Siemens SINAMICS IOP-2 Operating Instructions Manual

___________________

SINAMICS

Intelligent Operating Panel 2 (IOP-2)

Operating Instructions

Edition 04/2017, Firmware IOP-2 V2.0

04/2017, FW V2.0

A5E39549448B AA

Fundamental safety instructions

Safety notes

Overview

Installation

Wizards menu

Control menu

Options

Technical data

Siemens AG Division Digital Factory Postfach 48 48 90026 NÜRNBERG GERMANY

Document order number: (null)

Ⓟ

Legal information

Warning notice system

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

Qualified Personnel

personnel qualified

Proper use of Siemens products

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

Disclaimer of Liability

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Note the following:

documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

for the specific

04/2017 Subject to change

1 Fundamental safety instructions .............................................................................................................. 7

2 Safety notes ............................................................................................................................................ 9

3 Overview............................................................................................................................................... 11

4 Installation ............................................................................................................................................ 19

5 Wizards menu ....................................................................................................................................... 27

6 Control menu ........................................................................................................................................ 33

7 Menu .................................................................................................................................................... 41

1.1 General safety instructions ....................................................................................................... 7

1.2 Industrial security ...................................................................................................................... 8

2.1 Warnings and cautions ............................................................................................................. 9

3.1 Introduction ............................................................................................................................. 11

3.2 Layout and functions ............................................................................................................... 12

3.3 Screen icons ........................................................................................................................... 15

3.4 Menu structure ........................................................................................................................ 17

4.1 Fitting the IOP-2 ...................................................................................................................... 19

4.2 Initial set-up ............................................................................................................................. 20

4.3 User definable labels on status screen ................................................................................... 24

4.4 Firmware upgrade ................................................................................................................... 25

5.1 Example Wizard ...................................................................................................................... 28

5.1.1 Basic commissioning with the IOP-2 ...................................................................................... 30

6.1 Setpoint ................................................................................................................................... 34

6.2 Reverse ................................................................................................................................... 34

6.3 Jog .......................................................................................................................................... 35

6.4 Custom Hand mode ................................................................................................................ 35

6.5 Startup in Hand mode ............................................................................................................. 37

6.6 HAND/AUTO disable .............................................................................................................. 38

7.1 Menu overview ........................................................................................................................ 41

7.2 Diagnostics ............................................................................................................................. 41

7.3 Parameters ............................................................................................................................. 45

7.4 Up/Download .......................................................................................................................... 48

7.5 Customer parameter sets ....................................................................................................... 49

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

Table of contents

8 Options ................................................................................................................................................. 63

9 Technical data ...................................................................................................................................... 69

Index .................................................................................................................................................... 71

7.6 Extras Menu ........................................................................................................................... 51

8.1 Door mounting kit ................................................................................................................... 63

8.2 Hand-held device ................................................................................................................... 65

9.1 Technical specifications ......................................................................................................... 69

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1.1

General safety instructions

WARNING

Danger to life if the safety instructions and residual risks are not observed

WARNING

Danger to life or malfunctions of the machine as a result of incorrect or changed parameterization

If the safety instructions and residual risks in the associated hardware documentation are not observed, accidents involving severe injuries or death can occur.

• Observe the safety instructions given in the hardware documentation.

• Consider the residual risks for the risk evaluation.

As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death.

• Protect the parameterization (parameter assignments) against unauthorized access.

• Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY

STOP or EMERGENCY OFF).

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

Fundamental safety instructions

1.2

Industrial security

Note Industrial security

Siemens provides products secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement security concept. Siemens products and solutions only represent one component of such a concept.

The customer is responsible for preventing unauthorized access to its plants, systems, machines and networks the enterprise network or the internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place.

Additionally, Siemens account. For more information about industrial security, please visit:

Industrial security (

Siemens secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed at:

Industrial security (

WARNING

Danger to life as a result of unsafe operating states resulting from software manipulation

1.2 Industrial security

and solutions with industrial security functions that support the

– and continuously maintain – a holistic, state-of-the-art industrial

. Systems, machines and components should only be connected to

’ guidance on appropriate security measures should be taken into

http://www.siemens.com/industrialsecurity).

