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SIRIUS 3RW44 PCS 7
Getting Started
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Siemens SIRIUS 3RW44, SIRIUS 3RW44 PCS 7 Getting Started

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Industrial Controls
Function Block Library SIRIUS Soft Starter 3RW44 for SIMATIC PCS 7
SIRIUS Soft Starter 3RW44 PCS 7 Library V8.2
Getting Started
Edition 07/2016
Answers for industry.
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___________________
___________________
___________________
___________________
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Industrial Controls
SIRIUS Soft Starter 3RW44 SIRIUS Soft Starter 3RW44 PCS 7 Library V8.2
Getting Started
07/2016
A5E36563533002A/RS
Preface
1
Security information
2
Product specific security information
3
Introduction
4
Getting Started
5
References
6
List of Abbreviations
7
-AA/001
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Siemens AG Division Digital Factory Postfach 48 48 90026 NÜRNBERG GERMANY
3ZX1012-0CS16-2CC1
Ⓟ
Copyright © Siemens AG 2016. All rights reserved
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
ambient conditions must be complied with. The information in the relevant documentation must be observed.
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Note the following:
for the specific
documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
07/2016 Subject to change
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Table of contents

4.1 Introduction ............................................................................................................................. 15
5.1 Installation ............................................................................................................................... 17
5.2 HW Config ............................................................................................................................... 18
5.3 CFC ......................................................................................................................................... 20
5.4 Operator Station ...................................................................................................................... 25
7.1 Abbreviations .......................................................................................................................... 37
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Table of contents
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1
The Getting Started of the PCS 7 library for SIRIUS Soft Starter uses a simple example project to show you the basic procedures:
● Basic configuration steps
● Handling and monitoring different signal blocks
● Parameterization
This Getting Started manual is intended to be an introduction and largely dispenses with detailed information and background information.
Basic knowledge of creating a PCS 7 project is necessary. You will find information about this in the Process Control System PCS 7; Getting Started (V8.0 or higher with APL) documentation on the Internet (https://support.industry.siemens.com/cs/document/109485954
).
This documentation contains designations of the software interface elements. If you have installed a multi-language package for the operating system, some of the designations will be displayed in the base language of the operating system after a language switch and will, therefore, differ from the designations used in this documentation.
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Preface
Note
The versions required depend on the version of PCS 7 installed.
Order number
Description
DPV1 functionality following a Y link.
● You can execute the example project on any PC or programming device on which the following software is installed:
– Windows operating system
– Internet Explorer
– Message Queuing service
– SQL server
You can find further relevant details in the following manuals:
– SIMATIC Process Control System PCS 7 PC Configuration and Authorization (V8.0)
on the Internet (https://support.industry.siemens.com/cs/document/68157327/
– SIMATIC Process Control System PCS 7 Released Modules (V8.0) on the Internet
(https://support.industry.siemens.com/cs/document/109736547/
).
).
● You create the PCS 7 project with SIMATIC Manager.
To do so, follow the instructions in the Process Control System PCS 7; Getting Started documentation.
Table 1- 1 Soft Starter hardware
3RW4422-1BC44 SIRIUS Soft Starter, values with 400 V, 40 DEG., Standard: 29 A, 15 KW, inside-delta
circuit: 50 A, 22 KW, 200 … 460 V AC, 230 V AC, screw terminals
3RW4900-0KC00 Communication board PROFIBUS for SIRIUS Soft Starter 3RW44
Note on the firmware version If the Soft Starter is operated as a DP slave following a Y link with a firmware version
<=*E03*, no DPV1 functionality is available. Firmware version >=*E04* is required for
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Preface
Order number
Description
6ES7 410-5HX08-0AB0
SIMATIC S7-400, CPU 410-5H with 1*DP and 2*PN interfaces
This PCS 7 example project was created with the following hardware for the automation station (AS):
Table 1- 2 Hardware - Automation station 1: Configuration direct on the master system
6ES7 407-0KA02-0AA0 SIMATIC S7-400, power supply PS 407 10A, AC 120/230V/10A standard PS
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Preface
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2
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into account. For more information about industrial security, please visit: h
www.siemens.com/industrialsecurity
ttp://
iemens’ products and solutions undergo continuous development to make them more
S secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under: http://www.siemens.com/industrialsecurity
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Security information
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This library is designed to run under the PCS 7 environment. Therefore, it is recommended to follow the security principles for PCS 7 to support a secure operation, such as:
● User rights
● Password protection of
– WinCC
For more information, click here (https://support.industry.siemens.com/cs/document/60119725
).
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Product specific security information
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Introduction

