Siemens Simantic S7-1500 User Manual

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Preface
Documentation guide
1
Product overview
2
Wiring
3
Interrupts, error messages, diagnostics and system alarms
4
Technical specifications
5
Dimension drawing
A
Siemens AG Division Digital Factory Postfach 48 48 90026 NÜRNBERG GERMANY
A5E36285525-AB
11/2017 Subject to change
Copyright © Siemens AG 2016 - 2107. All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
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Preface
Purpose of the documentation
This manual supplements the system manual of the S7-1500 automation system/ ET 200MP distributed I/O system as well as the function manuals. This manual contains a description of the module-specific information. The system-related functions are described in the system manual. All system-spanning functions are described in the function manuals.
The information provided in this manual and the system manual enables you to commission the CPU 1517T-3 PN/DP.
Conventions
STEP 7: In this documentation, "STEP 7" is used as a synonym for all versions of the configuration and programming software "STEP 7 (TIA Portal)".
Please also observe notes marked as follows:
Note
A note contains important information on the product described in the documentation, on the handling of the product or on the section of the document
ation to which particular attention
should be paid.
Security information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens' products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please visit (http://www.siemens.com/industrialsecurity).
Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under (http://www.siemens.com/industrialsecurity).
Preface
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5
Siemens Industry Online Support
You can find current information on the following topics quickly and easily here:
Product support
All the information and extensive know-how on your product, technical specifications, FAQs, certificates, downloads, and manuals.
Application examples
Tools and examples to solve your automation tasks – as well as function blocks, performance information and videos.
Services
Information about Industry Services, Field Services, Technical Support, spare parts and training offers.
Forums
For answers and solutions concerning automation technology.
mySupport
Your personal working area in Industry Online Support for messages, support queries, and configurable documents.
This information is provided by the Siemens Industry Online Support in the Internet (https://support.industry.siemens.com).
Industry Mall
The Industry Mall is the catalog and order system of Siemens AG for automation and drive solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power (TIP).
Catalogs for all the products in automation and drives are available on the Internet (https://mall.industry.siemens.com).
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Table of contents
Preface ...................................................................................................................................................... 4
1 Documentation guide ................................................................................................................................. 7
2 Product overview ..................................................................................................................................... 11
2.1 New functions in firmware version V2.5 ................................................................................. 11
2.2 Applications of the S7-1500 CPU .......................................................................................... 12
2.3 Hardware properties .............................................................................................................. 19
2.4 Firmware functions ................................................................................................................. 21
2.5 Operator controls and display elements ................................................................................ 25
2.5.1 Front view of the CPU with closed front flap .......................................................................... 25
2.5.2 Front view of the CPU without front flaps .............................................................................. 27
2.5.3 Rear view of the CPU ............................................................................................................ 28
2.6 Mode selector ......................................................................................................................... 28
3 Wiring ...................................................................................................................................................... 29
4 Interrupts, error messages, diagnostics and system alarms .................................................................... 34
4.1 Status and error displays of the CPU..................................................................................... 34
5 Technical specifications ........................................................................................................................... 37
A Dimension drawing .................................................................................................................................. 50
A.1 Dimension drawing CPU 1517T-3 PN/DP ............................................................................. 50
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7
1
The documentation for the SIMATIC S7-1500 automation system and the SIMATIC ET 200MP distributed I/O system is arranged into three areas. This arrangement enables you to access the specific content you require.
Basic information
The System Manual and Getting Started describe in detail the configuration, installation, wiring and commissioning of the SIMATIC S7-1500 and ET 200MP systems. The STEP 7 online help supports you in the configuration and programming.
Device information
Product manuals contain a compact description of the module-specific information, such as properties, wiring diagrams, characteristics and technical specifications.
General information
The function manuals contain detailed descriptions on general topics regarding the SIMATIC S7-1500 and ET 200MP systems, e.g. diagnostics, communication, motion control, Web server, OPC UA.
You can download the documentation free of charge from the Internet (http://w3.siemens.com/mcms/industrial-automation-systems-simatic/en/manual-
overview/Pages/Default.aspx).
Changes and supplements to the manuals are documented in a Product Information.
You can download the product information free of charge from the Internet (https://support.industry.siemens.com/cs/us/en/view/68052815).
Documentation guide
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Manual Collection S7-1500/ET 200MP
The Manual Collection contains the complete documentation on the SIMATIC S7-1500 automation system and the ET 200MP distributed I/O system gathered together in one file.
