Siemens SINAMICS Intelligent Operator Panel Operating Instructions Manual

Download

Intelligent Operator Panel (IOP)

___________________

SINAMICS

Intelligent Operator Panel (IOP)

Operating Instructions

Edition 08/2015, Firmware IOP V1.6.1

08/2015, FW V1.6.1

A5E00110011B AF

Safety notes

Overview

Installation

Wizards

Control

Options

Technical data

Siemens AG Division Digital Factory Postfach 48 48 90026 NÜRNBERG GERMANY

Order number: (null)

Ⓟ

Legal information

Warning notice system

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

Qualified Personnel

personnel qualified

Proper use of Siemens products

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

ntenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

Disclaimer of Liability

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Note the following:

documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and mai

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

for the specific

07/2015 Subject to change

1 Safety notes ............................................................................................................................................ 9

2 Overview............................................................................................................................................... 11

3 Installation ............................................................................................................................................ 17

4 Wizards ................................................................................................................................................ 25

5 Control .................................................................................................................................................. 45

6 Menu .................................................................................................................................................... 57

7 Options ............................................................................................................................................... 105

2.1 Introduction ............................................................................................................................. 11

2.2 Layout and functions ............................................................................................................... 12

2.3 Screen icons ........................................................................................................................... 15

2.4 Menu structure ........................................................................................................................ 16

3.1 Fitting the IOP ......................................................................................................................... 17

3.2 Initial Set-up ............................................................................................................................ 18

3.3 User definable labels for the Status screen ............................................................................ 22

3.4 Firmware and language upgrade ............................................................................................ 23

4.1 Example wizard ....................................................................................................................... 31

4.1.1 Basic commissioning with IOP ................................................................................................ 33

4.1.2 Wiring diagrams ...................................................................................................................... 36

5.1 Custom Hand mode ................................................................................................................ 49

5.2 Startup in Hand mode ............................................................................................................. 53

5.3 Hand/Auto disable ................................................................................................................... 54

6.1 Overview ................................................................................................................................. 57

6.2 Diagnostics ............................................................................................................................. 58

6.3 Parameters ............................................................................................................................. 62

6.4 Up/Download .......................................................................................................................... 68

6.5 Custom parameter sets........................................................................................................... 69

6.6 Extras ...................................................................................................................................... 73

6.7 I/O Editor ................................................................................................................................. 85

6.8 Write Protection ...................................................................................................................... 87

6.9 Know-how Protection .............................................................................................................. 89

7.1 Door mounting kit .................................................................................................................. 105

7.2 Hand-held device .................................................................................................................. 107

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Table of contents

8 Technical data ..................................................................................................................................... 113

Index ................................................................................................................................................... 115

Intelligent Operator Panel (IOP)

6 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Changes in the manual

New Firmware Functions for V1.6.1

In Chapter

I/O Editor

Daylight Saving Time (DST)

information see the "Extra" section in this manual.

User definable labels

the user's own requirements.

Copying IOP parameter sets

saved onto an IOP to any number of other IOPs.

Copying "My Parameters" lists

saved on an IOP to any number of other IOPs

Note Firmware version restrictions

The functions described in the table above require firmware version V4.7 SP3 to be installed in the Control Unit, all other functionality described in this manual is independent of the firmware installed on the Control

The I/O Editor allows the direct configuration of the Digital Inputs, Digital Outputs, Analog Inputs and Analog Outputs.

The DST function allows the user to configured the Control Unit's real-time clock's daylight saving settings. For more

The labels used on the status screen can be customised to

This explains how to copy an IOP parameter set that is

This explains how to copy the "My Parameters" list that is

I/O Editor (Page 85)

Extras (Page 73)

User definable labels for the Status screen (Page 22)

Custom parameter sets (Page 69)

Figure Configuration file location (Page 67)

Units.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Safety notes

Intelligent Operator Panel (IOP)

8 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Warnings and cautions

DANGER

Ensuring a safe and stable state

Note

•

During commissioning of the Inverter it is essential to ensure that the system is in a safe and stable state, as some commissioning processes have the potential to start the motor. Therefore it is important to secure any loads and ensure that should the motor start, no potentially dangerous conditions exist.

The IOP can be fitted to and removed from the inverter while power is applied. The IOP will set the USS PZD (P2012) length to 4 when connected to the inverter.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Safety notes

Intelligent Operator Panel (IOP)

10 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

2.1

Introduction

Compatibility

Note IOP functional support

•

– The selected functional group filtering of the parameters.

The Intelligent Operator Panel (IOP) has been designed to enhance the interface and communications capabilities of SINAMICS Inverters.

The IOP connects to the Inverter through an RS232 interface. It has been designed to automatically recognize the following devices from the SINAMICS range:

● SINAMICS G120 CU230P-2

● SINAMICS G120 CU240B-2

● SINAMICS G120 CU240E-2

● SINAMICS G120 CU250S-2

● SINAMICS G120C

● SINAMICS G120D-2 CU240D-2*

● SINAMICS G120D-2 CU250D-2*

● SINAMICS ET 200pro FC-2*

● SINAMICS G110D*

● SINAMICS G110M*

● SINAMICS S110 CU305*

*Denotes Control Units that require the IOP Hand-Held Kit to connect the IOP to the Control Unit.

Hand-Held Kit order number: 6SL3255-0AA00-4HA0. Optical cable order number: 3RK1922-2BP00 (not required for the SINAMICS S110 CU305)

For information on firmware and language upgrades, please see Firmware and language upgrade (Page 23).

Drives with SINAMICS firmware prior to version 4.2 may not be fully supported by the

IOP.

The actual menu structure and functionality of the IOP will be influenced by the following

factors: – The software version and type of Control Unit to which the IOP is fitted. – The firmware and software version of the IOP.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Overview

2.2

Layout and functions

Overview

2.2 Layout and functions

The physical layout of the IOP is shown below:

Figure 2-1 Layout of IOP

Intelligent Operator Panel (IOP)

12 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Overview

Key

Function

When the Inverter is running in HAND mode, the motor stops when switched to AUTO.

When using the ESC key in the parameter editing mode, no data is saved unless the OK key is pressed first.

2.2 Layout and functions

The IOP is operated by using a push-wheel and five additional buttons. The specific functions of the push-wheel and buttons are shown in the table below.

Table 2- 1 Function of the IOP controls

The push-wheel has the following functions:

• In a menu, turning the push-wheel changes the selection.

• When a selection is highlighted, pressing the push-wheel confirms the selection.

• When editing a parameter, turning the push-wheel changes the displayed value; clockwise increases the

value and anti-clockwise decreases the displayed value.

• When editing parameter or search values there is a choice to edit individual digits or an entire value. With a long press of the push-wheel (>3 sec) it will toggle between the two different value editing modes.

The ON key has the following functions:

• In AUTO mode, the screens displays an information screen, stating that the command sources is AUTO and can be changed by pressing the HAND/AUTO KEY.

• In HAND mode the Inverter is started - the Inverter status icon starts turning.

Notes: For Control Units with firmware versions less than 4.0:

When running in AUTO mode, HAND mode cannot be selected unless the Inverter is stopped. For Control Units with firmware versions 4.0 or greater: When running in AUTO mode, HAND mode can be selected and the motor will continue to run at the last selected setpoint speed.

The OFF key has the following functions:

• If pressed for longer than 3 seconds the Inverter will perform an OFF2; the motor will then coast down to a standstill. Note: 2 presses of the OFF key within 3 seconds will also perform and OFF2.

• If pressed for less than 3 seconds the following actions will be performed: – If in AUTO mode the screen will display an information screen stating that the command sources is

AUTO and can be changed using the HAND/AUTO key. The Inverter will not be stopped.

– If in HAND mode the Inverter will perform an OFF1; the motor will come to a standstill in the ramp-

down time set in parameter P1121.

The ESC key has the following functions:

• If pressed for less than 3 seconds the IOP returns to the previous screen or if a value has been edited, the new value is not saved.

• If pressed longer than 3 seconds the IOP returns to the status screen.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

The INFO key has the following functions:

• Displays additional information for the currently selected item.

• Pressing the INFO key again will display the previous screen.

• Pressing the INFO key during power-up of the IOP will place the IOP in DEMO mode. To exit DEMO

mode, power-cycle the IOP.

The HAND/AUTO key switches the command source between HAND and AUTO mode.

• HAND sets the command source to the IOP.

• AUTO sets the command source to an external source, for example, fieldbus.

Overview

Changes in functionality of the IOP keys

DEMO mode

Locking and unlocking the keypad

ESC

INFO

ESC

INFO

2.2 Layout and functions

The functionality of the individual controls of the IOP is changed when the following functions are activated, the user should be aware of these changes of functions to ensure that the IOP operates in the intended manner.

● Custom Hand mode Custom Hand mode (Page 49)

● Startup in Hand mode Startup in Hand mode (Page 53)

● Hand/Auto disable Hand/Auto disable (Page 54)

To enter the DEMO mode it is necessary to do a long press of the ESC key or INFO key during the power-up cycle. The IOP must be power cycled again to exit the DEMO mode.

DEMO mode allows the IOP to be used for demonstration purposes without affecting the Inverter to which it is connected. Menus can be navigated and functions selected, but all communications with the Inverter are blocked to ensure that the Inverter does not react to any commands issued from the IOP.

The keypad can only be locked once the power-up cycle has been completed. If the keys are actived before the power-up cycle is completed, the IOP will enter the DEMO mode.

To lock the IOP keypad press unlock the keypad press

and

simultaneously for 3 seconds or more. To

simultaneously for 3 seconds or more.

