Siemens SIMOTICS GP series, SIMOTICS DP series, SIMOTICS SD series Operating Instructions Manual
SIMOTICS GP, SD, DP
Low-Voltage Motors
Standard motors SH 63 ... 355
Operating Instructions
12/2018
A5E38483075A
Introduction
1
Safety information
2
Description
3
Preparing for use
4
Assembly
5
Electrical connection
6
Commissioning
7
Operation
8
Maintenance
9
Spare parts
10
Disposal
11
Service & support
A
Technical data
B
Quality documents
C
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E38483075A
Ⓟ
Copyright © Siemens AG 2008 - 2018.
All rights reserved
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
may
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
indicates that death or severe personal injury
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
result if proper precautions are not taken.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
12/2018 Subject to change
Table of contents
1 Introduction ............................................................................................................................................. 9
1.1 About these instructions............................................................................................................ 9
1.2 Compiling personal documents ................................................................................................ 9
2 Safety information ................................................................................................................................. 11
2.1 Information for those responsible for the plant or system ....................................................... 11
2.2 The 5 safety rules ................................................................................................................... 11
2.3 Qualified personnel ................................................................................................................. 12
2.4 Safe handling .......................................................................................................................... 12
2.5 Electrostatic sensitive devices ................................................................................................ 14
2.6 Interference immunity ............................................................................................................. 15
2.7 Influence on the line power supply through a strongly irregular torque .................................. 15
2.8 Interference voltages when operating the converter .............................................................. 15
2.9 Special designs and construction versions ............................................................................. 15
3 Description ............................................................................................................................................ 17
3.1 Area of application .................................................................................................................. 17
3.2 Rating plates ........................................................................................................................... 19
3.3 Installation ............................................................................................................................... 20
3.3.1 Cooling and ventilation............................................................................................................ 21
3.3.1.1 General ................................................................................................................................... 21
3.3.1.2 Machines with a fan ................................................................................................................ 21
3.3.1.3 Machines without a fan (optional) ........................................................................................... 23
3.3.2 Bearings .................................................................................................................................. 23
3.3.3 Balancing ................................................................................................................................ 24
3.3.4 Types of construction/method of installation .......................................................................... 24
3.3.5 Degree of protection ............................................................................................................... 25
3.3.6 Environmental conditions ........................................................................................................ 25
3.3.7 Optional built-on and built-in accessories ............................................................................... 26
3.3.8 Terminal box ........................................................................................................................... 26
3.3.9 Paint finish .............................................................................................................................. 26
4 Preparing for use .................................................................................................................................. 27
4.1 Safety-related aspects to consider when configuring the plant .............................................. 27
4.2 Observing the operating mode ............................................................................................... 27
4.3 Machines without final paint coating ....................................................................................... 27
4.4 Delivery ................................................................................................................................... 28
4.5 Transport and storage............................................................................................................. 28
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Table of contents
4.5.1 Storage ................................................................................................................................... 30
4.5.2 Securing the rotor................................................................................................................... 32
4.5.3 Commissioning after storage ................................................................................................. 34
4.5.3.1 Insulation resistance and polarization index .......................................................................... 34
4.5.3.2 Lubricating the rolling bearings .............................................................................................. 34
4.5.3.3 Regreasing rolling bearings after storage periods of up to two years ................................... 34
4.5.3.4 Releasing the rotor shipping brace before commissioning .................................................... 34
4.6 Ensure adequate cooling ....................................................................................................... 35
4.7 Interlock circuit for anti-condensation heating ....................................................................... 37
4.8 Noise emission ....................................................................................................................... 37
4.9 Voltage and frequency fluctuations during line operation ...................................................... 37
4.10 Rotational speed limit values ................................................................................................. 38
4.11 System-inherent frequencies ................................................................................................. 38
4.12 Electromagnetic compatibility ................................................................................................ 39
4.13 Converter operation ............................................................................................................... 40
4.13.1 Parameterizing the converter ................................................................................................. 40
4.13.2 Converter input voltage .......................................................................................................... 40
4.13.3
Reducing bearing currents during operation with converter (low voltage) ............................ 41
4.13.4 Insulated bearings when operated with a converter .............................................................. 42
4.13.5 Tandem operation .................................................................................................................. 43
4.13.6 Speed limits for converter operation ...................................................................................... 44
5 Assembly .............................................................................................................................................. 45
5.1 Preparing for installation ........................................................................................................ 45
5.1.1 Requirements for installation ................................................................................................. 45
5.1.2 Insulation resistance .............................................................................................................. 46
5.1.2.1 Insulation resistance and polarization index .......................................................................... 46