You can find the Manual Collection on the Internet (https://support.industry.siemens.com/cs/ww/en/view/86140384).
SIMATIC S7-1500 comparison list for programming languages
The comparison list contains an overview of which instructions and functions you can use for which controller families.
You can find the comparison list on the Internet (https://support.industry.siemens.com/cs/ww/en/view/86630375).
"mySupport"
With "mySupport", your personal workspace, you make the best out of your Industry Online Support.
In "mySupport", you can save filters, favorites and tags, request CAx data and compile your personal library in the Documentation area. In addition, your data is already filled out in support requests and you can get an overview of your current requests at any time.
You must register once to use the full functionality of "mySupport".
You can find "mySupport" on the Internet (https://support.industry.siemens.com/My/ww/en).
"mySupport" - Documentation
In the Documentation area in "mySupport" you can combine entire manuals or only parts of these to your own manual. You can export the manual as PDF file or in a format that can be edited later.
You can find "mySupport" - Documentation on the Internet (http://support.industry.siemens.com/My/ww/en/documentation).
"mySupport" - CAx data
In the CAx data area in "mySupport", you can access the current product data for your CAx or CAe system.
You configure your own download package with a few clicks.
In doing so you can select:
Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN macro files
Manuals, characteristics, operating manuals, certificates
Product master data
You can find "mySupport" - CAx data on the Internet (http://support.industry.siemens.com/my/ww/en/CAxOnline).
Documentation guide
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Application examples
The application examples support you with various tools and examples for solving your automation tasks. Solutions are shown in interplay with multiple components in the system ­separated from the focus on individual products.
You will find the application examples on the Internet (https://support.industry.siemens.com/sc/ww/en/sc/2054).
TIA Selection Tool
With the TIA Selection Tool, you can select, configure and order devices for Totally Integrated Automation (TIA). This tool is the successor of the SIMATIC Selection Tool and combines the known configurators for automation technology into one tool. With the TIA Selection Tool, you can generate a complete order list from your product selection or product configuration.
You can find the TIA Selection Tool on the Internet (http://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool).
SIMATIC Automation Tool
You can use the SIMATIC Automation Tool to perform commissioning and maintenance activities simultaneously on various SIMATIC S7 stations as a bulk operation independent of the TIA Portal.
General function overview:
Network browsing and creation of a table showing the accessible devices in the network.
Flashing of device LEDs or HMI display to locate a device
Downloading of addresses (IP, subnet, gateway) to a device
Downloading the PROFINET name (station name) to a device
Placing a CPU in RUN or STOP mode
Setting the time in a CPU to the current time of your PG/PC
Downloading a new program to a CPU or an HMI device
Downloading from CPU, downloading to CPU or deleting recipe data from a CPU
Downloading from CPU or deleting data log data from a CPU
Backup/restore of data from/to a backup file for CPUs and HMI devices
Downloading service data from a CPU
Reading the diagnostics buffer of a CPU
Performing a CPU memory reset
Resetting devices to factory settings
Downloading a firmware update to a device
You can find the SIMATIC Automation Tool on the Internet (https://support.industry.siemens.com/cs/ww/en/view/98161300).
Documentation guide
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PRONETA
With SIEMENS PRONETA (PROFINET network analysis), you analyze the PROFINET network during commissioning. PRONETA features two core functions:
The topology overview independently scans PROFINET network and all connected components.
The IO check is a fast test of the wiring and the module configuration of a system.
You can find SIEMENS PRONETA on the Internet (https://support.industry.siemens.com/cs/ww/en/view/67460624).
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2
2.1
New functions in firmware version V2.5
New functions of the CPUs firmware 2.5
This section lists the new features of the CPU with firmware version V2.5.
You can find additional information in the sections of this manual.
Table 2- 1 New functions of the CPUs with firmware version 2.5
New functions
Applications
Customer benefits
New technology object, kinematics Controlling of kinematics, such as
• Cartesian portals
• Roller pickers
• Delta pickers
• SCARA
Motion specification of paths Individual motions and motion
sequences Kinematics 2D, 3D, with and without
orientation axis
You can realize complex Motion Control applications for controlling 2D, 3D and 4D kinematics.
Additional instructions for torque control You can apply an additives setpoint
torque in the drive. You can predetermine torque limits in
the drive cyclically. The torque actual value of the drive can
be evaluated directly in the TO-DB of the axis.
You can pre-control the torque precise­ly for the axes, for example at winders (predetermine traction torque and addi­tionally torque limits in order to prevent tearing of the material).