Intelligent Operator Panel (IOP)

14 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Overview

2.3

Screen icons

Overview

Function

Status

Icon

Remarks

to RAM will be lost.

Hand-held kit is used.

2.3 Screen icons

The IOP displays a number of icons at the top right-hand edge of the display to indicate various states or current conditions of the Inverter. These icons are explained in the table below.

Table 2- 2 Screen icons

Command source Auto

JOG

Hand

Inverter status Ready

Running

Fault pending Fault

Alarm pending Alarm

Saving to RAM Active

PID autotuning Active

Hibernation mode Active

Write Protection Active

Know How Protection Active

ESM Active

Displayed when the JOG function is active.

Icon rotates when the motor is running

Indicates that all recent changes of parameters have been saved in RAM only. Should power to the IOP be lost, then all recent changes saved

Parameters cannot be modified.

Parameters cannot be viewed or modified.

Essential Services Mode

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Battery condition Charged

The battery status is only shown when the IOP

Overview

2.4

Menu structure

Overview

2.4 Menu structure

The IOP is a menu-driven device and has the following menu structure:

Figure 2-2 IOP menu structure

Intelligent Operator Panel (IOP)

16 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

3.1

Fitting the IOP

Fitting the IOP to the Control Unit

Note IOP power supply

The IOP has no internal power supply and derives its power directly from the Control Unit of the Inverter through the RS232 interface. The IOP can also be connected to a PC and derives its power through the USB connection.

To fit the IOP to the Inverter Control Unit the following procedure should be performed:

1. Place the bottom edge of the IOP casing into the lower recess of the Control Unit housing.

2. Push the IOP forward until the top fastening clicks into place on the Control Unit housing.

Figure 3-1 Fitting the IOP to the Control Unit

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Installation

3.2

Initial Set-up

Initial set-up sequence

After the initial start will then display details of the type of Control Unit and Power module, inclu

After the Ide guage selection screen will be displayed.

Once the language is selected played.

Note: The IOP is delivered with only the Basic Commissioning wi

ards. All other wizards can be downloaded using the IOP u dater tool. For futher information, please see language upgrade

3.2 Initial Set-up

Once the IOP is fitted and powered-up it will automatically detect the type of Control Unit and Power Module to which it has been fitted. On first-time use, the IOP automatically displays the option to select the default language and allow the time and date to be set (if the Control Unit to which the IOP is fitted has a real-time clock).

-up screen has been displayed, the IOP

ding the orders numbers.

ntification screen has been displayed the Lan-

(Page 23).

Intelligent Operator Panel (IOP)

18 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

- the Wizard menu is dis-

zp-

Firmware and

Installation

If the Wizard menu is not required, then press Esc to return to the normal status screen.

The status screen can be reconfigured to show a number of different views and types of values; these can be configured using the "Status Screen Wizard

Extras

Language selection

Wheel

Extras

Wheel

Extras

Wheel

Panel Settings

Wheel

10.

Wheel

11.

12.

Wheel

13.

Wheel

14.

15.

Extras

16.

Esc

Status

3.2 Initial Set-up

To select the language that the IOP should display, the following actions should be performed:

" in the "

" menu, see

(Page 73).

Rotate the Press the The " Rotate the Press the The " Rotate the Press the Rotate the

Press the

" screen is displayed.

to select "

to confirm selection.

to select "

to confirm selection.

" screen is displayed.

to select "

to confirm selection.

to select the required language.

to confirm selection.

The "Language" screen is displayed. Rotate the Press the

to select the language.

to confirm selection.

The selected language will now be used by the IOP. The IOP will return to the " Press "

" for more than 3 seconds to return to the

" screen.

" menu.

Additonal languages are available for the IOP. For further information, please see Firmware and language upgrade (Page 23).

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Installation

Setting time and date

Time and Date

Wheel

7. Extras

Esc

Status

Lighting duration

Wheel

Extras

Wheel

Extras

Wheel

Panel Settings

Wheel

Lighting duration

10.

Wheel

11.

Lighting duration

12.

Wheel

13.

Wheel

14.

Extras

15.

Esc

Status

3.2 Initial Set-up

When the IOP is first fitted to a Control Unit, which has a real-time clock, it will automatically display the time and date screen, the following actions should be performed:

The " Rotate the Press the

next field.

Rotate the Press the

field.

Continue the process for the date fields. When the last field of the date is completed, the screen

will return to the "

Press "

" for more than 3 seconds to return to the

" screen.

The settings for time are normally done on the Control Unit if it has a Real-time Clock (RTC). If the Inverter has an RTC the IOP will take its settings from the Control Unit.

" screen is displayed.

to change the value.

to confirm the value and move to the

to change the value.

to confirm value and move to the next

" menu.

To set the length of time that the display remains lit, the following actions should be performed:

Rotate the Press the The " Rotate the Press the The " Rotate the Press the Rotate the

Press the The " Rotate the Press the The display returns to the " Press "

" screen.

Intelligent Operator Panel (IOP)

20 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

to select "

to confirm selection.

" screen is displayed.

to select "

to confirm selection.

" screen is displayed.

to select "

to confirm selection.

to selected "

to confirm selection.

" screen is displayed.

to select the required lighting duration.

to confirm selection.

" menu.

" for more than 3 seconds to return to the

Installation

Display contrast

Wheel

Extras

Wheel

Extras

Wheel

Panel Settings

Wheel

10.

Wheel

11.

Display contrast

12.

Wheel

13.

Wheel

14.

Extras

15.

Esc

Status

Display backlight

Wheel

Extras

Wheel

Extras

Wheel

Panel Settings

Wheel

Display backlight

10.

Wheel

11.

Display backlight

12.

Wheel

13.

Wheel

14.

Extras

15.

Esc

Status

3.2 Initial Set-up

To set the contrast level of the IOP, the following actions should be performed:

Rotate the Press the The " Rotate the Press the The " Rotate the Press the Rotate the

Press the The " Rotate the Press the The display returns to the " Press "

" screen.

to select "

to confirm selection.

" screen is displayed.

to select "

to confirm selection.

" screen is displayed.

to select "

to confirm selection.

to selected "Display contrast".

to confirm selection.

" screen is displayed.

to select the required contrast setting.

to confirm selection.

" menu.

" for more than 3 seconds to return to the

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

To change the intensity of the backlight, the following actions should be performed:

Rotate the Press the The " Rotate the Press the The " Rotate the Press the Rotate the

Press the The " Rotate the

to select "

to confirm selection.

" screen is displayed.

to select "

to confirm selection.

" screen is displayed.

to select "

to confirm selection.

to selected "

to confirm selection.

" screen is displayed.

to select the required brightness

setting.

Press the The display returns to the " Press "

" screen.

to confirm selection.

" menu.

" for more than 3 seconds to return to the

Installation

Display mode

Wheel

Extras

Wheel

Extras

Wheel

Panel Settings

Wheel

Display mode

10.

Wheel

11.

Display mode

12.

Wheel

13.

Wheel

14.

Extras

15.

Esc

Status

3.3

User definable labels for the Status screen

User definable labels

3.3 User definable labels for the Status screen

The display backlight setting will be automatically changed to the "Low" setting after 60 seconds from the last key press to extend the life of the display. When any key is pressed the backlight setting will automatically return to the user setting.

To change the display mode, the following actions should be performed:

Rotate the Press the The " Rotate the Press the The " Rotate the Press the Rotate the

Press the The " Rotate the

– "Normal" displays white text on a black background. – "Inverse" displays black text on a white background.

Press the The display returns to the " Press "

" screen.

to select "

to confirm selection.

" screen is displayed.

to select "

to confirm selection.

" screen is displayed.

to select "

to confirm selection.

to selected "

to confirm selection.

" screen is displayed.

to select the required setting.

to confirm selection.

" for more than 3 seconds to return to the

" menu.

Intelligent Operator Panel (IOP)

22 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

User defined labels allow the user to customize the labels that appear on the status screen of the IOP.

There are a maximum of four labels that can be defined and they are located on the IOP in the "cps" folder. The IOP must be connected to the PC via the USB connection and in "Mass Storage" mode to access the files on the IOP.The files are basic text files and can be opened with any basic text editor. The default label names are "default", when the labels have the "default" text, the IOP will ignore the labels. There are the following restrictions when creating your own labels:

● A maximum of 20 characters for each label name.

● The characters that can be used conform to the normal windows file naming conventions.

Installation

3.4

Firmware and language upgrade

Overview

Note English language is mandatory

The English language file is essential to the correct functioning of the IOP and therefore cannot be deleted. All other available languages can be downloaded to the IOP or deleted as necessary.

3.4 Firmware and language upgrade

● The number of labels are restriction depending on the type of status screen view that is selected in the "Status screen wizard". see Extras (Page 73).

The four files are named:

● BotLeft.txt

● BotRight.txt

● TopLeft.txt

● TopRight.txt

The file names relate to the area of the status where they will appear.

Simply selected the file you wish to use as a label; open it with a text editor, change the name and then save it back to the same location in the IOP file system. If the file name itself is change the IOP will not recognize the label.

An example of the status screen with new label names (using the files) is shown in the figure below.

Figure 3-2 User definable labels example

The IOP Updater tool allows the user to download:

● Additional language packs

● Firmware updates

BotLeft.txt

and

TopLeft.txt

● Additional wizards

● Application wizards

The IOP Udater tool contains the necessary drivers to allow the IOP to be connected to the USB port of your PC with a mini USB cable.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Installation

3.4 Firmware and language upgrade

Figure 3-3 IOP Updater

The IOP Updater software, additional wizards, firmware files and languages files can be downloaded from the Siemens Service and Support website at the following link:

IOP Updater download (http://support.automation.siemens.com/WW/view/en/67273266)

The website contains getting started files which explain the installation and use of the IOP Updater software.

