Page 1
TM
Powers
Controls
TH 192 Adapter Kits
Technical Bulletin
Document No. 155-231P25
TB-214
Rev. 2, December, 2001
Description
Installation
Instructions
General Procedure
The TH 192 Adapter Kits are designed to convert most existing pneumatic room
thermostats to Powers TH 192 or 194 Series or
Thermostats.
The Universal Adapter Kit contains the parts needed for all conversions. Adapter Kits
"A" and "B" do not contain all the parts that are included in the Universal Adapter Kit.
Therefore, kits "A" and "B" are suitable only for specific conversions.
See Table 1 to select the required kit and also to locate the page where the parts used
in a specific conversion are indicated.
The following general procedure applies for all thermostat installations. Notice that
some installations will require the use of the adapter frame to cover up paint lines,
broken walls, spots, etc. For installations not covered in this bulletin, remove the old
terminal and connect directly to the tubing. See Figures 2, 3 and 4.
1. Remove old thermostat from the wall.
2. Remove terminal head and gasket from fitting.
3. Clean fitting surface if required.
4. See Table 1 and locate page on conversion being made.
5. Identify correct mounting parts and necessary instructions.
Free Energy Band
™
TH 193 HC
6. Proceed with the connections required. Secure all connections and install plug-in
adapters to the 5/32-inch (4 mm) plastic tube. Use blue adapter for the air supply
line.
NOTE:
Either the polyethylene (hard) or polyurethane (soft) tubing is
recommended on each specific conversion. This selection is based on
the most compatible application.
Siemens Building Technologies, Inc.
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Technical Bulletin Powers Controls TH 192 Adapter Kits
Document Number 155-231P25
Rev. 2, December, 2001
General Procedure,
Continued
7. Place the multi-slotted metal plate into the plastic frame (plastic frame may or may
not be needed), and attach to the terminal head or the wall using the screws and
slots indicated.
8. Obtain the thermostat mounting plate and screws from the thermostat box.
9. Loosely screw adapter base to multi-slotted plate.
10. Draw plastic tubing through the multi-slotted plate, adapter base and install plug-in
adapters on wall plate.
11. Using the key slotted holes, install wall plate on adapter base and fasten screws to
secure wall plate and adapter base.
12. Carefully plug in thermostats to wall plate.
NOTE:
To facilitate plugging the thermostat into O-rings in the adapter, wet or
moisten the thermostat supply and return ports. This wetting or
moistening will lubricate and allow the thermostat to slip through the
O-rings more easily.
7. Install thermostat cover using Allen hex key tool P/N 192-497 to drive the two
screws that hold the cover in place.
8. When removing the thermostat from the wall plate, hold the thermostat firmly at the
top and bottom and start to pull the thermostat from the wall plate. At the same
time, use a screwdriver to pry wall plate latch arm away from the thermostat chassis
to release it. Do the same for the other side of the thermostat and pull the
thermostat away from the wall plate.
NOTE:
Frequent removal and installation of the thermostat may bend the latch
arms beyond their operating positions. If this happens, bend the latch
arms back to their operating position before mounting the thermostat.
192-300 Universal Kit 192-483 Adapter Kit "A" 192-484 Adapter Kit "B"
Figure 1. Adapter Kits.
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Siemens Building Technologies, Inc.
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Powers Controls TH 192 Adapter Kits Technical Bulletin
Document Number 155-231P25
Rev. 2, December, 2001
Table 1. Adapter Kit Selection Chart.
