Siemens SIMATIC S7 300 PLC, SIMATIC CPU 317T-2 DP Getting Started

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SIMATIC S7 300 PLC CPU 317T-2 DP: Controlling a SINAMICS S120
SIMATIC
S7 300 PLC CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started
Introduction
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Preparation
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Learning units
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1
2
3
4
12/2005
A5E00480391-01
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Danger
indicates that death or severe personal injury
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
will result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Automation and Drives Postfach 48 48 90437 NÜRNBERG GERMANY
Order No.: A5E00480391-01 Edition 12/2005
Copyright © Siemens AG . Technical data subject to change
Table of contents
1 Introduction............................................................................................................................................. 1-1
1.1 Introduction ................................................................................................................................ 1-1
2 Preparation............................................................................................................................................. 2-1
2.1 Requirements............................................................................................................................. 2-1
3 Learning units ......................................................................................................................................... 3-1
3.1 1. Step: Wiring............................................................................................................................ 3-1
3.2 2. Step: Configuring CPU 317T-2 DP with HW Config .............................................................. 3-2
3.3 3. Step: Changing the transmission rate at the MPI/DP interface ............................................. 3-4
3.4 4. Step: Vital settings in your DP (DRIVE) configuration ........................................................... 3-5
3.5 5. Step: Generating technology system data............................................................................. 3-6
3.6 6. Step: Configuring the drive in HW Config .............................................................................. 3-7
3.7 7. Step: Configuration of the PG/PC interface......................................................................... 3-10
3.8 8. Step: Downloading the hardware configuration to the target hardware .............................. 3-18
3.9 9. Step: Configuration of the SINAMICS drive with S7T Config .............................................. 3-21
3.10 10. Step: Configuring the axes with S7T Config ...................................................................... 3-59
3.11 11. Step: Creating the technology DBs.................................................................................... 3-70
3.12 12. Step: Controlling the axis with the STEP 7 user program ................................................. 3-71
3.13 13. Step: Trial run .................................................................................................................... 3-72
4 Further information ................................................................................................................................. 4-1
4.1 Further information..................................................................................................................... 4-1
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
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Table of contents
CPU 317T-2 DP: Controlling a SINAMICS S120
iv Getting Started, 12/2005, A5E00480391-01

Introduction

1.1 1.1 Introduction

Introduction

This Getting Started contains a practical example guiding you through thirteen steps in commissioning a fully functional application, and showing you how to carry out motion commands. It is thus a valuable help in getting started with the basic functions of a CPU 317T-2 DP.
Depending on your degree of experience, working through the sample will take between two and three hours.
Note This Getting Started presumes that you have connected a SINAMICS
the DP (DRIVE) interface of the CPU 317T-2 DP In case you do not have a drive, we recommend you refer to the Getting started documentation "CPU 317T-2 DP: Controlling a virtual axis".
SINAMICS
1
S120 drive to
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
1-1
Introduction
1.1 Introduction
CPU 317T-2 DP: Controlling a SINAMICS S120
1-2 Getting Started, 12/2005, A5E00480391-01

Preparation

2.1 2.1 Requirements

Requirements

The following requirements must be fulfilled:
An S7-300 station, consisting of:
Power supply module (PS), for example, 6ES7 307-1EA00-0AA0 CPU 317T-2 DP with inserted MMC (4 MB or more). Optional digital input module (DI) with bus connector, for example,
6ES7 321-1BH02-0AA0
– Optional digital output module (DO) with bus connector, for example,
6ES7 322-1BH01-0AA0
– Two optional front connectors for the digital modules
A PG with MPI interface and properly installed software packages and commissioning tools as listed below:
– STEP 7 V5.3 SP3 and higher
2
– S7-Technology V3.0
The PG is connected to the CPU via the MPI/DP interface (transmission rate up to 12 Mbps; default 187.5 kbps).
A SINAMICS
The SINAMICS
CU320 control unit with TB30 terminal board (6SL3040-0MA00-0AA1) Smart line module, 5 kW (6SL3130-6AE15-0AA0-Z) Single/double motor module, 3 A (6SL3120-2TE13-0AA0-Z) 1 synchronous motor 1FK7022-5AK71-1AG3 with incremental encoder sin/cos 1 Vpp
via SMC20 sensor module cabinet (6SL3055-0AA00-5BA1)
– 1 synchronous motor 1FK7022-5AK71-1LG3 with DRIVE-CLiQ interface: Absolute
encoder EnDat 512 pulses/revolution
Reference loops for position monitoring Control box for setpoint/actual-value linkage via terminals
You know the firmware version of your SINAMICS S120.
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
®
S120 is connected to the CPU 317T-2 DP via the DP (DRIVE) interface.
®
S120 comprises the following modules:
2-1
Preparation
2.1 Requirements
If you do not know the firmware version, then you can find the version on the supplied certificate. Alternatively, you can open the "content.txt" file on the CF card. The firmware version is in the "Internal Version" entry. You can find more detailed information on reading the firmware version in the SINAMICS S120 product information.
Note For the example of a drive in Getting Started, we use a SINAMICS® S120 training case.
The training case is available under the following order number:
Axis version with 1FK7 motor 6ZB2480-0AA00
Axis version with 1FK7 motors 6ZB2480-0BA00
The system is completely installed and wired. For information, refer to
CPU 31x: Commissioning
You provided hardware limit switches and EMERGENCY-OFF switches for safe and reliable operation of the system.
.
Getting Started
Warning Operation of an S7-300 as part of plants or systems is subject to special rules and
regulations, based on its field of application. Please note the current safety regulations for the prevention of accidents, e.g. IEC 204 (EMERGENCY-OFF equipment). You risk severe injury, or damage to machines and equipment if you ignore these directives.
CPU 317T-2 DP: Controlling a SINAMICS S120
2-2 Getting Started, 12/2005, A5E00480391-01
Preparation
2.1 Requirements
Example configuration
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Configuration of an axis using HW Config and S7T Config. You then operate this axis with the help of a STEP 7 user program.
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
2-3
Preparation
2.1 Requirements
CPU 317T-2 DP: Controlling a SINAMICS S120
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Learning units