Intelligent Operator Panel (IOP)

24 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Overview

WARNING

Safe and stable state of the Inverter

CAUTION

Default datasets

Note Default wizard and downloading

The IOP is delivered with only the Basic Commissioning Wizard installed. If the CU has safety functions, the Basic Safety Commissioning Wizard will also be available.

All other wizard can be downloa upgrade

Wizards

The IOP wizards are question-driven macros that assist the user to set-up various functions and applications of the Inverter.

The wizards use the default Drive datasets (DDS0 and CDS0), if the default datasets are changed to the other datasets, the wizards may not function correctly.

ded using the IOP updater tool, see Firmware and language

(Page 23)

There are several wizards (available via download) which allow the user to set-up various functions and commission the Inverter. An example of the type of wizards are given below:

● Basic commissioning

● Open Loop Compressor

● Fixed Closed Loop Compressor

● Open Loop Fan

● Fixed Closed Loop Fan

● Open Loop Pump

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

● Fixed Closed Loop Pump

Wizards

Note Wizards

The actual menu structure and the functionality of the IOP will be influenced by the following facto

•

SINAMICS ET200S (Pro) and SINAMICS G120D Inverters

The Roller conveyor wizard is the only application wizard available for SINAMICS ET 200pro and SINAMICS G120D Inverters.

Accessing the IOP wizards

Prerequisites

Note Factory reset

A factory reset reset option is accepted.

● Boost

● PID Wizard

● Roller Conveyor

● Basic Safety Commissioning

● Extended Safety Commissioning

The relevant wiring diagrams, if required, are contained in the "Wiring diagrams" section in this chapter.

rs:

The software version and type of Control Unit to which the IOP has been fitted. The firmware and software version of the IOP. The Roller conveyor wizard requires a fieldbus compatible Control Unit

(PROFIBUS/PROFINET).

Wizards are accessed from the wizards menu, at the bottom-left of the Status screen as shown in the figure below.

Figure 4-1 Status screen with Wizard menu highlighted

Intelligent Operator Panel (IOP)

26 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

option is offered by each wizard. It is highly recommended that the factory

Wizards

Information requested by the wizards

Motor data

Sensor data

The user must ensure that all the following actions have been completed prior to using the IOP application wizards:

● All necessary equipment is available and installed correctly, according to the relevant wiring diagram for the specific application wizard.

● All wiring of the Inverter, motor and any other devices used within the application has been completed in accordance with the wiring diagrams included in the appropriate section of this manual.

● All components of the system have been tested to ensure their correct and safe installation.

Since the IOP wizards will request detailed technical information during the setting-up process, it is important to have this information available. This information can be obtained from the following sources:

●

- this data is obtained from the motor rating plate. At the motor data stage of the Basic Commissioning wizard, the individual data elements can be entered from the data on rating label of the motor, or the motor code can be entered/selected. See figure below.

●

- details of the types of sensors that may be used with the Inverter, such as temperature sensors and pressure sensors. The required information is normally found on the rating label of the sensor.

Figure 4-2 Typical motor rating label for input of motor data or motor code

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

Basic Commissioning

Open Loop Compressor

Fixed Closed Loop Compressor

Open Loop Fan

Fixed Closed Loop Fan

The basic commissioning of the Inverter and motor comprises a number of processes. The processes are as follows:

● Basic commissioning

● Application class and control mode

● Calculation of motor and control data

The wizard will guide the user through the basic commissioning process by presenting a number of screens where the user can choose the necessary options and values to commission the Inverter and motor. At the conclusion of the basic commissioning process, the data can be saved to the Inverters memory.

The Inverter is used to control the output pressure of a compressor to ensure that it adapts to the varying volume of gas that is required to be compressed.

Compressing the gas involves reducing the volume and increasing the pressure within the container to compress the gas.

The setpoint is controlled by the analog inputs.

A constant pressure is required to be maintained within a system utilizing the minimum use of energy.

The pressure in the system is monitored using the PID controller and if the pressure remains constant then the Inverter will run the system at the minimum frequency to maintain the pressure.

The setpoints are controlled by analog input 0.

The feedback from the system are received from the pressure sensor utilizing analog input 1. This feedback is then used by the Inverter to react to changes in the system pressure.

The on/off and reset commands are controlled using digital inputs 0 and 1 respectively.

The general monitoring of the condition of the Inverter is achieved using digital outputs 0, 1 and 2 for drive failure, drive ready and drive running respectively.

This is a basic fan application where the fan is under the control of the Inverter.

The purpose of the closed-loop controlled fan application is to maintain a constant airflow within a ventilation system, utilizing as little energy as possible.

A specific airflow and pressure for the fan system is set within the Inverter and these values are directly monitored using the PID controller. Depending on a decrease or increase in pressure readings, the Inverter will increase or decrease the speed of the fan accordingly.

Intelligent Operator Panel (IOP)

28 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

Open Loop Pump

Fixed Closed Loop Pump

Boost

PID Wizard

Roller conveyor

The purpose of this application is to maintain a constant level of fluid in a pumping system and reacting to maintain the pre-determined level even if fluid is being drawn from the system.

The analog input is used to set the frequency setpoint.

The closed-loop application allows for the fluid in a tank to be directly monitored using the PID control function.

At low output frequencies, the V/f characteristics give only a low output voltage. This means that the output voltage can be too low in order to:

● Implement the magnetization of an induction motor

● to hold the load

● to equalize losses in the system

● to provide a breakaway, acceleration or braking torque.

The output voltage can be increased (boosted) in the Inverter using the boost function.

The Boost settings wizard guide the user through the correct setting of the boost function.

Fixed Closed Loop control is widely used in industrial applications to control a wide variety of processes. A simple closed-loop control uses a feedback signal from the process (such as, temperature, pressure and speed) and a desired value or setpoint. The control system compares the two values and derives an error signal. The error signal is used to control the Inverter and motor to reduce the error.

The error signal processing can be very complex because of the delays in the system. The error signal is processed using a Proportional and Integral differential (PID) controller whose parameters can be adjusted to optimize the performance and stability of the system.

The PID controller wizard guide the user through the PID setting-up process.

This wizard can be used for the typical material handling applications, such as conveyor belts, roller conveyors and turn-tables.

The sensors are directly connected to the Inverter to allow their individual status to be sent to the controlling PLC.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

Safety Commissioning

Fan staging with PID

This wizard is designed to allow the user to commission the Inverters with safety-integrated functions. The user is guided through the necessary steps to commission the various safetyintegrated functions available, depending upon the type of Control Unit to be used with the user application. The wizard will only display the functions that are available for their specific Control Unit; if no safety functions are available, the wizard will not be displayed in the wizard menu structure.

The are two levels of safety commissioning wizards and these are as follows:

● Basic Safety Commissioning - allows the configuration of the safety digital inputs and signals for the following safety functions:

– Safe Torque Off (STO)

– ProfiSafe

● Extended Safety Commissioning - allows the configuration of the safety digital inputs and signals for the following safety functions:

– Safe Stop 1 (SS1)

– Safe Stop 2 (SS2)

Each of these wizards can be used to configure inputs and signals for the users specific application requirements.

this application is used to run several fans in parallel depending on the actual airflow requirement.

One fan is under direct control and monitoring of the Inverter, the other fans are started and stopped as required, but no feedback from the other fans is required. The monitoring is performed by the use of pressure sensors utilizing the PID controller.

The analog inputs are used for setting the setpoint and receiving the feedback from the various sensors, to which the PID control will react. The digital outputs are used to control the fans.

Each fan, when started is ran at the minimum frequency; this is done to achieve a uniformed increase in pressure/airflow without causing a surge in pressure within the system.

Since all fans have the ability to be started and stopped by the Inverter, it is possible to use the fans in a different number of sequences to ensure that no one fan is working permanently and the workload is distributed in a balanced manner.

– Safe Operating Stop (SOS)

– Safe Low Speed (SLS)

– Safe Torque Off (STO)

– ProfiSafe

Intelligent Operator Panel (IOP)

30 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

Pump staging with PID

4.1

Example wizard

Overview of wizards

CAUTION

Before commissioning an application

Basic commissioning wizards

4.1 Example wizard

This application is designed to operate a number of pumps in parallel depending on the required demand for water. This allows the system to react in real-time to the demand requirements using the minimum investment in hardware.

Several pumps are operated in parallel with a water supply system. One of the pumps is directly controlled by the Inverter. The remaining pumps, if required, are operated at a fixedspeed.

The following example of how wizards work on the IOP are purely for demonstration purpose only. It should be understood that the screens, questions and steps for each wizard are dependent on the following influences:

● The firmware version of the IOP in use.

● The firmware version of the Control Unit to which the IOP is fitted.

● The type of Control Unit to which the IOP is fitted - not all Control Units have the same

functionality and this will change the structure of the IOP menus including the type and number of wizards that will be offered to the user.

Prior to using the a wizard, it is essential that the user's Control Unit and Power Module have been installed and wired correctly, in accordance with the requirements of the user's application. This is extremely important in the case of commissioning safetyintegrated applications. All inputs and outputs must be defined and configured before any commissioning can take place, including the observation and adherence of all local, national and international safety regulations required for the user's application and all devices utilized by the user's application.

