Siemens SIMATIC C7-626, SIMATIC C7-626 DP Installation, Assembly, Wiring

RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
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www.rgbautomatyka.pl
www.rgbelektronika.pl
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OTHER SYMBOLS:
KEYPAD 6ES7626-2AG00-0AE3
SIEMENS
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Preface, Contents
User Information
Product Overview
1
Assembly
Installing and Preparing the C7
2
Configuring MPI Networks and PROFIBUS-DP Networks
3
Connecting a Programming Device to a C7
4
Inputs / Outputs
C7 Digital Input/Output
5
C7 Analog Input/Output
6
Universal Inputs
7
Maintenance
8
Appendices
General Technical Specifications
A
Guidelines for Handling Electrostatically Sensitive Devices (ESD)
B
Glossary, Index
C79000-G7076-C626-01
C7-626 / C7-626 DP Control Systems
Volume 1 Installation, Assembly, Wiring
Manual
SIMATIC
C7-626 / C7-626 DP Control Systems
This manual contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger:
!
Danger
indicates that death, severe personal injury or substantial property damage will result if proper precautions are not taken.
!
Warning
indicates that death, severe personal injury or substantial property damage can result if proper precautions are not taken.
!
Caution
indicates that minor personal injury or property damage can result if proper precautions are not taken.
Note
draws your attention to particularly important information on the product, handling the product, or to a particular part of the documentation.
The device/system may only be set up and operated in conjunction with this manual. Only qualified personnel should be allowed to install and work on this equipment. Qualified persons are
defined as persons who are authorized to commission, to ground, and to tag circuits, equipment, and sys- tems in accordance with established safety practices and standards.
Note the following:
!
Warning
This device and its components may only be used for the applications described in the catalog or the technical description, and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and operated and maintained as recommended.
SIMATICR and SINECR are registered trademarks of SIEMENS AG.
Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners.
We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed.
E Siemens AG 1996
T echnical data subject to change.
Disclaimer of LiabilityCopyright E Siemens AG 1996 All rights reserved
The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Of fenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
Siemens AG Automation Group Industrial Automation Systems Postfach 4848, D-90327 Nürnberg
Siemens Aktiengesellschaft
Order No. C79000-G7076-C626
Safety Guidelines
Qualified Personnel
Correct Usage
Trademarks
iii
C7-626 / C7-626 DP Control Systems C79000-G7076-C626-01
Preface
The information in this manual will enable you to do the following:
S Install and wire a C7-626 or C7-626 DP (Volume 1). S Assign parameters to the CPU of the C7-626 or C7-626 DP, load a user
program into this CPU and run the program (Volume 2).
S Put the C7-626 and C7-626 DP into operation and use the operator
interface (O/I) functions (Volume 2).
The manual is divided to take into account two different types of reader:
S Volume 1:
Users who carry out the mechanical and electrical installation of the C7 at the location of use and who bring the C7 to a state of readiness for immediate use.
S Volume 2:
Users who create control programs and O/I configurations, load them into the C7, and print out screen displays and messages.
This manual describes the hardware and software of the C7-626 and C7-626 DP. It consists of two volumes.
Volume 1 of the manual covers the following topics:
S Installation and preparation of the C7-626 or C7-626 DP S Networking the C7-626 or C7-626 DP with programming devices (PGs)
and other devices
S Connecting the digital and analog I/Os S Connecting the I/Os to the universal inputs S Connecting the IM361 interface module S Connecting a printer to the C7
Purpose
Audience
Contents of This Manual
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C7-626 / C7-626 DP Control Systems
C79000-G7076-C626-01
Volume 2 of the manual covers the following topics:
S Starting up the C7 S Controlling with the C7 CPU S Addressing and assigning parameters to the C7 I/O S C7 diagnostics S Using the O/I functions of the C7
To make the manual easier to read, the device type description C7-626 or C7-626 DP will be referred to throughout the manual as C7.
