Siemens TC12 User Manual

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TC12 Installation, Commissioning & Maintenance Handbook

SIEMENS TRAFFIC CONTROLS Sopers Lane POOLE Dorset BH17 7ER

SYSTEM: TC12

TC12

Installation, Commissioning

and Maintenance Handbook

PREPARED: A Pickering FUNCTION: Engineer

This document is electronically held and approved in Meridian

The information contained herein is the property of Siemens plc. and is supplied without liability for errors or omissions. No part may be reproduced or used except as authorised by contract or other written permission. The copyright and the foregoing restriction on reproduction and use extend to all media in which the information may be embodied.

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Appendix A consists of the latest issue of 667/HB/26628/000. The current issue of the following A3 drawings are included in the back of this manual: 667/CA/22741/000

667/DZ/22600/000 667/GA/22600/000 667/GA/22603/000 667/GA/22626/000 and 001 667/GA/22635/000 667/GA/22654/000 and 001 667/GA/22670/000 667/GA/22693/000

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SAFETY WARNING

In the interests of health and safety, when using or servicing this equipment the following instructions must be noted and adhered to:

Only skilled or instructed personnel with relevant technical knowledge and experience, who are also familiar with the safety procedures required when dealing with modern electrical/electronic equipment are to be allowed to use and/or work on the equipment. All work shall be performed in accordance with the Electricity at Work Regulations 1989.

Such personnel must take heed of all relevant notes, cautions and warnings in this handbook, the General Handbook (666/HB/43100/000) and any other document or handbook associated with the equipment.

The equipment must be correctly connected to the specified incoming power supply. The equipment must be disconnected/isolated from the incoming power supply before

removing protective covers or working on any part from which protective covers have been removed.

The Outstation PCB contains a lithium battery that must be disposed of in a safe manner. If in doubt as to the correct procedure refer to Siemens Instructions CP562

Only authorised/trained personnel are allowed to have access behind the doors/panels of the TC12 Instation Cabinet. Users/operators must not attempt to access anything behind these doors/panels.

Only an authorised/trained person (trained in the safety aspects of working on mains powered equipment) is allowed to setup/change any switch positions in the Instation equipment and/or use any of the free mains sockets within the equipment and/or connect/use the TC12 Instation Test Set at the Instation.

If the Audible alarm on the system fault indication panel (SIP) sounds it should be cancelled as required from the UTC TCC terminal. If the reason for the alarm is a UTC TCC failure, an authorised/trained person (trained in the safety aspects of working with mains powered equipment), should be asked to cancel the audio alarm, using the audio off switch on the PSU PCB.

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TELECOMMUNICATIONS APPROVAL WARNING

The Siemens TC12 Modems 667/1/22669/000, 667/1/22668/000 and 667/1/22668/001 and the TC12 OTU/LMU PCB Assemblies 666/1/02262/001 and 666/1/02262/021 are Approved for connection to British Telecommunications Private Circuits in a Multipoint or Point to Point configuration as defined in BS6328: Part 1: 1982, subject to the conditions set out in the instructions for use.

TC12 Modems TC12 OTU/LMU PCB Approval Number: NS/1143/2/N/603301 Approval Number: NS/1143/2/N/603385 Date: 18/8/92 Date: 10/11/92

Integral OTU kit (677/1/27004/000)

The Modem apparatus is intended for use when supplied with power from a source with the following characteristics: +5 V (700 mA), +12 V (110 mA) and –12 V (160 mA). Ensure that the power drawn by this modem together with any other auxiliary apparatus drawing power from the host lies within the rating of the host power supply.

The OTU/LMU is intended for use when supplied with power from a source with the following characteristics: +5 V (2.2 A), +24 V (250 mA). Ensure that the power drawn by the OTU/LMU together with any other auxiliary apparatus drawing power from the host lies within the rating of the host power supply. Other usage will invalidate any approval given to this apparatus if as a result it ceases to comply with BS6301: 1989.

The Integral OTU apparatus is intended for use when supplied with power from a source with the following characteristics: +5 V (2.2 A), +24 V (250 mA). Ensure that the power drawn by the Integral OTU together with any other auxiliary apparatus drawing power from the host lies within the rating of the host power supply.

This apparatus is NOT suitable for connection to the PSTN or to circuits with British Telecommunications signalling at a nominal frequency of 2280 Hz. It is not intended that there shall be any DC interaction between this apparatus and British Telecommunications private circuits, nor does this apparatus use the frequency range DC to 200 Hz.

The approval of this apparatus for connection to British Telecommunication Private Speechband circuits is INVALIDATED if the apparatus is subject to any modification in any material way not authorised by STC.

All apparatus connected to this modem and thereby connected directly or indirectly to British Telecommunication Private Speechband circuits must be approved apparatus defined in Section 16 of the British Telecommunication Act 1981.

The Siemens TC12 Instation 667/1/22600/ETC, TC12 Freestanding OTU/LMU 667/1/22670/ETC and TC12 Integral OTU 667/1/21611/100 are CE marked and self certified to Directive 99/5/EC R&TTE.

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This Handbook must be supplied with the apparatus. Validity of the approval depends on this information being supplied including the User Guide in the General Handbook 666/HB/43100/000.

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TABLE OF CONTENTS

1 INTRODUCTION .................................................................................................1

1.1 PURPOSE...........................................................................................................1

1.2 SCOPE................................................................................................................1

1.3 RELATED DOCUMENTS ....................................................................................1

1.3.1 Parent Documents............................................................................................1

1.3.2 Kindred Documents..........................................................................................1

1.3.3 Reference Documents......................................................................................1

1.4 DEFINITIONS......................................................................................................1

1.5 ISSUE STATE AND AMENDMENTS...................................................................2

1.6 TC12 SYSTEM OVERVIEW................................................................................4

2 TC12 INSTATION..............................................................................................10

2.1 SPECIFICATION ...............................................................................................10

2.1.1 Mains voltage ranges.....................................................................................10

2.1.2 Mains frequency range...................................................................................10

2.1.3 Mains current .................................................................................................10

2.1.4 Temperature and humidity requirements........................................................10

2.1.5 Size and Weight.............................................................................................11

2.2 INSTALLATION .................................................................................................12

2.2.1 Cabinet...........................................................................................................12

2.2.2 PC..................................................................................................................13

2.2.3 Systems Fault Indication Panel (SIP).............................................................22

2.2.4 19" Racking PCBs..........................................................................................22

2.2.5 Digital Output Rack, PCBs and PSUs............................................................36

2.2.6 PSTN Modem.................................................................................................39

2.2.7 External Cables..............................................................................................39

2.3 COMMISSIONING.............................................................................................44

2.3.1 Safety Tests on the TC12 Instation................................................................44

2.3.2 Commissioning Procedure after Power Up ....................................................46

2.4 MAINTENANCE.................................................................................................47

2.4.1 Status LEDs ...................................................................................................47

2.4.2 Effect of Incorrect Switch Settings on the PSU PCB......................................48

2.4.3 Effect of Incorrect Switch Settings on the Modem PCB..................................49

2.4.4 Effect of Incorrect Switch Settings on the Transformer PCB..........................50

2.4.5 Effect of Incorrect Switch Settings on the Digital Output PCBs......................50

2.4.6 Fault Finding at the Instation..........................................................................50

2.4.7 Replacing Modem, Transformer and Digital Output PCBs.............................52

2.4.8 TC12 Instation PC Help / Diagnostic Screens................................................52

2.4.9 Fuses .............................................................................................................59

2.4.10 PSU................................................................................................................60

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2.4.11 Digital Output PCB.........................................................................................61

2.4.12 Recommended Spares...................................................................................61

3 TC12 OUTSTATION..........................................................................................62

3.1 SPECIFICATION ...............................................................................................62

3.1.1 Mains voltage ranges.....................................................................................62

3.1.2 Mains frequency range...................................................................................62

3.1.3 Mains current .................................................................................................62

3.1.4 Temperature and humidity requirements........................................................62

3.1.5 Size and Weight.............................................................................................62

3.1.6 Detector Power Supply...................................................................................62

3.2 INSTALLATION .................................................................................................62

3.2.1 General ..........................................................................................................62

3.2.2 Configuring the Outstation PCB .....................................................................63

3.2.3 Connectors and Cables..................................................................................69

3.2.4 Lamp Monitor Unit Connections.....................................................................78

3.2.5 Current Transformer Ratings..........................................................................80

3.2.6 Lamp Monitor Unit - Number of Current and Voltage Sensors.......................83

3.2.7 TC12 Outstation Mechanical Modules and Number of Detectors Supported.85

3.3 COMMISSIONING.............................................................................................86

3.3.1 Safety Tests on the TC12 Outstation .............................................................86

3.3.2 Commissioning Procedure after Power Up ....................................................87

3.3.3 Configuration Using the Handset....................................................................88

3.3.4 Examples of Lamp Monitor Unit Configuration Using the Handset...............117

3.3.5 TCSU TC12 OTU Commissioning Procedure ..............................................128

3.4 MAINTENANCE...............................................................................................130

3.4.1 Status LEDs .................................................................................................130

3.4.2 Effect of Incorrect Switch Settings on the OTU PCB....................................132

3.4.3 Fault Finding at the Outstation .....................................................................132

3.4.4 Fuses ...........................................................................................................133

3.4.5 Lithium Battery .............................................................................................133

3.4.6 PSU..............................................................................................................133

3.4.7 Recommended Spares.................................................................................135

4 TC12 INSTATION TEST SET.......................................................................... 136

4.1 SPECIFICATION .............................................................................................136

4.1.1 Mains voltage and frequency ranges............................................................136

4.1.2 Mains Current...............................................................................................136

4.1.3 Size and Weight...........................................................................................136

4.2 INSTALLATION ...............................................................................................137

4.2.1 Setting the Working Voltage Range Of the Instation Test Set......................137

4.2.2 TC12 Instation Test Set Software Installation ..............................................137

4.2.3 Error Messages during Test Set Software Start Up .....................................137

4.2.4 Terminal Emulation Software .......................................................................138

4.2.5 Installation of Handset Software...................................................................138

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4.3 OVERVIEW OF THE TC12 INSTATION TEST SET SETTINGS/SELECTIONS AND CONNECTIONS

4.3.1 Introduction ..................................................................................................139

4.3.2 Connection to Unit Under Test.....................................................................139

4.3.3 Front Panel Switches ...................................................................................140

4.4 OVERVIEW OF TEST SET SOFTWARE SETTINGS/SELECTIONS AND OPERATION

4.4.1 Modes of Operation......................................................................................143

4.4.2 Screens / Functions of the ITS.....................................................................143

4.5 USING THE TEST SET FOR FAULT FINDING ON TC12 SYSTEM...............145

4.5.1 General ........................................................................................................145

4.5.2 Starting up the Test Set................................................................................145

4.5.3 Fault Diagnosis.............................................................................................146

4.6 USING THE TEST SET AS A MONITOR FOR THE INSTATION PC..............152

4.7 USING THE TEST SET AS HANDSET ...........................................................153

..............................................................................................................143

.................................................................................................139

4.8 MAINTENANCE OF INSTATION TEST SET...................................................154

4.8.1 Recommended Spares.................................................................................154

4.8.2 Periodic Testing............................................................................................154

5 TC12 OUTSTATION TEST SET......................................................................155

5.1 SPECIFICATION .............................................................................................155

5.1.1 Mains voltage and frequency ranges............................................................155

5.1.2 Mains Current...............................................................................................155

5.1.3 Size and Weight...........................................................................................155

5.2 USING THE OUTSTATION TEST SET...........................................................156

5.2.1 Facilities .......................................................................................................156

5.3 OPERATION....................................................................................................161

5.3.1 General ........................................................................................................161

5.3.2 OTU Mode (Simulating an Outstation) .........................................................161

5.3.3 Controller Mode (Simulating Traffic Control Equipment)..............................162

5.4 MAINTENANCE...............................................................................................164

6 INTEGRAL OUTSTATION TRANSMISSION UNIT (OTU/LMU).....................165

6.1 GENERAL OVERVIEW ...................................................................................165

6.2 SPECIFICATION .............................................................................................166

6.2.1 Mains voltage and frequency ranges............................................................166

6.2.2 Mains Current...............................................................................................166

6.2.3 Temperature and Humidity Requirements....................................................166

6.2.4 Size..............................................................................................................166

6.3 INSTALLATION ...............................................................................................167

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6.3.1 General ........................................................................................................167

6.3.2 Configuring the Integral OTU PCB...............................................................167

6.3.3 Connectors and Cables................................................................................170

6.3.4 Lamp Monitor Unit - Number of Current and Voltage Sensors.....................176

6.4 COMMISSIONING...........................................................................................177

6.4.1 Commissioning Procedure after Power Up ..................................................177

6.4.2 Configuration Using the Handset..................................................................178

6.4.3 Examples of Lamp Monitor Unit Configuration Using the Handset...............183

6.4.4 LMU Commissioning....................................................................................186

6.5 MAINTENANCE...............................................................................................189

6.5.1 Status LEDs .................................................................................................189

6.5.2 Effect of Incorrect Switch Settings on the OTU PCB....................................189

6.5.3 Fault Finding at the Outstation .....................................................................190

6.5.4 Lithium Battery .............................................................................................190

6.5.5 Recommended Spares.................................................................................190

FIGURES

FIGURE 1 - SYSTEM DIAGRAM FOR DIGITAL OUTPUT RACK CONNECTION TO A

WALL MAP

FIGURE 2 - SYSTEM CONNECTION FOR TWO ITU RACKS......................................9

FIGURE 3 - TC12 CABINET - EXTERNAL DIMENSIONS...........................................11

FIGURE 4 - TC12 INSTATION PC INSTALLATION SCREEN (7.4) ............................19

FIGURE 5 - TC12 INSTATION PC INSTALLATION SCREEN (8.3 & LATER).............19

FIGURE 6 - ITU 19" RACK (FRONT VIEW).................................................................22

FIGURE 7 - PSU BOARD LAYOUT .............................................................................25

FIGURE 8 - PSU BOARD SWITCH SETTINGS...........................................................26

FIGURE 9 - PSU BOARD MAINS VOLTAGE RANGE SETTING ................................27

FIGURE 10 - MODEM PCB LAYOUT ..........................................................................30

FIGURE 11 - TRANSFORMER PCB LAYOUT.............................................................35

FIGURE 12 - ITU 19" RACK (REAR VIEW) .................................................................35

FIGURE 13 - DIGITAL OUTPUT PCB LAYOUT...........................................................36

FIGURE 14 - MODEM PCB - MDF CONNECTIONS ...................................................41

FIGURE 15 - TRANSFORMER PCB - MDF CONNECTIONS......................................43

FIGURE 16 - MODEM AND PSU PCB STATUS LEDS................................................48

FIGURE 17 - MASTER SWITCH PANEL FUSES........................................................60

FIGURE 18 - OUTSTATION PCB LAYOUT.................................................................64

FIGURE 19 - OUTSTATION PCB AND DAUGHTER BOARD LAYOUT......................64

FIGURE 20 - OTU LITHIUM BATTERY ON / OFF SWITCH (S2)................................67

FIGURE 21 - OTU 2/4 WIRE SELECT SWITCH (S4)..................................................67

FIGURE 22 - OTU 600 Ω HIGH IMPEDANCE SWITCH (S6).......................................67

FIGURE 23 - MODEM DAUGHTER CARD JUMPER POSITIONS..............................68

FIGURE 24 - OTU 6-WAY TELECOM SOCKET CONNECTIONS...............................70

FIGURE 25 - OUTSTATION INPUT CONNECTIONS..................................................73

FIGURE 26 - OUTSTATION OUTPUT CONNECTIONS..............................................74

FIGURE 27 - FREESTANDING OUTSTATION INPUTS..............................................76

FIGURE 28 - LMU INPUT CONNECTOR.....................................................................78

.................................................................................................8

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FIGURE 29 - PHASES IN STAGES FOR EXAMPLE 6..............................................125

FIGURE 30 - OUTSTATION PCB STATUS LEDS.....................................................131

FIGURE 31 - OUTSTATION PSU VOLTAGE CHECKS.............................................134

FIGURE 32 - OUTSTATION TEST SET FRONT PANEL...........................................157

FIGURE 33 - OUTSTATION TEST SET CONNECTIONS .........................................158

FIGURE 34 - INTEGRAL OTU PCB LAYOUT AND SWITCH SETTINGS .................168

FIGURE 35 - LMU INPUT CONNECTOR...................................................................173

TABLES

TABLE 1 - MODEM PCB MODE SELECT SWITCH (SW1).........................................31

TABLE 2 - MODEM PCB LINE LEVEL SWITCHES (SW2, 3, 6 AND 7) ......................32

TABLE 3 - MODEM PCB 2/4 WIRE SELECT SWITCH (SW4).....................................33

TABLE 4 - MODEM PCB TRANSFORMER SELECT SWITCH (SW5) ........................33

TABLE 5 - OTU LINE LEVEL SWITCH (S3).................................................................68

TABLE 6 - OUTSTATION PROCESSOR PCB - PL1 ...................................................79

TABLE 7 - TCSU DEFAULT CONFIGURATION VALUES.........................................129

TABLE 8 - INTEGRAL OTU LINE LEVEL SWITCH (S3) ............................................170

TABLE 9 - INTEGRAL OTU PLA - 40 WAY CONNECTOR........................................170

TABLE 10 - INTEGRAL OTU SK2 SK3 - TEST JACKS .............................................171

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1 INTRODUCTION

1.1 PURPOSE

This document is a guide for professional Installation and Maintenance personnel. It describes how to install, commission and maintain the TC12 Instation and Outstation.

1.2 SCOPE

Section 2 covers the Instation cabinet and all the equipment contained within the TC12 Instation. Section 3 covers all equipment associated with the TC12 Outstation. Sections 4 and 5 describe the Instation and Outstation test sets. Section 6 describes the integral OTU that may be fitted in T400 and ST800 controllers.

1.3 RELATED DOCUMENTS

1.3.1 Parent Documents

a) Requirements Specification for Data Transmission System, 666/UH/43100/000

issue 5.

1.3.2 Kindred Documents

a) General Handbook for the TC12 System, 666/HB/43100/000 b) Handbook for the TC12 Serial Environmental Monitor Sensor interface

667/HB/26628/000.

1.3.3 Reference Documents

a) Technical Handbook for Telecommand 8 Outstation Test Set, PTM112/01. b) TRRL Supplementary Report 526, Automatic Incident Detection - TRRL

algorithms HIOCC and PATREG.

