Siemens Server User Manual

Water Technologies

ChemWeb Server

Installation, Operation & Maintenance Manual

Table of Contents

WARNING NOTIFICATIONS.......................................................................................................................i

Overview of ChemWeb Server............. ... .... ... .... ... .... .... ... .... ... .... .... .......................................................1

Description of ChemWeb Server.......................................... ... .... .... ... .... ................................................2

Power Supply................................................................................................................................2

Ext. Reset 3...................................................................................................................................3

Inputs (IN1, IN2)............................ .... ... .... ... .... ... .... .... ... .... .... ... .... ... .... ... .... .... ... .... ... .... ................3

COM 0 – W&T RS485 bus (W&T – RS232).................................. .... .... ... .... ... .... .... ... .... ... .... ... ..3

COM 1 – RS232 null modem.............................. .... .... ... .... .... ... .... ... .... ... .... .... ... .... ... .... .... ............4

Ethernet / 10BaseT (RJ45)............................................................................................................4

Telephone Line (analog only or ISDN).........................................................................................4

Outputs..........................................................................................................................................4

Compact Flash slot (CF) ...............................................................................................................5

LED Displays................................................................................................................................5

Connecting more than on ChemWeb Server.................................... ... .... ... .... ... .... .... ... .... ... .... .... ... .... .....6

RS485 bus system .........................................................................................................................6

Installation of RS485 bus..............................................................................................................6

Setting the IP Address of the ChemWeb Server.....................................................................................8

Network connection in a LAN ......................................................................................................8

Direct network connection............................................................................................................8

Switched connections via modem...............................................................................................10

Null modem connection serial interface.................................... .... ... .... .... ... .... ... .... ... .... .... ... .... ...14

Setting the IP address of the ChemWeb Server without DHCP............................. ... .... .... ... .... ...21

Setting the IP address of the ChemWeb Server with DHCP.......................................................22

Connection via Internet...............................................................................................................22

Startup...................................................................................................................................................23

Basic settings via Browser........................ ... .... .... ... .... ... .... .... ... .... ... .... ... .... .... ... .... ... .... .... ... . ......23

Server Setup .........................................................................................................................................24

Bus Scan......................................................................................................................................24

ISP configuration ........................................................................................................................24

Mail configuration.......................................................................................................................25

Event configuration.....................................................................................................................26

Time/date setting.........................................................................................................................27

Server commands........................................................................................................................27

Change passwords.......................................................................................................................28

Name configuration.....................................................................................................................29

Chip info .....................................................................................................................................30

Operation and Data Access...................................................................................................................31

Operation via Web Browser.................................... .... ... .... .... ... .... ... .... ... .... .... ... .... ... .... .... ... .......31

Navigation window.....................................................................................................................31

Display and configuration window.................................................................... .... ... .... .... ... .... ...31

Log Files .....................................................................................................................................33

Data access via FTP ....................................................................................................................34

Data access to Compact Flash card with card scanner................................................................35

Data Access via Web Browser..................... .... ... .... .... ... .... .... ... .... ... .... ... .... .... ... .... ... .... .... ... .... ...35

Technical Data........................... ... .... ... .... .... ... .... ... .... ... .... .... ... .... .... ... .... ... .... ... .... .... ... .........................36

Appendix...............................................................................................................................................37

Accessories and part numbers.....................................................................................................37

Tested Web Browser........ ... .... ... .... .... ... .... ... .... .... ... .... ... .... .... ... .... ... .... ... .... .... ... .... .... ... .... ..........38

Explanation of the terms ............................................. ... .... .... ... .... ... .... .... ... ................................38

ChemWeb Server Warranty

USFilter Stranco warrants equipment of its manufacture and bearing its trademark to be free of defects in workmanship and materials. If the customer gives USFilter Stranco prompt written notice of a breach of this warranty within the Warranty Period (as defined below), USFilter Stranco shall, at its sole option and as the customer’s exclusive remedy, either repair or replace at no charge, or refund the purchase price paid with respect to, any part or product of its manufacture that is returned to the factory freight prepaid and found to be in breach of this warranty. If USFilter Stranco determines that any claimed breach is not, in fact, covered by this warranty, the customer shall pay USFilter Stranco’s then customary charges for any repair or replacement. The foregoing warranty is conditioned upon the customer’s (i) operating and maintaining the equipment in accordance with all applicable product instructions, (ii) not making any unauthorized repairs or alterations, and (iii) not being in default of any payment obligation to USFilter Stranco. This warranty does not cover damage caused by chemical action or abrasive material (including, without limitation, particulates or solids), damage caused by handling or during transportation, or damage arising from misuse, installation or any other cause beyond USFilter Stranco’s control. Standard units not in outdoor configurations are not warranted in outdoor applications.