This manual is valid for the following C7s:
C7 Order Number
C7-626 6ES7626-1AG00-0AE3
C7-626 DP 6ES7626-2AG00-0AE3
This manual is available under order number 6ES7626-1AE00-8BA0.
This manual describes the C7-626 and C7-626 DP. For programming, expanding and configuring a C7, you also require the following manuals:
Conventions Concerning C7
Scope of This Manual
C7 Manual
Other Pertinent Manuals
Preface
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C7-626 / C7-626 DP Control Systems C79000-G7076-C626-01
C7
Programming Assigning parameters
ConfiguringExpanding
ProTool
Hardware and Installation
If required
Statement List for S7-300 and S7-400
Ladder Logic for S7-300 and S7-400
System and Standard Functions
STEP 7 User Manual
Program Design
Module Specifications
Preface
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C7-626 / C7-626 DP Control Systems
C79000-G7076-C626-01
Table 1-1 STEP 7 Documentation Package
Manual Contents
Standard Software for S7 and M7
STEP 7 User Manual
Provides information on working with the STEP 7 tools
S Installing and starting up STEP 7 on a programming device/PC S Handling tools with the following contents:
Managing projects and files Configuring and assigning parameters to the S7-300 Assigning symbolic names for the user program Creating and testing the user program in STL/LAD Creating data blocks Configuring communications between several CPUs Loading, storing and deleting the user program in the programming
device/CPU Monitoring and controlling the user program (for example, variables) Monitoring and controlling the CPU (for example, operating mode, memory
reset, memory compression, protection levels)
Statement List for S7-300/S7-400 Programming Manual
or
Ladder Logic for S7-300/S7-400 Programming Manual
Reference manual for programming with STL or LAD:
S Basics for working with STL/LAD (for example, structure of STL/LAD, number
formats, syntax)
S Description of all operations in STEP 7 (with programming examples) S Description of the different addressing possibilities in STEP 7 (with examples) S Description of all integral functions of the CPUs S Description of the CPU-internal registers
System Software for S7-300/S7-400 System and Standard Functions Reference Manual
Detailed description of
S all standard functions (FCs) integrated into STEP 7 S all system functions (SFCs) integrated into the operating system of a CPU
Standard Software for S7 Converting S5 Programs
Manual
Provides information on converting STEP 5 programs to STEP 7:
S Working with the S5/S7 Converter S Rules for conversion S Using converted STEP 5 standard function blocks in STEP 7
Master Index S Master index for all the manuals in the documentation package.
Preface
vii
C7-626 / C7-626 DP Control Systems C79000-G7076-C626-01
You will find a list of further information sources on the subject of the S7-300 and other programmable controllers in Appendix D of Volume 2 of this manual.
Table 1-2 Additional Manuals
Manual Contents
System Software for S7-300 and S7-400 Program Design Programming Manual
Provides basic information on designing STEP 7 programs:
S Instructions for the efficient solution of programming tasks with the
programming device/PC and STEP 7
S How the CPUs operate (for example, memory concept, I/O access, addressing,
blocks, data types, data management)
S Description of STEP 7 data management S Using STEP 7 data types S Using linear and structured programming (with programming examples) S Using block call operations S Overview of how to use the STEP 7 applications for developing projects (with
detailed examples)
S Using the test and diagnostic functions of the CPUs in the user program (for
example, error OBs, status word)
S7-300 Programmable Controller Installation and Hardware
Describes the hardware of the S7-300:
S Electrical configuration of the S7-300 S Installing the S7-300 S Wiring and preparing the S7-300 for operation S Characteristics and technical specifications of the S7-300 modules
S7-300/M7-300 Programmable Controllers Module Specifications Reference Manual
Describes the hardware of the S7-300 modules:
S Analog modules S Digital modules S Interface modules S Characteristics and technical specifications of the S7-300 modules
S7-300 Programmable Controller CPU 312 / CPU 314/ CPU 315 / CPU 315 DP, Instruction List
Describes the instruction set of the CPU 312, CPU 314, CPU 315 and CPU 315 DP, including the execution times of all operations.