4.1 Introduction

Introduction
This document explains the basic principles of using the PCS 7 Library for Soft Starter 3RW44. The PCS 7 Library for Soft Starter 3RW44 is designed according to APL standards for both, blocks and faceplates. This library contains CFC templates to fulfill the control function of a Soft Starter device.
For reducing configuration time, a module driver generator is included with this library. By using this driver generator it is ensured that all necessary interconnections will be handled automatically by the system and the device is ready to operate in PCS 7 environment.
Custom configuration can be done by the user as well. User manual and online help will give detailed information about the blocks and their input and output pins.
This document will guide you through the necessary steps for using the template and the module driver generator in a PCS 7 environment using a sample project. This sample uses minimum hardware, single station, one PLC connected to one Soft Starter via PROFIBUS.
Prerequisites
4
User
PCS 7 knowledge:
● Project creation
● HW-Config
● CFC-Editor
● WinCC-Explorer
● WinCC
Refer "Process Control System PCS 7 Getting Started (https://support.industry.siemens.com/cs/document/109485954)" for further details. You can find the manuals for your PCS 7 Version in the manual collection.
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Introduction
4.1 Introduction
System
● Installed and compatible PCS 7 version
● Installed Soft Starter 3RW44 library
● PCS 7 Multiproject (created by Project-Wizard).
Refer to Readme-File for this library for software details and steps to follow to migrate the existing project.
Communication
Active communication network between Engineering Station (ES)/Operator Station (OS) and the PLC.
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5
AS
OS
Single Station
X
X
AS OS
Engineering Station
X
-
The Setup program will guide you through the required steps. Use "< Back" and "Next >" buttons to navigate through the screens during the installation process. The installation program supports German and English. You can choose your language at the initial screen.
The Library Soft Starter 3RW44 has two components:
● AS = Components for Automation System
● OS = Components for Operator Station
For example, this library has:
● Library for Soft Starter 3RW44 PCS 7 V8.2 AS
● Faceplates for Soft Starter 3RW44 PCS 7 V8.2 OS
Installation program will ask you to decide, which product you want to install. Below is the decision matrix:
"X" - required, "-" - not required
Distributed System
Operator Station - X
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Getting Started
Communication
Integration
Catalog path
starter
EDD
PROFIBUS DP > Switching Devices
> Motor starter > Direct soft starter
EDD
GSD

5.2 HW Config

Open HW-Config and switch the hardware catalog profile to
:
Below are the Soft Starter objects for:
PROFIBUS OM1 at PROFIBUS DP > Switching Devices > Motor starter > Direct soft
2,3
2,3
GSD
PROFIBUS DP > Additional Field Devices > Switching Devices
PROFINET OM1 PROFINET IO > Switching devices > Motor starter > Direct soft
starter > 3RW44
1,4
1,4
1
Select the Soft Starter object according to the existing hardware. By selecting an object
PROFINET IO > Switching devices > Motor starter > GSD5 > Direct soft starter > 3RW44
inside the hardware catalog, additional information will be displayed in the information area, at the bottom of the hardware catalog (e.g.: article number).
2
Once the Soft Starter object is instantiated inside the
, you need to configure a module which matches the existing hardware. Select the correct module by its article number and drag and drop it to slot 1 of the instantiated Soft Starter object inside
3
EDD and GSD objects support a variety of different Firmware-Versions. Choose the one
.
which supports the hardware version.
4
The same object is used for GSD and EDD integration in HW-Config.
for EDD support needs to be activated by the user in
(Alt+Return) of
the Soft Starter object.
5
Folder entry GSD will be created in case of parallel integration of Soft Starter OM,
integrated via Soft Starter ES.
Drag and drop the desired Soft Starter-Object into the PROFIBUS resp. PROFINET line.
Double click the module in slot one of the Soft Starter object. The Switch to the tab
If SIMATIC PDM. Use PDM to configure the Soft Starter device.
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and connect it with
.
dialog opens.
is activated, a double click on the Soft Starter object opens
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Getting Started
Note
Note it down or insert it in symbol table of HW
Options > Symbol Table
Ctrl+Alt+T)
for l
5.2 HW Config
Use Config by double clicking the module in slot 1 of the Soft Starter object. The dialog opens. Switch to tab
to configure the Soft Starter device. It may be activated out of HW-
and click the button
opens.
Retrieve the input address of the Soft Starter device.
ater usage.
SIRIUS Soft Starter 3RW44 PCS 7 Library V8.2 Getting Started, 07/2016, A5E36563533002A/RS-AA/001
-Config (
or
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Getting Started

