevent possible danger due to unexpected auto switch malfunction.

1) Securely tighten switch mounting screws. If screws become loose or the mounting position is dislocated, retighten them after readjusting the mounting position.

2) Confirm that there is no damage to lead wires. To prevent faulty insulation, replace switches or repair lead wires, etc., if damage is discovered.

Others

For durability against water, elasticity, application at welding site, please consult us.

If ON and OFF position (hysteresis) cause problems, please consult us.

No number In line V Perpendicular

S 0.5m M 1m

Connector pin assignment

Pre-wired connector

A M8-3pin connector B M8-4pin connector D M12-4pin connector

Electrical entry

D-M9 A PC

Lead wire length

N 3wire NPN output P 3wire PNP output B 2wire

Switch No.

Output

No number In line V Perpendicular

Electrical entry

N 3wire NPN output P 3wire PNP output B 2wire

D-M9 A

Lead wire length

No number 0.5m M 1m L 3m Z 5m

Switch No.

Water -resistant type

Output

2) Installations in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverage, recreation equipment, emergency stop circuits, press applications, or safety equipment.

3) Equipment intended for use in potentially explosive atmospheres. Applications which have the possibility of having negative effects on people, property or animals. Special safety analysis is required.

Ensure sufficient clearance for maintenance activities.

When designing an application, be sure to allow sufficient clearance for maintenance and inspections.

Safety Instructions (

continued

)

WARNING

WARNING WARNING

Switch model

number

D-M9NA D-M9NAV D-M9PA D-M9PAV D-M9BA D-M9BAV

Wiring 3 wire 2 wire

Output NPN PNP

Application IC circuit/Relay/PLC 24V DC Relay/PLC

Power voltage 5/12/24V DC (4.5 to 28V DC)

Current consumption

10mA or less

Load voltage 28V DC or less

24V DC(10 to 28V DC)

Load current 40mA or less 2.5 to 40mA

Internal voltage drop

0.8V or less at load current of 10mA

(2V or less at load current of 40mA)

4.0V or less

Current leakage 100 A or less at 24V DC 0.8mA or less

Operating time 1ms or less

Indication light

Operating position : The red LED lights up.

Optimum operating position : The Green LED lights up.

Electrical entry system

Grommet

Lead wire

Vinyl sheath cable

2.7 3.2 oval, 0.15mm2, 2 wire (D-M9BA(V)), 3 wire (D-M9NA(V), D-M9PA(V))

Impact resistance

1000m/s

Insulation resistance

50M or more under the test voltage 500V DC (between case and cable)

Withstand voltage

1000V AC for 1 minute (between case and cable)

Ambient temperature

-10 to 60

Protection structure

IEC60529 criteria IP67, JISC0920 watertight construction

D-#S-TFK20GB

Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. The descriptions of products shown in this document may be used by the other companies as their trademarks. © 2006 SMC Corporation All Rights Reserved

When you inquire about the product, please contact to followings.

URLhttp://www.smcworld.com

Phone

AUSTRIA / (43) 2262-62 280 ITALY / (39) 02-92711 BELGIUM / (32) 3-355 1464 NETHERLANDS / (31) 20-531 8888 CZECH REP. / (420) 5-414 24611 NORWAY / (47) 67 12 90 20 DENMARK / (45) 70 25 29 00 POLAND / (48) 22-548 50 85 FINLAND / (358) 207 513 513 PORTUGAL / (351) 2 610 89 22 FRANCE / (33) 1-64 76 1000 SPAIN / (34) 945-18 4100 GERMANY / (49) 6103 4020 SWEDEN / (46) 8-603 0700 GREECE / (30) 1- 342 6076 SWITZERLAND / (41) 52-396 3131 HUNGARY / (36) 1-371 1343 TURKEY / (90) 212 221 1512 IRELAND / (353) 1-403 9000 UNITED KINGDOM / (44) 1908-56 3888

Names and Functions of Individual Parts

Installation

Internal Circuit and Wiring Other Functions

Outline with Dimensions (in mm)

(M2.5 4L)

(M2.5

4L)

Indicator light

Sensor unit

D-M9BAV

D-M9NA

SMC

Half strip treatment

Vinyl sheath cable

Mounting screw

Vinyl sheath cable

Mounting screw

D-M9NA / D-M9PA / D-M9BA

D-M9NAV / D-M9PAV / D-M9BAV

Actuator

Switch

Mounting screw

6.How to mount / Mounting bracket

Each actuator has a specified mounting bracket when mounted to the autoswitch.

“How to mount/Mount bracket” depends on actuator type and tube I.D. Please refer to the actuator catalogue. When an auto switch is mounted for the first time, please ensure the actuator is a magnet built-in type, then ensure brackets correspond to the actuator.

M2.5 mount screw tightening torque shall be 0.05 to 0.15N•m

•

Setting the detecting position

Set the actuator at the stroke end. Set the switch in the area to where the auto switch red lamp lights. (Detecting actuator end) Based on A and B dimensions in the actuator catalogue, set the switch.

D-M9NA(V)

D-M9BA(V) (Sink input mode) D-M9BA(V) (Source input mode)

D-M9PA(V)

Brown[1]

Black[4]

Blue[3]

Brown[1]

Black[4]

Blue[3]

Brown[1]

Blue[4]

Load

Brown[1]

Blue[4]

Load

Power suppy

Power suppy Power supp

Power supp

Switch main circuit

Switch main circuit Switch main circuit

Switch main circuit

Connection with PLC (sequence controller)

M12-4pin connectorM8-4pin connectorM8-3pin connector

D-M9NA/ D-M9PA / D-M9BA

D-M9NAV / D-M9PAV/ D-M9BAV

Problem occurs

Problem condition

Stay OFF(sometimes ON)

Indicator light

Normal

2wires / 3wires

3wires

Wiring (output)

check

Normal Abnormal

2wires

Load spec.check(1)

Stay OFF

Source voltage or load voltage

Replace the Switch

Stay ON(Sometimes OFF)

Indicator light

2wires / 3wires

ABACDEBB AAFD

Load spec. check(1) ----- ON voltage > Load voltage-Internal voltage drop Load spec. check(2) ----- OFF current > Leak current

--- Switch output parts failure(replace)

--- Check wiring and correct fault

--- Replace switch 2 wires --> 3 wires

--- Switch failure

--- Replace cylinder. Detectable magnet field in adequate (No magnet)

--- Replace PLC input board or replace switch 2 wires --> 3 wires

Normal Abnormal

Normal

Abnormal

Load spec.check(2)

3wires

2wires

Normal Abnormal

Normal

Stay OFF

Stay ON

When detection failure occur(stay ON/OFF), please check based on the following flow chart.

Mark

L M N O

P Q

Year 2006 2007 2008 2009 2010 2011 2012

Mark

O P Q R S

T U V

X Y

Month

January

February

March

April

May

June

July

August

September

October November December

Manufacture’s batch marking

Year

Month

φ14

Connector size M12

Connector size M8

φ10

32.7

42.5

D-M9 A PC

A B

D-M9 A DPC

Exterior dimension of Pre-wired connector

2.8

0.2

Mounting screw M2.5Ļ4

Slotted screw

9.3

Mounting screw M2.5Ļ4

Slotted screw

Indicator light

Part no.(D-M9BA)

Manufacturing code

D-M9BA

SMC

Most sensitive position

2.8

Manufacturing code Part no.(D-M9NAVâ

2.6

SMC

Most sensitive position

Indicator light

3.2

D-M9NAV

2.7

500(1000)(3000)(5000)

3.2

4.6

500(1000)(3000)(5000)

2.7