Warranty Period – The warranty begins with the date of shipment and extends for a period of Twelve (12) months for the sensor and the controller.

30-Day Guarantee -- Each product of USFilter Stranco’s manufacture is covered by a 30-day 100% buy-back guarantee of customer satisfaction. If customer is dissatisfied with the product’s performance for any reason, the product can be returned to USFilter Stranco for a full refund of the sale price. In order to take advantage of the 30day guarantee the product must have received only normal use and care and the customer must request the refund prior to the expiration of thirty (30) calendar days from the date of shipment.

No representative has authority to change or modify the foregoing warranties in any respect. However, representatives are free to offer service contracts and preventive maintenance agreements on their own, acting independently of USFilter Stranco. THE WARRANTIES SET FORTH ABOVE ARE USFILTER STRANCO’S

SOLE AND EXCLUSIVE WARRANTIES. USFILTER STRANCO MAKES NO OTHER WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE, AND ALL SUCH EXPRESS OR IMPLIED WARRANTIES ARE HEREBY DISCLAIMED.

LIMITATION OF LIABILITY: USFILTER STRANCO SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, SPECIAL, PUNITIVE OR OTHER INDIRECT DAMAGES, AND USFILTER STRANCO’S TOTAL LIABILITY ARISING AT ANY TIME FROM THE SALE OR USE OF THE EQUIPMENT AND ASSOCIATED SOFTWARE SHALL NOT EXCEED THE PURCHASE PRICE PAID FOR THE EQUIPMENT. THESE LIMITATIONS APPLY WHETHER THE LIABILITY IS BASED ON CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER THEORY.

NOTWITHSTANDING ANYTHING ELSE TO THE CONTRARY,

SOFTWARE AND FIRMWARE LICENSE

ALL SOFTWARE SUPPLIED IS CONSIDERED PART OF THE CHEMWEB SERVER PRODUCT AND MAY ONLY BE USED IN CONNECTION WITH THE CHEMWEB SERVER AND THE USFILTER PRODUCTS IT IS CONNECTED TO. MODIFICATIONS TO ANY OF THE FILES SUPPLIED WITH THE SOFTWARE IS STRICTLY PROHIBITED AND WILL VOID YOUR PRODUCT WARRANTY. THE CHEMWEB SERVER SOFTWARE IS COPYWRITTEN AND ANY OTHER USE WITHOUT WRITTEN PERMISSION FROM USFILTER WILL BE CONSIDERED COPYWRITE INFRINGEMENT AND WILL BE VIGOROUSLY DEFENDED.

Microsoft, MS-DOS, Windows, Windows 95, Windows 98, Windows Me, Windows-NT, Windows 2000, and Windows XP are registered trademarks of Microsoft Corporation. Other product names mentioned in this manual may be trademarks or registered trademarks of their respective companies.

Whether in or out of warranty, a Return Materials Authorization number (RMA) is required and can be obtained by calling our customer service department telephone at 800.882.6466. Have the make, model, and serial number of the item being returned. Reference the RMA number on the outside of the shipping container.

WARNING NOTIFICATIONS

NOTE: PLEASE PAY PARTICULAR ATTENTION TO THE WARNING NOTICES FOUND ON THE

FOLLOWING PAGES AND THROUGHOUT THIS MANUAL.

DISCONNECT AND LOCKOUT POWER BEFORE SERVICING

Line voltage (120/240VAC) can be present inside the ChemWeb server and caution should be used to prevent electrical shock, burns or electrocution. Be sure electric power is disconnected before opening the cover of any electrical device. Follow all local safety policies, procedures and electrical codes, to prevent injury from electrical hazards, before opening the cover of this controller. If you are not trained and comfortable performing work on electrical equipment, contact a licensed electrician to perform the work.

Overview of ChemWeb Server

The ChemWeb Server is used for central recording, monitoring and logging of the process data in potable and swimming pool water treatment plants. It is especially suitable for smaller installations without process display but which are to be installed with a data recording system with simple display. Another application example would be in unmanned plants such as potable water stations, in which recording of the measured data is to be accomplished by remote access.

The data exchange with the MG/L 5 and metering technology is accomplished via a serial digital interface. Data of process devices without serial digital interface can be recorded by the ChemWeb Server by means of the process data interface (PDI). By using an RS485 bus system, a variety of process parameters from the individual devices can be recorded, with little wiring. It is also possible to change certain process parameters with the digital communication. Parameters such as set point values, alarm contacts, etc. can be modified centrally via the ChemWeb Server. The RS485 bus system can be used for distances of up to 4,000 ft (1200 m).