1.4 DEFINITIONS

IMD Intelligent Modem Driver ITS Instation Test Set ITU Instation Transmission Unit LMU Lamp Monitoring Unit MDF Main Distribution Frame OTS Outstation Test Set OTU Outstation Transmission Unit PITS Portable Intelligent Terminal System PC Personal Computer STC Siemens Traffic Controls TCC Traffic Control Computer UTC Urban Traffic Control

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1.5 ISSUE STATE AND AMENDMENTS

Issue 1 - First formal issue Issue 2 - Significant changes this issue are listed below:

Table 3 and Table 6 Modem PCB and OTU PCB Receive threshold switch settings for –39 dBm and –33 dBm were reversed in issue 1. Instation recommended spares, PSU PCB and PSU added. Modem PCB, Transformer PCB and OTU PCB all have covers - the part numbers have been corrected. Section 5 Outstation Test Set - connections have been corrected (Figure 27 updated), there are now 6 cableforms 666/1/22658/000 to 005. Section on Outstation Test Set Controller Mode - Corrected OTS switch function and LED indicator function in this mode. Safety Tests on the TC12 Instation - updated to say that if rack or panel is removed then earth continuity must be rechecked. PSU PCB OV added to earth continuity tests. Safety notes added in various places to state that only authorised/trained personnel can access behind the doors/panels on the TC12 Instation. PSU PCB Installation updated to include connection of an earth strap. OTU Telephone connections updated since cable is terminated in a plug. Note added about ferrite core being cable tied to stop it moving/interfering. Instation PC Software Installation section and PC card switch settings updated. Instation software - IMD information screen, layout of information corrected. Modem PCB switch settings clarified (Figure (8) and Tables 2,3 and 5) Paragraph added to Modem PCB section to clarify IMD distribution module connections. LMU Information Expanded and corrected:

Red Lamp monitoring has not been approved by the Department of transport and should not be used. Maximum Number of signal heads for current transformers updated, including information on 50-0-50 operation. Voltage sensors can only be used down to first dim tap when monitoring 50-0-50 supplies. LMU input 24 is commoned with the ZXO (voltage monitor input). Section added on the number of current and voltage sensors required. Section added showing examples of LMU handset configuration.

• Section added on LMU Commissioning.

• Handset commands updated - GSA, GUD, GDI, KDI, KMS, KFD, KAD, KPT,

KRE, KLS.

• New handset commands added - KLV and GLT.

Issue 3 - Significant changes for this issue listed below. Section 6 added, contains details of the Integral OTU - Export only. Handset commands for High Occupancy software (HIOCC) added:

GHA, GHZ, GHV, GHL, GHN, GHF, and GHE. New functions for HIOCC added to GRL command. Setting up the 600R / High Impedance switch. Instructions now allow for Multi-drop line configuration. Agreement with BABT or other line supplier to be sought before use.

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Example of lamp monitoring on a more complex junction added. Drawing of OTU input, and reply bytes added. Replacement current sensor part number added. (667/7/25171/000)

• Replacement voltage monitoring transformer part number added. (667/7/25172/000)

Issue 4 - Significant changes for this issue listed below.

• Handbook converted to Word v6.

• 667/HB/26628/000 OTU Serial Environmental Monitor handbook added.

• Remote Handset details added.

• OTU default values for TCSU added.

• OTU Handset commands GPV, KPV, GIU, KCF, KFS, KEV, KEL, GDO, GDT,

KML, GOT and KLP added.

• OTU Handset command GCT updated.

• Table 2 corrected.

• Additional Phase types added to handset commands KMS and KPT.

Issue 5 - Significant changes for this issue listed below.

• Cross references resolved

• Headers and footers updated

• Spelling corrected

• References to VAX changed to UTC TCC

• References to T400 changed to reflect addition of ST800 Controller

• Table 1 rewritten

• Table 2 amended

• 2.2.2.1 to 2.2.2.5 rewritten

• 3.3.3.4 amended

• 3.3.3.10 note added

• 3.3.3.24 text added

• 3.3.3.25 amended

• 6.4.2 table RFL command amended

• Figure 22 PL12 changed to PL2

• 3.2.3.5 Current Transformers and following text changed to heading 3.2.3.6

Current Transformer Ratings

Issue 6 - Significant changes for this issue listed below.

• Integral OTU now has BABT approval (leased line) and consequential

changes are:

• 6.1 amended

• 6.2.1.amended

• 6.3.1.amended

• 6.3.2.3 amended

• Table 8 amended to show prohibited power level settings

• Figure 1 and 2 redrawn (deleted in error from previous issue)

Issue 7 - Significant changes for this issue:

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TC12 Installation, Commissioning & Maintenance Handbook

• Equipment is CE marked and self-certified to RTE Directive 99/5/CE R&TTE.

BABT approval no longer appropriate. References to BABT removed throughout document.

• Clarification to battery change procedures, sections 3.4.5 and 6.5.4.

• Instation Power Supply replacement procedure added to section 2.4.10.

• General updates to formatting and spelling.

• Preface removed, since the information it gave is available from the table of

contents.

Issue 8 - Significant changes for this issue:

• Changes to reflect introduction of RS232 OTU communications interface.

• Instation software installation procedure revised

Issue 9 - Significant changes for this issue (July 2004):

• Changed OTU PCB part number to /100 from /001 and added Integral OTU kit

part number to section 6.5.5.

• Added TC12 inputs specification to section 3.2.3.5.

• Edited section 3.4.1 – Status LEDs.

• Added codes 83-91 to Function Group 1 of Display Fault Data section

3.3.3.28.

1.6 TC12 SYSTEM OVERVIEW

TC12 is a telecommunications system designed for Urban Traffic Control (UTC). It consists of a number of Outstation Transmission Units (OTUs) positioned in the traffic controllers or detector cabinets. These communicate with a central office containing a number of Instation Transmission Units (ITUs). Communication between the two is by means of private wire telephone lines, which can be operated at different baud rates and signal levels.

The ITU sends a Control message to the OTU that will cause the OTU to form the appropriate Reply message, which it will send back. These messages are of configurable size depending on the amount of data transfer needed.

The ITU connects to a Traffic Control Computer (TCC) system consisting of one or more UTC TCC computers and one or more PCs communicating with each other via an Ethernet link. This system drives the ITU modems, which communicate with the OTU via the telephone lines.

The ITU also drives the System Fault Indication Panel (SIP) which indicates, by means of LEDs and an audible alarm, failures in the TCC. The SIP is housed in the ITU cabinet but there is also the option of driving a remote SIP. The ITU can also be used to drive a TC8 Instation.

There is also facility for an Instation Test Set which can be used to measure signal levels and monitor communications (both data and errors) on the telephone lines. It can also be used to take the place of either Instation or Outstation for testing.

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The Outstation test set is used in place of the controller to both set Reply bits and monitor Control bits at the OTU.

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Instation

The Instation comprises of one or more Traffic control computers (TCC) and one or more Instation Transmission Units (ITUs). The ITU cabinets are 32U high with grey panelling and a smoked glass front door.

Traffic Control Computer

The TCC is a system containing a minimum of one machine and one PC per ITU cabinet. The UTC TCC system communicates with the PC(s) via an Ethernet link. More than one UTC TCC will be used should the number of modems required demand it.

Instation Unit

The ITU cabinet is fitted with a PC at the top, and space for up to four racks below it. These racks will be either ITU or Digital output racks, but the bottom space can be used for an OTU if required. There is also a mains distribution system with spare sockets, and facility for mounting a PSTN modem that would connect to the UTC TCC to allow remote interrogation.

System Fault Indication Panel

The System Fault Indication Panel (SIP) is positioned in front of the PC and houses LEDs to warn of various failures. There is also an audible alarm on the SIP that can be cancelled by a switch next to it or disabled by a switch on the PSU board.

ITU Rack

A full ITU rack contains three types of board; four modem boards, four transformer boards and a power supply board.

The modem board has four modem chips that communicate with the PC via a V.24 link. These modems are connected to the OTU via the telephone lines in either radial, multidrop or multipoint format. There is also a pair of test jacks on the modem board to allow connection to the Instation test set to monitor communications data and measure signal levels.

The transformer board is used, when the system is in radial configuration, to split each modem to up to eight telephone lines. This gives a maximum of 128 telephone lines per rack.

The PSU board supplies power to the ITU rack. It also interfaces between the PC and the SIP and allows connection to a TC8 ITU rack. This facility would be used should a TC8 system be expanded with TC12.

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Digital Output Rack

The Digital output rack contains one Instation rack Power Supply Card and between one and sixteen Digital Output boards, each capable of driving 64 LEDs at up to 30 V 25 mA. There are two variants of Digital Output board, one sources current and the other sinks current. The system could be used for any application requiring digital output, not just wallmap driving.

Instation Test Set

The Instation Test Set (ITS) is housed in an attaché case, and connects to either the Modem PCBs or the OTU PCBs. It contains a PC, a modified ITU modem board, an ITS logic board and two power supplies. One power supply is the same unit as on the PSU board in the ITU rack and is used to power both the boards, whilst the other is the PC PSU. The ITS provides for connection to the Modem or OTU board as well as use as a handset.

Outstation Test Set

The Outstation test set is a portable unit housed in a small grey metal case. It requires a mains supply for operation and two cable forms with which to interface with the OTU being tested.

Freestanding Outstation

The freestanding outstation is a rack that can be bolted into any Traffic Controller. It contains a Power Supply, an OTU PCB and up to four detector PCBs. Two connectors allow the OTU inputs and outputs to be wired up to the controller and or detector cards, and the OTU is delivered with a cable for this purpose. The outstation can also provide an LMU facility, and a connector allows current and voltage monitoring transformers to be attached for this purpose. There is a pair of test jacks on the board to allow connection to the Instation test set to monitor communications data and measure signal levels.

Figure 1 and Figure 2 show diagrams of example system connections.

Integral OTU

The integral OTU is a printed circuit card that can be installed in a T400 or ST800 Traffic Controller. It is a version of the T400 Ancillary processor with suitable firmware to configure it to be an OTU. A single 40-way ribbon cable connector supplies communication to the controller and all power. A 60 way ribbon cable connector is fitted for connection to current and voltage monitoring transformers for use as an LMU. There is no provision for detector inputs - the controller supplies all detector information.

Connection to the line is via a captive lead terminated in a 6-way BT plug. There is a pair of test jacks on the board to allow connection to the Instation test

set to monitor communications data and measure signal levels.

666/HE/43100/000 Page 7 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 1 - System Diagram for Digital Output Rack connection to a Wall Map

666/HE/43100/000 Page 8 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 2 - System Connection for two ITU Racks

666/HE/43100/000 Page 9 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2 TC12 INST

2.1 SPECIFICATION

2.1.1 Mains voltage ranges

The Instation will work over: 98 – 132 V RMS 198 – 264 V RMS

Note. The voltage range of the PC used in the Instation should be checked in the

manufacturer's literature and note should be taken of any links/switches that need setting for different voltage ranges.

2.1.2 Mains frequency range

All TC12 equipment will work from 47 Hz to 63 Hz

2.1.3 Mains current

Instation Cabinet and PC without racks 1.0 A @ 240 V ITU Rack (Fully equipped) 200 mA @ 240 V

igital Output Rack (Fully equipped) 4.5 A @ 240 V

D 1024 LED

Digital Out Rack (Fu

he figures above are added together for the system used:

T A

n ITU cabinet with two ITU racks will use:

.0 + 0 An ITU cabinet with two 15mA Digital output racks will take:

+ 2.75 + 2.75 = 6.5 A

.2 + 0.2 = 1.4 A 1

ATION

s at 24 V 25 mA per LED

put lly equipped) 2.75 A @ 240 V

51024 LEDs at 24 V 1 mA pe

r LED

2.1.4 Temperature and humidity requirements

The ITU will work over: 0 °C to 40 °C Humidity: 20%-80% non-condensing

666/HE/43100/000 Page 10 Issue 9

2.1.5 Size and Weight

TC12 Installation, Commissioning & Maintenance Handbook

inet - External Dimensions Figure 3 - TC12 Cab

585

875

1625

1540

FRONT

ll dimensions in mm

SIDE

Weight: Cabinet 111 Kg ITU Rack 8.4 Kg

igital Output Rack 8.3 Kg

Note: The weight of the cabinet does not include any of the PC equipment, and

the weights specified for the racks are with their full complement of PCBs.

666/HE/43100/000 Page 11 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.2

INSTALLATION afety Notes on TC12 Instation

Only authorised/trained personnel are allowed to have access behind the doors/p a

ccess anything behind these doors/panels.

nly an authorised/trained person (trained in the safety aspects of working on mains powered equipment, is allowed to setup/change any switch positions in the Instation equipment and/or use any of the free mains sockets within the equipment and/or connect/use t

If be

the Audible alarm on the system fault indication panel (SIP) sounds it should cancelled as required from the UTC TCC terminal. If the reason for the alarm is a UTC TCC failure, an authorised/trained person (trained in the safety aspects of working with mains powered equipment), should be asked to cancel the audio alarm, using the au

n site safety tests, as described in section 2.3.1, must be carried out before the Instation is attached to the mains. If after the on site earth continuity test, any rack or panel is removed or replaced, then the earth continuity check to that item should be repeated.

anels of the TC12 Instation Cabinet. Users/operators must not attempt to

he TC12 Instation Test Set at the Instation.

dio off switch on the PSU PCB.

2.2.1

Cabinet

T hows the

he TC12 Family Tree part number is 667/DZ/22600/000. This s structure of part numbers within the TC12 system. The top-level part number for the TC12 Instation is 667/1/22

The racking space is 32U high, and contains five 6U positions and one 2U po major

sition, refer to drawing 667/GA/22600/000 which shows the position of the

com

ponents fitted to the cabinet. These include:

Master Switch Panel Assembly fitted to rear of cabinet, height 2U (667/1/22603/000) M 2U (667/1/22605/000)

ains Socket Assembly, fitted to front of cabinet, height System Fault Indication Panel (F TC12 PC Mounting Chassis (667/2/22621/0 IMD Distribution Mounting Panel (667/2/22636/000)

ddi ntio ally 1 or more TC12 19" Instation Racks (height 6U, refer to separate

draw

ing 667/GA/22626/000) will be fitted - these contain PSU PCBs, Modem

PCBs and possibly Transformer PCBs, all of which are described in later sections. The g

Instation may contain 19" Digital Output Racks (height 6U, refer to drawin

667/GA/22626/001) as well as, or instead of TC12 19" Instation Racks. Optionally a TC12 Outstation can also be fitted to the Instation cabinet, for test

purposes. The Outstation is 5U high and therefore, if fitted, a 1U blanking panel is also included (667/1/22613/000)

600/000.

IP), height 6U (667/1/22667/000)

00)

666/HE/43100/000 Page 12 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

nused 6U positions are fitted with a 6U blanking panel (561/4/20899/022)

2.2.2 PC

The C s not have a motherboard;

T 12 PC is not like most PCs in that it doe instead the processor card and the other There are 2 types of TC12 PC which may be used and are described below:

cards are plugged into a back plane.

2.2.2.1

2.2.2.2 Flat Panel PC

2.2.2

Rack Mount PC

The Rack Mount PC is a convention desktop style of PC which sits on a shelf in the TC12 cabinet. It has a conventional keyboard attached to it and needs a sep a checking of its operation.

ar te monitor for software installation and any

The Flat Panel PC may be used in situations where a compact TC12 Instation i required. The PC is normally mounted in a 19” rack an screen and membrane keyboard.

.3 TC12 PC Operating System

The TC12 PC software uses DOS as its operating system. The TC12 PC normally comes with DOS pre-installed. If, however, if DOS is not installed then the PC manufacturer's set up instructions should be followed.

When initialising the PC, check the working voltage range of the PC is

suitable for th

anufacturer's instructions for any switches/links etc., which need to be changed in order for the PC to work with the intended m

e mains supply that is going to be used. Follow the

d has an integrated LCD

SAFETY NOTE!

ains supply.

2.2.2.4

2.2.2.4.1 Rack Mount Data Transmission PC

666/HE/43100/000 Page 13 Issue 9

TC12 PC Configurations

The following combinations of TC12 PC may be used:

A rack mount PC which is to be used for data transmission would normally have the following, additional, cards installed

• Ethernet Card (Etherlink 3) (not needed if processor card has built-in Ethernet)

• Digi I/O Card

• Intelligent Modem Driver Card (IMD) either Xi or Xe (1 per ITU rack)

in it.

TC12 Installation, Commissioning & Maintenance Handbook

2.2.

2.4.2 Rack Mount Wall Map PC

A rack mount PC which is to be used for driving the LEDs on a wall map would normally have the fol

• Ethernet Card (E 3) (notherl Ethernet)

• Digi I/O Card (1 per digital output rack)

2.2.

2.4.3 Flat Panel Data Transmission PC

A flat panel PC which is to be used for data transmission wo the following, additional, cards installed in it.

• Digi I/O Card

• Intelligent Modem Dri

2.2.2

.5 3Com Etherlink 3 Ethernet Card Set Up

The Ethernet card (part number 667/7/22609/014) needs a half slot in

ll slot can be used if there are no half slots available. fu

The setting up of a 3Com Etherlink 3 card is described below. There are no links or j rs on a configuration program.

umpe the card and the set up is performed using

Wit Ether ed up and at the C: DOS

h the net card installed in the PC, the PC boot prompt The TC12 software installation disk should be inserted into the PC’s floppy driv the f p program:

e and ollowing command used to run the set u

lowing, additional, cards installed in it.

ink t needed if processor card has built-in

uld normally have

ver Card (IMD) Xem.

the PC; a

A:\ELNK3\3C5X9CFG.EXE

The set up part of the program to set the parameters listed below to the values shown:

P abled

lug and Play Dis I/O Base Address 0H Int Lev

errupt Request el 3 Transceiver type Auto Select Network Driver Optimisation DOS Client

o : If Plug and Play is enabled, this should be disabled first, the configuration

N te

sav nd PC ot efo ny r s gs h

ed a the rebo ed b re a othe ettin are c anged.

2.2.2

.6 UM9008 On-Board Ethernet Set Up

Where the processor card has a built-in Ethernet controller (UM9008) the UM900 configuration and diagnostic utility program should be run before any boards are

lled in the PC. To run the program the TC12 software installation disk should

stain be inserted into the PC’s floppy drive and the following command used to run the diagnostic utility program:

A:\UM9008\DIAG9008.EXE

The first screen of the DIAG9008 program shows the current configuration with the options of Accept and Exit, Diagnostics, or Configuration. To change th configuration, select Configuration, followed by Modify Configu

666/HE/43100/000 Page 14 Issue 9

ration. The arrow

TC12 Installation, Commissioning & Maintenance Handbook

keys are then used to select the items to change; only the Interrupt Request Level and the Base Address can be changed. The parameters should be set to the values shown below:

I/O Base Address 300H Interrupt Request Level 3

N t

ote: If an Etherlink 3 card is to be used in a PC with a built-in Etherne

connection the Etherlink 3 card settings must be those in 2.2.2.5; The UM9008 s e o be

ettings of Int rrupt Request Level and the Base Address must be changed t

d ict

ifferent from those of the Etherlink 3 card, choosing values which do not confl

with those req

uired for the IMD cards and the DIGI I/O card.

2.2.2.7 Digi I/O card and cable

This Digi I/O card (part number 667/7/22609/004, PCDIO48-P needs a half slot the PC; a full slot can be used if there are no half slots available.