3.1 3.1 1. Step: Wiring

Warning You may come into contact with live wires. Always switch off power before you start wiring
the S7-300.
Procedure
A description of the installation and wiring of your 317T-2DP CPU is found in the
Started Collection S7-300 PLC: CPU 31x: Commissioning
Set the PROFIBUS address of the SINAMICS PROFIBUS address on the CU230 directly via the hardware DIP switch, is performed in the following way:
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to PROFIBUS address 4. The setting of the
Figure 3-1 Schematic representation of the CU320 control unit
PROFIBUS interface ② PROFIBUS diagnostics LED "DP1" ③ PROFIBUS address switch
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
3-1
Learning units

3.2 2. Step: Configuring CPU 317T-2 DP with HW Config

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3.2 3.2 2. Step: Configuring CPU 317T-2 DP with HW Config
Procedure
Sequence Activity Result 1 Create a new project in the SIMATIC Manager (for example,
"GS_317T2-DP_with_S120") and add a SIMATIC 300 station.
2 Open HW Config by selecting the "SIMATIC 300" station and double-
clicking "Hardware".
The SIMATIC 300 station appears in the SIMATIC Manager.
HW Config opens.
CPU 317T-2 DP: Controlling a SINAMICS S120
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Learning units
3.2 2. Step: Configuring CPU 317T-2 DP with HW Config
Sequence Activity Result 3 Open the "Hardware Catalog" and select the "SIMATIC Technology CPU" hardware profile in the "Profile"
drop-down list.
Result: The "SIMATIC Technology" directory is displayed.
4 Insert a mounting rail using drag-and-drop in the station window of
HW Config.
5 Drag-and-drop the "PS 307 5A" power supply module onto the
mounting rail.
6 Add the Technology CPU to the mounting rail by means of drag-and-
drop.
7 You change the transmission rate in the next step.
Confirm the message box with "OK.“
8 Confirm the default settings of the PROFIBUS configuration with
"OK".
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
This creates a mounting rail.
The power supply module appears on the mounting rail.
A message box appears.
In the next dialog box, you can set the PROFIBUS properties of the DP (DRIVE).
3-3
Learning units
3.3 3. Step: Changing the transmission rate at the MPI/DP interface
Sequence Activity Result 9 Add a digital input module and a digital output module.
You now have this layout:
3.3 3.3 3. Step: Changing the transmission rate at the MPI/DP interface
Procedure
Sequence Activity Result 1 Open the MPI/DP interface (X1) in HW Config with double-
click.
2 Click "Properties". The "Properties – MPI interface MPI/DP"
3 Click MPI(1), then click "Properties". The "Properties - MPI" dialog box opens.
CPU 317T-2 DP: Controlling a SINAMICS S120
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The "Properties - MPI/DP" dialog box opens.
dialog box opens.
Learning units

3.4 4. Step: Vital settings in your DP (DRIVE) configuration

Sequence Activity Result 4 Select the "Network settings" tab and select a transmission
speed of "1.5 Mbps".
5 Confirm all open dialog boxes with "OK". You have now increased the configured
6 When the CPU is in STOP, select PLC > Download to
download the configuration. Select the CPU and confirm with "OK".
7 Confirm with "OK". The data are now downloaded from the
transmission speed of the MPI interface at the CPU in order to accelerate data transfer.
The "Select node address" dialog box opens.
The default transmission rate of the MPI interface is 187 kbps, i.e. the PG/PC interfaces must be set up as described earlier in the requirements section.
PG/PC to the CPU.
3.4 3.4 4. Step: Vital settings in your DP (DRIVE) configuration
Procedure
Sequence Activity Result 1 In HW Config, double-click X3 DP (DRIVE). The "Properties – DP (DRIVE)" dialog box
opens.
2 Click the "Properties" button. The "Properties – PROFIBUS interface DP
(DRIVE)" dialog box opens. 3 Enter PROFIBUS address "2". 4 Click "New" to create a new PROFIBUS subnet. The "Properties – New subnet PROFIBUS"
dialog box opens. 5 In the "Network settings" tab of the next dialog box, set the
transmission rate of the PROFIBUS network. Enter a rate of 12 Mbps.
Maintain the "DP" profile setting of the subnet.
6 Click "OK" to confirm all open dialog boxes of HW Config.
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
3-5
Learning units