Thermostat Type Type of Terminal
POWERS CONTROLS
TH 192 With Guard
POWERS CONTROLS "D"
Model 5, HU 190, TT 180, HT 190
POWERS CONTROLS
Flush
Flush Box
—
Figure
Number
5
6
7
Use Kit No. 192-
300 483 484
X
X
TH 180, 182, 192 to convert from
horizontal to vertical installation
HONEYWELL
HO, HP, TO, TP, TRO 900
HONEYWELL
TP 410, 910 to 924, 933
HONEYWELL
TP 901 A, B
HONEYWELL
HONEYWELL
HONEYWELL
TP 901 C Mullion or Partition
TP 931 Flush Electrical Box
TP 970 to 974
JOHNSON
Surface
Surface Box
Flush Box
Flush Banjo
Mortar Joint
Flush Fitting
Plaster Back
Shallow Wall Box with
Plaster Ring
Deep Wall Box
Flush Fitting
7
8
9
10
11
12
13
14
15
16
17
19
X
X
X
X
X
X
X
X
X
X
X
X
T400,401,403,432,460,465,
H101, 102,103,105
JOHNSON
H & T 4000, 5000
ROBERTSHAW
T18, T19, 32
ROBERTSHAW
Old Round Head 21
Surface Fitting
Flush Box
Flush Box
Surface Fitting
18 X
20 X
22 X
23 X
X
H 10, 50, 52, T15, 16, 21, 25, 26,
30, 51, 52,
BARBER COLMAN
TK1001, 1101, 1201,1301,
1501 Thru 1513,1521 Thru 1525
SWAN, BISHOP, BABCOCK
DRAEGER (ITT), UPC
Not listed in this Bulletin
Mortar Joint
Surface Box
Flush Electrical Box
Mortar Joint
Flush Fitting
See Note
0.125 O. D. Copper Tubing
Terminal Head Removed
0.187 O. D. Copper Tubing
Terminal Head Removed
24 X
26 X
28 X
27 X
21 X
- X
4 X
4 X
NOTE:
On Draeger Thermostats, the air lines are normally 5/32-inch O.D. plastic tubing and the multi-slotted plate
can be mounted using slots 1 and 14. On UPC Thermostats, the air lines are normally 1/4-inch O.D. plastic
tubing and the multi-slotted plate can be mounted using slots 12 and 13.
Siemens Building Technologies, Inc.
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Technical Bulletin Powers Controls TH 192 Adapter Kits
Document Number 155-231P25
Rev. 2, December, 2001
Figure 2. Thermostat Mounting with Universal Kit – Option 1.
Figure 3. Thermostat Mounting with Universal Kit – Option 2.
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Siemens Building Technologies, Inc.
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Powers Controls TH 192 Adapter Kits Technical Bulletin
Document Number 155-231P25
Rev. 2, December, 2001
Figure 4. Thermostat Mounting with Universal Kit – Option 3.
A. Cover C. (4) Anchor
B. Frame D. (4) Expander Nail
Installation Instructions
1. Put the flat side of frame against wall, mark the
four hole locations and drill them 1/4-inch × 1-inch
deep.
2. Insert the anchors through the frame and into the
hole. Then drive the expander nails in. If the frame
must be removed, the nails can be removed by
turning them counterclockwise.
3. Mount cover over frame and turn each end locking
screw five turns counterclockwise.
*See Field Purchasing Guide for Energygard ordering
information.
Figure 5. Universal Kit with Thermostat and Energygard* Model P Guard.
Siemens Building Technologies, Inc.
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Technical Bulletin Powers Controls TH 192 Adapter Kits
Document Number 155-231P25
Rev. 2, December, 2001
Required Parts for Installation
A. Term i nal Plate (5-hole)
B. (2) Terminal Fitting
C. (2) Holder
D. (2) Gasket
E. (2) No. 6-32 × 9/ 16-i nch
Long Flat Head Screw
F. (4) Tube Retainer
*Items not shown. See Figure 2 f or proper i nstallation.
G. (2) 5/32-inch (4 m m) Plastic
Tube (Soft) and Coil
H. Multi-slotted Plate
J. (2) No. 10 × 1-1/2 inch
Sheet Metal Screw
*K. Adapter Frame
*L. Adapter Base
*P. (2) Plug-in Adapter
Figure 6. Powers Controls "D" Model 5, HU 190, TT 180, HT 190 Flush Box.
Surface Mounting Flush Box
F. (4) Tube Retainer
G. (2) 5/32-inch (4mm) Plastic Tube (Polyethylene- Hard) and Coil
H. Multi-slotted Plate
J. (2) No. 6-32 × 1-inch Long Binder Head Screw
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 7. Powers Controls TH 180,182,192 Conversion From Horizontal To Vertical Installation.
Page 6
Required Parts for Installation
*L. Adapter Base
N. (2) Tubing Adapter (5/32-inch × 5/32-inch)
*P. (2) P l ug-i n A dapter
Siemens Building Technologies, Inc.