The basic commissioning wizards all the user to commission the converter in both standard and safety modes. If the converter is a safety variant both wizards will be presented in the wizards menu by default. All other wizards can be downloaded using the IOP updater tool, see Firmware and language upgrade (Page 23).

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

Expert Mode

Standard Drive Control

Dynamic Drive Control

Note Macro source selection

During the basic commissioning process, the user will be presented with a list of preset macros that determine the configuration of converter. Every Co Instructions contain a list of the macros that are specific for that particular Control Unit and show the wiring configurations for each macro. For further information, see the relevant Operating Instructions and

Application wizards

4.1 Example wizard

The basic commissioning wizard presents three levels of commissioning, as follows:

●

- this mode presents the user with a detailed list of all relevant parameters

that require to be configured.

●

- this mode presents the user with the necessary input screens for

standard applications.

●

- this mode presents the user with the necessary input screens for

more complex applications.

The Standard Drive Control and Dynamic Drive Control are specifically designed to work with the PM240, PM240-2, PM330 Power Modules and the SINAMICS G120C converter.

ntrol Unit Operating

Wizards for specific types of application can be download using the IOP updater tool, see Firmware and language upgrade (Page 23).

The wiring diagrams for the application wizards are shown in this manual, see Wiring diagrams (Page 36).

Basic commissioning with IOP (Page 33) in this manual.

Intelligent Operator Panel (IOP)

32 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

4.1.1

Basic commissioning with IOP

Basic commissioning wizard

1. Select "Basic Commissioning... menu.

2. Select "Yes

It is recommended that a factory reset is performed to ensure that the converter is in a known and stable state prior to commissioning.

Once "Yes reset immediately.

3. On completion of the factory reset

Application

Class In this example the "Standard Drive Control" is selected.

4. Select the correct Motor Data for your Inverter and a tached motor.

This data is used to calculate the correct speed and displayed values for the application.

4.1 Example wizard

" from the Wizards

" or "No" to a factory reset.

" is selected the IOP will initiate a factory

the "

" is selected.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

5. Select "Yes (Enter Motor Data) motor data from the rating label of the motor.

6. Select "No (Enter Motor Code) from the motor rating label.

All the relevant motor data will be automatically entered.

7. The IOP will then present a number of screens, spec Step 6. Enter the relevant data in the appropriate fields as they are presented. You will automatically advanced through the commissioning process. Once the motor data has been entered, the steps shown below will be presented.

8. Select the Technology Application characteristics of the application.

11. Select the required macro source. See

4.1 Example wizard

" to manually enter the

" to enter the motor code

ific to your selection of Step 5 or

Basic commissioning with IOP (Page 33).

Intelligent Operator Panel (IOP)

34 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

15. A summar If the settings are correct, select continue.

16. The final screens gives two options:

•

If the save option is selected, the settings are saved to the converter memory. The location of the saved data assigned using the "Parameter Saving Mode" function in "Parameter Settings

Examples of macro (P0015) IO pre-assigments

4.1 Example wizard

y of all the settings are displayed.

Save settings Cancel Wizard

" in "

The following example shows the pre-assigned inputs and outputs that are setup automatically depending upon the macro that is selected during basic commissioning.

The input and output assignments are specific for each individual type of Control Unit and therefore, the information given below is only as an example.

It is important that the user refers to the Operating Instructions for their specific Control Unit where detailed information is given regarding the pre-assignment of inputs and outputs.

It is possible to manually configure the inputs and outputs if a suitable macro cannot be found for the users application; detailed information on manually configuring the input and outputs is also given in the Operating Instructions for each specific Control Unit.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

4.1.2

Wiring diagrams

Overview

Prerequisite actions

4.1 Example wizard

Figure 4-3 Example of two and three wire control macros

Since the purpose of the IOP Wizards are to guide the user through the setting-up and commissioning of applications, some assumptions must be made as to the technical knowledge, qualifications and practical knowledge of the potential user.

The user must be a qualified and experienced drives engineer - this is required because they must have a complete understanding of the application that is to be commissioned.

The user must be fully conversant with all the technologies and protocols of the following:

● PLCs - Set-up, programming and communications

● Inverters - Set-up, wiring and commissioning

● All relevant international, local safety regulations

The information provided will be the information required to wiring the application with regards to the Inverter inputs, outputs and communications connections.

The user must ensure that all the following actions are completed prior to using the IOP wizards:

● All necessary equipment is available and installed correctly, according to the relevant

● All wiring of the Inverter, motor and other devices used within the application is complete

wiring diagram for the specific application wizard.

in accordance to the enclosed wiring diagrams.

● All necessary information, such as the rating label information of the motor, is available.

● All components of the system have been tested to ensure their correct and safe

installation.

Intelligent Operator Panel (IOP)

36 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

IOP Wizard Information

4.1 Example wizard

The IOP will present to the user a menu system, by which they can select the appropriate Wizard for the application. The user will then be presented with a list of questions specific to the application. The user can use the wiring diagrams to answer the questions, concerning connections, input and outputs and their associated functions.

A complete wiring diagram is given in this section for each application.

Figure 4-4 Compressor wiring diagram CU230P-2 and CU240E-2

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

4.1 Example wizard

Figure 4-5 Pump and fan wiring diagram CU230P-2 and CU240E-2

Intelligent Operator Panel (IOP)

38 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

4.1 Example wizard

Figure 4-6 Pump and fan staging wiring diagram CU230P-2

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

4.1 Example wizard

Figure 4-7 Compressor, pump and fan wiring diagram CU240B-2 and G120C

Intelligent Operator Panel (IOP)

40 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

Wiring diagrams for conveyor applications

4.1 Example wizard

Figure 4-8 Conveyor application wiring diagram

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

Configuration Information for conveyor wizard

Digital connections

Digital input

Function

Device

Abbreviation

DI0

Roller conveyor position F

Sensor

-F

DI4

Changeover, fast/slow after F

Sensor

-F/S-F

DI5

Changeover, fast/slow after B

Sensor

-F/S-B

Digital input

Function

Device

Abbreviation

DI0

Roller conveyor position F

Sensor

-F

DI2

Roller conveyor position B

Sensor

-B

DI4

Changeover, fast/slow after F

Sensor

-F/S-F

4.1 Example wizard

This information allows the user to configure the Inverter for the following applications:

● Roller conveyor with 2 speeds and 2 directions

● Roller conveyor with 2 speeds and 1 direction

● A turntable

The digital inputs are assigned as follows for each application:

Table 4- 1 Roller conveyor (2 directions/2 speeds) and turntable conveyor inputs

DI2 Roller conveyor position B Sensor -B

Table 4- 2 Roller conveyor (1 direction/2 speeds) inputs

Intelligent Operator Panel (IOP)

42 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

4.1 Example wizard

Figure 4-9 Rotary conveyor schematic

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Wizards

4.1 Example wizard

Figure 4-10 Roller conveyor schematic

Intelligent Operator Panel (IOP)

44 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Overview

The Control menu allows the user to change the following settings in real-time:

● Setpoint

● Reverse

● Jog

● Custom Hand mode

● Startup in Hand mode

● Hand/Auto disable

The control menu is accessed from the menu at the bottom-centre of the Status screen, as shown below.

Figure 5-1 Status screen with the Control Menu highlighted

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

Setpoint

Wheel

Control

Wheel

Control

Setpoint

Wheel

Setpoint

Wheel

Esc

Control

10.

Esc

Status

The setpo IOP is in Hand mode. Changing from HAND back to AUTO will reset the setpoint.

The setpoint value determines the speed at which the motor runs as a percentage of its full range of motion.

To change the setpoint, the following actions should be performed:

Rotate the Press the The " "

" is already highlighted.

Press the The " Rotate the Press the

given a single or a long press the setpoint is also saved.

The "

Press "

int can only be modified from the IOP when the

to select "

to confirm selection.

" screen is displayed.

to select the "

" screen is displayed.

to increase or decrease the setpoint.

to confirm new setpoint. If the "

" screen is displayed.

" to return to the "

" screen.

" is

Intelligent Operator Panel (IOP)

46 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

Reverse

Wheel

Control

Wheel

Control

Wheel

Reverse

Wheel

Reverse

Wheel

Off

Wheel

Control

10.

Esc

Status

The function of the reverse command is to set the direction of rotation of the motor from its normal forward motion.

To reverse the direction of the motor, the following actions should be performed:

Rotate the Press the The " Rotate the Press the The " Rotate the Press the The display returns to the "

Press "

to select "

to confirm selection.

" screen is displayed.

to select the "

to confirm selection.

" screen is displayed.

to select "On" or "

to confirm the selection.

" to return to the "

" option.

" screen.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

Jog

Wheel

Control

Wheel

Control

Wheel

Jog

Wheel

Jog

Wheel

Off

Wheel

Control

10.

Esc

Status

Note Selection of Jog frequencies

It is important that the Jog parameters P1058 (Jog right) and P1059 (Jog left) are set to the required frequencies for the users application. The default jogging setpoint for both parameters is 5

When the Jog left and Jog right (Jog1 and Jog 2) have been set; it is necessary to do a long press of the "INFO" key to select the other jog mode.

The Jog function, when selected will allow the motor to be manually rotated by a pre-

determined value with each press of

continuously until

is released.

. If is pressed continuously, the motor will rotate

To enable or disable the Jog function, the following actions should be performed:

Rotate the Press the The " Rotate the Press the The "

" screen is displayed.

Rotate the Press the The display returns to the "

Press "

to select "

to confirm selection.