The various blocks of jumpers on the board should be set as follows:

Jumper Setting JP1 The N/A jumper, only, should be bridged JP2 No jumpers should be fitted JP3 All Jumpers should be set to position B JP4 All Jumpers should be set to position B JP5 All Jumpers should be set to position B

The address of the board(s) should be set using S1, the Base Address DIP switch, as follows:

rd e dd

Boa Numb r A ress

1 320H

2 (if re d) 32quire 8H

The corre ding dress itch ttings :

A9 A8 A7 A6 OFF OFF ON ON OFF ON ON ON 320H 1 OFF OFF ON ON OFF ON OFF ON 328H 2

The switch positions are labelled to indicate which switch corresponds to A2 through to A9. A label also indicates what position the switches should be in for

O Two 50-way ribbon cables (part number 667/1/22629/000) are used to connect the

Digi I/O card to the PSU board in the ITU rack: One cable is attached from the connector labelled J1 or P1 on the DIGI I/O Card to

connector PL4 on the PSU board, (the PSU board has a note on the silk screen next to PL4 which reads 'CONNECTION TO P1 DIGI I/O (PC)'.

spon ad sw se are

A5 A4 A3 A2 Address Board

666/HE/43100/000 Page 15 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

The second cable is attached from the connector labelled J2 or P2 on the DIGI I/O

ard to connector PL3 on the PSU board, (the PSU board has a note on the silk

C screen next to PL3 which reads 'CONNECTION TO P2 DIGI I/O (PC)'.

Note: The two 50-way ribbon cables are to be connected to the card before it is

installed into the PC.

WARNING Please ensure cables are connected correctly, as they are not

polarised. After installation the cables should be labelled to show which is connected to P1 and which is connected to P2.

2.2.2.8 D ca nd es

IM rds a cabl

T re are er e D a tr u ich e b

he 3 diff ent typ s of IM cards nd dis ibution nit wh hav een

u in T s . T iff es ns n c elo

sed C12 In tations heir d erenc and i tallatio is des ribed b w:

2.2.2.8.1 DIGI PC/16i

The DIGI PC/16i comprises a full length ISA card (DIGI part number 50000160) and an IMD Distribution Unit (labelled PC/16I I/O MATE INTERFACE). The PC board has 3 jumpers (J1, J2 and J3) and 2 DIP switches (DS1 and DS2).

The 3 jumpers are used to set the local program memory size, which should be 64K. Each of the 3 jumpers has 3 pins which are numbered from top to bottom. Each jumper should be set so that pins 2

Set the address of the dual-ported RAM to E0000 using DIP switch 1 (DS1) positions 1 to 8, as shown belo

Address SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 E0000 ON OFF OFF OFF ON ON ON ON D0000 OFF ON OFF OFF ON ON ON ON

A0000 ON OFF ON OFF ON ON ON O [ON = PUSH SWITCH DOWN] If, when the program is run, an address error is reported, the next available

address from the three listed above, should be tried.

, more than one IMD board is installed in a TC12 PC, the address of the dual-

If ported RAM on each board be set the same.

and 3 are bridged.

666/HE/43100/000 Page 16 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Set the I/O Port addresses of the boards using DIP switch 1 (DS1) positions 9 to 11, as shown below:

Board SW9 SW10 SW11 Address

1 ON OFF OFF 0x100 2 ON ON OFF 0x120 3 OFF OFF ON 0x200 4 ON OFF ON 0x220

Set the interrupts using DIP switch 2 (DS2), positions 1 to 8, as shown below:

Board SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 Interrupt

1 OFF OFF ON OFF OFF OFF OFF OFF IRQ5

2 OFF OFF OFF OFF OFF ON OFF OFF IRQ11

3 OFF OFF OFF OFF OFF OFF OFF ON IRQ15

4 OFF OFF OFF ON OFF OFF OFF OFF IR

2.2.

2.8.2 DIGI AccelePort 16e

he DIGI PC/16i comprises a full length ISA card (DIGI part number 60000200)

T a

nd an IMD Distribution Unit (labelled Digi AccelePort 16e ISA DB25M RS232).

The PC board has a single jumper (J1) and 2 DIP switches (DS1 and DS2). The jum

The jumper has 3 pins which are numbered from left to right. The jumper should be set so that pins 2 and 3 are bridged.

The setting of the2 DIP switches, DS1 and DS2, is the same as for the DIGI PC/16i board (See 2.2.2.8.1).

per is used to set the local program memory size, which should be 64K.

2.2.

2.8.3 DIGI AccelePort Xem

he DIGI AccelePort Xem comprises a three quarter length Xem ISA Host Adapter

T (419/4/95931/000 - DIGI part number 77000211), a 16em DB25 Module (653/4/05229/000 - DIGI part number 76000073 (707/4/08514/000 - DIGI part number 62080060). Each 16em DB25 Module is supplied with a short cable which enables a maximum of 4 16em DB25 Modules to be daisy chained together. Two 16em DB25 Modules may be powered from the ISA Host Adapter. Additional Modules require auxiliary power supplies (605/4/08678/000 - DIGI part number 76000321).

he C alled. The

T P must be powered off before the Xem host adapter card is inst PC should remain off until the 16em DB25 Modules have been connected to the host adapter. The only set up required on the Xem host adapter is to set the I/O por d

t a dress to 124H-127H using DIP switch DS1

Addr

ess SW1 SW2 SW3 SW4

124H-127H OFF ON ON ON

) and a Xem 5ft Cable

666/HE/43100/000 Page 17 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.2.2.9 IMD Distribution Modules (16i and 16e Units)

The IMD distribution Units (part number 667/7/226

IGI 16i and DIGI AccelePort 16e units are secured by clamps (667/2/22638/000)

D to the IMD Distribution Mountin 636/000, see TC12 cabinet assembly drawing 667/GA/22600/000 and TC12 IMD/Modem Panel asse drawing 667/GA/22635/000). This mounting panel is a hinged aluminium panel a the back of the Instation. Each IMD Distribution Unit has two ribbon P2 and P3. The other end of these ribbon cables connects to the two connectors, labelled P2

One IMD module contains 16 25-way D-type connectors. A group of four DConnectors connect via a single 24-way cable to one modem PCB, see section

2.2.4.2 s on one modem PCB.

The IMD Cables should be secured to the bottom of the hinged IMD panel. Note: If it becomes necessary to replace either the IMD distribution box or the IMD

PCB they should both be changed at the same time.

Note: Before fitting the card into the PC, the card and the distribution unit should

and P3, on the IMD card in the PC.

. This cable provides V.24 signals from the PC to the four modem

be laid out on the bench and positions of the folds in the two ribbon cables, determined. Where the ribbon cables pass through the rear of the PC they should be strapped together with insulating tape. The card has to be fitted to the PC before the ribbon cables are finally plugged into the card.

g Panel (667/2/22

09/010), which are part of the

cables labelled

mbly

2.2.2.10 IMD Distribution Modules (Xem Units)

he 16em DB25 Module is the wrong shape to be mounted on the hinged alumin suitable shelf is a 1U Modem shelf (RS Part No 228-9441).

2.2.2.11 T

The TC TC12 required to u e T versio

If the T attach

ium panel and is normally mounted on a shelf within the TC12 cabinet. A

C12 Instation PC Software Installation

12 PC Software is supplied on a single floppy disk. There are 2 versions of

software currently in use, Version 7.4 should be used if it is

pdat an existing installation; Version 8.3 should be used on all new installations.

he installation procedure for both software versions is basically the same, but

n 8.3 has the following additional features:

•

Allows a PC processor card with onboard Ethernet to be used

•

An option to disable the playing of the start up tune

•

An option to disable the driving of the SIP.

• The default screen display shows the state of the TCC Ethernet and the System and Operational alarm states.

C12 PC does not have a built-in monitor, a VGA monitor should be

ed before starting the software installation process.

connection,

666/HE/43100/000 Page 18 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

The so

ftware installation procedure is as follows:

SAFETY NOTE The P distrib safety age.

C should be plugged directly into the mains, and not via the mains ution panel on the Instation, since the Instation has not undergone on-site tests, described in the commissioning section, at this st

Figure 4 - TC12 Instation PC Installation Screen (7.4)

TC 12 INSTATION PC INSTALLATION

EtheNrnet Card

EtherLink II (3c 5 03) DEPCA DEC Eth DEC Etherworks Turbo

Digital I/O boards

Board #1 Board #2

erworks LC

OK Not Installed

Use the cursor keys → or ← to move between menus Use Enter or Return ↵ to select

umber of boards

IMD-DS1, SW1-8 Settings

Use address 0 x E0000

1 2 3 4 5 6 7 8 . . .

Use the cursor keys ↑ or ↓ to move betwe en sel e ct i ons on m e nu

Press Esc to exit

Start Installation

o Yes Quit Installation

IMD boards

Board #1 OK Board #2 Not Installed Board #2 Not Installed Board #2 Not Installed

Figure 5 - TC12 Instation PC Installa

tion Screen (8.3 & later)

666/HE/43100/000 Page 19 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

(1) Before starting th

should be configur appropriate.

(2) Insert ftware disk into the PC and then switch the PC On. The

Installation softwar short time followed should look somet

(3) Check tus for each IMD board is correctly indicated (see below

for possible display messages and actions). If the Installation scree

key presses check the card (see section 2.2.2.8). If the switches are set correctly chang

next available address as indicated in 2.2.2.8.1 and restart the installation. (4) Follow the instructions displayed for moving around the screen. (5) Select the type of Ethernet card that was installed

options on the 'Ethernet card' menu. (If an on-bard Ethernet connection is

being used, select the ‘Panel PC (UM9008)’ option.) On Version 7.4

the TC12 So

ftware is Version

that the sta

oftware, move across to the 'Number of boards' menu and enter the umber of Ethernet cards that are installed in the PC - normally 1.

e TC12 software installation the Ethernet connection

ed using the instructions given in 2.2.2.5 or 2.2.2.6, as

e will auto-boot and 'SIEMENS' will be displayed for a

by the TC12 Instation PC Installation Screen, which

hing like Figure 4 if the software is Version 7.4. If the

mething like Figure 5. so 8.3 it should so

n has locked up altogether and does not respond to

Ram address switches are set up correctly on each

e to the

in the PC from the

(6) n version 8.3 Software, move to the ‘Tune’ menu and select YES or NO,

epending upon whether or not you wish the tune to be played when the

C12 PC boots up. Move across to the 'SIP' menu and select YES if a SIP

installed in the TC12 cabinet, otherwise select NO.

) On Version 8.3 Software, move to the ‘Comms’ menu and select one of the

following options:

Modem If a conventi

the Instation to the OTUs.

Direct/Flow Control

Direct/No Flow Cntrl If direct Instation to outstation, RS232,

(8) Check the status of the DIGI I/O cards shown in the Digital I/O box.

Correctly installed cards will show as ‘OK’, cards which are not installed will

show as ‘Not installed’ and cards which are incorrectly installed will show an

error message which may give a clue as to the nature of the problem. (9) Check th

installed cards will be shown as ‘OK’ together with 2 numbers separated by

a ‘/’. The first number is the address of the board and the second number

the IRQ numbe

which has been detected, either ‘Xi or Xe’ or ‘Xem’. Any boards which have

not been detected by the software will be shown as ‘Not detected’.

e status of the IMD cards shown in the IMD Cards box. Correctly

r of the board. Also shown will be the type of IMD board

If direct Instation to outstation, RS232, communications are being used with CTS/RTS flow control.

communications are being used without CTS/RTS flow con

onal leased line is being used to connect

trol.

666/HE/43100/000 Page 20 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

(10) If the indications for the DIGI I/O and IMD cards are as expected, move

across to the nd hit return. The TC12

Software wil e PC. Should the DIGI

I/O cards and/or IMD cards not be shown as expected then choose the

‘Quit’ option and correct the problem. (11) Exit the Installation software. Eject the TC12 Software disk and keep this as

a backup. (12) Disconnect the PC from the mains and disconnect the monitor. The PC can

now be installed in the TC1

2.2.

2.11.1 Error Messages during TC12 Instation PC Software Installation

Messages and Errors that may be displayed on the 'Digital I/O boards' and 'IMD boards' status menus during the software installation and suggested corrective actions are shown below:

Displayed Message Action to be taken

OK None - Card installed OK Not Installed None unless card should be present; check card is insert

Ram Error IMD cards only - c Switches set correctly - change to next available address Switches set incorrectly - correct and restart installation.

Faulty Replace card. Int. Failed Check Interrupts set up correctly on the card (see2.2.2.8

'Install' menu, select the 'Yes' option a

l now be installed on the Hard disk of th

2 cabinet.

correctly in PC slot, check switch settings of Port address for IMD cards or address for

2.2.2.7 or 2.2.2.8). heck Ram address switches set up

correctly on card (se as indicated in 2.2.2.8and restart installation.

e section 2.2.2.8).

Digi I/O cards (see section

2.2.2

.12 PC Mounting Chassis

he PC is accessible from the back of the Instation. It is placed on the PC

ounting chassis (6 of the Instation.

m 67/2/22621/000), which is a shelf at the top The PC is not visible from the front of the Instation as the System Fault Ind Panel is fitted across the fron ocket on tt. The PC mains lead plugs into a s Master switch Panel assemb

Note: Lengths of 'U' channel (e.g. 915/4/03641/000) should be cut and placed

along the edges of the cut-outs in the back of the PC through which cables pass, in order to eliminat edges.

there isIf ore than one IM

avoid the possibility of the

jacent PC possible the IMD PCBs should be located

such that a spare slot exists betwe

666/HE/43100/000 Page 21 Issue 9

m D card in the PC, care should be taken to

ly at the back of the Instation.

e the possibility of the cables chafing against the

IMD cables chafing on the solder side of

isad Bs. As far as

en the IMD cables and adjacent PCBs.

ication

TC12 Installation, Commissioning & Maintenance Handbook

2.2.3

Systems Fault Indication Panel (SIP)

The SIP (part number 667/1/22667/000) is 6U high and is screwed to the Instatio racking in front of the PC.

the Audible alarm on the system fault indication panel (SIP) sounds it should be

If cancelled as required from the UTC TCC terminal. If the reason for the alarm is a UTC TCC failure, an authorised/trained person (trained in the safety aspects of working

larm, using the audio off switch on the PSU PCB.

with mains powered equipment), should be asked to cancel the audio

Under System Failure conditions the output relays for a remote SIP switch on and off, which gives rise to a clicking sound. If the customer wishes to stop this sound and there is n

e PSU board: R25, R41, R44, and R47. See 666/CF/02249/102 at the back of

o remote SIP fitted the following Resistor links may be removed from

the Handbook.

2.2.4

19" Racking PCBs

Figure 6 shows a front view of a fully equipped rack

r the rack, part number 667/GA cards should only be put in the

fo /22626/000). The

um of four racks mslots in the order shown. A maxim ay be fitted to an Instation.

Figure 6 - ITU 19" Rack (Front View)

6U Rack, Radial System

T R A

S 2

PSU

M O D E M 1

T R A

S 1

M O D E M 2

M O D E M 3

(there is an assembly drawing

T R A

S 3

O D E

M 4

T R A

S 4

1.5”

666/HE/43100/000 Page 22 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.2.4

.1 PSU PCB (inc. Digi I/O, SIP (local and remote), Watchdog and TC8 cables)

See Figure 7 for a diagram of the board layout showing the position of connectors LEDs, switches, volume control.

SAFETY NOTE When installing the PSU PCB in the TC12 Instation cabinet the earth strap should be bolted on to the PCB

hen the PSU PCB is being removed, disconnect the mains plug from the mains

w socket on the PCB, bef r earth straps are situated on the right-hand 19" upright of the Inst available at the correct height for up to four racks of TC12 that may be installed. The earth strap comes with a bolt (+ star washer) and tag on one end which is attached to the hole situated below the power supply on the PCB (see Figure 7 for position of ground hole).

The switches on the PSU PCB should be set as follows: (See Figure 8 for diagrams of switch settings)

This should be set to '1'. If a second rack is fitted in the Instation then the position of the switch, on the PSU Board in the second rack, does not matter. If there is more than one PC connected to the same Ethernet link, the switch should be set to 2 for the PSU Board connected to the second PC, 3 for the PSU Board associated with the third PC, etc. The switch setting should correspond to the last digit of the TC12 PC SCN in the associated UTC System’s database.

This is a 4-way DIL switch. The usual setting for this switch is as follows:

The function of this switch is to enable certain inputs to the board, to cause the low frequency alarm tone to sound.

Switch position Input signal

1 2 Audio 2 Signal 3 4 Failure of UTC TCC

Closing the appropriate switch causes the input signal indicated to cause a low frequency alarm tone, should the signal become active. Note if more than one switch is closed, any of the associated input signals becoming active, will cause

e alarm to sound. th

The high frequency alarm tone is sounded if the Audio 2 Signal becomes active. This is not configurable. It can only be disabled using the audio on/off switch (see below).

before the mains cable is plugged into the PCB. Similarly

ore removing the earth strap. Fou

ation cabinet, i.e. there is one strap

S1 - PC Address

S2 - Audio Alarm Configuration Switch

switch position 1 should be closed switches 2, 3 and 4 should be open.

Audio 1 Signal Failure of PC

666/HE/43100/000 Page 23 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

S3 - Audio ON/OFF

This switch should normally be set to on. If it is set off then LED LP2 will light once the board is powered up and the local SIP audio alarm will not sound in the event of any faults.

Volume Control

The volume of the audio alarm is adjusted by turning the screw on potentiometer RV1.

Connector PL1

onnect the cable (part number 667/1/22612/000) from the local SIP into connector PL1 on the PSU PCB in the first rack. The PCB will need to be in the c Instation

ard guide for the cable to reach. If there are additional 19" racks in the

there is no connection ards in these racks.

nnector PL2 - No connection normally. This is used to connect to digital output boards when used in a digital output rack (See section 2.2.5.2), as well as for interfacing with the Telecommand 8 highway.

Connectors PL3 and PL4 connect to the Dig

2.2.2.7.

Connectors PL5 to PL8 connec

onnector PL9 - No connection normally (used for a remote SIP only).

Connector PL10 - Additional Racks In the Same Cabinet

a further rack are included in the Instation then the PSU board on the second

rack is s Connect from PL10 on the first PSU PCB to PL10 on the second PSU PCB, using

able 667/1/22655/000. If a third rack is fitted, connect from PL10 on the second

c PSU PCB to PL10 on the third PSU PCB and so on.

Connecto Connecto ks, connect to modem boards in those racks.

et up as follows

rs PL1, 2, 3, 4 and 9 are not used on the PSU PCBs of additional racks. rs PL5 to PL8, on the PSU PCBs of additional rac

to connector PL1 on the other PSU bo

Connector PL2

Connectors PL

Connectors PL5 to PL8

t to Modem PCBs as described in section 2.2.4.2.

Connector PL9

3 and PL4

i I/O card as described in section

666/HE/43100/000 Page 24 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 7 - PSU Board Layout

LP1

LP2

Varia

Hole fo ttaching earth st

TC12 c

GND

TP4 TP5 TP6 TP7 TP8 TP9

+12V +5V +5V GND AGND -12V

Power Supply

r a

rap from

abinet

PL10

PL9

PL1

1 (TOP)

PL5

1 (TOP)

PL6

PL2

PL3

PL4

1 (TOP)

PL7

1 (TOP)

PL8

MAINS SOCKET

Ser. No.