PG 7xx Describes the programming device (PG) hardware:
S Assembling and starting up the programming device S Expansion possibilities S Configuring S Error diagnostics
COROS ProTool
Manual for creating configurations:
S Using ProTool S Configuring S Displays and messages S Loading the configuration into the C7
Other References
Preface
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C7-626 / C7-626 DP Control Systems
C79000-G7076-C626-01
This manual has the following aids to help you find specific information:
S At the beginning of the two volumes, you will find a complete directory
of contents.
S In each chapter, you will find information in the left-hand column of
every page giving you an overview of the contents of that section.
S After the Appendices, there is a Glossary containing important technical
terms used in the manual.
S At the end of the manual, there is a detailed index.
The C7 control system conforms to standards as described in Appendix A.1.
If you have any questions concerning the C7 control system, please contact your local Siemens representative.
You will find a list of Siemens representatives worldwide in Volume 2 of the manual, Appendix E.
If you have any questions or remarks concerning the manual, please fill in and return the Suggestions/Corrections form at the back of Volume 2.
Structure of This Manual
Standards
Queries
Preface
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C7-626 / C7-626 DP Control Systems C79000-G7076-C626-01
Contents
1 Product Overview 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Installing and Preparing the C7 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Scope of Supply and C7 Accessories 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Inserting the Labeling Strips 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Installing a C7 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Arranging the C7 in the Mechanical Environment 2-9. . . . . . . . . . . . . . . . . . . . .
2.5 Electrical Installation and Connector Pin Assignment 2-10. . . . . . . . . . . . . . . . .
2.6 Setup Guidelines for Interference-Proof Installation 2-16. . . . . . . . . . . . . . . . . . .
2.7 Connecting Shielded Cables 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8 Keying Connectors 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 Arrangement of Additional S7-300 Modules 2-20. . . . . . . . . . . . . . . . . . . . . . . . .
2.10 C7 Clocks 2-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11 Starting Up 2-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.1 With a Loaded Configuration in the C7 OP 2-25. . . . . . . . . . . . . . . . . . . . . . . . . .
2.11.2 Without a Loaded Configuration in the C7 OP 2-26. . . . . . . . . . . . . . . . . . . . . . . .
2.12 Status and Error LEDs on the C7 2-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Configuring MPI Networks and PROFIBUS-DP Networks 3-1. . . . . . . . . . . . . . . . . . .
3.1 Setting Up a Network 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Rules for Configuring a Network 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Cable Lengths 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Network Components 3-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Bus Connectors 3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 PROFIBUS Bus Connector 3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Bus Connector 6ES7 972-0B.20-0XA0 3-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Bus Connector 6ES7 972-0B.10-0XA0 3-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.4 Plugging the Bus Connector into the Module 3-24. . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Starting Up the PROFIBUS DP 3-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Connecting a Programming Device/PC to a C7 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Connecting a Programming Device/PC to a C7 4-2. . . . . . . . . . . . . . . . . . . . . .
4.2 Connecting a Programming Device/PC to Several Nodes 4-3. . . . . . . . . . . . .
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5 C7 Digital Input/Output 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Digital Input Function 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Digital Output Function 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Status Bits of the DI/DO 5-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 C7 Analog Input/Output 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Connecting Transducers to Analog Inputs 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Connecting Voltage and Current Transducers 6-5. . . . . . . . . . . . . . . . . . . . . . . .
6.2 Connecting Loads/Actuators to the Analog Output 6-6. . . . . . . . . . . . . . . . . . . .
6.3 Analog Input Function 6-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Characteristics and Technical Specifications of the Analog Input Module 6-10
6.4 Analog Output Function 6-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Universal Inputs 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Maintenance 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Changing and Disposing of the Back-Up Battery 8-2. . . . . . . . . . . . . . . . . . . . .