3.5 5. Step: Generating technology system data

3.5 3.5 5. Step: Generating technology system data
Procedure
Sequence Activity Result 1 Double-click "Technology" on the mounting rail. The "Properties - Technology" dialog box
opens.
2 Select the "Technology system data" tab, then set the "Generate technology system data" check box.
Confirm with "OK".
Result: When you download these data to the PLC later on in this Getting Started, the system also generates the technology system data and includes these in the download to your CPU 317T-2 DP.
Note: If you do not activate the check box, then the technology system data is also not generated.
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Learning units

3.6 6. Step: Configuring the drive in HW Config

3.6 3.6 6. Step: Configuring the drive in HW Config
Procedure
Sequence Activity Result 1 In the HW catalog, open the tree structure
SIMATIC Technology > PROFIBUS DP (DRIVE) > Drives > SINAMICS.
2 Select the drive component "SINAMICS S120" from the tree structure of the HW catalog.
3 Drag-and-drop this component to the master system of the
DP (DRIVE).
4 Enter PROFIBUS address "4", then confirm with "OK". The "Properties - SIMOTION Drive" dialog
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
The "Properties – PROFIBUS interface
SINAMICS" dialog box opens.
box opens.
3-7
Learning units
3.6 6. Step: Configuring the drive in HW Config
Sequence Activity Result 5 Select the appropriate drive version for your SINAMICS® and confirm with "OK".
6 The "DP Slave Properties" dialog box opens. Select the
"Clock Synchronization" tab.
The "Clock Synchronization" dialog box opens.
CPU 317T-2 DP: Controlling a SINAMICS S120
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Learning units
3.6 6. Step: Configuring the drive in HW Config
Sequence Activity Result 7 Set the "Synchronize drive with equidistant DP cycle", then set the time coefficients as shown below.
8 Click "Alignment". The following components are aligned to the
set values:
DP cycle in the DP master system
9 Confirm with "OK". 10 Confirm the possible warning with "OK". 11 Finalize your HW configuration by calling the Station > Save
and compile
command.
All drive components of the same family (here SINAMICS values.
The system compiles your project, and adds the "Technology Objects" object to the project window in SIMATIC Manager.
®
) are aligned to the set
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
3-9
Learning units

3.7 7. Step: Configuration of the PG/PC interface

3.7 3.7 7. Step: Configuration of the PG/PC interface
Procedure
Sequence Activity Result 1 Start the NetPro network configuration program in HW
Config with
2 In the HW catalog, open the tree structure
Stations > PG/PC and drag-and-drop a PG/PC station into the "Network View" window.
Options > Configure network.
NetPro is started
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Learning units
3.7 7. Step: Configuration of the PG/PC interface
Sequence Activity Result 3 Select the newly inserted PG/PC component and open the "Properties – PG/PC" dialog box with Edit >
Object properties….
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
3-11
Learning units
3.7 7. Step: Configuration of the PG/PC interface
Sequence Activity Result 4 Select the "Interfaces" tab in the "Properties – PG/PC" dialog box.
Click the "New…" button to open the "New Interface – Type Selection" dialog box. Select "MPI" and confirm with "OK".
Result: The "Properties - MPI Interface" dialog box opens.
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Learning units
3.7 7. Step: Configuration of the PG/PC interface
Sequence Activity Result 5 In the "Properties - MPI Interface" dialog box, select address "1" and the "MPI network". Confirm your input
with "OK".
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
3-13
Learning units
3.7 7. Step: Configuration of the PG/PC interface
Sequence Activity Result 6 Select the "Assignment" tab in the "Properties – PG/PC" dialog box.
Assign the MPI interface parameterization in the PG/PC to the configured interface by clicking "Assign".
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Learning units
3.7 7. Step: Configuration of the PG/PC interface
Sequence Activity Result 7 Complete the configuration by clicking "OK".
CPU 317T-2 DP: Controlling a SINAMICS S120 Getting Started, 12/2005, A5E00480391-01
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Learning units
3.7 7. Step: Configuration of the PG/PC interface
Sequence Activity Result 8 You have now inserted your PG/PC in the MPI network and established the condition to exchange data
with the SINAMICS® control.
9 Complete the network configuration by calling the Network > Save and compile command.
Select "Compile and check everything" and confirm with "OK".
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