" screen is displayed.

to select the "

to confirm selection.

to select "On" or "

to confirm selection.

" to return to the "

" option.

" screen

" screen.

Hz (150 rpm).

Intelligent Operator Panel (IOP)

48 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

5.1

Custom Hand mode

Overview

Standard interconnection

r8540

STW 1 from IOP

Binector Inputs (BI)

p8542

Effective STW1 in Custom Hand mode

Bit0

ON/OFF key

Bit0

ON/OFF1

Bit1

Two quick press of the OFF key

Bit1

OFF2

Bit3

Reserved

Bit3

Inhibit/enable operation

Bit4

Reserved

Bit4

Ramp-function generator enable

Bit5

Reserved

Bit5

Continue ramp-function generator

Bit6

Reserved

Bit6

Setpoint enable

faults

Bit8

Jog 1 (Control menu)

Bit8

Jog 1

Bit9

Jog 2 (Control menu)

Bit9

Jog 2

Bit10

Reserved

Bit10

Control by PLC

Bit11

Change direction (Control menu)

Bit11

Direction of rotating - reversed

Bit12

Reserved

Bit12

Speed control enable

increase

decrease

Bit15

Reserved

Bit15

CDS selection

Standard interconnection

r8541

Speed setpoint from IOP

Connector Inputs (CI)

p8543

Effective speed setpoint in Custom Hand mode

N_soll OP

-> Speed setpoint

5.1 Custom Hand mode

The custom hand mode allows the user to setup a command source and setpoint source directly from the Intelligent Operator Panel (IOP).

When the custom hand mode has been set, the IOP wheel can be used as the setpoint source.

The Auto mode is unaffected by any changes made by the custom hand mode function.

A breakdown of all the interconnection inputs are given in the table below.

An example of setting up the custom hand mode is given in the instructions below.

Table 5- 1 Interconnection inputs for Status Word 1 in Custom Hand mode

Bit2 A long press of the OFF key -> Bit2 OFF3

Bit7 Alarms menu acknowledge all

Bit13 Reserved -> Bit13 Motorized potentiometer, setpoint,

Bit14 Reserved -> Bit14 Motorized potentiometer, setpoint,

-> Bit7 Acknowledge faults

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

Setting up Custom Hand mode example

1. Select the "Control

2. Select "Custom Hand Mode

3. Select "On: Custom Hand Mode

4. Select "Control Parameter

5. Select the required function. In this example, the ON/OFF1 co

5.1 Custom Hand mode

" to setup the control source.

mmand is selected.

Intelligent Operator Panel (IOP)

50 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

6. Select the source of the command signal. In this example, a dig

7. Select the actual digital input that will recei co

Once the command signal input has been selected, the IOP will return to the Status Word selection screen. This allows the user to configure any other command signals that may be required.

8. Setup any additional command signal inputs, or press ESC

Custom Hand Mode

9. Select "Setpoint Parameter and value.

5.1 Custom Hand mode

ital input will be used.

ve the

mmand signal. In this example, it is digital input 0 (DI0).

twice to return to the "

" screen.

" to setup the setpoint signal

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

10.

Select the setpoint signal source. In this example, it is an analog input with a percentage value scale.

11.

Select the act si

Once the setpoint signal input has been selected, the IOP will r

ESC

for >3 secs, to return to the status screen.

The converter is now setup to receive the ON/OFF1 command from Digital Input 0 (DI0) and the speed setpoint from Analog Input 0 (AI0), from the controlling PLC.

5.1 Custom Hand mode

ual analog input that will receive the setpoint

gnal. In this example, it is Analog Input 0 (AI0).

eturn to the Setpoint selection screen then press

Intelligent Operator Panel (IOP)

52 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

5.2

Startup in Hand mode

Overview

Setting up Startup in Hand mode example

1. Select the "Control

2. Select "Startup in Hand Mode

3. Set the require

The IOP will automatically return to the Control menu and show that "Startup in Hand Mode" is "On".

The converter, after a power startup in Hand mode, until the run command is given by the buttons on the IOP.

5.2 Startup in Hand mode

Startup in Hand mode allows the converter, under the control of the Intelligent Operator Panel (IOP), to startup in Hand mode automatically. The command source is then taken from the off and on buttons of the IOP.

An example of setting up the Startup in Hand mode is given in the instructions below.

d speed setpoint as a percentage value.

-cycle will automatically

but the attached motor will not run

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

5.3

Hand/Auto disable

Overview

Setting up the Hand/Auto disable function

1. Select the "Control

2. Select "Hand/Auto Disable

3. Enter the password (default password is: 00000000).

If the incorrect password is entered, the IOP will return to the "Control Menu".

5.3 Hand/Auto disable

The Hand/Auto disable function disables the HAND/AUTO key on the Intelligent Operator Panel (IOP) and pressing the key will not produce any action by the IOP.

An example of setting up the Startup in Hand mode is given in the instructions below.

Intelligent Operator Panel (IOP)

54 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

4. Select "On: Hand/Auto from PLC or DI

5. Enter the passw new password.

6. Select the signal source. In this example, parameter r722 CU DI Status, is used.

7. Select the actual digital input that will receive the control signal. In this example, digital input 1 (DI1) is used.

8. Press ESC

Control Menu

The HAND/AUTO button is now disabled and local control of the IOP cannot be activated by the HAND/AUTO button.

5.3 Hand/Auto disable

ord again, or use this screen to create a

once, to return to the "

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Control

Note Power-cycle required to complete the HAND/AUTO disable function

When the HAND/AUTO disable function is initiated the function will not become active until a power turned off, again, a power function.

5.3 Hand/Auto disable

-cycle of the IOP has been performed. When the HAND/AUTO disable function is

-cycle of the IOP is required to complete the deactivation of the

Intelligent Operator Panel (IOP)

56 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

6.1

Overview

Menu selection

Menu screen

"Esc"

Note IOP functional support

The actual menu structure and functionality of the IOP will be influenced by the following factors:

•

The "Menu" is selected from the three menu options at the bottom of the IOP screen. If the menu options are not displayed, then one press of the Wheel will display the menu options.

When the "Menu" option is selected the following functions are displayed:

● Diagnostics

● Parameters

● Wizards (this is a shortcut to the main Wizards menu)

● Up/Download

● Extras

By rotating the Wheel the required function can be highlighted. Pushing the Wheel confirms the selection and further sub-menus will be displayed. Pressing IOP to the previous screen, a longer press will return the display to the "Status" screen.

The software version and type of Control Unit to which the IOP is fitted. The firmware and software version of the IOP. The selected functional group filtering of the parameters.

once, will return the

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

6.2

Diagnostics

Diagnostics menu

•

Active faults/alarms

When this option is selected the screen will displa faults and alarms that have not yet been acknowledged.

Each fault and alarm can be selected and by pressing the INFO

will be displayed. Pressing INFO

Esc

vious list of faults and alarms.

History

When this option is selected the screen will display a list of all previous faults and alarms with the time th

Each fault and alarm can be selected and by pressing the INFO

will be displayed. Pressing INFO

Esc

vious list of faults and alarms.

6.2 Diagnostics

When the diagnostic function is selected the following options are presented:

Active faults/alarms History Identification/Maintenance I/O status Communications status I/O simulation Drive enables

y any active

key or the

key, an explanation of the fault or alarm

or OK or

key, an explanation of the fault or alarm

or OK or

will return the display to the pre-

at they occurred.

will return the display to the pre-

Intelligent Operator Panel (IOP)

58 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Identification/Maintenance

Displays specific technical information regarding the Control Unit and Power Module to which th displayed. The actual information displayed depends on the type of Control Unit and Power Module to which the IOP is connected.

I/O status

This option displays a list of the digital and analog inputs and outputs of the Inverter and their current status.

This is an information screen and cannot be changed. Pressing Esc In the example sho

are displayed.

6.2 Diagnostics

e IOP is attached will be

will return the display to the previous menu.

wn opposite, the status of the digital inputs

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Communications status

The option displays the status of the fieldbus interface and the details tus words and control word lengths.

In the example shown opposite, the status of the fieldbus communications is shown.

I/O simulation

WARNING

Loss of control of the Inverter

6.2 Diagnostics

of the settings for the data exchange, for example sta-

If the Inverter is started using the I/O simulation and the IOP is removed from the Inverter it will not be possible to stop the Inverter running the motor. If the I/O simulation is activated, then only the I/O simulation can be used to stop the Inverter.

Intelligent Operator Panel (IOP)

60 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

The IOP simulation screen allows digital and analog IOs to be simulated without the requirement for external signals. These features are of gre finding, as the user can quickly simulate a situation without using wires, tools and external equipment.

For example:

•

The screen presents the following options:

•

To use the I/O simulation the following actions should be performed:

wheel

Deactivate simulation

Drive enables

The drive enables screen displays a list of all the current en bling signals for the Inverter. If the enable signal is present and active it will be selected pr

This screen is read

6.2 Diagnostics

A digital input can be made high without any wires in the terminals. An analog input or output can be driven to any value without any wires in the terminals. A digital output can be overridden and made high.

I/O - Three I/Os can be simulated - two digital and one analog. Status - this indicates the real-time status of the input or output. If the square is shaded

then the input or output signal is present. This is a read-only section of the screen.

Control - this column of the screen displays the present status of the input or output and

can be altered.

Using the

the first field.

Press OK. The relevant control field is highlighted. Using the Press OK. Repeat this process until all the fields have been completed as required. When all fields have been completed the "activate the simulation" will be highlighted. Press OK. The simulation will start running. While the simulation is running "

stop the simulation.

at benefit during commissioning and fault

, rotate the wheel until the required digital input or output is displayed in

, rotate the wheel until the required control signal is displayed.