8.2 Replacing the C7 8-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A General Technical Specifications A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Technical Specifications A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Notes on the CE Marking A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Notes for the Machine Manufacturer A-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 Transport and Storage Conditions for Back-Up Batteries A-7. . . . . . . . . . . . . .
B Guidelines for Handling Electrostatically Sensitive Devices (ESD) B-1. . . . . . . . . .
B.1 What is ESD? B-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2 Electrostatic Charging of Objects and Persons B-3. . . . . . . . . . . . . . . . . . . . . . .
B.3 General Protective Measures Against Electrostatic Discharge Damage B-4.
B.4 Taking Measurements and Working on ESD Modules B-6. . . . . . . . . . . . . . . . .
B.5 Packing Electrostatically Sensitive Devices B-6. . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary Glossary-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index Index-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
1-1
C7-626 / C7-626 DP Control Systems C79000-G7076-C626-01
Product Overview
This chapter contains general information concerning the C7-626 and C7-626 DP. A brief overview of the performance range provides you with a first impression of the two units.
This chapter also tells you which additional components you can connect to a C7 device.
To operate the C7, you require the following accessories:
S Programming device (PG) or PC with a multipoint interface and
programming device cable.
S You must load the following on to the programming device or PC
the STEP 7 applications ProTool.
Overview
Accessories for Operating the C7
1
1
1-2
C7-626 / C7-626 DP Control Systems
C79000-G7076-C626-01
The C7 systems are available in two variants:
With a graphics display, digital and analog inputs and outputs, multipoint interface and IM360 interface module.
The C7-626 DP is identical to the C7-626, but has the additional feature of a PROFIBUS-DP interface module.
Figure 1-1 C7-626 or C7-626 DP
Introduction
C7-626
C7-626 DP
Product Overview
1
1-3
C7-626 / C7-626 DP Control Systems C79000-G7076-C626-01
With the C7 devices you can:
S Load and run user programs on the C7 CPU. S Connect the C7-626 DP to the PROFIBUS DP via an integrated DP
interface.
S Process digital and analog signals using the integrated I/Os of the C7. S Use interrupt inputs and counters (for frequency measurement, period
duration measurement, etc.).
S Load and use O/I applications that you have created using the “ProTool”
configuring tool.
S Use these configurations to monitor and intervene in the process you are
controlling with the user program.
S Output data to a printer.
The C7 has two units that work independently of each other and can communicate with each other via the internally-looped C7 multipoint interface (MPI).
S C7 CPU S C7 OP
These components will be referred to explicitly in the manuals as required.
In addition to the connections to the process, you can also connect different components to the C7. The most important components and their functions are listed in Table 1-1:
Table 1-1 Connectable Components of a C7
Components
Function Illustration
Interface module (IM361) ...connects a C7 with an
expansion rack for S7-300 modules
Signal modules (SMs) (digital input modules, digital output modules, analog input modules, analog output modules, analog input/output modules)
...pass different process signal levels on to the C7 CPU. They can be connected to the C7 via an IM361.
Performance Range
C7 Units
Connectable Components of a C7
Product Overview
1
1-4
C7-626 / C7-626 DP Control Systems
C79000-G7076-C626-01
Table 1-1 Connectable Components of a C7
Components IllustrationFunction
Function modules (FMs) ...for time-critical and
memory-intensive process
signal handling tasks, for
example, positioning or
closed-loop control.
Communications processors (CP)
...offloads the CPU of
communications tasks, for
example, CP 342-5 DP for
linking to SINEC L2-DP.
S7-300 (CPU) ...communicates via the MPI
with the C7 and/or other nodes
on an MPI network.
S7-400 (CPU) ...communicates via the MPI
with the C7 and/or other nodes
on an MPI network.