5.3 CFC

Master data library
CFC Template
For using the library in a plant, it is recommended to store the Soft Starter template in the Master data library. Since this would be beyond the scope of this document, we recommend you to take a look in: Process Control System PCS 7 CFC for SIMATIC S7 Function manual (https://support.industry.siemens.com/cs/document/109736727
With the template stored in the Master data library, follow the below steps.
1. Open CFC-Editor by double clicking on the desired CFC-Object.
2. Select the tab
Soft Starter PCS 7 Library were placed in the Master data library, you will find them in
the project library folder (Notation: "Project Name"+"_Lib" e.g.: GS_SoSt_Lib).
Otherwise you will find the templates in the Soft Starter Library (e.g.: SS_PCS7_LibV82)
, located underneath the Catalog view. If the templates of 3RW44
).
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Getting Started
5.3 CFC
3. Expand the Master data library node ("ProjName" + "_Lib" e.g.: GS_SoSt_Lib). You will find two nodes:
–
–
4. Expand the Charts node. Now you will see the
template.
5. Drag the in the Chart view.
The
object by pressing the left mouse button and drop the object
template is now instantiated.
Open the Template
1. Right click on the instantiated
. The template opens in a new chart view.
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template in the chart view and select
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Getting Started
5.3 CFC
1. Scroll to the left, till you see the sheet bar. There you will find a textual interconnection named
Now you have two options:
– Setting the HW input address manually, as seen in HW-Config.
– Use symbol table for selecting the input address.
Since this is a short example, we will just hand over the devices input address as it is displayed in HW-Config. We recommend using the symbol table for large projects. Refer "SIMATIC Process Control System PCS 7 Engineering System (https://support.industry.siemens.com/cs/document/109485969
.
)".
2. Right click on
A symbol table like dialog opens.
Insert the input address, in this case:
and select
.
3. Confirm the input value by pressing enter. Now the blocks input address is connected to the devices input address.
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Getting Started
Note
If you do not want to use the additional functions, you are free to delete the function blocks in question or all blocks in sheet 2.
5.3 CFC
SSMeas and SSStat
If you want to use measurement and/or statistic values ( device, you need to switch to sheet view 2 in the CFC plan. There you will find the additional blocks for the mentioned functions.
Repeat the
Generate module drivers
1. Go to
Compile dialog opens.
2. Ensure that the option
steps from above for this sheet.
Basic block set up is now complete.
or hit
is checked in.
) for the Soft Starter
or click in the toolbar. The
3. Confirm dialog with the OK-Button. After compilation has finished,
displayed.
4. Confirm this dialog by the
button.
5. Back in the chart view, hit F5. The view will be updated and you will see all textual
interconnections replaced by the according block interconnection.
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dialog will be
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Getting Started
5.3 CFC
Download
The CFC-Template is now ready for download.
Go to
Template set up is now complete and ready to use.
or hit
or use in the toolbar.
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Getting Started