" will be highlighted - Press OK to

. If the enable signal is not

esent and is not active it will be unselected ☐.

-only and is for information purposes only.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

6.3

Parameters

Parameter menu

Note IOP functional support

The actual menu s factors:

•

When editing parameter or search values there is a choice to edit individual digits or an entire value. With a long press of the Wheel value editin

The parameter menu allows the user extensive functionality and access to all the Inverter parameters. When this option is selected the user is given the opportunity to pe ter orientated functions grouped in the following manner:

•

Note SINAMICS S Drive Objects

The SINAMICS S range of Inverters deal with each component of the Inverter system as unique and separate entities, these unique entities are called "drive objects" (DO). When selecting "Parameters" from the Menu, there is an additional screen that requires selection of the relevant DO before any parameters can be accessed. The default drive object is always Servo (DO2). If you wish to access the parameter relating to the Control Unit, the select "Control Unit (DO1)". See screenshot below.

6.3 Parameters

tructure and functionality of the IOP will be influenced by the following

The software version and type of Control Unit to which the IOP is fitted. The firmware and software version of the IOP. The selected functional group filtering of the parameters.

(>3 sec) it will toggle between the two different

g modes.

rform parame-

Parameter groups Search by number My parameters Changed parameters

the

Intelligent Operator Panel (IOP)

62 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Parameter groups

This options allows param which a parameters. The default filter settings can be changed by selecting "P option in the "E

This screen displays a complete listing of all the parameters required for quick commissioning. The parameters are listed in numerical order and can be accessed to either confirm the set values or modified should there be a need to fine tune the applicatio

Selects the storage medium for access via the USB mass storage.

6.3 Parameters

Figure 6-1 Parameters - Drive Object Selection

All parameters

the user access to the individual

eters of the Inverter. The default filter is "Standard"

llows the user access to the most frequently used

arameter filter" from the "Parameter settings"

xtras Menu".

Commissioning

n or correct any errors in the parameter values.

Commissioning interface

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

This option allows the user access to all the parameters r garding the saving and reset functions of the Inverter. Each parameter displays is currently set value and these ca modified if required.

This screen displays all the parameters that contain system information regarding the Inverter. The majority of these rameters are read

Displays the effective Drive Data Set (DDS). Each basic setting can be selected and modified if necessary.

This option allows access to all the necessary parameters to configure the following signa

•

The user can navigate through the various inputs and outputs to see the current configuration of the inputs and outputs and, if necessary access the parameters directly to modify their values. the digital inputs is shown.

6.3 Parameters

Saving & reset

System information

Basic settings

n be

pa-

-only and are for information purposes only.

Inputs/outputs

ls:

Digital inputs Digital outputs Analog inputs Analog outputs

In the example screen opposite, the parameters for

Intelligent Operator Panel (IOP)

64 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

This option allows the user to display and modify the following setpoint parameters:

•

This option allows the user to display and modify the operating mode parameters:

•

This option allows the user direct access to the parameters regarding the following drive functions:

•

It is important tha mentioned functions are to be modified, that the Inverter/motor system is in a safe state prior to the parameter changes.

This option allows the user direct access to the parameters that control and configure the communications fieldbus of the Inverter. The parameters can be viewed to confirm their se tings and values, they can also be modified if they are not read

6.3 Parameters

Setpoint channels

Frequency setpoint Fixed setpoints Motor potentiometer Torque setpoint Jog setpoint Frequency limitation Ramp-function generator

Operating mode

Setpoint addition Speed setpoint filter Torque setpoints Torque limitation Current controller/power module Motor

Drive functions

Shutdown functions Brake control Vdc controller Automatic restart Flying restart Safety Integrated

t if any parameters concerning the above

Communications

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

-only parameters.

This option allows the user direct access to the parameters that monitor the state of the system. The are divided into the following functional groups:

•

All the parameters under these groupings are read cannot be modified.

Search by number

This option allows the user to search for a specific parameter number. Should the parameter number no nearest parameter to the entered value is displayed.

Use the Wheel Wheel lighted, rotate the Wheel Wheel will display the parameter. If a wrong digit is selected, press Esc

If the parameter number does not exist, the screen will display a choice between "Select a new number" or "Go est parameter number".

6.3 Parameters

Diagnostics

Control/status words Interconnections Faults/alarms

to alter the value of each digit and press the

to confirm. The next digit will automatically be high-

to confirm. Once all fields have been entered, the IOP

to go back one digit.

-only and

t exist, then the

to change the value and press the

Intelligent Operator Panel (IOP)

66 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

to the near-

My parameters

This option allows the user to select the parameters that they wish to list. The user is presented with a list of param ters that can be selected. Once selected rameters are displayed when the "My Parameters" option is selected. There are ad manage their list of parameters.

Copying the "My Parameters" list to another IOP When a "My Paramters" lists is created, it saves the lists in

the config.bin To copy the config.bin, the following procedure should be

config

config.bin

4. config.bin

Configuration file location

Changed parameters

When the "Changed parameters" option is selected the IOP will search the Inverter parameter list for all th that have had their values changed from the factory default settings.

Once the search is complete, the screen will present a list of all parameters that have changed values.

The individual parameters can be accessed so that their cu rent values can be displayed and modified if necessary.

6.3 Parameters

- only those pa-

ditional options that allow the user to

file on the IOP.

rformed:

Connect the IOP via the USB to your PC (the IOP will

enter "Mass Storage" mode.

Navigate to the

folder (shown in the screenshot

and highlighted in red).

Copy the

file to a suitable location on your PC.

Disconnect the IOP and connect a new IOP and copy the

file to the new IOP.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

e parameters

6.4

Up/Download

Overview

The upload and download options allow the user to save parameter sets to the various memory storage that is avai able to the system.

The following options are presented to the user:

•

WARNING

Unexpected behaviour of Inverter

Fault screen during up/download

Esc

Safety Parameters

6.4 Up/Download

Panel to drive Drive to panel Delete panel parameter set Drive to memory card Memory card to drive

During the transfer of data to and from the Inverter, it is essential that the transfer is not interrupted and the process is allowed to be completed. If the process is interrupted, it is possible that the data could be corrupted and the system may behave in an unexpected manner. Should an interruption of the transfer process occur, then it is highly recommended that a factory reset of the Inverter is performed prior to any further parameterization or giving the Inverter control of the application.

If during the up/download process a fault occurs and the fault screen is displayed, press

up/download process.

If safety parameters are to be downloaded a function test of the safety functions has to be performed. Please refer to the "Safety Integrated Function Manual" which can be found at the hyperlink below.

if you wish the up/download to be continued. If OK is pressed, it will cancel the

Intelligent Operator Panel (IOP)

68 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

6.5

Custom parameter sets

Overview

Note Custom parameter set file name limitations

Although the file name for a custom parameter set can be up to 96 ANSI characters in length, if all the file names are 96 characters long, it will eventually limit the number of parameter sets that can be saved on the IOP.

This is due to the specialized Standard parameter set access

New standard parameter sets can be uploaded from the drive to the IOP, but any standard parameter set (in the "ifs/config" folder) will not be accessible without either moving them t the "cps" folder or deleting the contents of the "cps" folder. This is because, when using customer parameter sets, the IOP automatically look at the "cps" folder. If the "cps" folder is empty, it will then search the "ifs/config" folder.

Creating a custom parameter set

6.5 Custom parameter sets

Custom parameter sets can now be created and stored on the Intelligent Operator Panel (IOP).

The IOP can store up to 16 fixed parameter sets and up to 235 parameter sets with customized names.

The steps to create and store a custom parameter set on the IOP is given in the procedure outlined below.

This procedure makes the following assumptions:

● The user is conversant with the copying and renaming of files in the Windows environment

● The user is conversant with commissioning the converter

● The user has already changed all the relevant parameters for their application

● The user has saved their customized parameter set in the IOP under Parameter Set 0

(although the user can assign their parameter set any of the available parameter set numbers).

nature of the IOP's internal memory system.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

1. Navigate through the "Menu

Up/Download

2. Select "Upload: Drive to Panel

3. Select the parameter set to upload to the IOP. In this example, Panel parameter set 0 is used.

4. Once selected the parameter set is uploaded to the IOP. When the save is completed successfully, the screen will

display a notification that the save has succeeded.

Disconnected the IOP from the Control Unit.

6. Connect the IOP to the PC using the appropriate USB ca

The IOP will entered the "Mass Storage" device mode.

7. Open Windows File Explorer and select the "Removable Disk", in this example it is (G:).

6.5 Custom parameter sets

" and selected "

ble.

Intelligent Operator Panel (IOP)

70 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Copy the "PSet0.bin" file to the "CPS" folder

9. Rename the "PSet0.bin "My_own_Parameter_set.bin

Note: The file name can be up to 96 ANSI characters long.

10.

Disconnect the IOP from the PC and reconnect the IOP to the Control Unit.

11.

Navigate to the "Up/Download

Download:

Panel to drive

6.5 Custom parameter sets

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

" file to

" and select "

12.

Select "My_own_Parameter_set.bin

13.

The IOP will display a warning, select "Continue

14.

The parameters will then be downloaded to the converter and the IOP will notify the user that the download has been su

Copying IOP parameter sets

6.5 Custom parameter sets

" .

When you have saved a number of parameter sets to an IOP, it is possible to copy your saved parameter sets to another IOP using the simple process outlined below.