To fetch the measured data from the connected devices, an HTTP server is integrated in the ChemWeb Server, the page frames of which can be called up via different interfaces depending on the version:

- local network (Intranet)

- analog, ISDN modem

- data exchange via CompactFlash card

- serial interface RS232

The ChemWeb Server behaves as a master at the RS485 bus and therefore cannot be used in connection with ot h er data recording sys t e ms s uch as e.g. control stat i o n s, CMS, OPC servers, SEC O S7, MF485 printer logging, or Profibus DP converters.

Description of ChemWeb Server

The ChemWeb Server is a compact standalone PC which is fitted with an integrated analog, ISDN modem in addition to the main memory, an internal flash drive for programs and data, a clock module and a number of hardware interfaces. Serial connection possibilities such as RS232 and RS485 are part of the interfaces via which application hardware is controlled. An Ethernet connection that allows the device to link to a network is also available.

50...80VDC

10...60VDC



Ext. Reset

GND

Power

DCD

COM1 RxTx

LB1

REL2

IN 1

Reset

GND

Nullmodem

IN 2

IN1

IN2

GND

W&T-Bus RxTx

Network

Status

COM 1

REL1

COM 0 - W&T RS485-Bus

Termination

Symm(-)

Symm(+)

ABA

CF Activity

ChemWeb

Server

CompactFlash

COM 0

W&T-RS232

CTS

GND

RTS

RXD

10Base-T

TXD

GND

RS485 enable

Power Supply

GND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Reset

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

LA1

GND

TEL/ISDN

COM 1 - RS232

Nullmodem

This drawing on the proceeding page shows the ChemWeb Server with analog or ISDN modem.

Power Supply

The ChemWeb Server is equipped with a very flexible power supply input and accepts DC voltages from 10 to 80 volts. For layout, observe the differing current consumption depending on the type (see technical data)!

Terminal No.: Designation: Explanation: 1 GND Ground 2 50...80 V DC Voltage input + (range from 50 to 80 volts) 3 10...60 V DC Voltage input + (range from 10 to 60 volts) 4 GND Ground

The negative pole of the power supply must be connected to GND (protective conductor)!

Overview of ChemWeb Server

Ext. Reset

If the reset input is connected more than 3 seconds to ground GND or the RESET key is pressed at least 3 seconds, a reset is carried out at the webserver as well as at the modem module.

Terminal No.: Designation: Explanation: 5 GND Ground 6 Reset Input for external reset of ChemWeb Server

Inputs (IN1, IN2)

The two digital inputs are fitted internally with pull-up resistors and are activated by connecting them to GND. On activation, digital input 1 (IN1) dials into the internet via the set parameters. Digital input 2 (IN2) deactivates the installed modem to enable null modem operation via COM 1.

Terminal No.: Designation: Explanation: 7 GND Ground 8 IN1 Digital input 1 – Dialing into internet 9 IN2 Digital input 2 – Switching over to null modem operation 10 GND Ground

COM 0 - W&T RS485 bus (W&T - RS 232)

The serial interface is activated as RS485 port by setting a codi ng jumpe r (RS485 enable – GND). At the same time the RS232 interface via DSUB plug is switched off. Without the coding jumper this interface works as standard RS232 via the DSUB connection.

Double data lines A an d B are c on n ected to the terminals so that the internally existent pull-up, pulldown and bus terminating resistors can easily be wired externally, if required.

If the ChemWeb Server is located at an end position of the RS485 bus, the terminating resistor “Termination” (11) has to be connected to A (15). If the device is coupled in the bus center, “Termination” must remain open.

At least at one point of the bus, the data lines should be connected to B by means of resistor Symm (+) and to A by means of resistor Symm (-) in order to avoid floating of the data lines.

Terminal No.: Designation: Description: 11 Termination Bus terminating resistor (at end of RS485 bus) -------

12 Symm (-) Balancing resistor 1 (1 x in RS485 bus) ------13 Symm (+) Balancing resistor 2 (1 x in RS485 bus) ------14 B Data line B ------15 A Data line A ------16 B Data line B Terminal 20 17 A Data line A Terminal 21 18 RS485 enable Switchover RS485 - RS232 ------19 GND Ground -------

This DSUB connection must not be used in the case of RS485 operation!

MG/L 5

Connection

Description of ChemWeb Server

COM 1 - RS232 null modem

This RS232 port is used for modem parameterization and null modem operation without having to disconnect the device from its application environment.