You can take the dynamic model of the kinematics into consideration, pre­control the torque to be expected for each axis and thus improve the preci-
sion.
Data adaption for SINAMICS S210 You can also use data adaption for the
new drive SINAMICS S210.
You gain time during the configuration of the technology objects and the
drives.
MotionIn Through additional instructions motion
setpoints can be specified cyclically via the application.
This means that specific technological motion specifications are possible via the application (for example at winders).
Product overview
2.2 Applications of the S7-1500 CPU
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2.2
Applications of the S7-1500 CPU
Area of application
SIMATIC S7-1500 is the modular control system for a wide variety of automation applications in discrete automation.
The modular and fanless design, simple implementation of distributed structures, and user-friendly operation make SIMATIC S7-1500 the economic and convenient solution for a variety of tasks.
Areas of application of the SIMATIC S7-1500 are, for example:
Special-purpose machines
Textile machinery
Packaging machines
General mechanical engineering
Controller engineering
Machine tool engineering
Installation engineering
Electrical industry and crafts
Automobile engineering
Water/waste water
Food & Beverage
Additional areas of application of the SIMATIC S7-1500T with extended Motion Control functions are, for example:
Packaging machines
Converting application
Assembly automation
Several CPUs with various levels of performance and a comprehensive range of modules with many convenient features are available. Fail-safe CPUs enable use in fail-safe applications. The modular design allows you to use only the modules that you need for your application. The controller can be retrofitted with additional modules at any time to expand its range of tasks.
High industrial capability from the high resistance to EMC, shock and vibration enable universal use of the SIMATIC S7-1500.
Product overview
2.2 Applications of the S7-1500 CPU
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Performance segments of the standard, compact, fail-safe and technology CPUs
The CPUs can be used for smaller and mid-range applications, as well as for the high-end range of machine and plant automation.
Table 2- 2 Standard CPUs
CPU
Performance segment
PROFIBUS
interfaces
PROFINET
IO RT/IRT
interfaces
PROFINET
IO RT
interface
PROFINET
basic func-
tionality
Work
memory
Processing
time for bit operations
CPU 1511-1 PN Standard CPU for
small to mid-range
applications
-- 1 -- -- 1.15 MB 60 ns
CPU 1513-1 PN Standard CPU for
mid-range applica­tions
-- 1 -- -- 1.8 MB 40 ns
CPU 1515-2 PN Standard CPU for
mid-range to large
applications
-- 1 1 -- 3.5 MB 30 ns
CPU 1516-3 PN/ DP
Standard CPU for high-end applications and communication
tasks
1 1 1 -- 6 MB 10 ns
CPU 1517-3 PN/ DP
Standard CPU for high-end applications and communication
tasks
1 1 1 -- 10 MB 2 ns
CPU 1518-4 PN/ DP
CPU 1518-4 PN/ DP MFP
Standard CPU for high-performance applications, demand­ing communication tasks and very short
reaction times
1 1 1 1 24 MB 1 ns
Table 2- 3 Compact CPUs
CPU
Performance segment
PROFIBUS
interfaces
PROFINET
IO RT/IRT
interfaces
PROFINET
IO RT
interface
PROFINET
basic func-
tionality
Work
memory
Processing
time for bit operations
CPU 1511C-1 PN
Compact CPU for small to mid-range applications
-- 1 -- -- 1.175 MB 60 ns
CPU 1512C-1 PN
Compact CPU for mid-range
applications
-- 1 -- -- 1.25 MB 48 ns
Product overview
2.2 Applications of the S7-1500 CPU
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Table 2- 4 Fail-safe CPUs
CPU
Performance segment
PROFIBUS
interfaces
PROFINET
IO RT/IRT
interfaces
PROFINET
IO RT
interface
PROFINET
basic func-
tionality
Work
memory
Processing
time for bit operations
CPU 1511F-1 PN
Fail-safe CPU for small to mid-range applica-
tions
-- 1 -- -- 1.225 MB 60 ns
CPU 1511TF-1 PN
Fail-safe technology CPU for small to
mid-range applications
-- 1 -- -- 1.225 MB 60 ns
CPU 1513F-1
PN
Fail-safe CPU for
mid-range applications
-- 1 -- -- 1.95 MB 40 ns
CPU 1515F-2 PN