1. Connect the IOP via the USB connector to a PC.

2. The IOP will enter the "Mass Storage Device" Mode.

3. On the PC, navigate to the "ifs/config" folder.

4. Select the parameter sets you require and save them to a new folder on the local drive of the PC.

5. Disconnect the IOP from the PC.

6. Connect another IOP and copy the saved parameter sets to the "ifs/config" on the new IOP.

This procedure can be repeated for any number of IOPs.

ccessful.

Intelligent Operator Panel (IOP)

72 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

6.6

Extras

Overview

The Extras menu presents a number of options for the co figuration of the IOP, these are:

•

Status-screen wizard

The status information displayed on the status screen. By default it displays output voltage and output frequency of the Inverter. These can be cha physical values of the Inverter. Displayed units of value can be specifically adapted using known conversion factors and with the addition of an offset value to allow the units of measure to be displayed as required tion.

Scalar value

Note Scalar view limits for the SINAMICS G110D

Normally, four values can be displayed on the IOP in scalar view, but when using the IOP in conjuction with the SINAMICS G110D only two values can be displayed on the IOP screen.

1. From the Set Status Va

6.6 Extras

Status-screen wizard I/O Editor Drive identity Parameter settings Panel settings

-screen wizard allows the user to configure the

nged by using the wizard to select other

for the users applica-

The bar graph (default status screen) and the Scalar value are setup using a similar procedure. The example below show how to setup the Scalar value status screen.

-Screen menu select "Scalar

lue".

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

2. Select the screen position of the displayed values

3. Select the parameter values that should be displayed on the status screen.

4. Select the required units of measure on the status screen.

5. Select the required number of decimal places to be displayed for the choosen units of measure.

6. On completion of the user selections, a summary of the settings is displayed.

If the setti move to the next step.

6.6 Extras

to be displayed

ngs are correct, then select "Continue" to

Intelligent Operator Panel (IOP)

74 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

7. The option to save the settings is displayed. Select "Save" to save the settings, or select "Cancel

Wizard" to exit the Wizard. If "Cancel Wizard" is selected, no changes will be

saved and the Status Screen will remain unchanged from any previously set configuration.

If "Save" has been selected, all changes will be saved.

8. When the save has completed successfully, the screen will automatically ret and display the new status screen as configured in the wizard.

Trend view

1. From the Set Status View".

2. Slect the screen position of the displayed values.

3. Select the para on the status screen.

6.6 Extras

urn to the status screen

The Trend view allows the user to configure real-time monitoring of the Inverter and display the desired values in the form of a graph. To setup the Trend view, the following steps should be performed.

-Screen menu select "Trend

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

meter values that should be displayed

4. Select the required units of measure to be displayed on the status screen.

5. select the required number of decimal places to be displayed for the choosen units of measure.

6. Set the range value of the Y1 axis.

7. If required, the other axis (Y ured.

8. Set the required time period for the displayed Trend View.

6.6 Extras

-axis right) can be config-

Intelligent Operator Panel (IOP)

76 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

9. A summary of settings is displayed. If they are correct then select "Continue".

10. Select "Save" to save the settings, or select "Can Wizard" to exit the Wizard.

If "Cancel Wizard" is selected, all changes will be cancelled and the Status Screen will return to the last set Status Screen settings.

When the save has completed successfully, the screen will automatically return to the Status Screen and d the Wizard.

INFO

6.6 Extras

cel

isplay the new Status Screen as configured in

With a long press of the

button, the graph data is written to a Trend information file on

the IOP. An example of the Trend information file and its location is given in the figure below.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

I/O Editor

6.6 Extras

Figure 6-2 Trend information file

For a complete description of the I/O Editor function, see I/O Editor (Page 85)

Intelligent Operator Panel (IOP)

78 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Drive identity

This option allows the user to display the technical details of the components that comprise the Inverter system. This includes the details of the Control U This is a read

Parameter settings

Drive factory reset

There are two factory reset options:

Factory reset

tory default settings. Any safety parameters that have been modified will not be reset.

Safety factory reset

ters, inc default settings.

Parameter filter

This option allows the user to select the parameter access level. Expert is the user access to the most frequently used parameters. Expert level gives access to all available parameters.

6.6 Extras

nit and Power Module.

-only screen and cannot be modified.

- This option reset all parameters to there fac-

luding the safety parameters back to the factory

- This option reset all the drive parame-

default access level, which gives the

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Default dataset

This option allows the user to determine which is the default command dataset when viewing or selecting a new default dataset from the options provided.

Parameter saving mode

Th save function performed on the Inverter.

Save RAM to ROM

This option allows the user to manual save all from the Inverters internal memory to the internal non volatile memory Inverter until it is overwritten.

6.6 Extras

is option allows the user to set the default location for any

- thus data save will be retained within the

Intelligent Operator Panel (IOP)

80 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

drive data

Panel settings

Language

This option allows the user to select the language that is used to display information and text on the IOP. This options has been previously described in the initial set this manual. Languages can be added or deleted using the USB connection on the IOP and a PC.

For details of selecting this function see (Page

The languages on the IOP can be managed using the IOP Updater software. For more information

see Firmware and language upgrade (Page 23).

Operator panel restart

Should the user wish to restart the operator panel, this o tion allows the IOP to be restart without the loss of any se tings.

6.6 Extras

18)

-up section of

Initial Set-up

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Time and date settings (including Daylight savings time)

If the CU to which the IOP is fitted has a real then the option to set the correct date and t daylight savings time is presented in the "Panel settings" menu.

The Time and date settings allow you to setup up the follo ing:

• Date format

• Time and date settings

• Daylight saving time

also the date and time of the change to and from daylight

6.6 Extras

-time clock,

ime (including

- This allows the date format to be select

either DD/MM/YY or MM/DD/YY.

- This allows the user to set the required date and time of the internal real-time clock of the Control Unit.

- This allows the user to setup the daylight saving time difference on the Control Unit (CU230P-2) real-time clock. The daylight saving time is set to take into account not only the time difference but

saving time. The setup of the DST function is shown in the following diagram.

Intelligent Operator Panel (IOP)

82 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Daylight saving time setup procedure

Operator panel factory reset

This option resets the IOP to its default factory settings. All previous settings stored on the IOP will be lost. Any p ram

6.6 Extras

eter sets stored on the IOP will not be deleted.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Display backlight

This option allows the user to change intensity of the display lighting.

For details of selecting this function see (Page

Display contrast

This option allows the user to change the contrast black and white on the display.

For details of selecting this function see (Page

Lighting duration

The backlight display, by default, is set to automatically turn off after 60 seconds from the last key press. This time can be adjusted to 30 seconds, 60 seconds, 300 seconds or permanently

For details of selecting this function see (Page

Panel identity

The panel identity screen displays the following technical information regarding the IOP:

•

6.6 Extras

18)

Initial Set-up

between

Initial Set-up

on.

18)

IOP firmware version menu description version Parameter description version Menu texts version Parameter name index version Wizard description version.

Intelligent Operator Panel (IOP)

84 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Initial Set-up

Display mode

Display mode allows the user to select the manner in which text is displayed.

•

For details of selecting this function see (Page

6.7

I/O Editor

Overview

CAUTION

Changing pre-assigned input and output settings

CAUTION

Removal of the ON/OFF command

6.7 I/O Editor

"Normal" displays black text on a white background. "Inverse" displays white text on a black background.

Initial Set-up

18)

The I/O Editor allows the user to configure the digital and analog inputs and outputs of the converter.

An example of how the configuration of the inputs and outputs is given in the procedure below. It should be noted that the following screens are for demonsration purposes only and the actual screens may vary depending upon the type and firmware of the converter that is being used.

Some inputs and outputs may already be assigned a function, it is recommended that these assigments are not changed, unless it is required for a particular type of application.

If the pre-assigned inputs/outputs are changed, it is essential that the application is checked to ensure it will function correctly and as expected.

If removing the ON/OFF command from a digital input (p0840), the indice will be changed to 1, thereby resetting this parameter.

This will make the ON/OFF function of the converter not operate correctly, or as anticipated by the user.

Please ensure that during the commissioning of the converter the ON/OFF command functions properly and as expected for your specific applicatioin.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Editing the inputs and outputs

1. Navigate to the "Extras

I/O Editor

2. Select the input or output you wish to configure. In this example, the digital inputs have been selected.

3. Select the digital input you wish to configure. In this example digital input 3 (DI3) has been selected.

4. Select the function to be assigned to digital input 3 (DI3). In this example p1110.1 "Inhibit negative direction" is

selected.

Note: If there are more possible settings for a parameter,

a specific settings for the parameter.

5. When the final selections have been made, press ESC twice to return to the I/O Editor screen to configure a

ESC

to the general status screen.

6.7 I/O Editor

" menu and select "

nother screen will display multiple choices of the

nother input or output or a long press of

Intelligent Operator Panel (IOP)

86 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

to return

6.8

Write Protection

Introduction

Parameter

Function

p0003

Sets the access level to read and write parameters.

p0124[0...n]

Identification of the Control Unit using an LED.

p0970

Initiates the reset of the Inverters parameters.

p0971

Saves parameters in the non-volatile memory of the Inverter.

p0972

Sets the required procedure to execute a hardware reset of the Inverter.

p2111

Maintains a count of the number of alarms that have occurred since the last reset.

p3950

Access to service parameters - only for service personnel and a password is required.

p3981

Used to acknowledge all active faults of the Inverter.

p3985

Sets the mode to change over the master control / LOCAL mode.

p7761

Activate/Deactivate write protection function.

p9400

Safely remove memory card.

p9484

BICO interconnection searches signal source.