Terminal No.: Designation: Description: 30 GND Ground 31 CTS RS232 signal CTS 32 RTS RS232 signal RTS 33 RXD RS232 signal RXD 34 TXD RS232 signal TXD 35 GND Ground

Ethernet / 10BaseT (RJ45)

With this connection the ChemWeb Server can be linked with 10Mbit/s to a network or directly to the network board of a PC. For connection with a network switch or hub, a standard patch cable has to be used. A direct connect i on to a PC network board only works when us ing a crossed network cable.

Telephone line (only for analog or ISDN version)

The connection to the telephone network (analog modem or ISDN) can be made either via the screw terminals or the RJ45 socket. Both connection methods are equally good.

Terminal No.: Designation: Description analog: Description ISDN: 20 LA1 -- S0 bus line B2 21 LA Telephone line A S0 bus line B1 22 LB Telephone line B S0 bus line A1 23 LB1 -- S0 bus line A2

Outputs

The ChemWeb Server has two relay outputs. Relay output 1 indicates the online status of the modem, i.e.: it is activated as soon as an Internet connection exists. Relay output 2 can be activated or deactivated via page frame “Server Setup” ==> “Server Commands” by means of button “Relay 2”.

Terminal No.: Designation: Description: 24 REL 2 Relay 1 – make contact 25 REL 2 Relay 1 - Common 26 REL 2 Relay 1 – break contact 27 REL 1 Relay 2 – make contact 28 REL 1 Relay 2 - Common 29 REL 1 Relay 2 – break contact

The CF card must always be inserted before switching on the ChemWeb Server and must never be removed during operation! The CF card must also contain the firmware of the ChemWeb Server. It is no t possible to operate the ChemWeb Server with a blank CF card!

Overview of ChemWeb Server

CompactFlash slot (CF)

The CompactFlash slot is used as memory for programs and data and can oper ate co mme rcial CompactFlash cards with corresponding driver software as external drive. For this purpose, the card should be formatted with the FAT file system. It is possible to use CF cards with a capacity of 64, 128 or 256MB.

LED displays

Versions: serial / analog modem / ISDN mode m

Power (green) Device is ready-to-operate / supply voltage applied OH (yellow) DCD (yellow) Data connection is established COM 1 RxTx (green)

W&T bus RxTx (yellow) Network (yellow) Activity on network line (Ethernet)

Status (green)

CF Activity (yellow) Activity of CompactFlash slot

Modem has gone off-hook and set up a connection to the telephone network

Activity on Receive/Transmit data lines to RS232 parameterization port (COM 1 – null modem) or to internal modem

Activity on Receive/Transmit data lines to RS232/485 application port (COM 0 - W&T-RS485 / W&T-RS232)

LED lights: ChemWeb Server in normal operation without malfunction LED does not light: ChemWeb Server not working – internal malfunction in program flow Reset by disconnecting the supply voltage or by pressing the Reset key for at least 3 seconds. LED flashes with 1Hz: Connection and log-in carried out successfully via modem LED flashes with 2Hz: Fault at RS485 bus – communication failure

Connecting more than one ChemWeb Server

RS485 bus system

The serial RS485 bus is designed as balanced two-wire bus line according to EIA RS485 (DIN 66259, Part 4 or ISO 8482), which is suitable for long transmission routes (up to 4000 ft) at a high transmission rate (19200 baud).

It is characterized by the following features:

- data transmission in both directions possible

- data transmission via two-wire line (half duplex operation)

- bus structure (addressable interface, up to 32 bus addresses)

The bus works with differential-mode voltage signals. This ensures high interference immunity.

Transmission control is performed according to the master/slave principle. Communication is always controlled by a master (ChemWeb Ser v er). Only the master can start a communication. Wit ho ut a control command from the master to the respective bus address no bus user (slave) will start a communication.

Installation of RS485 bus

The RS485 bus consists of max. 32 users (slave) and one master. The maximum overall length of the cable is 4000 feet (1200 meters). To avoid reflections, the bus must be terminated with resistors at the line ends. The two lines are provided with a quiescent potential (balancing).

The bus cable is always wired as connection from user to user. In principle, the bus lines should be routed directly to the terminals or the plug of the bus user. Stubs because of local conditions (e.g. bus users in switch cabinets) should be avoided. Stubs longer than 0.30 m are not permissible.

A shielded, twisted two-wire cable (twisted pair) with a wire cross-section of min. 22 AWG has to be used as transmission medium.