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Powers Controls TH 192 Adapter Kits Technical Bulletin
Document Number 155-231P25
Rev. 2, December, 2001
Required Parts For Installation
F. (4) Tube Retainer
G. (2) 5/32-inch (4 m m) Plastic
Tube (Soft) and Coil
H. Multi-slotted Plate
J. (2) No. 6-32-inch × 1-inch Long Binder Head
Screw
L. Adapter Base
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper
installation.
Figure 8. Honeywell HO, HP, TO, TP, TRO 900 Surface Box.
Required Parts For Installation
F. (4) Tube Retainer
G. (2) 5/32-inch (4 m m) Plastic Tube (Sof t) and Coil
H. Multi-slotted Plate
J. (2) No. 6-32 × 1-inch Binder Head Screw
K. Adapter Frame
*L. Adapter Base
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 9. Honeywell HO, HP, TO, TP, TRO 900
Flush Box.
Required Parts For Installation
F. (2) Tube Retainer
G. (2) 5/32-inch (4 m m) Plastic Tube (Sof t) and Coil
H. Multi-slotted Plate
J. (2) No. 6-32 × 5/8-inch Binder Head Screw
*L. Adapter Base
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 10. Honeywell TP 410, 910 To 924, 933
Flush Banjo.
Siemens Building Technologies, Inc.
Page 7
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Technical Bulletin Powers Controls TH 192 Adapter Kits
Document Number 155-231P25
Rev. 2, December, 2001
Required Parts For Installation
F. (2) Tube Retainer
G. (2) 5/32-inch (4 mm) Plastic Tube (Polyethylene- Hard) and Coil
H. Multi-slotted Plate
J. (2) No. 6-32 × 1-inch Binder Head Screw
*L. Adapter Base
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 11. Honeywell TP 410, 910 To 924, 933
Mortar Joint.
Required Parts For Installation
A. Terminal Plate (11-Hole)
B. (2) T erminal Fitting
C. (2) Holder
D. (2) Gasket
E. (2) No. 6-32 × 9/16-inch Flat-head Screw
F. (4) Tube Retainer
G. (2) 5/32-inch (4 mm) Plastic Tube (S oft) and Coil
H. Multi-slotted Plate
J. (2) No. 10 S heet 6 –32 × 1-1/2 inch Pan Head Screws
*L. Adapter Base
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 12. Honeywell TP 901A, B Flush Fitting.
Required Parts For Installation
A. Term i nal Plate (11-hole)
B. (2) Terminal Fitting
C. (2) Holder
D. (2) Gasket
E. (2) No. 6-32 × 9/ 16 i nch Flat-head Screw
F. (4) Tube Retainer
G. (2) 5/32-inch (4 m m) Plastic Tube (Sof t) and Coil
H. Multi-slotted Plate
J. (2) No. - 6-32 × 1-1/2 inch Pan Head Screws
*L. Adapter Base
*P. (2) P l ug-i n A dapter
*Items not shown. See Figure 2 f or proper i nstallation.
Required Parts For Installation
(2) Tube Retainer
F
.
G. (1) 5/32-inch (4 mm) Plastic Tube (S oft) and Coil
H. Multi-slotted Plate
J. (2) No. 6-32 × 1-1/ 2 i nch Pan Head Screw
*L. Adapter Base
M. (2) Rubber Connecting Tube
N. (1) Tubing Adapter (1/4 × 5/32-inc h)
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 13. Honeywell TP 901A, B Plaster Back. Figure 14. Honeywell TP901C Mullion or Partition.
Page 8
Siemens Building Technologies, Inc.
