Siemens 6RA70, SIMOREG CM Faq

A&D LD CS 31 October 2007
FAQ for 6RA70 DC MASTER and SIMOREG CM
Question:
How can I manually record the field characteristic?
The automatic optimization run P051 = 27 supports recording of the field characteristic. If this routine cannot be used, the field characteristic needs to be recorded manually as described below. A field characteristic is required for motors which will also operate in the field-weakening range. It must not be recorded for motors which will operate up to rated speed only.
Relationships: The magnetic flux Φ is determined by the excitation current of the motor. When the excitation current increases (up to its rated value), however, the flux Φ does not increase linearly because the stator core becomes saturated. The relationship between the excitation current and the flux is not linear and is represented by the field characteristic (magnetization characteristic). The induced motor voltage is the EMF of the motor. EMF[V] = k * Φ * n[RPM]; the EMF reaches its rated value when the motor is operating at rated speed. To prevent the motor EMF from reaching excessive values at speeds above the motor rated speed, the flux Φ is reduced in this range and the EMF is regulated to a constant value, i.e. the rated EMF value. The following relation applies in steady-state motor operation: Ud – Id * Ra = EMF Ud: Motor armature voltage, Id: Motor armature current, Ra: Armature resistance of motor
The maximum speed adjustment must be made before the field characteristic is recorded. P741 for an analog tachometer or P143 for a pulse encoder. The maximum speed adjustment must be made at a speed lower than rated speed. The current controller and speed controller must then be optimized (Section 7.5 of Operating Instructions). The field characteristic can then be recorded.
Recording of a motor field characteristic (magnetization characteristic):
To record the field characteristic, the magnetization characteristic is measured. This is done by setting the field current setpoint
the motor
65.0 %, 60.5 %, 56.5 %, 53.0 %, 50.0 %, 47.0 %, 44.0 %, 41.0 %, 38.0 %, 35.0 %, 32.0 %,
29.0 %, 26.0 %, 23.0 %, 20.0 %, 17.0 %, 14.0 %, 11.0 %, 8.0 %.
At a given speed, therefore, a specific actual EMF value
value of the field current. The actual speed value
not decisive, but it is important that the speed is maintained at a constant value for each single measuring point.
The EMF value
speed value is displayed in parameter r025.
I
, e.g. in the following increments: 91.0 %, 83.0 %, 76.0 %, 70.0 %,
motorratedfield
EMF for each measuring point is displayed in parameter r037. The actual
act
I , starting at 100.0 % of the rated excitation current of
fset
EMF is measured at each actual
act
n at the individual measuring points is
act
1
The flux values
Φ
setpoints
I are determined according to the formula defined below from the actual EMF
fset
normalized to rated flux which are reached at specific field current
)(
IΦ
fset
and speed values calculated and measured respectively and entered in a table of flux values.
I =Φ %100)(
EMF EMF
fset
act
EMF
n
act
,
... measured values in field-weakening range at specified
n
act
,
n
fieldrated
... measured values with rated field (100.0 % rated excitation current)
fieldrated
act
n
EMF
fieldrated
... in field-weakening range at specified
fieldrated
I
fset
I
fset
Settings: P102: Rated excitation current motor
Set P103 = 0, minimum excitation current motor P613.01 = 401, parameter P401 specifies the factor for the excitation current setpoint (x 0 – 100%). P433.01 = 402, parameter P402 specifies the speed setpoint. The speed setpoint must be set to a value lower than the rated speed of the motor. Start recording at approximately 80% of the rated motor EMF. Procedure: Maintaining a constant speed for the various settings of P401 (starting at 100%), enter r037 and r025 in the table and calculate Φ (I
fset
).
I in % of
fset
I
(rated field)
motorratedfield
P401
100.0 %
91.0 %
83.0 %
76.0 %
70.0 %
65.0 %
60.5 %
56.5 %
53.0 %
50.0 %
47.0 %
44.0 %
41.0 %
38.0 %
35.0 %
32.0 %
29.0 %
26.0 %
23.0 %
20.0 %
17.0 %
14.0 %
11.0 %
8.0 %
act
r037
=
fieldrated
n
n
act
r025
(=
fieldrated
acc. to formula
100.00 %
)
EMF
(=
EMF )
I
fset
above
)(
2
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