5.1.2.2 Testing the insulation resistance and polarization index ....................................................... 47
5.2 Installing the machine ............................................................................................................ 49
5.2.1 Preparing the assembly area ................................................................................................. 49
5.2.2 Safety instructions for installation .......................................................................................... 50
5.2.3 Lift the machine to where it will be mounted and position it .................................................. 50
5.2.4 Balancing ............................................................................................................................... 51
5.2.4.1 Mounting and withdrawing output transmission elements ..................................................... 52
5.2.5 Machines with type of construction IM B15, IM B9, IM V8 and IM V9 ................................... 52
5.2.6 Foot mounting ........................................................................................................................ 53
5.3 Aligning and fixing the machine ............................................................................................. 53
5.3.1 Measures for alignment and mounting .................................................................................. 54
5.3.2 Flatness of the supporting surfaces for conventional motors ................................................ 55
5.3.3 Machine frame mounting feet (special design) ...................................................................... 55
5.4 Installing the machine ............................................................................................................ 55
5.4.1 Preconditions for smooth, vibration-free operation ................................................................ 55
5.4.2 Aligning the machine to the driven machine and mounting ................................................... 55
5.4.2.1 Selecting bolts ........................................................................................................................ 55
5.4.2.2 Horizontal types of construction with mounting feet .............................................................. 56
5.4.2.3 Horizontal types of construction with flange .......................................................................... 56
5.4.2.4 Vertical types of construction with flange ............................................................................... 57
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5.4.3 Removing the rotor shipping brace ......................................................................................... 57
5.4.4 Mounting the output elements ................................................................................................ 58
5.4.5 Axial and radial forces............................................................................................................. 59
6 Electrical connection ............................................................................................................................. 61
6.1 Connected parts can become loose ....................................................................................... 62
6.2 Connecting the machine ......................................................................................................... 62
6.2.1 Selecting cables ...................................................................................................................... 62
6.2.2 Terminal box ........................................................................................................................... 63
6.2.2.1 Terminal marking .................................................................................................................... 63
6.2.2.2 Circuit diagram inside the terminal box cover ......................................................................... 64
6.2.2.3 Direction of rotation ................................................................................................................. 64
6.2.2.4 Cable entry .............................................................................................................................. 64
6.2.2.5 Versions .................................................................................................................................. 65
6.2.2.6 Protruding connection cables ................................................................................................. 65
6.2.2.7 Connecting protruding cables ................................................................................................. 66
6.2.2.8 Connection with/without cable lugs ......................................................................................... 66
6.2.2.9 Minimum air clearances .......................................................................................................... 66
6.2.3 Cable glands ........................................................................................................................... 67
6.2.3.1 Mounting position of sheet metal nuts in screw-type connections ......................................... 67
6.3 Tightening torques .................................................................................................................. 68
6.3.1 Cable entries, sealing plugs and thread adapters .................................................................. 68
6.4 Connecting the grounding conductor ......................................................................................
68
6.4.1 Minimum surface area of grounding conductor ...................................................................... 69
6.4.2 Grounding connection type ..................................................................................................... 69
6.5 Connecting the temperature sensor/anti-condensation heater .............................................. 70
6.5.1 Connecting optional integrated devices and equipment ......................................................... 70
6.6 Conductor connection ............................................................................................................. 71
6.6.1 Type of conductor connection ................................................................................................. 71
6.6.2 Connecting aluminum conductors .......................................................................................... 72
6.7 Connecting converters ............................................................................................................ 72
6.8 Final checks ............................................................................................................................ 73
7 Commissioning ..................................................................................................................................... 75
7.1 Measures before commissioning ............................................................................................ 75
7.1.1 Checks to be carried out prior to commissioning .................................................................... 75
7.1.2 Mechanical checks .................................................................................................................. 76
7.1.3 Insulation resistance and polarization index ........................................................................... 77
7.1.4 Testing the insulation resistance and polarization index ........................................................ 78
7.1.5 Testing the cooling of the machine ......................................................................................... 80
7.1.6 Commissioning an external fan .............................................................................................. 80
7.1.7 Further documents .................................................................................................................. 81
7.1.8 Setpoint values for monitoring the bearing temperature ......................................................... 82
7.2 Switching on ............................................................................................................................ 82
7.2.1 Measures required for commissioning and test operation ...................................................... 82
8 Operation .............................................................................................................................................. 85
8.1 Safety instructions for operation ............................................................................................. 85
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Table of contents
8.1.1 Safety instructions relating to ventilation and cooling ............................................................ 88
8.1.1.1 Safety instruction for forced ventilation (option) ..................................................................... 88
8.1.1.2 Safety instructions when operating machines with fan .......................................................... 89
8.1.1.3 Machines with fan for the textile industry ............................................................................... 89