Operator Panels (OP) ...executes operator interface
functions and communicates
with the C7 via the multipoint
interface.
PROFIBUS bus cable with bus connector
...connects nodes on an MPI
network or L2-DP network with
each other.
Programming device cable ...connects a programming
device/PC with a C7.
Printer ...prints out O/I messages of the
C7.
Product Overview
1
1-5
C7-626 / C7-626 DP Control Systems C79000-G7076-C626-01
Table 1-1 Connectable Components of a C7
Components IllustrationFunction
Programming device (PG) or PC with the STEP 7 and ProTool software packages
...configures, assigns parameters, programs and tests the C7
RS 485 repeater ...for amplifying the signals in
an MPI network or L2-DP network, and for linking segments of an MPI or L2-DP network.
Figure 1-2 shows some possible connections to other devices and the connection of signal inputs.
IM361
C7
S7-300 modules
S7-300
PG
Printer
Digital inputs/outputs
Universal inputs
Analog inputs/outputs
OP 25
PROFIBUS-DP connection Multipoint interface (MPI)
Figure 1-2 Some C7 Connection Possibilities
Example
Product Overview
1
1-6
C7-626 / C7-626 DP Control Systems
C79000-G7076-C626-01
Product Overview
2-1
C7-626 / C7-626 DP Control Systems C79000-G7076-C626-01
Installing and Preparing the C7
In Section You Will Find On Page
2.1 Scope of Supply and C7 Accessories 2-2
2.2 Inserting the Labeling Strips 2-4
2.3 Installing a C7 2-6
2.4 Arranging the C7 in the Mechanical Environment
2-9
2.5 Electrical Installation and Connector Pin Assignment
2-10
2.6 Setup Guidelines for Interference-Proof Installation
2-16
2.7 Connecting Shielded Cables 2-18
2.8 Keying Connectors 2-19
2.9 Arrangement of Additional S7-300 Modules 2-20
2.10 C7 Clocks 2-22
2.11 Starting Up 2-24
2.11.1 With a Loaded configuration in the C7 OP 2-25
2.11.2 Without a Loaded Configuration in the C7 OP 2-26
2.12 Status and Error LEDs on the C7 2-28
Summary of Sections
2
2
2-2
C7-626 / C7-626 DP Control Systems
C79000-G7076-C626-01
2.1 Scope of Supply and C7 Accessories
The following components are included in the scope of supply of the C7-626 or C7-626 DP:
S C7-626 or C7-626 DP S A set of labeling strips (for function keys and softkeys) S Battery S A grounding bar S 6 shielding clips S 1 seal and 4 brackets S Product Information
The following components can be ordered as spare parts for the C7:
S Labeling strips for function keys and softkeys 6ES7 623-1AE00-1AA0 S Service package (seal and 4 brackets) 6ES7 623-1AE00-3AA0 S Back-up battery 6ES7 623-1AE00-5AA0
The following components can be ordered as C7-specific accessories:
S C7-626/C7-626 DP Control Systems manual comprising two volumes in
the languages: German: 6ES7 626-1AE00-8AA0 English: 6ES7 626-1AE00-8BA0 French: 6ES7 626-1AE00-8CA0 Spanish: 6ES7 626-1AE00-8DA0 Italian: 6ES7 626-1AE00-8EA0
S Plug connectors for C7 I/O with coding keys and coding sliders
6ES7 623-1AE00-4AA0.
The following components can be ordered as important standard accessories for the C7:
S Programming device cable 6ES7 901-0BF00-0AA0 (for connecting the
C7 to the programming device)
S PC/MPI cable, 5 m 6ES7 901-2BF00-0AA0 S IM cable (for connecting additional modules)
IM cable, 1 m 6ES7 368-3BB00-0AA0 IM cable, 2.5 m 6ES7 368-3BC51-0AA0 IM cable, 5 m 6ES7 368-3BF00-0AA0 IM cable, 10 m 6ES7 368-3CB00-0AA0
Parts Supplied
Spare Parts
Accessories
Installing and Preparing the C7
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S Printer cable (for V.24 serial interface) 6XV 1440-2C... (max. 16 m) S Serial cable (PG-C7) 6XV 1440-2K...