Mains Wires

666/HE/43100/000 Page 25 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 8 - PSU Board Switch Settings

666/HE/43100/000 Page 26 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Setting the Voltage Range of the PSU

The Power supply fitted to every PSU board used in the system (part number 667/7/22631/000, manufactured by Daren Electronics PLC type PP40-30). An internal link in this power supply needs to be set for the nominal mains voltage. See Figure 9 for link setting; set to 110 V position for 98 V to 132 V mains voltage range, set to 240 V for 198 V to 264 V mains voltage range.

Figure 9 - PSU Board Mains Voltage Range Setting

PSU

240V

110V

Low Voltage Connections

Co Ma

nne s

ins ction

1 CB is plu d in the ins ppl

. Make sure that the PSU P not gge to Ma Su y.

2. Disconnect the low voltage and Mains connectors from the PSU.

3. Remove the four screws that attach the PSU to the PCB.

4. Rem m the PSU rem ing urth fou rew

5. Set the Mains voltage link inside PS to th equ d p ion

6. Re screw the U k o th CB.

ove the cover fro by

theovU

110 V o

r 240 V, as shown in Figure 9.

a f

e r

ire

place the cover and PS bac n to e P

r sc osit

Ensure that the PCB is fi

tted the correct way around i.e. the Mains

connector and low voltage connector are at the correct ends of the PCB.

7. Re-connect the two PSU

connectors

2.2.4.2 Modem

Figure 9 shows the position of the swit odem PCB.

PCB and Modem power cable

es and connectors on the Mch

Ensure that the correct variant has been supplied e.g. 666/1/02243/000 for the UK. 666/1/02243/000 or 666/1/02243/001 for non-UK (the /001 variant includes extra components; metal oxide varistors and gas discharge tubes, for surge protection).

The switches on the Modem PCB should be set as follows:

Note: The tables referred to below contain 0's to indicate open switches and 1's

to indicate closed switches. For all the switches push the switch down to the left for a 0 and down to the right for a 1. The 0 and 1 position is shown on the silkscreen underneath switch SW7.

666/HE/43100/000 Page 27 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

1. SW1 - Mode Select switch

nsure that the Mode Select ee Table 1 for

ettings. One of the modes s ay DIL switch.

s Note NO other settings are to be used in the UK.

2. SW2,

3. SW4 Sel r s h (S ).

4. SW5 - T e

The PCB is fitted with a cover (part numb 667/2 2642 0 to 001 r). T cov AYS be fitted before any connectors are attached to the PCB and

er must ALW

should NEVER be removed whilst any cables are connected to the PCB. Each Modem PCB has a 14-way ribbon cable (part numbe

a 24-way cable (part number 667/1/22640/000):

The 14-way cable connects the middle header (PL2) on the Modem PCB to the appropriate 14-way header on the PSU PCB, as follows:

SW3, SW6 and SW7 - Line Level switches

Ensur setti 2 s s s h s levels. Each modem PCB contains four DIL switches. SW2 and SW3 are 8-wa resp line Outp nd p ion nd t th ece hr ld. ition 7 and 8 on SW2 and SW3 ar 8-wa es ore mn nd r th ay itch

For U threshold is set to -39dBm.

Note:

Ensure that the 2/4 Wire settings).

Table a tran ar e s is modems not connected to transformer boards, on board transformers are select

e that the Line Level switches are set correctly see Table 2 for

ngs). Table how witc ettings corresponding to the different

y DIL switc , us for s ng the line levels for modem 1 and 2

ectively. SW nd 7 ar -way L switches used for setting the

levels for modem 3 and 4.Positions 1 to 4 of all four switches set the

ut Power a osit s 5 a 6 se e R ive T esho Pos y DIL switch , ign colu s 7 a 8 fo e 6-w sw es.

K use the tput er lways set to -13dBm and the receive

NO other setting except for -13dBm is to be used in the UK.

- 2/4 Wire ecto witc W4

ransform r Sele t switch.

at the ransfo er S ect switch (SW5) is set correctly (see r settings). In a radial system (i.e. for any modem connecting to

4 fo

sformer bo d, th witch set to off board transformers. For all

ed.

Modem PCB 1 -> PL8 on the PSU PCB Modem PCB 2 -> PL7 on the PSU PCB Modem PCB 3 -> PL6 on the PSU PCB Modem PCB 4 -> PL5 on the PSU PCB

hes

6 a

ou pow is a

rmEnsure th

Connector PL

switch is set correctly; s hown is selected on a 7-w

etti

e 6 DI

e unused. Table 2 shows the setting for the

Selector switch is set correctly (see Table 3 for

er /2 /00 p, / rea his

r 667/1/22643/000) and

666/HE/43100/000 Page 28 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Connector PL1

The 24-way cable connects the top header (PL1) on the Modem PCB to four 25way 'D' con ion pane

Note: Once installed the 24-way cables should be tagged with a number 1-4

The IMD distribution modules are positioned on the hinged panel with D-type connectors 1, 5, 9 and 13 along the top row and D-types 4, 8, 12 and 16 along the bottom row (the numbers are printed alongside the D-types on the IMD distribution module). The ribbon cables from the IMD distribution modules therefore point back towards the hinged side of the plate. The 24-way cable with four D-types (from a modem PCB connections detailed above) can be cable tied along the bottom of the hinged panel, with the D-type with the shortest wires (i.e. the D-type closest to the berg connector at the other end) connected to the bottom D-type on the IMD distribution panel, and the D-type with the longest wires connected to the D-type at the top of the IMD distribution panel.

onnector PL3 is used to connect to transformer boards in a system where

ansformer boards are used (see section 2.2.4.3).

tr Connector PL3 connects via a special cable to directly to the MDF in a system

where

nectors on the IMD distribut l, as follows:

Modem PCB 1 -> 'D' co Modem PCB 2 -> 'D' co Modem PCB 3 -> 'D' co rs 9-12 on the distribution pa Modem PCB 4 -> 'D' co rs 13-16 on the distribution p

corresponding to the modem PCB number for future identification.

Connector PL3

transformer boards are not used (see Figure 14).

nnecto el nnecto el nnecto nel nnecto anel

rs 1-4 on the distribution pan rs 5-8 on the distribution pan

666/HE/43100/000 Page 29 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 10 - Modem PCB Layout

4 Wire

Level

Off PCB ‘0 ’

Level

0 1

Line Level

Mode Select

2/4 Wire Selector Level

Transformer Select

2 Wire

Level

On PCB ‘1’

Level

Variant

PL1 24 Way to IMD panel

PL2 14 Way to PSU card

PL3

ay ‘D’

37 W to MDF or Transformer PCB.

1 (TOP)

0 1

For switches SW1, SW2, SW3, SW3, SW5, SW6 and SW7 the switch

is:

OPEN i.e. ‘0’ WHEN CLO

SED i.e. ‘1’ WHEN PUSHED DOWN TO THE RIGHT

As a

reminder the ‘0’ and ‘1’ positions are shown on the silkscreen below SW1 and

SW7

PUSHED DOWN TO THE LEFT, and

For SW4, 4-wire is selected with the switch to the left and 2-wire is selected with the switch to the right as shown above.

666/HE/43100/000 Page 30 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Table W1)

1 - Modem PCB Mode Select Switch (S

MODE 1 2 3 4 5 6 7

(Eng use only)

CCITT V.23 M2

1200 BPS HALF DUPLEX

CCITT V.23 M2

1200 BPS HALF DUPLEX

WITH EQUALIZER

CCITT V.23 M1

600 BPS HALF DUPLEX

CCITT V.23 M2

1200 BPS FULL DUPLEX

SWITCH NUMBER

!MC0 !MC1 !MC2 !MC3 !MC4

0 1 0 0 1 1 0

0 0 0 0 1 1 0

0 1 1 1 0 1 0

0 1 0 0 1 0 0

CCITT V.23 M2

1200 BPS FULL DUPLEX

WITH EQUALIZER

CCITT V.23 M1

600 BPS FULL DUPLEX

CCITT V.21 ORIG

300 BPS HALF/FULL DU

See Figure 8 for Switch Positions for Switches 0 and 1

0 0 0 0 1 0 0

1 1 1 0 0 0

0 1 1 0 1 1 0

PLEX

0 = SWITCH OPEN

1 = SWITCH CLOSED

666/HE/43100/000 Page 31 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Table 2 - M , 6 and 7)

odem PCB Line Level Switches (SW2, 3

SWITCH NUMBER

OUTPUT 1 2 3 4 5 6 7 8

POWER

0dBm

-3dBm

-6dBm

-9dBm

-10dBm

-13dBm

1 0 0 0 - - 1 1 1 0 0 1 - - 1 1 0 1 0 0 - - 1 1 0 1 0 1 - - 1 1 0 0 1 0 - - 1 1 0 0 0 0 - - 1 1

-16dBm

RECEIVE

THRESHOLD

-42dBm

-39dBm

-33dBm

0 0 0 1 - - 1 1

- - - - 0 0 1 1

- - - - 0 1 1 1

- - - - 1 0 1 1

SETTING FOR UK

↑ ↑

Switch positions 7 and 8

apply to SW2 and SW3 only.

SW6 and SW7 are 6-way switches

0 = SWITCH OPEN

1 = SWITCH CLOSED

See Figure 8 for Switch Positions for Switches 0 and 1

666/HE/43100/000 Page 32 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Table 3 Mod PCB 2/4 re Se - em Wi lect Switch (SW4)

MODEM 1 MODEM 2 MODEM 3 MODEM 4

Switch 1 → 2 - Wire Switch 1 Switch 2 → 2 - Wire Switch 2 Switch 3 → 2 - Wire Switch 3

4 - WIRE

→Switch 4 2 - Wire Switch 4

2 - WIRE

SW4

Operation 2 - Wire Operation 4 - Wire

→ 4 - Wire → 4 - Wire → 4 - Wire → 4 - Wire

Table 4 - Modem PCB Transformer Select Switc

S e number)

witch numbers (Corresponds to Modem with sam

1 2 3 4 5 6

et switch to 1 (Closed) to select on board

tra

nsformer for the Modem in question i.e. for

y Modem NOT connected to a transformer

board.

et switch to 0 (Open) to select off board

tran

sformers for the Modem in question i.e. for

any Modem connected to a transformer board.

See Figure 8 for Switch Positions for Switches 0 and 1

h (SW5)

NOT USED

666/HE/43100/000 Page 33 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.2.4

.3 Transformer PCB and Modem/Transformer Cable

Figure 10 shows the layout of the Transformer PCB. Ensure that the correct variant has been supplied e.g.

666/1/02245/000 for the UK. 666/1/02245/000 or 666/1/02245/002 for non-UK.

he PCB is fitted with a cover (part number 667/2/22647/000 top, /001 rear). This

T cover must ALWAYS be fitted before any connectors are attached to the PCB, and should NEVER be

Each Transformer PCB has a ribbon cable (part number 667/1/22646/000) with 14-way connector at one end and a 37-way 'D' connector at the other. This connects the Transformer PCB (T1, T2 etc.) to its associated Modem PCB (i.e. M1, M2 etc.).

The cable connects from PL2 on a transformer PCB

odem PCB.

m Figure 11 shows a

cables are indicated.

These connectors are used for connection to the MDF (see Figure 15).

Ensure that for any unused telephone lines the corresponding switches on the front of the PCB are set to ON. For example, if the 7th and 8th radial lines of modem 2 are not used then switches 7 and 8 of S2 should be put to the on position.

removed whilst any cables are connected to the PCB.

Transformer Board Connector PL2

to PL3 on its associated

rear view of a fully equipped rack. The positions of the ribbon

Transformer Board Connectors PL1 and PL3

ransformer Board Switches S1, S2, S3 and S4

666/HE/43100/000 Page 34 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 11 - Transformer PCB Layout

Variant

PL1 37 Way ‘D’ to MDF.

PL2 14 Way to Modem PCB

PL3 37 Way ‘D’ to MDF.

1 (TOP)

Figure 12 - ITU 19" Rack (Rear View)

ITU Rack 6U ,

24 Way connector to PC

System

PSU

Telephone lin 37 way ‘D’

e I/F

IDC connectors with IDC cable:

14way to 37 Way PSU

Modem Output

14 Way connector to PSU

666/HE/43100/000 Page 35 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.2.5 Digital Output Rack, PCBs and PSUs

The digital outp at 17 card guides

ut rack is the same size as the ITU rack except th are fitted. These take one PSU PCB and between 1 and 16 Digital Output PCBs. The assembly drawing for the rack is 667/GA/22626/001. One or two racks may be fitted to an Instation.

2.2.5.1 PSU PCB

The PSU PCB is identical to the ITU rack PSU PCB so see section 2.2.4.1 for configuration details. Details of how to connect to the digital output rack are in the next section.

2.2.5.2 Digital Output PCB

There are several variants of the PCB, /000 to /099 have current source outputs and /100 to /199 have current sink outputs. The variants in those two groups are to cope with different output current limit values.

See Figure 13 for a diagram of the board layout showing the position of connectors, LEDs switches

and .

Variant No.

LP1 POWER LED

LP1 WATCHDOG LE

PL4

1 (TOP)

PL3

re 13 - D l Output PCB La out

Figu igita y

FS1FS2 FS3FS4

PL1

PL2

PL5

1 (TOP)

1 (TOP

)

1 (TOP)

Serial Number

666/HE/43100/000 Page 36 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Switch S1 PCB Address

the PSU PCB to 0, the next card to 1 and so Set the switch on the card closest to

on up to F if 16 boards are fitted.

Connectors PL1 and PL2

These connectors are used to take the digital outputs out of the cabinet. Either a ribbon cable kit (667/1/22742/000) or a discrete wire cable kit (667/1/22742/001) are used to make up the cables on installation. The pin outs are as follows:

666/HE/43100/000 Page 37 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Pin PL1 PL2 1 2 3 Output 2 Output 34 4 5 6 Ou 37 7 Out Output 38 8 Out Output 39 9 Out Output 40 10 Out Output 41 11 Out Output 42 12 Out Output 43 13 Out Output 44 14 Out Output 45 15 Out Output 46 16 Out Output 47 17 Out Output 48 18 Out Output 49 19 Out Output 50 20 Out Output 51 21 Out Output 52 22 Out Output 53 23 Out Output 54 24 Outp Output 55 25 Outpu Output 56 26 Outpu Output 57 27 Out 58 28 Out 59 29 Out 60 30 Out 61 31 Out 62 32 Out 63 33 XVC VCC 34 XVC VCC 35 XVC VCC 36 XVC VCC 37 XG GND 38 XG GND 39 XG GND 40 XG GND

Connect pins 1 to 32 to the LEDs on the wall map, and the common pin for those 32 LEDs to XVCC current sink or XGND for current source.

Connect cable 667/1/22743/000, a 50 way cable with 17 sockets, to PL2 of the PSU PCB and to PL3 of all the Digital Output PCBs in the rack.

Output 0 Output 32

Output 1 Output 33

Output 3 Output 35 Ou utput 36 tput 4 O

tpu Output t 5 put 6 put 7

p ut 8

put 11 put 12 put 13 put 14 put 15 put 16 put 17 put 18 put 19 put 20 put 21 put 22

t 24 t 25 put 26 Output put 27 Output

put 30 Output put 31 Output C X C X C X C X ND X ND X ND X ND X

put 9 put 10

u t 23

put 28 put 29 Output

Connector PL3

Output

666/HE/43100/000 Page 38 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Connector PL4

Connect cable 667/1/227 PSU PCB and to PL4 of all the Digital Output PCBs in the rack.

Connect cable 667/1/22717/000 on the wall map PSU mounting panel outputs of the power supply.

2.2.5

.3 Wall Map PSU

Two Wall Map PSU mounting panels (667/1/22740/000 and /001) can be fitted to the sides of the cabinet, giving a max

upply 6 A at 24 V. There is a terminal block on each panel to connect the mains

s to all the PSUs. Each Wall Map PSU (667/1/22741/000) contains another terminal block and wires to enable wi of a number of Digital Output PCBs. The actual number of digital output PCBs depend on the amount of current each PCB is supplying to its outputs. See 667/CA/22741/000 and Figure 2 for wiring details.

44/000, a 14 way cable with 17 sockets, to PL5 of the

Connector PL5

to PL5. The other end wires into a terminal block

, the other side of which connects to the DC

imum of eight power supplies. Each can

ring of low voltage power (for driving outputs) to PL5

will

2.2.6

PSTN Modem

a PSTN modem (667/1/22662/000) is required this may be fitted to the back of

If the hinged IMD distribution panel at the back of the Instation.

2.2.7

External Cables

2.2.7

.1 Mains Cable

he mains cable to the Instation should be at least 15 Amp cable, and the plug

T should be fitted with a fuse appropriate to the cable rating. The mains cable is wired to the input of the master switch p 667/GA/22603/000 for connect

2.2.7.2 Ethernet ca

The TC12 Eth rnet Cabling mu Computer (TCC) to its associated TC12 PCs. No other equipment should be connected to this, dedicated, TC12 Ethernet cabling. There are three different situations for connection of the Et

) System with a single PC using Thinwire Cable

Fit an Ethernet cable T piece (part number 667/7/22609/007) to the UTC TCC and Ethernet card on the PC. Fit an Ethernet cable terminator (part number 667/7/22609/008) to the T piece on the UTC TCC and PC. Fit the UTC TCC to PC Ethernet cable (part number 667/7/22609/006) between the remainin

ble

e st only be used to connect a UTC Traffic Control

g connectors on the Ethernet cable T pieces at the UTC TCC and PC.

ion details.

anel RCD; refer to drawing

hernet.

666/HE/43100/000 Page 39 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

(2) System with multiple PCs using Thinwire Cable

Fit an Ethernet cable T piece (part numbe the Ethernet card on Fit an Ethernet cab the UTC TCC. Fit the UTC the Etherne Fit PC to PC Ethernet cables (part number 667 Ethernet cable T pieces at the first and the second PC. Fit PC to PC Ethernet cables (part number 667 Ethernet cable T pieces to link up any other PCs in the system. Fit an Ethernet cable term the final PC.

(3) System with single or multiple PCs using Twisted Pair Cabling

For a System which uses hub is normally used between the UTC Traffic Control Computer (TCC) and the TC12 PC

connect the hub to the TC12 PC(s).

TCC to PC Ethernet cable (part number 667/7/22609/006) between t cable T pieces at the UTC TCC and the first PC.