8.1.2 Switching on with the anti-condensation heating active ........................................................ 89
8.2 Switching on the machine ...................................................................................................... 90
8.3 Switch off the external fan ...................................................................................................... 90
8.4 Switching on again after an emergency switching-off............................................................ 90
8.5 Stoppages .............................................................................................................................. 90
8.5.1 Avoidance of damage to rolling bearings during stoppages .................................................. 92
8.5.2 Decommissioning the machine .............................................................................................. 92
8.5.3 Re-commissioning the machine ............................................................................................. 92
8.6 faults ....................................................................................................................................... 92
8.6.1 Inspections in the event of faults............................................................................................ 92
8.6.2 Electrical faults ....................................................................................................................... 93
8.6.3 Mechanical faults ................................................................................................................... 94
8.6.4 Rolling bearing faults ............................................................................................................. 94
Faults at the external fan ....................................................................................................... 95
8.6.5
8.7 Deactivating ........................................................................................................................... 95
9 Maintenance ......................................................................................................................................... 97
9.1 Preparation and notes ............................................................................................................ 97
9.1.1 North American market (optional) .......................................................................................... 97
9.1.2 Touch up any damaged paintwork ......................................................................................... 98
9.2 Inspection and maintenance .................................................................................................. 98
9.2.1 Safety instructions for inspection and maintenance .............................................................. 98
9.2.2 Inspections in the event of faults............................................................................................ 99
9.2.3 First inspection after installation or repair ............................................................................ 100
9.2.4 General inspection ............................................................................................................... 100
9.2.5 Assessing the rolling bearings ............................................................................................. 101
9.2.6 Maintenance intervals .......................................................................................................... 101
9.2.7 Re-greasing .......................................................................................................................... 102
9.2.8 Cleaning ............................................................................................................................... 103
9.2.9 Cleaning the fan cover of machines for the textile industry ................................................. 103
9.2.10 Drain condensate ................................................................................................................. 104
9.2.11 Insulation resistance and polarization index ........................................................................ 104
9.2.12 Servicing the external fan .................................................................................................... 105
9.3 Corrective maintenance ....................................................................................................... 105
9.3.1 Rolling bearings ...................................................................................................................
106
9.3.1.1 Bearing bushes .................................................................................................................... 108
9.3.1.2 Installing rolling bearings ..................................................................................................... 108
9.3.2 Mounting dimension "x" ....................................................................................................... 110
9.3.3 Fan ....................................................................................................................................... 110
9.3.3.1 Metal fan disassembly ......................................................................................................... 111
9.3.3.2 Mounting fans....................................................................................................................... 112
9.3.3.3 Mounting the fan cover ........................................................................................................ 113
9.3.4 Canopy; mounting a rotary pulse encoder under the canopy .............................................. 113
9.3.5 Screw lock washers ............................................................................................................. 113
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9.3.6 Links ...................................................................................................................................... 114
9.3.7 Reassembly: Miscellaneous information .............................................................................. 114
9.3.8 Optional add-on units ............................................................................................................ 114
9.3.8.1 Mounting a brake .................................................................................................................. 115
9.3.9 O-ring seal ............................................................................................................................ 115
10 Spare parts ......................................................................................................................................... 117
10.1 Parts order ............................................................................................................................ 117
10.2 Data matrix code on the machine ......................................................................................... 117
10.3 Ordering data ........................................................................................................................ 117
10.4 Ordering spare parts via the Internet .................................................................................... 118
10.5 Replacing rolling bearings .................................................................................................... 118
10.6 Insulated rolling bearings ...................................................................................................... 118
10.7 Parts groups definition .......................................................................................................... 118
10.8 Ordering example ................................................................................................................. 119
10.9 Machine parts ....................................................................................................................... 120
10.10 Standardized parts ................................................................................................................ 122
10.11 Exploded drawings ................................................................................................................ 123
10.11.1 1LA,1LP,1PP6 SH63 ... 90 ................................................................................................... 123
10.11.2 1LA,1LP,1PP6 SH100 ... 160 ............................................................................................... 124
10.11.3 1LA5180 ... 225 ..................................................................................................................... 125
10.11.4 1LE1,1FP1 SH80 ... 160 aluminum ...................................................................................... 126
10.11.5 1LE1 SH180 ... 200 aluminum .............................................................................................. 127
10.11.6 1LE1 SH71 ... 90 cast iron .................................................................................................... 128
10.11.7 1LE1, 1FP1 SH100 ... 200 cast iron .....................................................................................