Note Fieldbus communications using CAN, BACnet and MODBUS

When using these fieldbus communications protocols it is still possible to change the parameter factory settings, even if the write protection function is active. To ensure that write protection, if required, is active over fieldbus communications, then pa be set to 1.

6.8 Write Protection

The write protection function has been designed to prevent the settings within the Inverter from being inadvertently changed. There is no password required to activate the write protection function.

Given in the table below is a list of the parameters that are excluded from write protection.

Table 6- 1 Parameters and functions excluded from write protection

p0010 Sets the parameter filter to commission an Inverter.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

rameter p7762 must

Activating/deactivating write protection

1. Select "Menu" from the main screen.

2. Select "Parameters" from the menu.

3. Select "Search menu.

4. Input "07761" then press "OK".

5. The screen will automatically display the parameter in the "All Parameters" menu. The write protection p rameter is highlighted. Note that the current status of the write protection function is shown below the rameter name. Press "OK" to select the parameter.

6.8 Write Protection

To activate or deactivate the write protection function, the following procedure must be performed:

by number" from the Parameters

Intelligent Operator Panel (IOP)

88 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

pa-

6. Select "1: Act wr tion function.

Press "OK" to confirm selection.

7. The screen returns to the "All Parameters" screen and the write protection parameter is highlighted, now showing the current status of the function as active.

Press "ESC" twice to return to the "Status" screen.

6.9

Know-how Protection

Introduction

Note Technical support for active KHP

If KHP is activated and technical support is required, this will only be possible with the consent of the machine manufacturer.

6.9 Know-how Protection

-Protect" to activate the write protec-

To deactivate the write protection function follow the same procedure as shown above but select "0: Deact write-prot".

Know-how Protection (KHP) has been designed to allow machine manufacturers to completely hide all the modified parameters of the Inverter. This means that not only can these parameters not be changed, they are not visible to the end-user of the system.

Given in the table below are the parameters that are excluded from the KHP function:

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Parameter

Function

p0010

Sets the parameter filter to commission an Inverter.

p0970

Initiates a reset of the drive parameters.

p2030

Fieldbus int protocol selected

p2042

PROFIBUS indent number

P7766 [0...29]

KHP Password input - activates/deactivates the KHP function.

p8929

PN remote controller number

p8991

USB memory access

p8999

USB functionality

p9930 [0...8]

System logbook activation

p9931 [0...129]

System logbook module selection

p9932

Save system logbook EEPROM

Know-how Protection (KHP) parameters

Parameter

Function

P7763

KHP OEM exception list number of indices for p7764. Maximum value is 500.

P7764 [0...n]

KHP OEM exception list. Sets the parameters to be excluded from the KHP function.

P7765

KHP memory card copy protection. Activates/deactivates copy protection for the memory card.

P7766 [0...29]

KHP password input. Sets the password for KHP.

P7767 [0...29]

KHP new password. Allows a new or an initial password to be created for KHP.

P7768 [0...29]

KHP password confirmation.

Activating/deactivating Know-how protection (KHP) overview

6.9 Know-how Protection

Table 6- 2 Parameters and functions excluded from write protection

p0918 PROFIBUS address

p0971 Saves parameters in the non-volatile memory of the Inverter.

Listed below are all the parameters used to activate, deactivate and modify the KHP, including a brief description of their purpose.

Table 6- 3 Know-how Protection

Before the KHP function can be activated for the first time the following steps should be performed (a simplified flowchart to show the process is given in the figure below).

1. The Inverter must be commissioned for the application before even attempting to activate the KHP function.

2. The application, for which the Inverter has been commissioned, must be tested to ensure that all parameter settings functioning correctly.

3. Using parameter p7763, you must set the number of parameters that can be included in the exception list. The maximum number of parameters that can be included in this list is

500.

Intelligent Operator Panel (IOP)

90 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

CAUTION

Important information when implementing KHP

6.9 Know-how Protection

4. Using parameter p7764, you must define a list of the parameters you wish to exclude

from the KHP function; this is known as the "exception list". The exception list parameters will be visible to the end-user and they can be modified.

If parameter p7766 is not included or is removed from the exception list, a password can no longer be entered and KHP cannot be deactivated. If this occurs then the only way to access the parameters of the Inverter will be to perform a factory reset of all parameters.

5. Using parameter p7767, create a new password for the KHP function.

6. Using parameter p7768, confirm the password. Once this step has been completed the

KHP function is activated.

7. The function can now be deactivated or activate by using only p7766 to input the

password that has been created.

A complete example of all these individual steps is given below.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Setting up the exception list

6.9 Know-how Protection

Figure 6-3 KHP function flowchart

Intelligent Operator Panel (IOP)

92 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

1. Select "Menu" from the main screen.

2. Select "Parameters" from the menu.

3. Select "Search by number" from the Parameters menu.

4. Input "07763" then press "OK"

6.9 Know-how Protection

As previously stated, after commissioning the Inverter and checking that parameters have been set correctly, the number of parameters to included in the exception list must be determined and set in parameter p7763. To set the number of parameters to be included in the exception list the following procedure must be performed. When establishing the first exception list, some parameters may already be entered into the exception list; under no circumstances should you remove these parameters from the exception list as these are essential parameters that must remain in the exception list.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

5. Parameter p7763 is displayed. Press "OK" to edit the parameter.

6. Input the number of parameters to be included in the exception list. Important note the screen is 65535, the maximum number of param

Creating the exception list

1. Select "Menu" from the main screen.

2. Select "Parameters" from the menu.

3. Select "Search by number" from the Parameters menu.

6.9 Know-how Protection

: Although the maximum range shown on

eters in the exception list must not exceed 500.

To create the list of parameters that will be included in the exception list, the following procedure should be performed:

Intelligent Operator Panel (IOP)

94 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

4. Input "07764" then press "OK"

5. Parameter p7764 is displayed. Press "OK" to edit the parameter.

6. Indices "0" of P7764 is highlighted and shows that it already has the value 7766, which is the password entry parameter. This parameter must not be removed from the exception list.

7. Scroll to the n

8. Input the parameter number to be added to the exce p

Press "OK" after the final digit has been set.

6.9 Know-how Protection

ext Indices and press "OK"

ption list. For example, 1120 for the ramp-up time

arameter.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

9. The screen will return to the indices list of p7764 and show the new value for the indi p7764 [1] has a value of 1120.

10. Repeat steps 7 and 8 until all the excluded parameters have been entered.

When the exception list is completed, use a long press of the "ESC" key will return the IOP to the status screen.

Setting the password

Character

ASCII code

6.9 Know-how Protection

ces. In this example

When setting the password for the KHP function the user should take note of the following guidlelines:

● The password can be up to thirty characters in length.

● Password entry must start with p7766 [0].

● No gaps are permissible in the password.

● Entering a password is completed when writing to p7766 [29]. Where the password is

less than 30 characters in length, then p7766 [29] = 0 should be used to complete the password entry.

When entering the individual characters of the password in p7766 [0...29], each indices will contain only one character and it will be entered as a decimal code from the standard ASCII table.

For example, the password "MaC" would be entered as ASCII code in each individual indices of parameter p7766:

It is recommend that only ASCII decimal codes between 32 and 126 are used for the password characters. An ASCII table is given in the figure below.

Intelligent Operator Panel (IOP)

96 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

1. Select "Menu" from the main screen.

6.9 Know-how Protection

Figure 6-4 ASCII decimal code table

To set a new password the following procedure should be performed:

The example password given previously in this section will be used as the password that will be entered as the new password.

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

2. Select "Parameters" from the menu.

3. Select "Search by number" from the Parameters menu.

4. Input "07767" then press "OK"

5. Parameter p7767 is displayed. Press "OK" to edit the [0] index of the parameter.

6. Enter the ASCII code for "M" (77), then press "OK"

6.9 Know-how Protection

Intelligent Operator Panel (IOP)

98 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

7. The screen will value previously set.

8. Select the next index and then press "OK" to edit the index.

9. Enter the ASCII code for "a" (97), then press "OK"

10. The screen will return to p7767 index 1 and shows the value previously set.

11. Select the next index and then press "OK" to edit index.

6.9 Know-how Protection

return to p7767 index 0 and shows the

the

Intelligent Operator Panel (IOP) Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

12. Ente

13. The screen will return to p7767 index 2 and shows the value previously set.

14. Scroll down to p7767 index 29 and then press "OK"

Because the password is less than 30 characters, p7767 index 29 must contain the value 0.

15. Ensure that all the digits are zero (0), then press "OK"

16. The screen will return to p7767 index 29 and shows the value previously set.

6.9 Know-how Protection

r the ASCII code for "C" (67), then press "OK"

Intelligent Operator Panel (IOP)

100 Operating Instructions, 08/2015, FW V1.6.1, A5E00110011B AF

Siemens SINAMICS Intelligent Operator Panel Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Legal information

Table of contents

Changes in the manual

Fitting the IOP

3.2 Initial Set-up

3.3 User definable labels for the Status screen

3.4 Firmware and language upgrade

Wizards

4.1 Example wizard

Basic commissioning with IOP

Wiring diagrams

5.1 Custom Hand mode

5.2 Startup in Hand mode

5.3 Hand/Auto disable

Overview

6.2 Diagnostics

6.3 Parameters

6.4 Up/Download

6.5 Custom parameter sets

6.6 Extras

6.7 I/O Editor

6.8 Write Protection

6.9 Know-how Protection