The following applies for the length key of both cables:
6XV1440-2Cjjj
Multiplier 0.01 m
0.1 m
1.0 m
10.0 m
100.0 m
E H N T U
1 1 1 1 2 2 3 4 5 6 6 8
Length digit 10
12 15 16 20 25 32 40 50 60 63 80
0 2 5 6 0 5 2 0 0 0 3 0
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2.2 Inserting the Labeling Strips
The function keys and softkeys are labeled using labeling strips which are inserted into the keypad from the side.
When shipped, the function keys of the C7 are labeled with K1....K10 and
the softkeys with F1....F14.
A set of blank labeling strips is enclosed with the C7. They can be used for plant-specific labeling of the C7.
!
Caution
The writing on the strips must be wipe-resistant before inserting. A keypad membrane soiled on the inside cannot be cleaned and can only be replaced in the factory.
A sheet with plant-specific labeling strips is also provided. The strips must be cut off exactly along the marked line. If the labeling strips are too large, they cannot be inserted into the keyboard.
Labeling strips can only be changed when the C7 is not installed. The sealing ring should be replaced. Proceed as follows:
Step Action
1. Cut off the corners of the labeling strip that are marked with a
C7–626 K1...K10
2. If possible, hold the labeling strip at the end you want to insert in the slit. Hold the strip horizontally. Hold the strip by touching both surface areas rather than the edges to facilitate insertion.
3. Slide the strips into the slits provided. The location of the slits is shown in Figure 2-1. The strips are slid over the existing labeling.
4. To avoid bending the strip as you insert it, move it backwards and forwards several times .
Labeling Strips
Plant Specific Labeling
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Labeling Strips
Labeling Strips
Figure 2-1 Inserting Labeling Strips
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2.3 Installing a C7
The C7 has been prepared for fixed installation in a control panel or cabinet door. Proceed as follows:
Step Action
1. Make a standard cutout in the control panel in accordance with DIN 43700 (dimensions 23.5 x 158.5 mm).
2. Insert the enclosed sealing ring behind the front panel (see Figure 2-2).
3. Insert the C7 in the cutout in the control panel.
4. Insert the four fixing brackets (see Figure 2-4 ) into the guides provided. Push the fixing brackets in until the spring engages.
5. Screw the four fixing screws enclosed with the C7 into the four fixing brackets enclosed (see Figure 2-5) (approximately two to three turns).
6. Tighten the four screws with a screwdriver.
Insert sealing ring here
Figure 2-2 Inserting the Sealing Ring
168
24069
230.5
+0.5
158.5
+0.5
Cutout in front panel
Figure 2-3 Dimensions for the C7
Installation
Installing and Preparing the C7
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C7-626 / C7-626 DP Control Systems C79000-G7076-C626-01
Figure 2-4 Fixing Bracket Before Engaging
Figure 2-5 Fixing Bracket Engaged, with Screw
Fixing Bracket Before Engaging
Fixing Bracket Engaged
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Proceed as follows when loosening the fixing bracket:
Step Action
1. Loosen screw.
2. Lift fixing bracket ( in Figure 2-6 ).
3. Push fixing bracket out of guide (in Figure 2-6 ).
Figure 2-6 Loosening the Fixing Bracket
Loosening the Fixing Bracket
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2.4 Arranging the C7 in the Mechanical Environment
When installing a C7, please note the following:
S The control panel may be 1 to 4 mm thick. Make sure the sealing ring fits
tightly in all places.
S A gap of 50 to 70 mm from a housing wall must be observed on the sides
of the C7 as shown in Figure 2-7.