129
10.11.8 1LE1 SH225 ... 315 cast iron ................................................................................................ 130
10.11.9 1LG4/6 SH180 ... 315 ........................................................................................................... 131
10.11.10 Terminal box gk330, gt320, gk430, gt420 ............................................................................ 132
10.11.11 Terminal box gk431, gt421, gt520, gt540 ............................................................................. 133
10.11.12 Terminal box 1LG4/6 gt620, gt640, gt791 ............................................................................ 134
11 Disposal .............................................................................................................................................. 135
11.1 Country-specific legislation - LV machines ........................................................................... 135
11.2 RoHS - restricting the use of certain hazardous substances ................................................ 135
11.3 Information according to Article 33 of the REACH regulation .............................................. 135
11.4 Preparing for disassembly .................................................................................................... 136
11.5 Dismantling the machine ...................................................................................................... 136
11.6 Disposal of components........................................................................................................ 136
A Service & support ................................................................................................................................ 139
A.1 Siemens Industry Online Support ......................................................................................... 139
A.2 Further documents ................................................................................................................ 140
B Technical data .................................................................................................................................... 141
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Table of contents
B.1 Tightening torques ............................................................................................................... 141
B.1.1 Tightening torques for screw and bolt connections ............................................................. 141
B.1.2 Terminal board and grounding ............................................................................................. 142
B.1.3 Terminal boxes, end shields, grounding conductors, sheet metal fan covers ..................... 142
B.1.4 Additional connecting terminals for monitoring equipment and anti-condensation
heating ................................................................................................................................. 142
C Quality documents ............................................................................................................................... 143
C.1 Quality documents SIMOTICS in SIOS ............................................................................... 143
Index ................................................................................................................................................... 145
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8 Operating Instructions, 12/2018, A5E38483075A
1
Note
The note provides you with additional information about the product itself, handling the
product
1.1 About these instructions
These instructions describe the machine and explain how to handle it, from initial delivery to
final disposal of the equipment. Keep these instructions for later use.
Read these operating instructions before you handle the machine and follow the instructions
to become familiar with its design and operating principles and thus ensure safe, problemfree machine operation and long service life.
Safety instructions and handling-related warning notes are provided in these instructions.
When carrying out any activity at or with the machine, carefully comply with all of these notes
for your own safety, to protect other people and to avoid material damage.
Please contact the Service Center if you have any suggestions on how to improve this
document.
Text format features
You can find the following text format features in these instructions:
1. Handling instructions are always formatted as a numbered list. Always perform the steps
in the order given.
● Lists are formatted as bulleted lists.
– Lists on the second level are hyphenated.
- and the relevant documentation.
1.2 Compiling personal documents
On the Internet pages in Industry Online Support you have the possibility of compiling
personal documents using the function Documentation
(https://support.industry.siemens.com/My/ww/en/documentation
Using the "Documentation" function, from Product Support manuals, you can compile your
own "Documentation". However, you can also include other Product Support content such as
FAQs or characteristics in the documentation that you compile.
)
In the "Documentation" function, you have the option of creating your own compiled
documents in your own structure and managing them. You can delete or shift individual
chapters or topics. Further, using the note function you can import your own content. The
compiled "documentation" can be exported as PDF, for example.
Standard motors SH 63 ... 355
Operating Instructions, 12/2018, A5E38483075A
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Introduction
1.2 Compiling personal documents
Using the "Documentation" function, you can efficiently compile your own plant or system
documentation. The "Documentation" compiled in a specific language can also be
automatically exported in one of the other available languages.
The full functionality is only available for registered users.
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10 Operating Instructions, 12/2018, A5E38483075A
2
Note
Use the services and support provided by the local service center for planning,
installation, commissioning and service work.
2.1 Information for those responsible for the plant or system
This electric machine has been designed and built in accordance with the specifications
contained in Directive 2014/35/EU ("Low-Voltage Directive") and is intended for use in
industrial plants. Please observe the country-specific regulations when using the electric
machine outside the European Community. Follow the local and industry-specific safety and
setup regulations.
The persons responsible for the plant must ensure the following:
● Planning and configuration work and all work carried out on and with the machine is only
to be done by qualified personnel.
● The operating instructions must always be available for all work.
● The technical data as well as the specifications relating to the permissible installation,
connection, ambient and operating conditions are taken into account at all times.
● The specific setup and safety regulations as well as regulations on the use of personal
protective equipment are observed.
2.2 The 5 safety rules
For your own personal safety and to prevent material damage when carrying out any work,
always observe the safety-relevant instructions and the following five safety rules according
to EN 50110-1 "Working in a voltage-free state". Apply the five safety rules in the sequence
stated before starting work.
5 safety rules
1. Disconnect the system.
Also disconnect the auxiliary circuits, for example, anti-condensation heating.
2. Secure against reconnection.
3. Verify absence of operating voltage.
4. Ground and short-circuit.
5. Provide protection against adjacent live parts.
To energize the system, apply the measures in reverse order.
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Safety information
2.3 Qualified personnel
2.3 Qualified personnel
All work at the machine must be carried out by qualified personnel only. For the purpose of
this documentation, qualified personnel is taken to mean people who fulfill the following
requirements:
● Through appropriate training and experience, they are able to recognize and avoid risks
and potential dangers in their particular field of activity.
● They have been instructed to carry out work on the machine by the appropriate person
responsible.