(s). CAT5 (Twisted Pair) cable is used to connect the TCC to the hub and

each PC.

le terminator (part number 667/7/22609/008) to the T piece on

inator (part number 667/7/22609/008) to the T piece on

Twisted Pair (also known as CAT5) cabling an Ethernet

r 667/7/22609/007) to the UTC TCC and

/7/22609/005) between the /7/22609/005) between the

2.2.7.3 Modem PCB to BT cable

This cable is only fitted if there is no associated Transformer PCB with the Modem PCB. Figure 14 shows the cable termination

The

cable is a 10 pair cable (part number 667/1/22654/000) with 8 pairs actually

used. Refer to drawing 667/GA/22654/000 for wire colours etc. The cable

onnects to PL3 on the modem PCB.

c BT cable tool, part number 667/7/22648/000 is used when installing the cable. Cable termination depends on whether the modem

mode:

2 Wire Connection (Co

Modem 1 Control/Reply TD1+ TD1Modem 2 Control/Re Modem 3 Control/Reply TD3+ TD3Modem 4 Control/Reply

4 Wire Connection (Control and reply use separate wire pairs)

Modem 1 Control TD1+ Reply RD1+ RD1- Modem 2 Control TD2+ TD2 Reply RD2+ RD2- Modem 3 Control TD3+ TD3 Reply RD3+ RD3- Modem 4 Control TD4+ TD4 Control RD4+ RD4-

ntrol and reply use same wire pair)

s for connection to the MDF.

is connected in 2 or 4 wire

ply TD2+ TD2-

TD4+ TD4-

TD1-

666/HE/43100/000 Page 40 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 14 - Modem PCB - MDF Connections

MODE

37 Way ‘D’ Connector

to transformer PCB or MDF

PIN NAME NOTES

1. TD1+ To MDF

2. RD1+ To MDF

3. TD2+ To MDF

4. RD2+ To MDF

5. TD3+ To MDF

6. RD3+ To MDF

7. TD4+ To MDF

8. RD4+ To MDF

9. NC

10. NC

11. NC

12. NC

13. NC

14. RTN4 To Transformer PCB

15. NC

16. MD3 To Transformer PCB

17. RTN2 To Transformer PCB

18. NC

19. MD1 To Transformer PCB

20. TD1- To MDF

21. RD1- To MDF

22. TD2- To MDF

23. RD2- To MDF

24. TD3- To MDF

25. RD3- To MDF

26. TD4- To MDF

27. RD4- To MDF

28. NC

29. NC

30. NC

31. NC

32. NC

33. MD4 To Transformer PCB

34. RTN3 To Transformer PCB

35. NC

36. MD2 To Transformer PCB

37. RTN1 To Transformer PCB

M PCB - PL3

666/HE/43100/000 Page 41 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.2.7.4 Transformer PCB to BT cable

Figure 14 shows the cable terminations for connection to the MDF. Two identical cables are used (part number 667/1/22654/001). These connect

PL1 and PL3 on the appropriate Transformer PCB. The cable connected to PL1 connects all the OTUs as

L3 connects all the OTUs associated with modems 3 and 4. Each of the two

P cables is a 20 pair cable with up to 16 pairs actually used. Refer to drawing 667/GA/22654/001 for wire colours etc.

If only one modem (of the four available on a modem PCB) is being used the 10 pair cable can be used, part number 667/1/22654/000. Refer to drawing 667/GA/22654/000 for wire colours associated with particular connector pins.

If the 10 pair cable is used then the following two connections are possible:

) 10 Pair cable connected to PL1:

1 Modem 2 only used with pair TP9 of 10 pair cable to OTU 2A

TP8 of 10 pair cable to OTU 2B

TP7 of 10 pair cable to OTU 2C TP6 of 10 pair cable to OTU 2D TP5 of 10 pair cable to OTU 2E TP4 of 10 pair cable to OTU 2F

TP2 of 10 pair cable to OTU 2H

2) 10 Pair cable connected to PL3:

odem 4 only used with pair TP9 of 10 pair cable to OTU 4A

M TP8 of 10 pair cable to OTU 4B TP7 of 10 pai

TP6 of 10 pair cable to OTU 4D TP5 of 10 pair cable to OTU 4E TP4 of 10 pair cable to OTU 4F TP3 of 10 pair cable to OTU 4G TP2 of 10 pair cable to OTU 4H

BT cable tool, part number 667/7/22648/000 is used when installing the cable.

sociated with modems 1 and 2. The cable connected to

TP3 of 10 pair cable to OTU 2G

r cable to OTU 4C

n a

666/HE/43100/000 Page 42 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 15 - Transformer PCB - MDF Connections

TRANSFORMER PCB PL1 and PL3

37 Way ‘D’ Connector to MDF

PIN PL1 NAME PL3 NAME

1. NC NC

2. OTU2H- OTU4H-

3. OTU2G- OTU4G-

4. OTU2F- OTU4F-

5. OTU2E- OTU4E-

6. OTU2D- OTU4D-

7. OTU2C- OTU4C-

8. OTU2B- OTU4B-

9. OTU2A- OTU4A-

10. OTU1H- OTU3H-

11. OTU1G- OTU3G-

12. OTU1F- OTU3F-

13. OTU1E- OTU3E-

14. OTU1D- OTU3D-

15. OTU1C- OTU3C-

16. OTU1B- OTU3B-

17. OTU1A- OTU3A-

18. NC NC

19. NC NC

20. NC NC

21. OTU2H+ OTU4H+

22. OTU2G+ OTU4G+

23. OTU2F+ OTU4F+

24. OTU2E+ OTU4E+

25. OTU2D+ OTU4D+

26. OTU2C+ OTU4C+

27. OTU2B+ OTU4B+

28. OTU2A+ OTU4A+

29. OTU1H+ OTU3H+

30. OTU1G+ OTU3G+

31. OTU1F+ OTU3F+

32. OTU1E+ OTU3E+

33. OTU1D+ OTU3D+

34. OTU1C+ OTU3C+

35. OTU1B+ OTU3B+

36. OTU1A+ OTU3A+

37. NC NC

666/HE/43100/000 Page 43 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.3

2.3.1 Safety Tests on the TC12 Instation

2.3.1

2.3.1 afet

COMMISSIONING

.1 Test Equipment Required

Multimeter (e.g. Fluke 77 or similar).

ark ilar capable of 1000 V).

Com Insulation Meter 1905 (or sim Clare R133R10 Earth Continuity Tester (or similar).

CD Tester (e.g. Seaward RC500).

.2 S y Considerations

Statutory and Company legislation relating to safety must be followed. During testing hazardous voltages will be present, only qualified personnel are allowed operate the equipment with hazardous voltages present.

ELECTRIC SHOCK RISK - hazardous voltages are present within the equip observe any warning labels and do not remove any protective covers.

ment -

2.3.1.3 Pre-test

heck that the correct fuses are fitted to the Instation (see section 2.4.9 for a

escription of rry out a visual inspection to check all earth connections are made and that the associated screws are done u Check that the mains cables are plugged into each PSU PCB and PC used.

2.3.1

.4 Outline of Tests to be Performed

he sequence of tests will be: T (1) Earth Continuity Check

2) Insulation Check (1000 V DC Test) (

(3) RCD Test.

2.3.1

.5 Earth Continuity/Insulation Resistance Test Set Up

The Instation is disconnected from the mains during these tests.

2.3.1

.6 Earth Continuity Test Procedure

Connect one probe of the Earth Continuity Tester mains cable. Connect the other probe to the following points (it may be necessa to find a suitable place to test without paint) and make sure the reading is below

0.5 Ohms:

abinet Uprights C

Inspection

fuses fitted to the Instation). Cad

to the Earth wire of the Instation

p firmly.

666/HE/43100/000 Page 44 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Cabinet Side Cover stud left hand side Cabinet Side Cover stud right hand side Cabinet Top Cover

abinet rear door

C Metal Part of front door along hinged side SIP Panel

D Panel

IM Master Switch Panel at the rear of the cabinet Master Switch panel cover (alu

ains socket panel at the front of the cabinet

M Any installed 19" racks - both left and right mounting flanges PC Mounting metalwork

ase of power supply on every PSU Board Installed.

C Volt rail on the PSU PCB of every TC12 rack installed in the cabinet The 0 Volt rail is accessible at terminal pin TP7 on the PSU PCB, see Figure 7 fo terminal pin on the P

ll earthed points on any other equipment which may have been included in the

A cabinet.

after the on site earth continuity test, any rack or panel is removed or replaced,

If then the earth continuity check to that item should be repeated.

CB.

minium plate behind the master switch panel).

should be checked

r position of this

2.3.1.7 Insulation Resistance Test Procedure SAFETY NOTE

Personnel shou

Set the insulation meter to 10

ake Sure that the Instation is not connected to the mains, but that all fuses are in

M place, all switches are on (i.e. master Switch and Switches for front and rear mains socket panels) and that all PCBs Connect the Connect the meter to measure between th cEombined

ing to s

Allow the meter read

The insulation resistance s

ould be not less than 10 MOhm.

Once the Instation has

Note passed the Insulation resistance test it should not

ARNING Mains filters may

W remain charged for some time after the insulation

LIVE

LIV and NEUTRAL.

be repeated unnecessa

tests have been co

ld take care that they do not come into contact with the high

voltages generated by the Test Instrument.

00 V DC.

etc. are in place.

and NEUTRAL of the Instation mains wire together.

e Instation mains wire

ettle during the test.

rily as the mains filters may be damaged.

mpleted.

EARTH

and the

666/HE/43100/000 Page 45 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.3.1.8 RCD Tests

T tion master Switch

urn the Insta OFF.

C n to the ma

onnect the Instatio ins.

S itch the Instation master Swi

w tch ON.

P g the RCD Tester into a main the Instation. Set the trip

lu s socket at the front of

c rent on the tester to 30 mA. P on the RCD

ur ress the button on the tester. Check tester display that the RCD has in 200 ms. Reset the RCD. S the tester ck

et the trip current on to 150 mA. Press the button on the tester. Che on the RCD tester display that the RCD has tripped within 40 ms. D connect the tester from the c

is ontroller and reset the RCD.

tripped with

2.3.1.9 Safety of Mains Supply at C The customer is to ensure th supply that the Instation is to be

plugged into meets the requirements of IEE Wiring Regulations (BS7671).

.3.2 Commissioning Procedure after Power Up

Switch on and check all power LEDs on the PSU and Modem PCBs are lit. C e transmit LEDs (g EDs (yellow) on the modem

heck that th reen) and receive L

CBs illuminate correctly - see section 2.4.1.

ustomer Site

at the mains

666/HE/43100/000 Page 46 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.4 MAINTENANCE

2.4.1

Status LEDs

LEDs are provided on the front edge of the Modem Board and PSU Board to p rmation s and their functions

rovide basic status info . The position of these LED

are shown in Figure 16.

Modem PCB

A power LEDs on the modem P

ll CB should be ON.

The yellow transmit LEDs indicate that the particular modem has received a

quest to send. In normal working this means that the control signal is being

re transmitted on the line. However if switches/cables have been set up incorrectly the LED may be ON, without the control signal actually reaching LEDs on all modem PCBs should go on together (though not necessarily go the same time) once per second.

The green receive LED (Carrier detect) should

plies on the line during the second (the LED is set by the modem carrier detect

re output and does not indicate that the carrier detected was a valid reply message).

PSU PCB

The PC power LED on the PSU PCB should be ON. IF it is OFF then there is a fault, however no audible alarms will sound and n

anel if the PC has no power.

ital Output PCB

Dig

The Digital output PCB has two status LEDs. The top LED indicates that the Power to the bo

The second LED on the digital output PCB indicates a watchdog fail. If this occurs all digital outputs are switched off on that board.

ard is OK (5 V supply from PSU PCB).

come on once for every OTU which

o LEDs will illuminate on SIP

the line. All yellow

off at

666/HE/43100/000 Page 47 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 16 - Modem and PSU PCB Status LEDs

MODEM BOARD STATUS LEDs

LP1 (RED LED) - +12v

LP2 (RED LED) - -12v

LP3 (RED LED) - +5v

LP4 (YELLOW LED) - MODEM 1 TRANSMIT (TX1)

LP5 (GREEN LED) - MODEM 1 R

LP6 (YELLOW LED) - MODEM 2 TRANSMIT (TX2)

LP7 (GREEN LED) - MODEM 2 RECEIVE (RX2)

LP8 (YELLOW LED) - MODEM 3 TRANSMIT (TX3)

LP9 (GREEN LED) - MODEM 3 RECEIVE (RX3)

LP10 (YELLOW LED) - MODEM 4 TR ANSMIT (TX4)

LP11 (GREEN LED) - MODEM 4 RECEIVE (RX4)

PSU BOARD STATUS LEDs

PC POWER

ECEIVE (RX1)

AUDIO OFF

2.4.2 Effect of Incorrect Switch Settings on the PSU PCB

(1) S1 - PC Address If this switch is set to a PC number which does not exist, the UTC TCC FAIL indicator on the local SIP will light up. The traffic control computer will display an error message to say that the PC is disconnected.

(2) S2 - Audio Alarm Configuration Switch

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TC12 Installation, Commissioning & Maintenance Handbook

This controls what signals can cause the low frequency audio alarm to sound. If it is incorrectly set, the alarm may sound for reasons other than those expected may not sound when expected.

(3) S3 - Audio ON/OFF If the audio alarm does not sound when expected check that this switch is set correctly. If it is set to off the audio off LED, on the front of the PCB, will be

luminated. il

(4) Alarm Volume Control (RV1) If the Audio alarm volume control is set too lo

udio alarm. a

2.4.3 dem PCB

Effect of Incorrect Switch Settings on the Mo

) SW1 - Mode Select Switch

(1 If this is set incorrectly the four modems on the modem PCB may not work at all or will be set to a spurious mode. The yellow LED (request to send) may light f each modem, but the g

(2) 3, SW6 and SW7 - Line Level Switches

W2 and SW3 are

odem 2 on the M sitions 1 to 4, of the DIL switch, are set

m incorrectly the particular modem will trans

W MUST NOT BE SET TO

If sw positions 5 a particular modem will be wrong. If it is set too l

ccur, in which case reply too early errors may be displayed on the TCC. If set too

o high the reply messages from the OTUs may be undetected light for the appropriate modem but the green LED will not.

Switch position 7 is set open, there will be no Control Signal on the line. The

If yel ED will ligh

Sw iIf is set open, there will be no Re

ellow LED will light but the green LED will not light.

W6 and SW7 are 6-way DIL switches used to set line levels for modem 3 and

S modem 4 on the Modem PCB. Incorrect setting of these s same effect on these modems, as switch positions 1 to 6 described above.

(3) SW4 - 2/4 Wire Selector Switch a) 4 wire system but with 2 wire selected in No re messages will be received. In Full duplex mode the yellow and g LED for the mo mode only the

SW2, SW

ARNING - FOR UK USAGE THE OUTPUT POWER

GREATER THAN –13 dBm.

itch nd 6 are set incorrectly the receive threshold for the

low L t but the green LED will not light.

itch pos tion 8 ply Signal on the line. The

ply reen

dem will come on simultaneously every second. In half duplex

yellow LED will come on.

reen LED (carrier detect) may not.

8-way switches used to set line levels for modem 1 and

odem PCB. If switch po

w it may not be possible to hear the

mit at the wrong output power.

ow, corrupted reply messages may

- the yellow LED will

witches will have the

error:

666/HE/43100/000 Page 49 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

b) 2 wire system but with 4 wire selected in error: No reply message will be received. Only the yellow LED for the modem will come on.

(4) SW5 a) On board transformers required but off board set in error.

on LED will

No C trol signal on the line and therefore no received signal. The yellow be on and the green LED off.

b) Off board transformers required but on board set in error. The power output of the control message on the line will be reduced.

2.4.4 Transformer PCB

Effect of Incorrect Switch Settings on the

S1, S2, S3 and S4:

the switch is set On when there is an OTU on the line then no Control message

If will be sent to the OTU.

If the switch is left switched off when there is no OTU on that line, this may a the integrity of the control signal to other OTUs connected to the same modem

Transformer Select Switch

ffect

2.4.5 Effect of Incorrect Switch Settings on the Digital Output PCBs

S1 - PCB Address

PCB addresses are duplicated on one or more boards, the outputs on each

If board will be set identically.

2.4.6 Fault Finding at the Instation

2.4.6.1 UTC TCC Communication Problems

Symptom Possible Reason

No UTC TCC communications with Instation, SIP VAX LED on. No A 50 Ohm termination has been missed off one of the

PC address on PSU boa PC address on PSU PCB is set duplicated in an IMD Interrupt Vector switch DS2 incorrectly set.

No UTC TCC communication with Instation, SIP VAX LED off

Incorrect installa faulty Ethernet card. On the 3Com Ethernet card, failure to disable the memory can cause this fai

Ethernet cable/cable not attached. Ethernet T-pieces, either at the UTC TCC or a i.e. 0 or F. Instation; only one Instation will operate correctly. PC not powered up - Check PC power LED on PSU

PCB.

tion of PC Ethernet card or cables or

rd is set to invalid number

lure.

t a PC.

other

666/HE/43100/000 Page 50 Issue 9

2.4.6

.2 PC Failure

Symptom Possible Reason

PC not Powered PC Switched off. Power cable disconnected/faulty. Mains plug fuse blown Master switch panel off/ PC faulty. SIP PC 1 LED ON Digi I/O card card/cables installed incorrectly. Digi I/O card fa PC Not running TC12 software. Check software

Software has failed - ignore all other SIP LEDs/audio

Note. If it becomes necessary to replace an IMD distribution box or the

TC12 Installation, Commissioning & Maintenance Handbook

ulty. installation a (softwa

and re-boot.

associated PCB they must be replaced in pairs.

nd re-boot PC.

re driven). Re-boot PC. Re-install software

fuse blown.

2.4.6

.3 Modem Communication Problems

Symptom Possible Reason

No communication from one D-type disconnected from IMD distribution

odem on modem PCB -

m others OK Modem/IMD cable faulty In OTU Disconnected/faulty No communication from all Incorrect Mode set on Modem PCB. four modems on Modem Radial system wit PCB Modem/IMD cable not connected/ connected to

No power to modem PCB - check power LEDs, Telephone line connection problem at MDF

No communication from all No mains connection to PSU PCB modems in one rack Low Voltage side of PSU not connected on PSU PC

No PSU PCB to modem PCB cables attached IMD card/cables installed incorrectly/ faulty

module

correct MDF connection

h modem PCB to transformer PCB

cable, disconnected/ faulty wrong four D-types/ cable faulty check modem PCB to PSU PCB cable

PSU faulty on PSU PCB

2.4.6.4

666/HE/43100/000 Page 51 Issue 9

Digital Output PCB Problems

Symptom Possible Reason

Power LED not on PSU PCB to Digital Output PCB ribbon cable not

connected or faulty.

Problems with PSU PCB i.e. fuse blown/no power to

PSU/faulty PSU

Watchdog Fail LED ON for all PCBs connected

Check SIP Panel PC 1 LED. If on, PC software is not running - reboot PC

TC12 Installation, Commissioning & Maintenance Handbook

Symptom Possible Reason

PSU to Digital Output PCB watchdog ribbon cable

faulty/not connected

Watchdog Fail LED ON for Watchdog ribbon cable faulty only one Digital Output PCB of Digital Output PCB faulty several

t Driven Watchdog Failure Digital Outputs No Digital Output PCB fuse(s) blown Incorrect/faulty wiring Digital Output PSU Digital Output PSU fuse blown/faulty

2.4.7

Replacing Modem, Transformer and Digital Output PCBs

The modem and transform replaced whilst the rack is p

CB, push down the latch on the front of the PCB guide and slide the PCB out of

P the rack. Insert the new PCB and reconnect.

er Bs c

and Digital Output PC an be removed and

owered up. Disconnect the attached cables from the

not connected

2.4.8 TC12 Instation PC Help / Diagnostic Screens

If a monitor is attached to the TC12 PC (note the TC12 Instation Test Set can be used as the monitor) a number of Help/Diagnostic screens are available in the TC12 PC Software. These are described below.