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Powers Controls TH 192 Adapter Kits Technical Bulletin
Document Number 155-231P25
Rev. 2, December, 2001
Required Parts for Installation
*F. (2) Tube Retainer
G. (2) 5/32-inch (4 mm) Plastic Tube (Polyethylene- Hard) and Coil
H. Multi-slotted Plate
J. (2) No.6-32 × 1-1/2 inch Pan Head Screw
*L. Adapter Base
N. (2) Tubing Adapter (5/32-inch x 5/32-inch or 1/4-i nch ×
5/32-inch)
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Required Parts for Installation
*F. (2) Tube Retainer
G. (2) 5/32-inch (4 mm) Plastic Tube (Polyethylene- Hard) and Coil
H. Multi-slotted Plate
J. (2) No.6-32 × 1-1/2 inch Pan Head Screw
*L. Adapter Base
N. (2) Tubing Adapter (5/32-inch × 5/32-inch or 1/4-inch x 5/32-inch)
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 15. Honeywell TP 931 Flush Electrical Box. Figure 16. Honeywell TP 970-974 Shallow Wall Box
with Plaster Ring.
Required Parts for Installation
*F. (2) Tube Retainer
G. (2) 5/32-inch (4 mm) Plastic Tube (Polyethylene- Hard) and Coil
H. Multi-slotted Plate
J. (2) No.6-32 × 1-1/2 inch Pan Head Screw
*L. Adapter Base
N. (2) Tubing Adapter (5/32-inch × 5/32-inch or 1/4-inch ×
5/32-inch)
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 17. Honeywell TP 970-974 Deep Wall Box. Figure 18. Johnson H & T 4000, 5000 Surface Fitting.
Siemens Building Technologies, Inc.
Required Parts for Installation
F. (2) Tube Retainer
G. (2) 5/32-inch (4 m m) Plastic Tube (Sof t) and Coil
H. Multi-slotted Plate
J. (2) No.10 × 1-1/2 inch Sheet Metal Screw
*L. Adapter Base
M. (2) Rubber Connec ting Tube
N. (2) Tubing Adapter (1/4-inch × 5/32-inch)
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
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Technical Bulletin Powers Controls TH 192 Adapter Kits
Document Number 155-231P25
Rev. 2, December, 2001
Required Parts for Installation
A. Term i nal Plate (5-hole)
B. (2) Terminal Fitting
C. (2) Holder
Required Parts for Installation
A. Term i nal Plate (11-hole)
B. (2) Terminal Fitting
C. (2) Holder
D. (2) Gasket
E. (1) No. 6-32 × 9/ 16-i nch Flat-head Screw and
(1) No. 8-32 × 7/16-inch Long Binder Head Screw
F. (4) Tube Retainer
G. (2) 5/32-inch (4 mm) Plastic Tube (Soft) and Coil
H. Multi-slotted Plate
J. (2) No. - 6-32 × 1-1/2 inch Pan Head Screw
*K. Adapter Frame
*L. Adapter Base
*P. (2) P l ug-i n A dapter
*Items not shown. See Figure 2 f or proper i nstallation.
D. (2) Gasket
E. (2) No. 6-32 × 5/ 8-i nch Long Binder Head Screw
F. (4) Tube Retainer
G. (2) 5/32-inch (4 m m) Plastic Tube (Sof t) and Coil
H. Multi-slotted Plate
J. (2) No. 6-32 × 1-inch Long Binder Head Screw
*L. Adapter Base
*P. (2) P l ug-i n A dapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 20. Johnson H & T 4000, 5000 Flush Box.
Figure 19. Johnson T400, 401, 403, 432, 460, 465,
H101, 102, 103, 105 Flush Fitting.
Johnson Bishop
Swan (Old Round Head) and Babcock
E. (2) No. 8-32 × 7/16-inch E- (2) No.10-24 × 3/4-inch
Binder Head S crew Head Screw
NOTE:
If terminal head is t oo close to the wall surface, l oop
around plastic tubing as shown on Powers Control s "D"
Thermostat Install ation. See Figure 6.
Required Parts for Installation
F. (2) Tube Retainer
G. (2) 5/32-inch (4 mm) Plastic Tube (Polyethylene- Hard) and Coil
H. Multi-slotted Plate
J. (2) No.6-32 × 1-1/2 inch Pan Head Screw
*L. Adapter Base
N. (2) Tubing Adapter (5/32-inch × 5/32-inch or 1/4-inch × 5/32-inch)
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 21. Swan, Bishop & Babcock Flush Fitting. Figure 22. Robertshaw T18, T19, 32 Flush Box.
Page 10
Siemens Building Technologies, Inc.