2.4 Safe handling
Workplace safety depends on the attentiveness, care, and common sense of the personnel
who install, operate, and maintain the machine. In addition to the safety measures cited, as a
matter of principle, the use of caution is necessary when you are near the machine. Always
pay attention to your safety.
Also observe the following to prevent accidents:
● General safety regulations applicable in the country where the machine is deployed.
● Manufacturer-specific and application-specific regulations
● Special agreements made with the operator
● Separate safety instructions supplied with the machine
● Safety symbols and instructions on the machine and its packaging
Danger as a result of stationary parts under voltage (live parts)
Live parts represent a hazard. Touch protection against active (live) parts is no longer
guaranteed if covers are removed. The minimum clearance and creepage distances may be
violated when coming close to live parts. Touching or coming close to them can result in
death, serious injury or material damage.
● Ensure that all live parts are suitably covered.
● Switch off and disconnect the machine first if you want to remove covers. Observe the "5
safety rules" (Page 11).
Risk of injury due to rotating parts
Rotating parts are dangerous. Touch protection against rotating parts is no longer
guaranteed if covers are removed. Touching rotating parts can result in death, serious injury
or material damage.
● Ensure that all rotating parts are reliably covered.
● Switch off and disconnect the machine first if you want to remove covers. Observe the "5
safety rules" (Page 11).
● Only remove covers when the rotating parts have come to a complete standstill.
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12 Operating Instructions, 12/2018, A5E38483075A
Safety information
2.4 Safe handling
Risk of burns due to hot surfaces
Individual machine parts can become hot in operation. Burns can result when coming into
contact with these parts.
● Never touch machine parts during operation.
● Allow the machine to cool before starting work on the machine.
● Check the temperature of parts before touching them. If required, wear suitable protective
equipment.
Health hazard due to chemical substances
Chemical substances required for the setup, operation and maintenance of machines can
present a health risk.
● Observe the product information provided by the manufacturer.
Flammable substances hazard
Chemical substances required for the setup, operation and maintenance of machines may
be flammable. These substances can ignite if handled incorrectly. They can cause burns and
property damage.
Noise emissions
● Observe the product information provided by the manufacturer.
During operation, the machine's noise emission levels can exceed those permitted at the
workplace, which can cause hearing damage.
● Ensure that nobody is in the area of increased noise emissions during machine operation.
● Take steps to reduce noise so that the machine can be operated safely within your
system. The following measures may help to reduce noise.
– Covers
– Noise insulation
– Hearing protection measures
Prevention of hearing damage
If the permissible sound pressure level is exceeded, hearing damage can occur when
operating three-phase motors at their rated power.
Observe the permissible sound pressure level in accordance with ISO 1680. The maximum
permissible sound pressure level is 70 dB (A).
Electrical power equipment generate electromagnetic fields during operation. Potentially
lethal malfunctions can occur in medical implants, e.g. pacemakers, in the vicinity of
electrical power equipment. Data may be lost on magnetic or electronic data carriers.
● Protect the personnel working in the plant by taking appropriate measures, such as
erecting identifying markings, safety barriers and warning signs and giving safety talks.
● Observe the nationally applicable health and safety regulations.
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Safety information
a = conductive floor surface
b = ESD table
c = ESD shoes
d = ESD overall
e = ESD wristband
f = cabinet ground connection
2.5 Electrostatic sensitive devices
● It is forbidden for people with pacemakers to be close to the machine.
● Do not carry any magnetic or electronic data media.
2.5 Electrostatic sensitive devices
Material damage due to electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These components can be damaged or destroyed if they are not handled correctly. To
protect equipment against damage, follow the instructions given below.
● Only touch electronic modules if you absolutely have to work on them.
● The body of the person concerned must have been electrostatically discharged and
grounded immediately before any electronic modules are touched.
● Electronic modules should not be brought into contact with electrically insulating
materials, such as:
– Plastic film
– Plastic parts
– Insulating table supports
– Clothing made of synthetic fibers
● Always place electrostatic sensitive devices on conductive bases.
● Always pack, store and transport electronic modules or components in conductive
packaging, such as:
– Metallized plastic or metal containers
– Conductive foam material
– Domestic aluminum foil
The necessary ESD protective measures for electrostatic sensitive devices are illustrated
once again in the following drawings:
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14 Operating Instructions, 12/2018, A5E38483075A
Safety information
Note
Before carry out any work on the machine, determine the machine version.
If there are any deviations or uncertainty, contact the manufacturer, specifying the type
designation and serial number (see th
2.6 Interference immunity
Electromagnetic compatibility
This machine is designed in accordance with IEC/EN 60034, and when used as prescribed it
satisfies the requirements of European Directive 2014/30/EU on Electromagnetic
Compatibility.
2.6 Interference immunity
By selecting suitable signal cables and evaluation units, ensure that the interference
immunity of the machine is not diminished.