2.4.8.1 Help screen, Key to Press 'H'

This Screen lists all of the diagnostic and help screens and keys to be pressed to activate them.

2.4.8.2 First 22 TC12 OTUs on an Instation, Key to Press '2'

This screen displays the replies received from the first 22 TC12 OTUs on an Instation. It displays each OTU’s reply on a separate line on the screen, OTU 0 at top. This screen only shows the first 22 OTUs on an Instation but can be used to obtain indication of the health of the system.

The first eight digits on a line are characters indicating what errors were detected with the particular OTU reply. The characters represent the errors as follows. A = Address error M = MT (message transfer) bit set in reply N = No reply S = Short reply C = reply CRC error P = parity error (not used in TC12) F = framing error in reply O = over run error on reply message

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The remaining characters on each line are the hexadecimal representation of the reply bytes (__ means no data) for that OTU, each line is the correct length (number of characters) for the number o

f reply bytes for the OTU.

2.4.8.3 First 22 TC8 OTUs on an Instation, Key t

This screen displays the replies received from the first 22 TC8 OTUs on an Ins a sep screen OTU 0 at

tation. It displays each OTUs reply on arate line on the

top. The format of each line is as for TC12 above. This screen only shows the first 22 OTUs on an Instation but can be used to obtain

an indication of the health of the system.

o Press '8'

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TC12 Installation, Commissioning & Maintenance Handbook

2.4.8.4 Active tasks, RX/TX packets and time events, Key to Press 'A'

This screen, as its name suggests, shows the processes going on within the Instation against time, each dot represents 400ths of a second and the screen shows processes in any one second. For its full understanding a good working knowledge of th

articular task or time event is running more often than is normal or using up more

p time than normal.

The graphical representation noted below are described

onochrome screen, however notes are made alongside to state what the colour

m would be if a colour display were employed.

Meanings of the graphics

dot . is a single 400th of a second time period

A Inverse video blocks (brown) Indicate time events during which for example dat

output to TC8 OTUs. Digit above indicates time spent on event, should not normally go abo

It should be within the following bounds

It can be in yellow area It should be in the red or green area as shown below If it goe

17 dots

3rd line .................| Start of yellow area........

8 dots 8 dots 10 dots 4th line ...continuation of yellow RED | GREEN BLUE.

Characters 0 to C indicates task with the following significance C=

B= High priority message received from the host UTC TCC ready for A= Input from IMD usually reply data and process ready to transmit as

a packet back to host UTC TCC. 9= Message ready received across Ethernet from host/UTC TCC.

8= Not Used

s into the blue area it will be rejected and not acted upon.

1 second timer update task, not normally visible.

e Instation is required, however it is possible to see if one

as if viewing a

ve 5.

Indicates a packet received from the host UTC TCC via the Ethernet, usually on bottom line of those displayed and right hand corner.

area |........|........|.......... end of 4th line

Indicates a packet transmitted to the host UTC TCC normally on top line of display

output

This is then distributed as necessary to High and Low priority message tasks and configuration message task.

a is

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TC12 Installation, Commissioning & Maintenance Handbook

7= Low priority message ready from UTC TCC to output e.g. digital

outputs

6= Replies to a pa where the Instation is only

handling digital Output for the particular host UTC TCC, with delay on answering to ma

5= Configuration processing i.e. processing of configuration packets from host UTC TCC to setup Instation. 4= Sumchecking IMDs done at beginning of every second (top left hand corner of display. To ensure IMDs have correct timings and data

data to the modem boards and ultimately the OTUs. 3= Discarding memory, this task is passed memory by the other task f 2= processing for the Keyboard and Instation VDU i.e. standard monito 1= Serial processing including emulated monitor. 0=

before allowing them to proceed with their transmission of

or it to discard. r if connected not emulated monitor. Lowest task Instation initialisation.

rticular host UTC TCC

intain communication timings.

2.4.8.5 Internal Error Coun

This screens shows counts of memory allocation errors associated with the allocation of memory into which a packet received from the host UTC TCC is placed and mem

TC TCC.

U Rx packet allocation failure

Packet buffer allocation failure These should never be other than zero 0

2.4.8 ess

.6 Computer Links, Key to Pr 'C'

Decnet Address = Address of t Timeout_count (

PC times out and ignore Ethernet link. Sip_output = Indicates last states of 8 outputs which are sent to the Systems

Indication Panel, 1 = On. Sip_Flash = Indicates whic

Sip_input_last_ t = States of 8heinput available from when last c

ory in which a packet is built prior to transmission back to the host

usually 3) = Number of consecutive missing messages before

sen Systems Indication panel

ts, Key to Press 'B'

he Instation PC on the Ethernet.

h ou to be flashing when last

tputs were required

ndic sh.

ation Panel, 1 = Fla sent to the Systems

cked.

666/HE/43100/000 Page 55 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

2.4.8 tputs states, Key to Press 'D'

.7 Digital Ou

This screen displays the ou ates, of the first 24 each line represents 6 puts i.e. one board. 16 boards in a rack t

his display is in colour and CTERM should be switched into the colour mode to

T gain any information from this screen Press CNTRL K.

The colours u nd corres the monochro the test set.

Colour Shade ing Blue Lightest Not used

Red Medium In use for driving TC8 White Darkest Actual states of inputs when in use.

NB If only two shades can be seen it may be possible to distinguish what is

If 'O' is pressed the screen will be blank if there is NO TC8, if TC8 is being driven screen will show data. With this knowledge above screen can be interpreted as TC8 Outputs are always the first shown on the above screen i.e. top lines.

sed are as follows a pond to shades as detailed below for me screen used on

being shown in the following ways.

he first 16 lines therefore would represent first rack.

Mean

tput st TC12 digital output boards;

4 digital out As there is the possibility of

2.4.8.8 Event flags, Key to Press 'E'

This screen and the flags are self descriptive, however on the terminal emulator the line showing the state of the flags cannot be viewed and this screen is therefore of no use under normal circumstances.

2.4.8.9 Free time, Key to Press 'F'

This screen shows the current, worst, best and average free time as percentages. NB After re-booting the Instation PC worst percent free time goes to 0%, as during initialisation it is allowed to use all time available for processing. To determine the worst percentage free time during normal operation reset counters once operating normally by pressing 'Z'. The worst percentage free after five minutes should be an accurate figure for the system.

2.4.8.10 Help Screen, Key to Press 'H'

This screen lists all of the screens detailed in this section.

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TC12 Installation, Commissioning & Maintenance Handbook

2.4.8.11 IMD Information Screen, Key to Press 'I'

This provides information abou follows.

Top Line: Address of

with the IMDs.

Below this there are details of e o fo s IMDs, as follows.

tatus of the IMD: S

Either OK / NOT INSTALLED / FAULTY / SUM CHECK ERROR.

ollowed by a series of digits. These series of digits for each IMD relate to the F

states of certain MODEM lines as defined below.

Rreaised RTS and did not 0000000000000000

ceive CTS

lost CTS before completed

the dual ported RAM through which the PC communicates

g and 0000000000000000 0000000000000000 Started transmittin

t the Intelligent Modem Driver boards in the PC as

ach f the ur po sible

Current Cumulative

0000000000000000

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TC12 Installation, Commissioning & Maintenance Handbook

2.4.8.12 Link Statistics, Key to Press 'L'

This screen gives details of the Ethernet l

The addresses of the Instation Ethernet The type of driver card being used Thin wire, Thick wire or both as detected by the driver software Type of Etherne ard selec installation programme us The type of communication being used NB The count increments against the form of communication being used. Whether or not adapter card This is '1' if failed Count indicatin status / set up of the link driver has changed

Details on bad packets from Ethernet

Count of packets that were too short (since Count of packets with wrong protocol (since starting PC) Count of packets which had invalid destination address i.e. were not intended to be picked up by this Instation PC (since starting PC) Bad Packet Protocol Protocol number of last bad

Bad Packet Source Source address of last bad Bad Packet Destination Destination address for last

starting PC)

t c ted when

g number of times the

on the ADDRESS and

has failed. ADAPTER CHECK

ink to the host UTC TCC.

MULTICAST ADDRESS

DULE TYPE

ADAPTER CARD RECEIVE LOOK AHEAD or

RECEIVE CHAIN

STATUS INDICATION

TOO SHORT WRONG PROTOCOL INVALID DESTINATION

pack packet bad packet

2.4.8.13 Fre

his gives an indication in Kbytes of the memory free within the PC that the

software

2.4.8.14 Telecommand 8 Output, Key t

This screen shows any data being Output (2 words allowed for each OTU) to first 88 Telecommand 8 OTUs if there are any connected to the instation. If there are no TC8 OTUs connected to the Instation this screen is blank.

666/HE/43100/000 Page 58 Issue 9

e memory, Key to Press 'M'

could make use of.

o Press 'O'

the

TC12 Installation, Commissioning & Maintenance Handbook

2.4.8.15 Received Characters IMD, Key to Press 'R'

This screen displays the data received from OTUs on IMD 0 port 0. It displays each OTUs reply on a separate line on t shows the OTUs on IMD 0 port 0 but can be used to obtain indication of the health of the system.

The characters on each line are the hexadecimal representation of the reply bytes (__ means no data) for that OTU, each line is the correct length (number of characters) for the number of reply bytes for the OTU.

2.4.8.16 Test Characters, Key to Press 'T'

Displays a set of characters to test the modes of the display. Not of any real use in maintenance of the Instation, as in normal use the Instation has no display.

2.4.8.17 Reset Free time counters and IMD status indicators, Key to Press 'Z'

Simply resets counters to best condition i.e. 100% free, and IMD cumulative status indicators to 0.

he screen OTU 0 at top. This screen only

2.4.8.18 Exit

This text shows the combination of keys to press to exit the TC12 software on the PC and return to DOS.

2.4.9 Fuses ternal Power Supply Fuse on the PSU PCBs

The Power supply fitted to every PSU board used in the system (part number 667/7/22631/000, ma with an Anti surge 1 A, 250 V 20 x 5 mm fuse (part number 518/4/90631/015).

Master Switch Panel Assembly Figure 16 shows the layout of the Master Switch Panel and RCD. The positions of the fuses a

re shown.

nufactured by Daren Electronics PLC type PP40-30) is fitted

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TC12 Installation, Commissioning & Maintenance Handbook

Figure 17 - Master Switch Panel Fuses

FS6

MAINS

SKT E

MASTER SW

CABINET

RCD

FS1 FS2 FS3 FS4 FS5

FRONT

13A SKT

REAR

13A SKT

MAINS

SKT B

MAINS

SKT C

MAINS

SKT D

Master Switch and RCD.

The diagram above shows the layout of the fuses on the Master Switch Panel assembly. The position of the f

uses FS1 to FS7 is shown along with the fuse value.

Fuse FS1 p rotects the f ront Mains soc k et s.

Fuse FS2 protects the rear Mai ns sockets

Fuses FS3 to FS6 protect the Mains supply to up to four 19” racks.

Fuse FS7 protects the Wall M

ap power supply, if fitted.

FS7

10A

WALL

MAP

PSU

2.4.1

0 PSU

The part number of the power supply fitted to the PSU board is 667/7/22631/000. The Instation power supply s

hould be replaced every five years, otherwise it may become prone to overheating. There may be a label already on the PSU showing the date it was shipped. This should be covered with a label showing the date the PSU is fitted int

o the equipment. The replacement date is therefore five years

after the date on the label.

wer Supply Tests

f the power supply is suspectedI

of being faulty, check the voltage outputs of the

power supply using a Multimeter. Slide the PSU Board forward slightly to make acces

Wires connect from the power supply to pins are labelled TP4 to TP9 and each is

terminal pins on the PCB. The terminal

also labelled with a voltage. Check these

s easier.

as follows: The voltag

.25 V.

e between TP7, GND and TP5, +5 V should be between 4.75 V and

666/HE/43100/000 Page 60 Issue 9

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he voltage between TP8, AGND and TP4, +12 V should be between 12.6 V and

1.4 V.

he voltage between TP8, AGND and TP9, -12 V should be between -12.6 V and -

1.4 V.

2.4.1

1 Digital Output PCB

The digital output PCB is fitted with four 3.15 A, 250 V Quick Blow fuses (part number 518/4/97023/007), FS1 to FS4. These protect the power supply to the digital outputs.

2.4.1

2 Recommended Spares

The TC12 Family Tree part number is 667/DZ/22600/000. This shows the structure of part numbers within the TC12 system. The top level part num

he TC12 Inst

escriptionD Part No

Master Switch Panel Fuses:

Replacement 5 A, 240 V fuse 518/4/90638/000 Replacement 5A Fuse holder (including fuse) Replacement 10 A, 240 V fuse 518/4/90351/006 Replacement 10A Fuse holder (NO fuse) PSU PCB - PSU Fuse (1 A, 250 518/4/90631/015 V Anti-surge)

Digital Output PCB Fuses (3.15 A, 250 V Quick Blow) Modem PCB

Transformer PCB

PSU PCB PSU PCB Power Supply Digital Output PCB (ETC is the variant) Wall Map PSU

Description Part No

Instation PC 667/7/22609/002 DIGI I/O Card 667/7/22609/004 IMD Distribution KIt 667/7/22665/000 Ethernet Card 667/7/22609/014

tation is 667/1/22600/000.

516/4/97053/000

516/4/97063/001

518/4/97023/007

Variant (UK)

(overseas)

Variant (UK)

(overseas)

666/1/02243/000 667/1/02243/000 or 001

666/1/02245/000 666/1/02245/000 or 001 666/1/02249/002 667/7/22631/000 666/1/02259/ETC

667/7/22631/000

OPTIONAL SPARES:

ber for

666/HE/43100/000 Page 61 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

3 TC12 OUTSTATION

3.1 SPECIFICATION

3.1.1 Mains voltage ranges

The Outstation will work over: 85 – 264 V RMS

Note the power supply used is auto-ranging over the above voltage range.

3.1.2 Mains frequency range

All TC12 equipment will work from 47 Hz to 63 Hz.

3.1.3 Mains cu

OTU rack including four Detector cards 250 mA at 240 V

3.1.4 Temperatu

The OTU will work over -15 °C to 75 °C. Humidity: 96% at 40 °C non-condensing

3.1.5 Size and Weight

Size: Height 222.3 mm Width 482.6 mm Depth 305.0 mm

Weight 5.4 Kg NOTE: The weight of the OTU does not include detectors or their backplanes.

rrent

re and humidity requirements

.1.6 Detector Power Supply

The standard OTU PSU can supply 750 mA @ 24 V for detectors. If a double OTU is fitted the 24 V supply for detectors is limited to 400 mA.

3.2 INSTALLATION

3.2.1 General

Installation and commissioning of the Outstation is carried out in the following order:

- Configure the Outstation PCB via PCB switches

- Install the mechanical assembly

666/HE/43100/000 Page 62 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

- Connect the cab

- Configure the Outstation using the Handset terminal The item at need configuring include: Output Power Level

Receiv old 2 or 4 W Co 600 Ω / High Impedance Line Termination Instatio uni eth Baud R de ) Outstat Numbe Numbe rol all ns e Number of Reply Bytes for all Outstations on the line (GRW) Digital In Fault Flag LMU Inform Addition D

Items (1 in sectio modems. Item (5) is co require RS232

All other items are configured using the handset terminal. The TC12 Family Tree part number is 667/DZ/22600/000. This shows the

structure of part numbers within the TC12 system. The top level part number the TC12 Free-standing OTU is 667/1/22670/000.

Drawing 667/GA/22670/000 shows the mechanical arrangement of the TC12 OTU. The layout of the mechanical rac supply and detector cards are shown.

Note 2:If a TC12 OTU is to be fitted into Microsense pol

s th

e Thresh (Switch S3)

ire Line nnection (Switch S4)

n Comm cations M od (Jumpers)

ate / Mo (GMM ion Addr (GAD) r of Outs ions on th ine (GNO r of Cont Bytes for Outstatio on the lin (GCW)

puts and Repl Bytes

and Data Di lays

ation

al Propagation elay (GPD) ) to (4) are configure es on the Outstation P as desc d

n 3.2.2.3. These swi telephone line commu ations vi

nfigured using the jumpers on the daughter board fitted to OTUs that

ote 1:The 11" version of the rack will accept a maximum of four single

backplanes. on of the rack will a backplanes. The double backplane is now obsole

controller then use kit 667/1/22945/000 that contains the brackets and fixings required.

ling

(Switch S3)

(Switch S6)

ess

tat

communications with the Instation – see section 3.2.2.4.

The 19" versi ccept up to 12 single

e L )

d using switch

tches relate to

nic

k and the positions of the OTU PCB, power

te.

e mounted Pelican

ribe a

for

3.2.2 Configuring the Outstation PCB

Figure 18 and Figure 19 are diagrams of t Figure 18 corresponds to a PCB that oper link only. Figure 19 corresponds to a P modem The position of the switches, connectors, fuses and status LEDs are shown.

Ensure that the correct variant of the PCB has been supplied.

666/HE/43100/000 Page 63 Issue 9

or an RS232 communications link.

he two variants of Outstation PCB.

ates using a modem communications

CB that is capable of operating with a

LP7 +5V LED

S2K1

5 Way Connector

to Handset terminal

LP2

LP3

SK2

Line Jack Sock ets

SK4

PRO M

St a t us LEDs

Line Level

Lithium Battery ON / OFF

600R / HI-Z Selector

TC12 Installation, Commissioning & Maintenance Handbook

Figure 18 - OUTSTATION PCB LAYOUT

Firmw

are

2/4 Wire Selector

Batt ery

PL1

50-Way connector

to LMU inputs

FS 2

Fuse fo r

Buffered

+24V

inputs,

PL2

40 Way for 32

buffered

inputs

PL3

14-Way

to PSU

connector

1 (TOP)

Vari an t No

1 (TOP)

34 Way

for 16 Relay

outputs &

Transmit

Confirm

output

PL4

SK2

S 3

Line Jack Sock ets

SK4

6-Way Telecom Sock et

Serial Number

Fig ure 19 - OUTSTATION PCB and DAUGHTER BOARD LAYOUT

LP7 +5V LED

Daught er

Board

Line Level

600R / HI-Z Selector

Firmware

PROM

Lithium Battery ON / OFF

2/4 Wire

Selector

Batt ery

PL1 50-Way connector to LMU inputs

FS 2

Fuse for

Buffered

+24V

inputs,

PL2

40 Way for 32

buffered

inputs

PL3

14-Way

to PSU

connector

1 (TOP)

Vari an t No

1 (TOP)

PL4

34 Way

for 16 Relay

out puts &

Transmit

Confirm

output

6-W ay Telecom Socket

Serial Nu m be r

666/HE/43100/000 Page 64 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

3.2.2.1 Safety Warning

The TC12 Outstation PCB contains a lithium battery, B1 on Figure 18 and Figure

19. Care must be taken with the use and disposal of this battery. The handling preca ions in code of pra CP526 must be f

ut ctice ollowed.

3.2.2.2 Cover

The PCB is fitted with a cover (part number 667/2/22610/000 front, /001 rear).