Page 11
Powers Controls TH 192 Adapter Kits Technical Bulletin
Document Number 155-231P25
Rev. 2, December, 2001
Required Parts for Installation
F. (4) Tube Retainer
G. (2) 5/32-inch (4 m m) Plastic Tube (soft) and Coil
H. Multi-slotted Plate
J. (3) No.8 × 1-1/4 inch Sheet Metal Screw
*K. Adapter Frame (if required)
*L. Adapter Base
M. (2) Rubber Connec ting Tube
N. (2) Tubing Adapter (5/32-inch × 5/32-inch or 1/4-inch ×
5/32-inch)
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 23. Robertshaw H 10, 50, 52, T15, 16, 21, 25,
26, 30, 51, 52 Surface Fitting.
Required Parts for Installation
A. Term i nal Plate (11-hole)
B. (2) Terminal Fitting
C. (2) Holder
D. (2) Gasket
E. (2) No. 5-40 × 3/ 4-i nch Rod
F. (4) Tube Retainer
G. (2) 5/32-i nch (4 mm) Plast i c Tube (Soft) and Coil
H. Multi-slot ted Plate
J. (4) No. 5-40 Hex Nut and Washer
*L. Adapter Base
*P. Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 24. Robertshaw H 10, 50, 52, T15, 16, 21, 25,
26, 30, 31, 51, 52 Mortar Joint.
Required Parts for Installation
F. (4) Tube Retainer
G. (2) 5/32-inch (4 m m) Plastic Tube (Sof t) and Coil
H. Multi-slotted Plate
J. (2) No. 5-40 × 1-inch Pan Head Screw
*L. Adapter Base
N. (2) Tubing Adapter (1/4-inch × 5/32- inch or 5/32-inch × 5/32-inch)
*P. Plug-in A dapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 25. Robertshaw H 10, 50, 52, T15, 16, 21, 25, 26, 30, 31, 51, 52
Drywall, Mortar Joint or Surface.
Siemens Building Technologies, Inc.
Page 11
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Technical Bulletin Powers Controls TH 192 Adapter Kits
Document Number 155-231P25
Rev. 2, December, 2001
Required Parts for Installation
F. (4) Tube Retainer
G. (2) 5/32-inch (4 m m) Plastic Tube (Sof t) and Coil
H. Multi-slotted Plate
J. (2) No. 10 × 1-1 1/2 inch Sheet Metal Screw
*L. Adapter Base
M. (2) Rubber Connec ting Tube
N. (2) Tubing Adapter (1/4-inch x 5/32-inch)
*P. (2) Plug-in Adapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 26. Barber Colman TK Series TK1001, 1101,
1201, 1301, 1501 through 1513, 1521 through 1525
Surface Box.
Required Parts for Installation
F. (2) Tube Retainer
G. (2) 5/32-inch (4 mm) Plastic Tube (Polyethylene- Hard) and Coil
H. Multi-slotted Plate
J. (2) No. 6-32 × 1-inch Binder Head Screw
*L. Adapter Base
*P. Plug-in A dapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 27. Barber Colman TK Series Mortar Joint.
Required Parts for Installation
*F. (2) Tube Retainer
G. (2) 5/32-inch (4 mm) Plastic Tube (Polyethylene- Hard) and Coil
H. Multi-slotted Plate
J. (2) No. 6-32 × 1-1/2 inch Pan Head Screw
*L. Adapter Base
N. (2) Tubing Adapter (1/4-inch × 5/32-inch or 5/32-inch × 5/32- inch)
*P. Plug-in A dapter
*Items not shown. See Figure 2 f or proper i nstallation.
Figure 28. Barber Colman TK Series TK1001, 1101, 1201, 1301, 1501 thru 1513, 1521 through 1525
Information in this publication is based on c urrent specifications. The company reserves the right to make changes in specifications and m odel s as
design improvements are i ntroduced. Powers and
company names m entioned herein may be the tradem arks of their respective owners. © 2001 S i emens Building Technologies, Inc.
Siemens Building Technologies, Inc.
1000 Deerfield Parkway
Buffalo Grove, IL 60089-4513
U.S.A.
Flush Electrical Box.
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Document No. 155-231P25
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