’ products and solutions undergo continuous development to make them more

’s exposure to cyber threats.

http://www.siemens.com/industrialsecurity).

Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.

• Keep the software up to date.

• Incorporate the automation and drive components into a holistic, state-of-the-art

industrial security concept for the installation or machine.

• Make sure that you include all installed products into the holistic industrial security concept.

• Protect files stored on exchangeable storage media from malicious software by with suitable protection measures, e.g. virus scanners.

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2.1

Warnings and cautions

DANGER

Ensuring a safe and stable state

WARNING

The converter will stop if the IOP-2 is removed when in Hand mode

Note

•

During commissioning of the converter it is essential to ensure that the system is in a safe and stable state, as some commissioning processes have the potential to start the motor. Therefore it is important to secure any loads and ensure that should the motor start, no potentially dangerous conditions exist.

When the IOP-2 is in Hand mode, that is, when the command source is switched to Hand and all OFF and RUN commands are given via the IOP-2 buttons.

When in the Hand mode, if the IOP-2 is removed from the converter, the converter will stop within a few seconds of the IOP-2 being removed.

Before removing the IOP-2, ensure that the IOP-2 is placed in AUTO mode and receiving its command source from the PLC.

The IOP-2 can be fitted to and removed from the converter while power is applied. The IOP-2 will set the USS PZD (P2012) length to 4 when connected to the converter.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

Safety notes

2.1 Warnings and cautions

Intelligent Operating Panel 2 (IOP-2)

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3.1

Introduction

Compatibility

Note IOP functional support

•

– The selected functional group filtering of the parameters.

The Intelligent Operator Panel 2 (IOP-2) has been designed to enhance the interface and communications capabilities of SINAMICS Inverters.

The IOP-2 connects to the Inverter through an RS232 interface. It has been designed to automatically recognize the following devices from the SINAMICS range:

● SINAMICS G120 CU230P-2

● SINAMICS G120 CU240B-2

● SINAMICS G120 CU240E-2

● SINAMICS G120 CU250S-2

● SINAMICS G120C

● SINAMICS G120D-2 CU240D-2*

● SINAMICS G120D-2 CU250D-2*

● SINAMICS ET 200pro FC-2*

● SINAMICS G110D*

● SINAMICS G110M*

*Denotes Control Units that require the IOP-2 Hand-Held Kit to connect the IOP to the Control Unit.

Hand-Held Kit order number: 6SL3255-0AA00-4HA1. Optical cable order number: 3RK1922-2BP00

For information on firmware and language upgrades, please see (Page 25).

Drives with SINAMICS firmware prior to version 4.4 will not be supported by the IOP-2.

Drives with GP firmware prior to version 3.4 are not fully supported by the IOP-2.

The actual menu structure and functionality of the IOP-2 will be influenced by the

following factors: – The software version and type of Control Unit to which the IOP-2 is fitted. – The firmware and software version of the IOP-2.

Firmware upgrade

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

Overview

3.2

Layout and functions

Overview

3.2 Layout and functions

The physical layout of the IOP-2 is shown below:

Figure 3-1 Layout of the IOP-2

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Overview

Key

Function

When the converter is running in HAND mode, the motor stops when switched to AUTO.

When using the ESC key in the parameter editing mode, no data is saved unless the OK key is pressed first.

3.2 Layout and functions

The IOP-2 is operated by using a Sensor Control Field and five additional buttons. The specific functions of the Sensor Control Field and buttons are shown in the table below.

Table 3- 1 Function of the IOP-2 controls

The Sensor Control Field has the following functions:

• In a menu, sliding your finger around the Sensor Control Field changes the selection.

• When a selection is highlighted, pressing the OK button in the centre of the Sensor Control Field

confirms the selection.

• When editing a parameter, sliding your finger around the Sensor Control Field changes the displayed value; clockwise increases the value and anti-clockwise decreases the displayed value.

• When editing parameter or search values there is a choice to edit individual digits using the arrow keys or an entire value using the Sensor Control Field. The speed with which you slide your finger around the Sensor Control Field increases or descreases the speed of movement of the cursor.

• The Sensor Control Field has integrated arrows which can be used to navigate through the menus and individual digits in the inputs fields.