UK Usage

WARNING 0

FOR UK USAGE THE E NO SSIBLE PARTS UNDER THE RE AR USER ACCE COVER. REMOVAL OF THE COVER WILL INVALIDATE STC WARRANTY.

erseas Usage

0 WARNING 0

The cover must ALWAYS be fitted before any cables are installed, and should NEVER be removed whilst the telephone cable (from socket SK4 on the PCB) is connected to the telephone network.

3.2.2.3 Configuring the Switches on the Outstation PCB Before any connectors are attached to the Outstation PCB, the configuration

switches need to be set up as described below. Refer to Figure 18 or Figure 19 for the position of the switches on the PCB.

There are four switches on the PCB. S2 = Lithium Battery On / Off Switch See Figure 20

S3 = Line Level Switch See Table 5 S4 = 2 / 4 Wire Select Switch See Figure 21 S6 = 600 Ω / High Impedance Switch See Figure 22

These are set as follows:

1. Slide the PCB out of the card guides.

2. S2 - Lithium Battery On / Off Switch Ensure that the Lithium Battery Switch (S2) is set to the ON position.

3. S3 - Line Level Switch Ensure that the Line Level Switch (S3) is set to the required line levels. These are

stated on the installation information sheet for the Outstation. Table 5 shows switch settings corresponding to the different levels. Switch S3 is a 6-way DIL switch. Switch positions 1 to 4 set the Output Power and switch positions 5 and 6 set the Receive Threshold.

666/HE/43100/000 Page 65 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

For UK use the output power is always set to -13dBm and the receive threshold is set to –39dBm.

No other setting excep setting.

4. S4 - 2 / 4 Wire Select Switch Set the 2/4 Wire Select Switch to the setting indicated on the installation sheet for

the Outstation (see Figure 21 for switch positions). 5 60 pe nc

. S6 - 0 Ω / High Im da e Switch

I tion perfor d

nstalla is to be me by a qualified / authorised installation / service

engineer.

THIS SWITCH IS LOCATE D UNDER THE PCB COVER. FOR UK USAGE THERE USE A E PARTS UNDER THE COVER. STC ARE NO R CCESSIBL WARRAN BE NV LEFT OFF OR TY WILL I ALIDATED IF THE COVER IS MISSING.

This switch is always set to the 600 Ω position for all Radial, Multi Point and/or

ulti Terminal lines. The switch is set to 600 Ω during manufacture and therefore

M does not need to be changed. Where British Telecom or other telephone lin supplier has agreed to provide Multi-drop circuits i.e. where more than one OTU to be connected to one

e line need to be set to high impedance. Then the switch may be set as

th appropriate for the OTU, as noted below. This also applies to dual OTUs where both OTUs are connected to the same line - only one of the OTUs may be s 600 Ω if appropriate. The switch on the other OTU should be set to high impedance.

Note to Service / Installation engineers: This switch is located underneath the cover. The top half of the cover should be

removed in

ut before removing the cover make sure that the cable connected to socket SK4

b of the PCB is not connected to the telephone network. Ensure the cover is re-fitted correctly after s

ake a note of the switch setting on the OTU installation sheet for future

M reference.

6. The PCB can now be replaced back in the card guides.

order to set the switch. No cabling should be connected at this stage,

etting the switch. See Figure 21 for switch settings.

t for –13dBm is to be used in the UK for the output power

0 WARNING 0

line, the final OTU on the line is set to 600 Ω, all others on

et for

666/HE/43100/000 Page 66 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

BATTERY

BAT

Information on the silk scree n

BATTERY

OFF

Figure 20 - OTU Lithium Battery On / Off Switch (S2)

OPERATION

4 - WIRE2 - WIRE

OPERATION

Information on Sil k Scr e e n

Figure 21 - OTU 2/4 WIRE SELECT SWITCH (S4)

Information on the silk screen

HIG H IMPEDANCE

LINE TE R MINATION

S6 HI-Z

600

600 OHM

LINE

TERMINATION

Figure 22 - OTU 600 Ω High Impedance Switch (S6)

666/HE/43100/000 Page 67 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Table 5 - OTU Line Level Switch (S3)

OUTPUT

POWER

0 dB

-3 dB

-6 dB

-9 dB

-10 dB

-13 dB

-16 dB

RECEIVE

THRESHOLD

-42 dB

-39 dB

-33 dB

= Setting for the UK 0 = Switch Open 1 = Switch Closed

SWITCH NUMBERS

1 2 3 4 5 6

1 0 0 0 1 0 1 BELOW 0 SEE 0 1 0 0 0 1 0 1 0 0 1 0 0 0 0 0 0 0 0 1

Å Æ

0 0 0 1

EE ABOVE 1 0 S

3.2.2.4 Configuring the Jumpers on the Outstation PCB Daughter Card

daughter card

ere RS232 comm to an Instation is require

wh unications d. RS232

lephone line comm via modems is selectable with the daughter card

te unications

ted.

fit

ere are 3 jumper t 1, LK2 and LK3) on the daughter card. The jumpers

Th riples (LK

ust be selected as 23.

m in Figure

musA t be factory fitted to the O

utstation PCB (see Figure 19)

or normal

LK3 LK2 LK3 LK2

2 1 3 2 1 3

LK1 LK1

2 1 3

2 1 3 2 1 3

2 1 3

Modem Operation RS232 Operation

Figure 23 - Modem Daughter Card Jumper Positions

666/HE/43100/000 Page 68 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

The GRX handset command (see section 3.3.3.8) must be used together with the above jumper positions in order to activate the desired communications interface.

3.2.3 Connectors and C

3.2.3.1 PSU Cable - OTU and Detectors

Connect the PSU ca (part number 66 /000) to the Outstation PCB. This cable connects from the power supply to the 14-way connector, PL3 on the PCB.

2 wires from the Mol connector at the sed to connect to the detectors. The Brown wire is +24 V and the Blue wire is the 0 V. These connect to the first detector nearest to the power supply. Additional detectors are supplied with 24 V by 'daisy chaining' wires from the first detector.

NOTE. Do not connect/disconnect the cable whilst the power is switched on.

3.2.3.2 Mains Cable

The mains cable (part number 508/4/27193/ distribution panel of the traffic controller. o separate on/off switch on the Outstation.

ables

ble 7/1/22690

ex PSU are u

000) should be wired into the mains

There is n

3.2.3.3 Telephone Cable th 6-way Plug

The OTU comes fitted with a telephone cable terminated in a 6 way telecom plug. Connect the telephone plug to the telephone socket in the traffic control equipment.

[For information only - the other end of the telephone cable attaches to SK4 on the PCB underneath the er. Connection ork termination unit uses either 2 or 4 wires. The wi lours/functions d 4 wire cases are shown in Figure 24].

Note The cable should never be disconnected from the PCB Socket (SK4)

whilst the other end is connected to the telephone network (via the network termination unit). In order to prevent the cable being disconnect rom the PCB b , the release lever on the 6way plug that connects to Socket SK4 is cut off. The top PCB cover also fits ar d the

The telephone cable comes fitted with a ferrite core (the cable is passed tw through the core (part number 905/4/10615/000), close to the PCB end of th cable).

cov at the netw

for the 2 anre co

ed f y accident

oun end of the plug.

Ferrite Core

ice

666/HE/43100/000 Page 69 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

The ferrite core should be cable tied to a suitable point in the traffic controller, or a suitable place o or racking), if it is likely to interfere quipment.

PIN 2-Wire Selected 4-Wire Selected

1 2 3 4 5 6

The telephone cable connects to the socket above via a 6-way plug. The wire colours on this cable, which connect to the above pins, are as follows:

n the OTU mechanics (e.g. on top of the detect

with the controller door or any other installed e

Figure 24 - OTU 6-Way Telecom Socket Connections

OUTSTATION PROCESSOR PCB - SKT4

6 - Way Telecom Socket to MDF

TX Transmit Reply Data TX+ Transmit Reply Data

NC RX+ Receive Control Data NC NC NC NC NC RX- Receive Control Data

RX Receive Control Data TX- Transmit Reply Data

PIN 1 BLACK WIRE PIN 2 WHITE WIRE PIN 3 GREEN WIRE PIN 4 BLUE WIRE PIN 5 RED WIRE PIN 6 ORANGE WIRE

666/HE/43100/000 Page 70 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

3.2.3.4 RS232 Cable

The RS232 cable (667/1/22611/000) supplied with the OTU has flying leads at the d the

ata transmission end of the cable and a keyed 14-way Berg connector at

OTU en

d of the cable.

The OTU to data transmission system serial interface complies with RS232 OTU connector using the signals and pin allocations defined in the following ta

Name Direction Pin Notes

TX From OTU 6 Transmit Data RX To OTU 10 Receive Data RTS From OTU 7 Request to Send - activated by the OTU when it has

data ready for send to the data transmission system

CTS To OTU 9 Clear to Send - activated by the data transmission

CD To OTU 8 Carrier Detect - activated by the data transmission

system in response to a carrier signal - see note 2 DSR To OTU - Not used DTR From OTU 5 Data Terminal Ready - see note 3 GND - 4 Signal Ground

NOTES

1. If the between the OTU and the data transmission

opback at the OTU.

data transmission system cannot provide CTS then the cableform

system is to provide an RTS / CTS

2. CD may or may not be provided by the transmission system. It is important that if CD is provided then it is activated 8ms prior to the start of received data. If the data transmission system cannot provide CD then GRX=1 handset command should be used.

3. The DTR signal is maintained at an

active

state by the OTU at all times except when the modem mode is changed e.g. GMM handset command. The OTU does not check for the OTU modem asserting DSR in order to start data transfer to the

station.

In The Berg connector pin out viewed from the front of the connector (socket side) is

shown below.

at the

ble.

te system in response to RTS from the OTU - see no

NC 1 3 5 7 9 NC

NC 2 4 6 8 10 NC

NC = not connected.

666/HE/43100/000 Page 71 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

3.2.3.5 Input/Output Cabl

Connect the Input/Output Cable (part number 667/1/22693/000) to 40-way

ector PL2 and onnector PL4.

conn 34-way c

ote. When pushing the connectors into PL2 and PL4 the OTU PCB must

be supported from underneath to stop the board from bending and possible damage being caused.

Refer to Drawing 667/GA/22693/000 for wire colours of particular inputs and outputs (inputs are labelled R1, R2, etc. and outputs are labelled C1, C2, etc.).

Figure 25 and Figure 26 show the pin out of input conne PL4)

he PCB.

on t

puts - Each o wires. It does t matter whi se are

Out utput has two no c eh way round th

nected. Outp ransmit Confirm (labelled TC) extend from the

con

er multi-cor d 11 on the drawing). Outputs 9 to 16 extend from

thick

thinner multi- elled 10 on rawing).

the core cable (lab the d

ts - Inputs 1 m the thicker multi-core cable (labelled 11 on the

Inpu to 8 extend fro

ing). Inputs from the thinner multi-core cable (labelled 10 on

draw 9 to 16 extend

drawing). Th ch of these puts is wire

the e ground for ea 16 in d as follows:

hite wire from lticore cable is paired with one end of a looped

A w the thicker mu

e wire. This uld be connected together to provide the ground

whit pair of wires sho

ne of the in er input grounds are formed by the looped white

for o puts. Fifteen oth

wire

vidual wires 7 to 24 directly from the 40-way Berg connector

Indi provide inputs 1

fer to cable d inputs are for use with the detectors. A single

(Re white ground wire is included with the indivi This should be wired to the input ground of the first detector and 'daisy chained' to the other detectors.

Individual wires also provide inputs 25 to 32 directly from the 40-way Berg connector (Refer to cable drawing).

Inputs on 40 way connector PL2 are also used to connect voltage sensors when these are required for lamp monitoring (see section 3.2.5).

The inputs conform to MCE0141, i.e. an impedance of less than 250 ohms to ground will deactivate the input and an impedance of greater than 100K to ground will activate the input.

e cable (labelle

the ctor (PL2) and (

uts 1 to 8 and T

rawing). These

dual wires from the 40-way connector.

666/HE/43100/000 Page 72 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 25 - Outstation Input Connections

OUTSTATION PROCESSOR PCB - PL2

40-way connector to buffered inputs.

PIN NAME NOTES

1 Inp 2 In 3 Input 4 Inp t 4 5 t 5 6 In 7 8 Inp t 8

9 I 10 11 In 12 13 I 13

4 Input 4

1 1 15 Input 16 Inpu 17 I 18 19 20 21 22 23 24 Inpu 25 Inpu 26 27 In 28 29 Input 30 In 31

33 In 34 In 35 36 37 N 38 39 40 NC

t 1

t 2

Inpu

t 6

Input 7

npu

t 9

Input 10

put

Input 12

nput

Input

Input buffered

22 The +2

Input s fused by a 500 mA quick

23 inputs i

t .

put

Input

put

Input

32 32 put GND put GND

NC NC

C NC NC

4 V supply to the

blow fuse (FS2)

666/HE/43100/000 Page 73 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 26 - Outstation Output Connections

OUTSTATION PROCESSOR PCB - PL4

34-way connector to Relay Outputs.

PIN NAME

1 2 3 4 5 6 7 8

9 Output 5 10 11 12 13 Output 7 14 15 16 17 18 19 20 21 Output 11 22 23 24 25 Output 13 26 27 28 29 30 31 32 33 34

Transmit Confirm Relay Output

Output 1 Output 2 Output 3 Output 4

Output 6

Output 8 Output 9

Output 10

Output 12

Output 14 Output 15 Output 16

3.2.3 of SCOOT Detector Inputs to Free-Standing TC12 OTU

.6 Connection

n a free-standing TC12 OTU, the SCOOT detector inputs to the OTU should be

O connected to the normally closed contacts on the detector backplane. On an STC detector back plane these are the odd numbered pins starting at pin 9.

666/HE/43100/000 Page 74 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

666/HE/43100/000 Page 75 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Figure 27 - Freestanding Outstation Inputs

666/HE/43100/000 Page 76 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

666/HE/43100/000 Page 77 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

3.2.4 Lamp Monitor Unit Connections

NOTE.RED LAMP MONITORING is not approved by the Department of

Transport and should not be used.

If the installation uses the lamp monitoring facility then Current monitoring transformers are connected to PL1 on the OTU PC co a curren

nnector housing (p rt number 508/4/26138/004). The t and voltage

and voltage

B via a 54-way

monitor transformers have two wires each, terminated in crimps that push in to the co

nnector housing.

N tio ing. Positions 1 53 and

ote - only 50 posi ns are used on the 54 way hous

54 are unused of the 50 pins on plug PL1.

, as they do not line up with any

, 2,

Figure 28 shows the p MU input 1- (PL1 pins 1 an 4

d 2), correspond to positions 3 and 4 respectively on the 5 way housing. ZXO

in out of PL1. LMU input 1+ and L

input + and ZXO input - (PL1 pins 49 and 50), correspond to positions 51 and 52

spectively on the 54 way housing.

Note - LMU Input 24 (pins 47 and 48) is internally connected to the ZXO input

(pins 49 and 50). The voltage monitoring transformer can connect to either LMU input 24 or the ZXO input. Whichever input is used, the other input must not be used for anything else. Under the voltage monitoring transformer heading, later in this section the description explains how to connect to the ZXO input; if this is used LMU input 24 must be left unconnected.

Polarising Pip

therefore

End Connector Socket Positions not used

Connector Viewed fr om the BACK

Figure 28 - LMU Input Connector

666/HE/43100/000 Page 78 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

Table 6 - Outstation Processor PCB - PL1

50-way connector to LMU inputs.

PIN NAME PIN NAME

1 LMU Input 1+ 27 LMU Input 14+ 2 LMU Input 1- 28 LMU Input 143 LMU Input 2+ 29 LMU Input 15+ 4 LMU Input 2- 30 LMU Input 155 LMU Input 3+ 31 LMU Input 16+ 6 LMU Input 3- 32 LMU Input 167 LMU Input 4+ 33 LMU Input 17+ 8 LMU Input 4- 34 LMU Input 17-

9 LMU Input 5+ 35 LMU Input 18+ 10 LMU Input 5- 36 LMU Input 1811 LMU Input 6+ 37 LMU Input 19+ 12 LMU Input 6- 38 LMU Input 1913 LMU Input 7+ 39 LMU Input 20+ 14 LMU Input 7- 40 LMU Input 2015 LMU Input 8+ LMU Input 21+ 41 16 LMU Input 8- 42 LMU Input 2117 LMU Input 9+ 43 LMU Input 22+ 18 put 22- LMU Input 9- 44 LMU In 19 LMU Input 10+ 45 LMU Input 23+ 20 LMU Input 10- 46 LMU Input 2321 LMU Input 11+ 47 LMU Input 24+ 22 LMU Input 11- 48 LMU Input 2423 LMU Input 12+ 49 ZX0 Input + 24 LMU Input 12- 50 ZX0 Input 25 LMU Input 13+ 26 LMU Input 13-

666/HE/43100/000 Page 79 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

3.2.5 nsformer Ratings

Current Tra

Each controller phase o current sensor 66 lamp feeds are passed

Monitorable lamp/phase types

Intersection Vehicle (IV) Red, Amber, Green 8 { 3 } Pelican Vehicle (PV) Red, Amber, Green 16 { 6 } Intersection Pedestrian (IP) P lican Pedestrian (Pe P) Red man, Green man 16 { 6 } W(Wait Indicator 40 Watt

W(Wait Indicator 60 Watt

6) R 7 signs (21 tubes) egulatory Sign (RS) Sign 2 signs (6 tubes)} S(Switched Sign - Bulb type

witched Sign - Tube Sign

pe (ST) Pelican Pedestrian + W

ait (PPW / PP4) Pelican Stream (PS / PS4) Green, Red man, Green

tersection Pedestrian + Red man, Green man, Wait (IPW / IP4) In

tersection Pedestrian Str

eam (IPS / IS4)

Export Pe flashing Red (XP1) Eflxport Vehicle with

ashing Green (XV1)

xport Vehicle Filter flashing Amber Ball (X

V2) Export Vehicle - flashing Amber signal group (XV3)

Notes: These stated reduced accordingly. For example the figures given in curly brackets {}, are the

limits apply to 240 V RMS supply voltage and 50W lamp loads (unless ). Where the supply is lower or the lamp loads are higher the limits are

7/7/25171/000 as detailed below. The table also indicates which

r illuminated indicator that is to be monitored requires one

through the current sense transformer for each type.

Current sensor lamp feeds

Red man, Green man 16 { 6 }

Wait Indicator(s) 16 { 6 } Wait Indicator(s) 16 { 6 }

Sign 16 lamps {6 (note 5)}

Wait Ind Red, Amber, man, Wait Ind Wait Ind

Red, Amber, Green, Red Man, Green man, Wait Ind Red man, Green man 16 { 6 } destrian with

Red, Amber, Green 8 { 3 } Flashing B

Red, Amber, Green 8 { 3 }

all 16 { 6 }

Maximum number of Signal Heads (see note

7 signs (21 tubes) {2 signs (6 tubes) note 5 16 (note 2) { 6 } Red man, Green man,

16 (note 3) { 6 }

16 (note 2) { 6 } 8 (note 4) { 6 }

666/HE/43100/000 Page 80 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

maxim reduced if the actual voltage being monitored is at the lower level, i.e. if a 50-0-50 V RMS supply (derived from a transformer) is used but the monitoring is on the 240 V en the limits do not need to be reduced.