2.7 Influence on the line power supply through a strongly irregular
torque
A strongly irregular torque, for example with the drive of a reciprocating motor, forces a nonsinusoidal motor current. The emerging harmonics can have an impermissible influence on
the line power supply via the connection lines.
2.8 Interference voltages when operating the converter
Interference voltages when operating the converter
When a converter is in operation, the emitted interference varies in strength depending on
the converter (manufacturer, type, interference suppression measures undertaken). On
machines with integrated sensors (e.g. PTC thermistors), interference voltages caused by
the converter may occur on the sensor lead. This can cause faults which can result in
eventual or immediate death, serious injury or material damage.
● Comply with the EMC information provided by the manufacturer of the converter. This is
how you prevent the limit values stipulated by IEC/EN 61000-6-3 for the drive system
(consisting of the machine and converter) from being exceeded.
● You must put appropriate EMC measures in place.
2.9 Special designs and construction versions
e rating plate), or contact the Service Center.
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Safety information
2.9 Special designs and construction versions
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16 Operating Instructions, 12/2018, A5E38483075A
3
Note
Machine directive
Low
with the current Machinery Directive. Commissioning is prohibited until it has been absolutely
identified that the end product is in conformance with this Directive. Please observe the
EN
Note
IE2 marking
Since January 1, 2017, according to REGULATION (EC) No. 640/2009, low
with power ratings above 0.75
This is mandatory within the European Economic Area (EEA). Customers ar
responsible in ensuring the correct use.
When connecting the machine to a converter, carefully observe the rules and notes in
Chapter "Connecting a converter."
3.1 Area of application
The rotating electrical motors of this series are used as industrial drives. They are designed
for a wide range of drive applications both for line operation as well as in conjunction with
frequency converters.
They are characterized by their high power density, extreme robustness, long service life
and outstanding reliability.
Intended use of the machines
These machines are intended for industrial installations. They comply with the harmonized
standards of the series EN / IEC 60034 (VDE 0530). It is prohibited to use these motors in
hazardous zones if the marking on the motor rating plate does not explicitly permit line or
converter operation. If other/more wide-ranging demands (e.g. protection so that they cannot
be touched by children) are made in special cases – i.e. use in non-industrial installations –
these conditions must be ensured by the customer.
-voltage motors are components designed for installation in machines in accordance
/ IEC 60204-1 standard.
Use of machines without CE marking
Machines without CE marking are intended for operation outside the European Economic
Area (EEA). Do not use any machines without a CE marking in the EEA!
-voltage motors
kW up to 375 kW – and with efficiency IE2 – have this label.
e solely
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Description
WARNING
Risk of explosion
Never
3.1 Area of application
Use of machines without EAC marking
EAC machines are appropriately marked on the rating plate, and are intended for operation
within the Eurasian customs union.
Within the Eurasian customs union, do not use machines without the appropriate EAC
marking.
This machine is not designed for use in hazardous areas. An explosion can occur if the
machine is operated in these areas. This can result in death, serious injury or material
damage.
•
operate this machine in hazardous areas.
Operating a machine with a converter
Implement all machines of the overall machine-converter system according to UL-File
E227215 assuming that the machines are only to be operated with a converter and are
supplied with UL certificate.
The company operating the equipment is responsible for implementing this in the actual
application.
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Description
Item
Description
Item
Description
General data
Electrical data
2
Machine type
33
Rated voltage V
3
Serial number (incl. date of manufacture YY.MM )
34
Winding connections
4
Standards
35
Frequency Hz
5
Additional details (optional)
36
Rated power kW
6
Customer data (optional)
37
Rated current A
7
Country of origin
38
Power factor cosφ
8
Production location
39
Rated speed rpm
9
Identification number of testing agency (optional)
40
Efficiency class
10
Regulations (optional)
41
Efficiency
49
Company logo
42
Torque Nm (optional)
52
Marine regulation
43
Bemessungsleistung hp (optional)
53
Machine family type
44
Service factor (optional)
Mechanical data
45
Starting current ratio (optional)
11
Frame size
46
Operating mode (optional)
12
Type of construction
47
NEMA data (optional)
13
Degree of protection
48
Anti-condensation heating (optional)
terization (optional)
15
Temperature class
51
Converter data
16
Ambient temperature range (optional)
17
Installation altitude (only if higher than 1000 m)
19
Bearing sizes
20
Relubrication data/specifications (optional)
21
Brake data (optional)
22
Mechanical speed limit
24
Feather key arrangement
3.2 Rating plates
3.2 Rating plates
Rating plate
The rating plate shows the identification data and the most important technical data. The
data on the rating plate and the contractual agreements define the limits of proper usage.