The ON key has the following functions:

• In AUTO mode can be changed by pressing the HAND/AUTO key.

• In HAND mode the converter is started - the converter status icon starts turning.

Notes: For Control Units with firmware versions less than 4.0:

When running in AUTO mode, HAND mode cannot be selected unless the converter is stopped. For Control Units with firmware versions 4.0 or greater: When running in AUTO mode, HAND mode can be selected and the motor will continue to run at the last selected setpoint speed.

The OFF key has the following functions:

• If pressed for longer than 3 seconds the converter will perform an OFF2; the motor will then coast down to a standstill. Note: 2 presses of the OFF key within 3 seconds will also perform and OFF2.

• If pressed for less than 3 seconds the following actions will be performed: – If in AUTO mode the screen will display an information screen stating that the command sources is

AUTO and can be changed using the HAND/AUTO key. The converter will not be stopped.

– If in HAND mode the converter will perform an OFF1; the motor will come to a standstill in the ramp-

down time set in parameter P1121.

The ESC key has the following functions:

• If pressed for less than 3 seconds the IOP-2 returns to the previous screen or if a value has been edited, the new value is not saved.

• If pressed longer than 3 seconds the IOP-2 returns to the status screen.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

Overview

Key

Function

Locking and unlocking the keypad

ESC

INFO

ESC

INFO

DEMO mode

3.2 Layout and functions

The INFO key has the following functions:

• Displays additional information for the currently selected item.

• Pressing the INFO key again will display the previous screen.

• Pressing the INFO key during power-up of the IOP-2 will place the IOP-2 in DEMO mode. To exit DEMO

mode, power-cycle the IOP-2.

The HAND/AUTO key switches the command source between HAND and AUTO mode.

• HAND sets the command source to the IOP-2.

• AUTO sets the command source to an external source, for example, fieldbus.

The keypad can only be locked once the power-up cycle has been completed. If the keys are activated before the power-up cycle is completed, the IOP-2 will enter the DEMO mode.

To lock the IOP-2 keypad press unlock the keypad press

DEMO mode allows the IOP-2 to be used for demonstration purposes without affecting the converter to which it is connected. Menus can be navigated and functions selected, but all communications with the converter are blocked to ensure that the converter does not react to any commands issued from the IOP-2.

and

simultaneously for 3 seconds or more. To

simultaneously for 3 seconds or more.

To enter the DEMO mode it is necessary to do a long press of the ESC key or INFO key during the power-up cycle. The IOP-2 must be power cycled again to exit the DEMO mode.

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Overview

3.3

Screen icons

Overview

Function

Icon

Remarks

controller

must be performed.

mode

Protection

condition

3.3 Screen icons

The IOP-2 displays a number of icons at the top right-hand edge of the display to indicate various states or current conditions of the converter. These icons are explained in the table below.

Table 3- 2 Screen icons

Command source

Inverter status

Fault pending

Alarm pending

Saving to RAM

PID autotuning

Hibernation

Write Protection

Know How

ESM

Auto - the converter receives the command signals from the network

Displayed when the JOG function is active

Hand - the converter is under control of the IOP-2

Icon rotates when the motor is running

Indicates that all recent changes to parameters have been saved in RAM only. In the event of a power failure, then all recent changes saved to RAM will be lost. To prevent loss of parameter data a RAM-to-ROM save

Parameters cannot be modified.

Parameters cannot be viewed or modified.

Essential Services Mode

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

Battery

The battery status is only shown when the IOP-2 Hand-held kit is used.

Overview

Screen faults and alarm indicators

Use of screen colours

Red

Error status: Indicates a fault is active and the Control Unit is in an error condition.

White

Neutral status: The IOP-2 has no connection to the Control Unit.

Green

Run status: The converter is running with no active faults. Active alarms will be displayed on the status bar.

Blue

Blue denotes the selected item on the screen.

3.3 Screen icons

When a fault or an alarm is active on the converter the top label on the screen will turn red. The top label will remain red until the fault or warning has been acknowledged or rectified.

Figure 3-2 Fault and alarm notifications

A brief explanation of the use of the different colours on the screen is given below:

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Overview

3.4

Menu structure

Overview

3.4 Menu structure

The Menu structure of the IOP-2 is shown in the figure below.