5.4 Operator Station

Block icons and faceplates are inserted in the project while compiling the Operator Station (OS). Compile the OS.
You can find details on how to work with the Operator Station in the manual: SIMATIC Process Control System PCS 7 Operator Station. (https://support.industry.siemens.com/cs/document/109485970
)
After activating WinCC you will find the block icon for the motor block:
This library is also shipped with block icon for need
1. Open CFC-Editor.
2. Select the
3. Right click and select
block icon you can simply activate it:
block.
in the context menu.
. It is disabled by default setting. If you
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Getting Started
5.4 Operator Station
4. Check in the checkbox for
.
5. Confirm the
dialog by clicking OK.
6. Compile the OS and activate WinCC. Now you will find two block icons:
.
and
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Getting Started
MotRevL
SSOprtn
5.4 Operator Station
The block icons in detail are:
Reversible Motor - Large
Soft Starter Common Operation functions
Faceplates
The block icons give a general feedback of the current device status to the user. Open a faceplate for detailed information about the device.
Standard faceplates of the block icons:
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Getting Started
5.4 Operator Station
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Getting Started
5.4 Operator Station
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Getting Started
5.4 Operator Station
Faceplate-Views
Each faceplate provides multiple views:
APL Soft Starter Library
MotRevL SSOprtn SSMeas SSStat
• Default
• Messages
• Trend
• Parameters
• Preview
• Memo
• Batch
• Default
• Messages
• Limits AV
• Trends
• Maintenance
• Preview
• StationDiag
• ControlDiag
• DeviceDiag
• ParameterDiag
• ProcessImage
• Batch
• Standard 1
• Standard 2
• Messages
• Trends
• Protection Diag
• Preview
• Batch
• Standard 1
• Standard 2
• Messages
• MaxPointer1
• MaxPointer2 Preview
• Logbook
• Batch
You can switch between the single views by clicking the demanded view button.
Click on to open additional view buttons.
Faceplate
s may be pinned or closed according to the demands of the user. Further information on how to use the faceplates can be found in the online help, shipped with this library or in the user manual provided for this library.
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Getting Started
5.4 Operator Station
Navigation between faceplates
1. Open the Standard view of block
2. Click on the button
faceplate opens.
Click on navigation button
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to return to the calling faceplate.
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Getting Started
5.4 Operator Station
3. Click on the
button to open the
faceplate.
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Getting Started
5.4 Operator Station
1. Open faceplate
2. Click the
button.
The SSStat Faceplate opens.
and switch to view
.
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Getting Started
Note
Use the navigation button
SSMeas
SSStat
corresponding SSOprtn
5.4 Operator Station
at
faceplate.
or
faceplate to return to the
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6
Additional information can be found as follows:
● For PCS 7 V8.1: "Process Control System PCS 7 Getting Started Part 1 (V8.1)" (https://support.industry.siemens.com/cs/document/103141812
● For PCS 7 V8.2: "Process Control System PCS 7 Getting Started Part 1 (V8.2)" (https://support.industry.siemens.com/cs/document/109485954
● Programming and Operating Manual: "PCS 7 Library 3RW44 Soft Starter V8.2". (https://support.industry.siemens.com/cs/document/109474959/
● Process Control System PCS 7 CFC for SIMATIC S7 Function manual. (https://support.industry.siemens.com/cs/document/109736727
● SIMATIC Process Control System PCS 7 Operator Station. (https://support.industry.siemens.com/cs/document/109485970
)
)
)
)
)
● SIMATIC Process Control System PCS 7 PC Configuration and Authorization (V8.0) on the Internet (https://support.industry.siemens.com/cs/document/68157327
● SIMATIC Process Control System PCS 7 Released Modules (V8.0) on the Internet (https://support.industry.siemens.com/cs/document/109736547
● WinCC, for more information, click here (https://support.industry.siemens.com/cs/document/60119725
).
).
).
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References
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A

List of Abbreviations

7.1 Abbreviations

Overview
Table 7- 1 Meaning of abbreviations
bbreviation Meaning
AS Automation station
CFC Continuous Function Chart
EDD Electronic device description
GSD Generic Station Description
HMI Human machine interface
HW Config "Hardware configuration" module in the SIMATIC Manager
OM Object manager
OS Operator station
PCS 7 Process Control System 7
CPU Central Processing Unit
SS Soft Starter
7
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List of Abbreviations
7.1 Abbreviations
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