Data on the rating plate
1 Type of machine 31 Electrical data
14 Machine weight kg 50 CODE: Motor code number for converter parame-
18 Vibration severity grade
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Description
3.3 Installation
3.3 Installation
Machine design
The regulations and standards used as the basis to design and test this machine are
stamped on the rating plate.
The machine design basically complies with the subsequent standards. Please refer to the
EU Declaration of Conformity for the versions of the harmonized standards referenced.
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Description
Feature
Standard
EAC
Dimensioning and operating behavior
EN / IEC 60034-1
GOST R IEC 60034-1
Degree of protection
EN / IEC 60034-5
GOST IEC 60034-5
Cooling
EN / IEC 60034-6
GOST R IEC 60034-6
Type of construction
EN / IEC 60034-7
GOST R IEC 60034-7
Terminal designations and direction of rotation
EN / IEC 60034-8
GOST 26772
Noise emission
EN / IEC 60034-9
GOST IEC 60034-9
chines
Vibration severity grades
EN / IEC 60034-14
GOST IEC 60034-14
induction motors
IEC standard voltages
IEC 60038
GOST R IEC 61800-1
3.3 Installation
The regulations and standards used as the basis for designing and testing this machine are
stamped on the rating plate. The machine design basically complies with the following
standards:
Table 3- 1 Applicable general regulations
Procedure for determining the losses and the efficiency of rotating electrical machines and inspections
Starting characteristics of rotating electrical ma-
Efficiency classification of three-phase squirrel-cage
3.3.1 Cooling and ventilation
3.3.1.1 General
The machines of this series have a closed primary (internal) cooling circuit and an open
secondary cooling circuit (surface cooling). The surface cooling varies depending on the
version.
EN / IEC 60034-2-1
EN / IEC 60034-2-2
EN / IEC 60034-2-3
EN / IEC 60034-12 GOST R IEC 60034-12
EN / IEC 60034-30-1 GOST IEC 60034-30-1
GOST R IEC 60034-2-1
GOST R IEC 60034-2-2
GOST IEC 60034-2-3
3.3.1.2 Machines with a fan
Self-ventilation (standard): Cooling method IC 411 according to EN / IEC 60034-6
Located at the ND end of the stator housing is an air intake cowl that guides the external air
on its way to the motor. The external air is drawn in through openings in the air intake cowl
and flows axially across the outer cooling ribs of the motor frame. The fan wheel for the
external flow of cooling air is attached to the machine shaft.
The fan wheels are bidirectional.
Check the cooling effect below rated speed in the case of frequent switching or braking – or
if the speed is controlled continually below the rated speed.
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Description
3.3 Installation
Forced ventilation (optional): Type of cooling IC 416 in accordance with EN / IEC 60034-6
Cooling that does not depend on the speed is achieved by means of a unit that is
independent of the motor operating state (forced ventilation). This unit is closed to the
outside by a fan cover. It has its own main drive with fan impeller which creates the cooling
air flow required for cooling the motor.
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Description
3.3 Installation
3.3.1.3 Machines without a fan (optional)
Surface cooling by free convection: Cooling method IC 410 according to EN / IEC 60034-6
Figure 3-1 IC410
Surface cooling by relative movement of cooling air: Cooling method IC 418 according to
EN / IEC 60034-6
Figure 3-2 IC418
3.3.2 Bearings
In order to support the machine shaft and maintain its position in the non-moving part of the
machine, only 2 rolling bearings are used. One rolling bearing performs the function of a
location bearing that transfers axial and radial forces from the rotating machine shaft to the
non-moving part of the machine. The second rolling bearing is implemented as floating and
support bearing in order to allow thermal expansion inside the machine and transfer radial
forces.
The nominal (calculated) useful life of the bearings according to ISO 281 is at least 20,000
hours with utilization of the permissible radial/axial forces. However, the achievable useful
life of the bearings can be significantly longer in the case of lower forces (e.g. operation with
self-aligning couplings).
Rolling bearings with permanent lubrication are maintenance-free.
The machine is equipped with grease-lubricated rolling bearings.
● In the standard version, the bearings of machines up to shaft height 250 are permanently
lubricated.
● The bearings of machines from shaft height 280 and above are equipped with a
relubrication system.
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Description
Basic type of construction code
Diagram
Other methods of installation
Diagram
Basic type of construction code
Diagram
Other methods of installation
Diagram
3.3 Installation
3.3.3 Balancing
As standard, the motor is balanced dynamically with a half feather key (code "H").
Vibration level "A" is standard and, if ordered as an option, vibration level B is specified on
the rating plate.
See also
Balancing (Page 51)
3.3.4 Types of construction/method of installation
The type of construction of the machine is stated on the rating plate.