Figure 3-3 IOP-2 menu structure

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

Overview

3.4 Menu structure

Intelligent Operating Panel 2 (IOP-2)

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4.1

Fitting the IOP-2

Fitting the IOP-2 to the Control Unit

Note IOP-2 power supply

The IOP of the converter through the RS232 interface. The IOP derives its power through the USB connection.

-2 has no internal power supply and derives its power directly from the Control Unit

To fit the IOP-2 to the converter Control Unit the following procedure should be performed:

-2 can also be connected to a PC and

1. Place the bottom edge of the IOP-2 casing into the lower recess of the Control Unit housing.

2. Push the IOP-2 forward until the top fastening clicks into place on the Control Unit housing.

To use the IOP-2 with a decentralized drive, for example an ET200pro FC-2, an IOP-2 Handheld kit is required and an optical cable. The IOP-2 Handheld kit and optical cable are fitted as shown in the following figure.

The order details of both the IOP-2 Handheld kit and the optical cable are given in the Introduction (Page 11).

Figure 4-1 Fitting IOP-2 on CU and ET200pro FC-2

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

Installation

4.2

Initial set-up

Initial set-up sequence

Splash screen is displayed

Select the required l

Select the required wizard or press ESC

Status screen is displayed

Note

The IOP wizards will depend on the type of Control Unit that is being used. For information on Firmware upgrades, please see

The status s values; these can be configured using the "Status Screen Wizard" in the "Extras" menu, see

4.2 Initial set-up

Once the IOP-2 is fitted and powered-up it will automatically detect the type of Control Unit and Power Module to which it has been fitted. On first-time use, the IOP-2 automatically displays the option to select the default language and allow the time and date to be set (if the Control Unit to which the IOP-2 is fitted has a real-time clock). The procedure is outlined below.

anguage

-2 is delivered with all available languages and wizards, although the number of

Firmware upgrade (Page 25).

creen can be reconfigured to show a number of different views and types of

Extras Menu (Page 51).

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Installation

Language selection

Select Menu

Select Extras

Select Panel settings

Select language

Select required language

Press and hold down ESC for Status Screen

Setting time and date

Select Menu

Select Extras

Select Panel settings

4.2 Initial set-up

The IOP-2 on first start-up will display the langauge screen for the user to select their required language, should you wish to select you language manually, the following actions should be performed:

All available languages are delivered with the IOP-2.

When the IOP-2 is first fitted to a Control Unit, which has a real-time clock, it will automatically display the time and date screen. Should you wish to manually set the time on the IOP-2, the following actions should be performed:

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

Installation

Select Time and date settings

Set the Time and date settings

Set time and dat

Press and hold down ESC for Status Screen

Lighting duration

Select Menu

Select Extras

Select Panel settings

4.2 Initial set-up

The settings for time are normally done on the Control Unit if it has a Real-time Clock (RTC). If the Inverter has an RTC the IOP-2 will take its settings from the Control Unit.

To set the length of time that the display remains lit, the following actions should be performed:

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Installation

Select Lighting duration

Select Lighting duration time

Press and hold down ESC for Status Screen

Note Screen will flash when an active fault condition exists

When an active fault condition exists on the IOP-2, if no key has been pressed for more than one minute then the screen will start to flash on and off. The screen will dim a few seconds prior to the lighting duration time been set to "Always on" the screen will not dim.

Display backlight

Select Menu

Select Extras

Select Panel settings

Select Display backlight

Select display backlight level

Press and hold down ESC for Status Screen

4.2 Initial set-up

-out period. If the screen is set to never dim, that is, it has

To change the intensity of the backlight, the following actions should be performed:

The display backlight setting will be automatically changed to the "Low" setting after 60 seconds from the last key press to extend the life of the display. When any key is pressed the backlight setting will automatically return to the user setting.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA

+ 51 hidden pages

Siemens SINAMICS IOP-2 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Legal information

Table of contents

General safety instructions

1.2 Industrial security

Warnings and cautions

Introduction

3.2 Layout and functions

3.3 Screen icons

3.4 Menu structure

Fitting the IOP-2

4.2 Initial set-up