As the ChemWeb Server does not have a separated RS485 interface, a potential-linked bus setup is always required, i.e.: the shielding on both sides of the cable segments have to be connected to ground. At the same time, a ground bus or a line with a minimum cross-section of 6 mm laid in parallel to the bus cable and has to be connected to the shielding of the bus cable and the PE terminal of each bus user. The supply of the ChemWeb Server (GND) also has to be connected to this ground.

RS485 - Master

(ChemWeb-Serve r)

Each of the two ends of the complete bus cable must be fitted with a bus terminating resistor Rt. In addition, one resistor R resistor R

must be connected against the supply voltage plus Vp at any other point of the RS485 bus.

With these two balancing resistors, a defined quiescent potential is ensured at the line if no user transmits.

has to be

RS485 - Slave

(Adr. 00)

must be connected against the data reference potential GND/PE and one

RS485 - Slave (Adr. 01 ... 31)

ABGND PE PE

+5V

Connecting more than one ChemWeb Server

For these resistors, the followings values are recommended:

150 Ohm +/- 2 % min. 0.25 W

390 Ohm +/- 2 % min. 0.25 W

The interface lines are named as line A and line B. Each RS485 bus user is equipped with an interface for the connection of these lines.

Due to the different enclosure protection classes, the bus connectio ns of the devic es vary. The bus cable can be connected to the bus users via terminals or 9-pole DSUB plug connectors.

Bus connection and parameterization of the process hardware

The individual process devices (bus users) must be parameterized properly for the connection to the bus. Furthermore the devices have different bus connections. For details, please refer to the operating instructions of the devices concerned.

When setting up the bus system, attention must be paid to the assignment of the bus addresses of the process devices. Each bus user must have a differe nt bus a ddre ss. If the same bus address is assigned to two or more bus users, the ChemWeb Server is unable to establish a communication. The ChemWeb Server is the master of the RS485 bus and theref or e does not occupy a bus address.

Setting the IP address of the ChemWeb Server

The ChemWeb Server must be installed completely before the initial startup!

Before starting the setup of a connection, it must be decided which type of connection is to be used for the connection to the ChemWeb Server. There are four different types of connection to the ChemWeb Server:

- Network connection in a LAN

- Direct network conne ct io n

- Switched connection via modem

- Null modem connection via serial interface

Network connection in a LAN

The connection to the ChemWeb Server can be set up from any laptop computer/PC in the network. It is assumed that the laptop computer/PC to be used is already installed as user of the network. As a fixed IP address and a network mask are always pres et at the Chem We b S er v er before leaving the factory, these must be adapted to the network. For this purpose, the supplied CD or floppy disk is required. The IP address and network mask preset at the ChemWeb Server in the factory are:

IP address: 192.168.200.4 Network mask: 255.255.255.0

The ChemWeb Server is connected to a network switch or hub using a standard patch cable. If an uplink port is available at the network switch or hub, the supplied crossed patch cable can also be used.

The required parameters (IP address, network mask, DHCP) must be provided by the network administrator. To change the IP address, the network mask or the DCHP operating mode of the ChemWeb Server,

Direct network connection

Initialization of the ChemWeb Server after switching on the power supply or after a reset may take up to several minutes depending on the configuration! During this time the ChemWeb Server does not respond!

The connection is always set up between a laptop computer/PC with network board (10MB/s) and the ChemWeb Server via the supplied null modem cable. The supplied CD or floppy disk is only required if the fixed IP address and/or network mask preset at the ChemWeb Server in the factory cannot be used. A fixed IP address and network mask must be assigned to the laptop computer/PC. The ChemWeb Server and t he laptop computer mus t al ways have the same network mask and an IP address in the same address range. The IP address must, however, not be identical for both.

Example: ChemWeb-Server Laptop computer/PC IP-address: 192.168.200.4 192.168.200.1 Network mask: 255.255.255.0 255.255.255.0

If the IP address or/and the network mask of the ChemWeb Server are to be changed,

With WindowsXP, a network connection is set up automatically as soon as a network board is identified in the laptop computer/PC. Just a fixed IP address and a network mask have to be assigned manually.

Setting the IP address of the ChemWeb Server

The network connection can be controlled and adapted under “Co nt rol Panel” ==> “Network and Internet Connections” ==> “Network Connections”.

In this window all network connections can be controlled and adapted.

Right click on “ChemWeb Server Connection”; select “Properties”.

In this window, only the element “Internet prot o col (TCP/IP)” is required. All other elements can be deleted. The element “Internet Protocol (TCP/IP)” must now be configured by cli ck ing “Properties”.

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