S The sealing ring on the frontplate must sit perfectly. S The tabs of the insertion strips must not be caught. S The C7 must be protected from direct sunlight.
50
50
70 70
Figure 2-7 Gap Dimensions to be Observed when Installing the C7
Arranging the C7
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2.5 Electrical Installation and Connector Pin Assignment
The plug and socket connectors (interfaces) required for connecting the various inputs and outputs of the C7 are provided.
AUX digital inputs
IM port
V.24 serial interface (e.g. for printer)
Analog inputs/ Analog outputs
Digital inputs (top)
DI/DO 24 VDC power supply
Digital outputs (bottom)
Top
Bottom
Left
Right
Figure 2-8 A View of the C7 with External I/O Interfaces
Tables 2-1 to 2-6 show the pin assignments for the following C7 connectors.
Table 2-1 Pin Assignments of the Digital Inputs
Pin No. Signal Explanation
0.0 I0.0 Digital input 0
0.1 I0.1 Digital input 1
0.2 I0.2 Digital input 2
0.3 I0.3 Digital input 3
0.4 I0.4 Digital input 4
0.5 I0.5 Digital input 5
0.6 I0.6 Digital input 6
0.7 I0.7 Digital input 7
1.0 I1.0 Digital input 8
1.1 I1.1 Digital input 9
Introduction
C7 Pin Assignments
Digital Inputs
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Table 2-1 Pin Assignments of the Digital Inputs
Pin No. ExplanationSignal
1.2 I1.2 Digital input 10
1.3 I1.3 Digital input 11
1.4 I1.4 Digital input 12
1.5 I1.5 Digital input 13
1.6 I1.6 Digital input 14
1.7 I1.7 Digital input 15
Table 2-2 Pin Assignments of the Digital Outputs
Pin No.
Signal Explanation
0.0 Q0.0 Digital output 0
0.1 Q0.1 Digital output 1
0.2 Q0.2 Digital output 2
0.3 Q0.3 Digital output 3
0.4 Q0.4 Digital output 4
0.5 Q0.5 Digital output 5
0.6 Q0.6 Digital output 6
0.7 Q0.7 Digital output 7
1.0 Q1.0 Digital output 8
1.1 Q1.1 Digital output 9
1.2 Q1.2 Digital output 10
1.3 Q1.3 Digital output 11
1.4 Q1.4 Digital output 12
1.5 Q1.5 Digital output 13
1.6 Q1.6 Digital output 14
1.7 Q1.7 Digital output 15
Digital Outputs
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Table 2-3 Pin Assignments of the Analog Inputs/Outputs
Pin No. Explanation
AI1-U Analog input 1, signal input for voltage AI1-I Analog input 1, signal input for current AI1-M Analog input 1, reference potential AI2-U Analog input 2, signal input for voltage AI2-I Analog input 2, signal input for current AI2-M Analog input 2, reference potential AI3-U Analog input 3, signal input for voltage AI3-I Analog input 3, signal input for current AI3-M Analog input 3, reference potential AI4-U Analog input 4, signal input for voltage AI4-I Analog input 4, signal input for current AI4-M Analog input 4, reference potential M
ANA
Reference potential of analog measuring circuit AO-U Analog output, signal output for voltage AO-I Analog output, signal output for current AO-M Analog output, reference potential
Table 2-4 Pin Assignments of the Universal Inputs
Pin No.
Explanation
M Relevant ground DI-X1 Universal input 1 (digital input, interrupt input or counter input) DI-X2 Universal input 2 (digital input, interrupt input or counter input) DI-X3 Universal input 3 (digital input, interrupt frequency or period duration
counter input) DI-X4 Universal input 4 (interrupt input or digital input) Not connected Not connected Not connected
Analog Inputs/ Outputs
AUX Digital Inputs (Universal Inputs)
Installing and Preparing the C7
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