For example, 8 pedestrian plus 8 wait indicator. For example, 8 vehicle plus 4 pedestrian plus 4 wait indicator. The limit of 8 applies if they are all vehicle signals. For fewer than 8

li To allow monitoring of tube type signs

w rrent characte

T passed through their core. To maintain the correct relationship between the current flowing in the conductors and the output from the sensor, the sensors must be connected the correct way round.

The current transformers are toro in output terminal(s) through the centre of the current transformer, entering the side with the red spot marker, and on to the lamp(s).

The output wires from the current transformer are red (positive) and white (negative) and are terminated with Berg mini PV terminals which are clipped into a Berg mini P r

equired number LMU input shown with a +, and the white wire connects to the

corresp from nu be anchored by passing a T

Up to 23 current transformers can be used per Outstation when equipped with LMU facilities.

um loads when a 50-0-50 V RMS mains supply is used. The limits are only

RMS side of the transformer, th If the nominal load current (including red/ambers) of a particular controller

output exceeds 4.0 A RMS, at nominal mains voltage, then that output should be split and treated as two separate outputs (although the same voltage sensor can be used for both).

vehicles the

mit is greater, i.e. 6 vehicle plus 2 pedestrian plus 2 wait indicator.

at 50-0-50 V sites, the signs must be driven

ith the 50-0-50 V supply and the tubes must have the standard voltage-cu

ristic.

CAUTION The current sensors may produce a high voltage, when terminated into the OTU board, if current is passed through the core.

he Current transformers measure the current flowing in conductors that are

idal and one side is marked with a red spot to

dicate the input direction. The Live conductor(s) should pass from the controller

latch housing to provide a complete sensor assembly which plugs into

L1 on the OTU board. Referring to Figure 35, the red wire connects to the

onding - input. Inputs should normally be allocated consecutively starting

mber 1. The current sensors should then

YWRAP or equivalent through the sensor hole and around a suitable fixing point.

not

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TC12 Installation, Commissioning & Maintenance Handbook

Voltage Monitoring Transformer

A Voltage monitoring transformer (part number 667/7/25172/000) is used per Outstation when equipped with LMU facilities. The red and black wires connect to the lamp supply mains live and neutral being monitored (Red to Live and Black to N

eutral). The range and white output wires connect to PL1. Referring to Figure

3 e

5 the orang wire connects to pin 49 (ZXO Input +) and the white wire connects to pin 50 (ZXO ZXO input, pins 49 and 50, see note earlier in this section).

he sensor should then be anchored to a suitable point in the cabinet (using the

rooves on

g the sensor as a guide).

A facility to monitor two c provided (e.g. for use with some dual pelican controllers). The v a en r are connend current s se transformers for the first controlle a available input is used for the second controller voltage monitor transformer. This input will be configured as the second supply voltage monitoring inp sense transformers for the second controller are then connecte th g ie remainin nput numbers.

ote: The above arrangement does not provide independent monitoring of each

With the exception of the reg monitored requires a means of determining the state of the green lamp drive voltage for that output. For single aspect outputs (

e drive to the monitored aspect is required. In the case of Red lamp monitoring

th there is an additional requirement for a

For normal lamp monitoring (NOT RED LAMP MONITORING) there are p o

ossible meth ds of obtaining the mains state inputs. a) Using suitably configured green confirm outputs from the controller. The output

connected to the appropriate input on PL2.

is Note: It may not be possible to use s

exist:

Input -. LMU Input 24, pins 47 and 48, is internally connected to the

Monitoring Dual Controllers

ontrollers operating from a common mains supply is

ll these have been allocated the nextbove. When a

ut (see handset commands). The current

amps off on the first controller will stop all

lcontroller. Switching the monitoring. If this is not available: Connect an unswitched transformer (output to PL1 pins 49 and 50). Connect the first controller lamp supply mon configure this input as not monito Proceed as described above - starting c input 2.

ulatory signs, each controller output that is to be

Phase overlaps from one stage to another. Staggered phase introduction due to phase delays or intergreens.

acceptable an alternative configuration is

mains supply to the first voltage monitoring

red.

ontroller 1 current inputs at PL1

Voltage Sensors

e.g. switched signs) the state of

red lamp mains state indication.

tage confirm bits if the following situations

oltage monitoring

cted as described

d consecutively to

itor to Pl1 input 1, and

two

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TC12 Installation, Commissioning & Maintenance Handbook

Leaving phase delays. Use of phases that are not fixed in the stage.

) Using voltage sense transformers to produce a suitable logic signal direct from

b the lamp drive voltage.

Note: If voltage sensors are used

(on the 50-0-50 V RMS side of the transformer), they will only work down to the first dim voltage tapping (i.e. dimming to 66% of the nominal undimmed voltage). The voltage sensors will not work with lower tappings.

If Voltage sense transformers (part number 667/1/22734/000) are used then these connect to inputs as follows. There are four wires from the voltage sensors. Two wires connect to the mains lamp drive volta neutral, Brown wire to live). The white and black wires connect to the required input on 40-way connector PL2. Connector PL2 has Input/Output cable (667/1/22693/000) connected to PL2 ( suitable terminal block connect the white (ground) wire of the voltage sensor to the white (ground) wire on the Input/Output cable and connect the yellow wire on the voltage sensor to the appropria (corresponding to the required input number).

The voltage the cabinet, s ch as the cabinet cross-member or other free unobtrusive rail or wire bundle.

Ferrite clam from the 50

A p (part number 905/4/10616/000) is fitted over all wires way connecto ould be cable tied to a suitable point on the OTU mechanics to prevent it moving.

sensors should then be fastened (e.g. Tywrap) to a suitable point in

r, PL1, as close ferrite clamp shto PL1 as possible. The

to monitor a dimmed 50-0-50 V RMS supply

voltage

ge being monitored (Blue wire to

as described in section 3.2.5). Using a

te coloured wire on the Input/Output cable

Ferrite Clamp

3.2.6

Lamp Monitor Unit - Number of Current and Voltage Sensors

L a

MU Configur tion

Before the det

ecessary to c rrent and voltage sensors required. Tables

n to assist with this are given on the next page. To use these, fill in the appropriate in

formation in the spaces provided and a final addition/subtraction of the values

will give

666/HE/43100/000 Page 83 Issue 9

the number of sensors required.

ailed configuration of an installation takes place, it is often

alculate the number of cu

TC12 Installation, Commissioning & Maintenance Handbook

Number of Current Sensors

Number of phases (include vehicle, green arrow and pedestrian +___ phases Num

ber of pedestrian phases with wait indicators +___ Number of switched sign drives +___ Number of separately monitored regulatory sign drives Add one for each monitored load above 4A rms Subtract one for each wait indicator to be monitored by the same

current sensor as the pedestrian phase Subtract one for each pedestrian phase to be monitored by the same current sen

Number of Voltage Sensors

N o

umber f phases (include vehicle, green arrow and pedestrian +___ phases Number o

N o

umber f switched sign drives. S r t cides with a green

ubt ac one for each phase green state which coin

co i r

nf rm eply available from the controller Note: This is only applicable where Red Lamp Monitoring is not required. S r t with a wait

ubt ac one for each wait indicator state that coincides

co i r

nf rm eply available from the controller Add one for each vehicle phase with Red Lamp Monitoring

F e o

or xp rt lamp monitoring only:

Add one where the controller can enter flashing red/amber mode N o ctive is available

ote: N t needed if a signal indicating flash mode a

rom the controller.

A o

dd ne for each flashing amber signal group

sor as the opposing vehicle phase

Total current sensors

f pedestrian phases with wait indicators

Total voltage sensors

+___ +___ +___ +___ =___

+___ +___ +___

+___ +___

+___

+___ =___

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TC12 Installation, Commissioning & Maintenance Handbook

3.2.7 TC12 Outstation Mechanical Modules and Number of Detectors Supported

There are five separate mechanical modules available for the TC12 Outstation.

hese are listed below the top level part number 667/1/22670/000, and are as

T fo

llows:

Part number Description Maximum No. of

detector backplanes 667/1/22691/000 Module Assembly for OTU only no detector racking 6 /2 6

67/1 2 91/001 Module Assembly for OTU and

Detectors for

667/1/22691/002 Module Assembly for OTU and

Detectors for u

66 for Dual OTU and

Detectors for use in 19" racking

6 use in no detector racking 67/1/22691/004 Module Assembly for OTU for

19" racking

Sin c 0/003.

gle Dete tor Backplane part number is 667/1/1599

Not e 0/002) is obsolete.

e that th double detector backplane (667/1/1599

use in 11" ra

se in 19" racking

cking

10 7/1/22691/003 Module Assembly

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TC12 Installation, Commissioning & Maintenance Handbook

3.3 COMM

3.3.1 afety Tests on the TC12 Outstation

3.3.1.1 Test Equipment

3.3.1.2 Safety Considerations

Multimeter (e.g. Fluke 77 or similar). Comark Insula Clare R133R10 Earth Continuity Tester (or similar). RCD Tester (e.g. Seaward RC500).

Statutory and Company legislation relating to safety must be followed. During te o lified personnel are allowed to

sting hazard us voltages will be present, only qua

operate the eq t.

ISSIONING

tion Meter 1905 (or similar capable of 1000 V).

uipment with hazardous voltages presen

ELECTRIC SHOCK RISK

Hazardous - observe any warning

voltages are present within the equipment

labels and do not remove any protective covers.

3.3.1.3 Pre-T

Check that the correct fuses are fitted to description of the fuses fitted to the Outstation).

3.3.1 formed

.4 Outline of Tests to be Per

The sequence of tests will be (1) Earth Continuity Check.

(2) Insulation Check (1000 V

3.3.1.5 Earth Continuity/Insulation Resistance Test Set Up

The Outstation is not wired to the mains during th the unconnected wires on the other end of the mains cable accessible.

3.3.1.6 Earth Continuity Test Procedure

Connect one probe of the Earth Continuity Tester to the Earth wire of the Outstation mains lead. Connect the other probe to the following points (it may be necessary to find a suitable place to test without paint) and make sure the reading is below 0.5 Ohms:

est Inspection

the Outstation (see section 3.4.4 for a

DC Test).

ese tests; however make sure

he Outstation mains plug is fully pu ntothat t shed i the Outstation mains socket with

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TC12 Installation, Commissioning & Maintenance Handbook

PCB Mounting plate PCB Frame R eack Cross m mbers

ack Side pl e

R at Case of power

ower supply 0 V (pin 4 on OTU PSU 14-way connector, see Figure 18).

P All earthed points on any other equipment OTU mechanics.

supply

that may have been attached to the

3.3.1.7

3.3.2

Insulation Resistance Test Procedure

Safety Note

Personnel

ake sure that ation is not connected to the mains but that all fuses are place and that co

in the PCB is nnected. Make sure that the Outstation mains plug socket. Set the insulation meter to 1000 V DC. Connect the Connect the meter to measure between the Outstation mains wire combined

Allow the meter readi to settle during the tes

he insulation resistance should be not less than 10 MOhm.

Commissioning Procedure after Power Up

C e

heck that th power LED (LP7) comes on when the Outstation is powered up.

Note: If the s

positio switch back up again.

Configure the Outstation using a handset terminal connected to the 25-way 'D' type connector, SK1, on the PCB. See section 3.3.3 for an explanation of commands that need to be entered.

If required the wiring of OTU inputs and outputs (cable 667/1/22693/000) can be checked as follows:

Checking OTU Output wiring:

Attach a handset to the controller and enter controller handset commands that display the status of the 16 controller inputs. Attach a handset to the OTU and enter handset commands to set different output bit patterns on the OTU outputs. Ensure that the controller inputs displayed on the handset

should take care that they do not come into contact with the high

voltages generated by the Test Instrument.

the OutstM

is fully pushed into the Outstation mains

LIVE

an EUTRALd N of the Outstation mains wire together.

EARTH and the

LIVE and NEUTRAL.

ng t.

ystem fault LED lights on power up (see section 3.4.1 for LED

ns) then switch the Outstation off. Make sure the lithium battery

on the PCB is in the on position and then power the Outstation

666/HE/43100/000 Page 87 Issue 9

TC12 Installation, Commissioning & Maintenance Handbook

terminal connected to the Controller are in the correct position and are the correct value.

Checking OTU Input wiring:

Attach handset to the controller and enter controller handset commands to set the status of the 16 controller on the controller handse

inputs displayed on and are the correct v

Alternatively the OTU I/O cable wiring test set as described in section 5.

Check that the status LEDs illuminate correctly; see section 3.4.1.

outputs. Set different output bit patterns

t terminal. Attach a handset to the OTU and enter

lay thcommands to disp

e status of the OTU inputs. Ensure that the OTU

the OTU handset terminal are in the correct position

alue.

can be checked using the outstation

3.3.3 Configuration

Note: Configura n of e O is so p sibl usin IPT1. R

handbo r in ct s.

With the OTU powered up connect a handset terminal needs to be connected. Once connected the handset will displa and commands can then be entered to config

T e

he PC in th TC12 Instation Test Set can be used as a handset terminal -

refer to section a conventional terminal (the s 667/4/13296/0

If the OTU is newly installed at the site or is a replacement unit it is to necessary to

o us configuration data.

perf rm a full OTU reset to clear any previo T ionhe descript s of the handset commands listed below are arranged, as far a

p un

ossible, in f ctional groups in the order that they should be entered to configure

the OTU.

Note: Curly

Outstation Information Sheet. Curved brackets () after configuration items indicate the default configuration value.

Commands to enable handset access and reset Outstation

Using the Handset

tio th TU al os e g efer to IPT

ok fo stru ion

y the sign on message 'SIEMENS OTU'

ure the OTU.

4.7. The PC keyboard makes entry of commands easier than with

handset terminal. Alternatively a conventional handheld handset

ame type as used to configure controllers; part number

00) can be used.

brackets {} in a command indicate numbers that are stated on the

3.3.3.1 Write acces GME=???

omment:

666/HE/43100/000 Page 88 Issue 9

s enable (GME, KME)

Enable write access to OTU data. This is required to change any C

configuration data in the OTU.

TC12 Installation, Commissioning & Maintenance Handbook

3.3.3.2 OTU reset (CNN, LRN, TKE) (1) CNN=???

(2) LRN=??? (3) TKE=?

Comment: eset

The above reset commands may be entered in any order, the r is actioned by switching the OTU power off for a few seconds then re-applying power. On restart the default OTU configuration data will replace all existing configuratio

Commands to set u

GAD, GMM,

n data.

p communication with the Instation

GNO, GCW, GRW

3.3.3.3 OTU addre GAD={addre

Comment:

3.3.3

.4 Baud rate/Modem mode (GMM)

GMM={Baud rate/mode: 0 to 24 (6)}

Comment: Code that configures the appropriate

6 = 1200 Baud half duplex

8 = 600 Baud half duplex 22 = 1200 Baud full duplex

24 = 600 Baud ful Other codes are available, but consul E

.g. 5 = 300 baud half or full duplex 7 = 1200 baud half duplex with equaliser 23 = 1200 baud full duplex with equaliser.

ss (GAD)

ss of OTU: 0 to 14 (0)}

Address of the OTU being installed.

l duplex

t STC before use:

baud rate and modem mode.

3.3.3.5 Number of OTUs (GNO)

GNO={Number of OTUs on the line: 1 to 15 (1)}

3.3.3.6 Number of control words (GCW)

GCW{OTU Address: 0 to 14}={No. of control words for OTU: 0 to 3 (2)}

Comment: The above command is repeated for each OTU on the telephone

line. For each OTU enter its address and the number of control words it uses.

3.3.3.7 Number of reply words (GRW)

GRW{OTU Address: 0 to 14}={No. of reply words for OTU: 0 to 14 (4)}

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TC12 Installation, Commissioning & Maintenance Handbook

Comment: The above command is repeated for each OTU on the telephone

line. For each OT it uses.

U enter its address and the number of reply words

3.3.3.8 Receive Da

GRX={Contro

Comment:- Ins d of receive data ore the CD control line and use a gap

mer instead to detect the start of the receive data from the instation (1).

ti The CD control line is used for t

he gap timer is used for RS232 serial link communications.

3.3.3 Add onal ropa

.9 iti P gation Delay (GPD)

PD= elay: to 9

G {D 0 0 (0)}

Comment:- Instructs the OTU to include an addition um of milliseco

ropagation delay to its calculations.

p Propagation delay is considered to be the time from a signal transition on the OTU UART Tx line to the same transition being pr ed UART Rx line (or vice versa).

3.3.3.10 Enable/Disable OTU control and reply facility (GOE)

GOE=1 (0)

omm nt: ause function to be enabled (1)

C e C s the OTU UTC control and reply

ta Control Mode (GRX)

l Mode: 0 or 1 (0)} tructs the OTU to use the CD control line to detect the start and en from the instation (0) or ign

elephone line communications using modems.

al n ber nds of

being made

esent at the Instation

or disabled (0). The facility should not be enabled until all the required configuration items have been set up a

Commands to set up digital inputs and reply bytes

GSA, GUD, GRL, GIS

nd checked.

3.3.3.11 SCOOT loop input allocation (GSA)

GSA{Scoot loop no.: 0 to 11}={Digital input no.: 0 to 31} (255)

Comment: Repeat this command for up to 12 scoot loops. For each scoot loop

used enter t Input Connector PL2 see section 3.2.3.5) to which its detector output signal connects.

ote. ing to

N The 32 inputs are numbered 1 to 32 in section 3.2.3.5, correspond

the associated pin on the 40 way input connector, however the handset command numbers the inputs from 0 to 31, for the 32 i

3.3.3.12

666/HE/43100/000 Page 90 Issue 9

Unidirectional loop allocation (GUD)

UD{U/D loop no.: 0 to 3}={Digital inpuG

Comment: Unidirectional loop allocation on a free standing OTU. Repeat this

comman loop use

uffere ectio 3.2.3 the

B d Input Connector PL2 see s n .5) to which

he number of the scoot loop and the input (on Buffered

nputs.

t no.: 0 to 30} (255)

d for up to four unidirectional loops. For each unidirectional

d enter the number of the loop (0 to 3) and the input (on

Siemens TC12 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1.5 ISSUE STATE AND AMENDMENTS

1.6 TC12 SYSTEM OVERVIEW

Cabinet

Rack Mount PC

TC12 PC Configurations

Systems Fault Indication Panel (SIP)

19" Racking PCBs

PSTN Modem

External Cables

COMMISSIONING

Status LEDs

Digital Output PCB Problems

Replacing Modem, Transformer and Digital Output PCBs

3.2.2.3 Configuring the Switches on the Outstation PCB Before any connectors are attached to the Outstation PCB, the configuration

3.2.3.4 RS232 Cable

Lamp Monitor Unit - Number of Current and Voltage Sensors

Insulation Resistance Test Procedure

Commissioning Procedure after Power Up

Unidirectional loop allocation (GUD)