Table 3- 2 Type of construction
IM B3 (IM 1001)
IM V6 (IM 1031)
IM B6 (IM 1051)
IM B7 (IM 1061)
IM B8 (IM 1071)
IM B5 (IM 3001)
IM V5 (IM 1011)
IM V1 (IM 3011)
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IM V3 (IM 3031)
Description
Basic type of construction code
Diagram
Other methods of installation
Diagram
Basic type of construction code
Diagram
Ambient temperature
-20 °C to +40 °C
Installation altitude
≤ 1000 m
Air with normal oxygen content, usually
21 % (V/V)
3.3 Installation
IM B14 (IM 3601)
IM V19 (IM 3631)
IM B35 (IM 2001)
IM B34 (IM 2101)
3.3.5 Degree of protection
The machine has a type of protection as stamped on the rating plate, and can be installed in
dusty or humid environments.
IM V18 (IM 3611)
3.3.6 Environmental conditions
Limit values for the standard version
Relative humidity for ambient temperature
40 °C
The standard machines are not suitable for use in corrosive atmospheres, atmospheres with
a high salt content, or outdoor applications.
Limit values for the special versions
If the environmental conditions are different from the details listed here, then the values on
the rating plate or in the catalog will apply.
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T
amb
Max. 55 %
25
Description
Note
Further documents
Observe all of the other documents provided with this m
3.3 Installation
3.3.7 Optional built-on and built-in accessories
Machines can be equipped with the following integrated components/devices:
● Temperature sensors integrated in the stator winding in order to monitor the temperature
and protect the stator winding from overheating.
● Anti-condensation heating for machines whose windings are subject to a risk of
condensation due to the climatic conditions.
Machines can be equipped with the following mounted components/devices:
● Brake
● Rotary pulse encoder
● External fan (forced ventilation)
● Measuring nipple for SPM shock pulse measurement for bearing monitoring
● Backstop
Supplementary devices
Depending on the order, various supplementary devices can be installed or mounted. These
include sensors for bearing temperature monitoring or winding monitoring, for example.
3.3.8 Terminal box
As an option, additional connecting terminals are available in the terminal box for monitoring
equipment. For larger machines, an additional terminal box can be optionally mounted. You
can see the number of available terminals in the circuit diagrams.
3.3.9 Paint finish
Paint finish
The machine is painted according to the instructions in your order.
achine.
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4
Good planning and preparation of machine applications are essential in terms of keeping
installation simple and avoiding errors, ensuring safe operation, and allowing access to the
machine for servicing and corrective maintenance.
This chapter outlines what you need to consider when configuring your plant in relation to
this machine and the preparations you need to make before the machine is delivered.
4.1 Safety-related aspects to consider when configuring the plant
A number of residual risks are associated with the machine. These are described in the
chapter titled "Safety information" (Page 11) and in related sections.
Take appropriate safety precautions (covers, barriers, markings, etc.) to ensure the machine
is operated safely within your plant.
4.2 Observing the operating mode
Observe the machine's operating mode. Use a suitable control system to prevent
overspeeds, thus protecting the machine from damage.
4.3 Machines without final paint coating
For machines, which are only delivered with primer, you must paint them to comply with the
applicable guidelines for the specific application. The primer alone does not provide
adequate corrosion protection.
The paint applied must conform to the requirements to avoid electrostatic charging, see
EN 60079-0.
Please contact the Service Center for recommendations relating to the paint finish.
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Preparing for use
WARNING
Risk of dropping and swinging when transported suspended
4.4 Delivery
4.4 Delivery
Checking the delivery for completeness
The drive systems are put together on an individual basis. When you take receipt of the
delivery, please check immediately whether the items delivered are in accordance with the
accompanying documents. Siemens will not accept any claims relating to items missing from
the delivery and which are submitted at a later date.
● Report any apparent transport damage to the delivery agent immediately.
● Report any apparent defects/missing components to the appropriate SIEMENS office
immediately.
Archive the safety and commissioning notes provided in the scope of delivery as well as the
optionally available operating instructions so that these documents are always easily
accessible.
The rating plate optionally enclosed as a loose item with the delivery is provided to enable
the motor data to be attached on or near the machine or installation.
4.5 Transport and storage
Observe the following when carrying out any work on the machine:
● Comply with the general safety instructions (Page 11)
● Comply with the applicable national and sector-specific regulations.
● When using the machine within the European Union, comply with the specifications laid
down in EN 50110-1 regarding safe operation of electrical equipment.
If you transport the motor suspended from cables or ropes, the cables or ropes can break,
e.g. as a result of damage. Further, if not adequately attached, the motor can swing. This
can result in death, serious injury, or material damage.
• Use additional, suitable lifting equipment for transport and during installation.
• Two cables alone must be able to carry the complete load.
• Prevent the lifting equipment from sliding by appropriately securing it.
• When using 2-cable lifting equipment, ensure that the maximum angle of inclination is
≤45° according to ISO 3266 (DIN 580).
• Align the eyebolts so that the cables used for lifting are aligned with the planes of the
eyebolts.
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