Fail-safe CPU for mid-range to large
applications
-- 1 1 -- 3.75 MB 30 ns
CPU 1515TF-2 PN
Fail-safe technology CPU for demanding applications and
communication tasks
-- 1 1 -- 3.75 MB 30 ns
CPU 1516F-3 PN/DP
Fail-safe CPU for demanding applications and communication
tasks
1 1 1 -- 6.5 MB 10 ns
CPU 1516TF-3 PN/DP
Fail-safe technology CPU for demanding applications and communication tasks
1 1 1 -- 6.5 MB 10 ns
CPU 1517F-3 PN/DP
Fail-safe CPU for demanding applications and communication
tasks
1 1 1
-- 11 MB
2 ns
CPU 1517TF-3 PN/DP
Fail-safe technology CPU for demanding applications and
communication tasks
1 1 1
-- 11 MB
2 ns
CPU 1518F-4 PN/DP
CPU 1518F-4 PN/DP MFP
Fail-safe CPU for high­performance applica­tions, demanding com­munication tasks and very short reaction
times
1 1 1 1 26 MB 1 ns
Product overview
2.2 Applications of the S7-1500 CPU
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Table 2- 5 Technology CPUs
CPU
Performance segment
PROFIBUS
interfaces
PROFINET
IO RT/IRT
interfaces
PROFINET
IO RT
interface
PROFINET
basic func-
tionality
Work
memory
Processing
time for bit operations
CPU 1511T-1 PN
Technology CPU for small to mid-range
applications
-- 1 -- -- 1.225 MB 60 ns
CPU 1515T-2 PN
Technology CPU for mid-range to large
applications
-- 1 1 -- 3.75 MB 30 ns
CPU 1516T-3 PN/DP
Technology CPU for high-end applications and communication
tasks
1 1 1 -- 6.5 MB 10 ns
CPU 1517T-3 PN/DP
Technology CPU for high-end applications and communication
tasks
1 1 1 -- 11 MB 2 ns
CPU 1511TF-1 PN
CPU 1515TF-2 PN
CPU 1516TF-3 PN/DP
CPU 1517TF-3
PN/DP
These CPUs are described in the fail-safe CPUs
Performance segments of compact CPUs
The compact CPUs can be used for smaller to mid-range applications and have an integrated analog and digital on-board I/O as well as integrated technology functions. The following table shows the specific properties of the Compact CPUs.
CPU 1511C-1 PN
CPU 1512C-1 PN
Integrated analog inputs/outputs
5 inputs/2 outputs
5 inputs/2 outputs
Integrated digital inputs/outputs 16 inputs/16 outputs 32 inputs/32 outputs
High-speed counters 6 6
Frequency meter
6 (max. 100 kHz)
6 (max. 100 kHz)
Period duration measurement
6 channels
6 channels
Pulse width modulation (PWM output)
Max. 4 (up to 100 kHz)
Max. 4 (up to 100 kHz)
Pulse Train Output (PTO output)
Max. 4 (up to 100 kHz)
Max. 4 (up to 100 kHz)
Frequency output
Up to 100 kHz
Up to 100 kHz
Product overview
2.2 Applications of the S7-1500 CPU
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Integrated Motion Control technology functions
All CPUs of SIMATIC S7-1500
support Motion Control technology functions. STEP 7 offers Motion Control instructions standardized according to PLCopen for configuring and connecting a drive to the CPU.
S7-1500 Motion Control supports the following technology objects:
Speed-controlled axis
Positioning axis
Synchronous axis
External encoders
Output cam
Cam track
Measuring inputs
The technology CPUs of the SIMATIC S7-1500
offer enhanced Motion Control functions:
Advanced synchronization functions
– Synchronization with specification of synchronous position
– Actual value coupling
– Shifting the master value of the following axis
– Camming
Up to 4 encoders or measuring systems as actual position for position control
The technology CPUs of the SIMATIC S7-1500
additionally support the following technology
objects: – Cam – Kinematics
Cam
Kinematics
Controlling of kinematics, such as
– Cartesian portals
– Roller pickers
– Delta pickers
– SCARA
Due to the supported technology functions, the S7-1500T CPUs are suitable for controlling packaging machines, converting applications, assembly automation, etc.
Additional integrated technological functions
For effective commissioning, diagnostics and fast optimization of drives and controls, the SIMATIC S7-1500 controller family offers extensive trace functions for all CPU tags.
In addition to drive integration, the SIMATIC S7-1500 has a PID compact closed-loop controller; easy-to-configure blocks allow automatic optimization of the controller parameters for optimized control quality.
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