Siemens Polymobil 3 Trouble Shooting guide
SiemensUrdaneta
POLYMOBIL III/Plus
Troubleshooting Guide
System
SP
Serial numbers 20,000 and higher
1018780010187803
Print No.:
Replaces: SPR8-125.840.10.03.02
SPR8-125.840.10.04.02
© Siemens
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
English
Doc. Gen. Date: 05.09
2007
2 Revision / Disclaimer
1Revision / Disclaimer
Document revision level
The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise authorized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service procedures.
POLYMOBIL III/Plus SPR8-125.840.10.04.02 Siemens
05.09 CS SD SP/ CO
Page 2 of 104
Table of Contents 3
0Table of Contents
1 _______ General ________________________________________________________ 6
Safety Notes, Notes and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety information and protective measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tools, measurement and auxiliary devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 _______ Overview______________________________________________________ 12
POLYMOBIL III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
D916 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
D922, filament inverter, ON/OFF switching circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 15
U1 power supply unit 5 V ± 5% / 15 V ± 10% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
U2 power supply unit 12.5 V ± 10% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
D98 Display board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
D1/ Measurement circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
C1/ Inverter capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pre-load and discharge resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Status of the LEDs (optimum condition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
POLYMOBIL Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
D916 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
D927 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
U1 power supply unit 5 V ± 5% / 15 V ± 10% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
U2 power supply unit 12.5 V ± 10% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
D952 capacitor charging circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
D971 (capacitor bank). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
D98 Display board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C1 main inverter capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
K22 switch-on relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Discharge resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Status of the LEDs (optimum condition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 _______ Error Messages ________________________________________________ 26
POLYMOBIL III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Error 1 - Loss of the + 15 V dc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Error 3 - Oil pressure rise or overheating of the tube . . . . . . . . . . . . . . . . . . . . . . . . 26
Error 4 - Static short circuit of the main inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Error 6 - IH heating measured < IH of preheating. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Error 7 - IH heating measured > IH allowed by software . . . . . . . . . . . . . . . . . . . . . 28
Error 8 - kV measured < > 0 in idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Error 9 - mA measured < > 0 in idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Error 11 - Voltage too high in the capacitor bank . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Error 12 - Noise in the static short circuit signal in the heating inverter . . . . . . . . . . 29
Error 13 - Voltage in the capacitor bank is low during charge process . . . . . . . . . . . 30
Error 15 - Static short circuit, heating inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Error 22 - short circuit, heating inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Error 23 - Tube current limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Error 25 - Preparation timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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4 Table of Contents
Error 31 - kV limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Error 34 - Tube current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Error 35 - Short circuit in the main inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Error 36 - Short circuit in the heating inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Error 37 - Regulation failure in the kV loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Error 38 – Regulation failure in the mA loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Error 39 - Exposure timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Error 41 - The exposure has not finished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Error 42 - Heating current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Error 92 - RAM failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Error 93 - Failure in the initial verification of the + 15 V DC. . . . . . . . . . . . . . . . . . . . 35
Error 94 - Difference between doubler signal and voltage level. . . . . . . . . . . . . . . . . 36
Error 95 - Precharge Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Error 96 - Failure of Channel D (KV_NOM) in A/D converter . . . . . . . . . . . . . . . . . . 36
Error 97 - Failure of Channel B (JR_NOM) in A/D converter. . . . . . . . . . . . . . . . . . . 36
Error 98 - Failure of Channel C (Ih_NOM) in A/D converter . . . . . . . . . . . . . . . . . . . 36
POLYMOBIL Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
"Pause" error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Error 1 - Loss of the + 15 V dc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Error 3 - Oil pressure rise or overheating of the tube . . . . . . . . . . . . . . . . . . . . . . . . 37
Error 4 - Static short circuit of the main inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Error 6 - IH heating measured < IH of preheating . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Error 7 - IH heating measured > IH allowed by software . . . . . . . . . . . . . . . . . . . . . . 38
Error 8 - kV measured < > 0 in idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Error 9 - mA measured < > 0 in idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Error 11 - Voltage too high in the capacitor bank. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Error 12 - Noise in the static short circuit signal in the heating inverter. . . . . . . . . . . 40
Error 13 - Voltage in the capacitor bank is low during charge process . . . . . . . . . . . 40
Error 15 - Static short circuit, heating inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Error 22 - Short circuit, heating inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Error 23 - Tube current limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Error 24 - The anode does not get up to its startup speed . . . . . . . . . . . . . . . . . . . . 42
Error 25 - Preparation timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Error 28 - Starter short circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Error 31 - kV limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Error 34 - Tube current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Error 35 - Short circuit in the main inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Error 36 - Short circuit in the heating inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Error 37 - Regulation failure in the kV loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Error 38 – Regulation failure in the mA loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Error 39 - Exposure timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Error 41 - The exposure has not finished . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Error 42 - Heating current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Error 92 - RAM failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Error 93 - Failure in the initial verification of the + 15 V DC. . . . . . . . . . . . . . . . . . . . 46
Error 96 - Failure of Channel D (KV_NOM) in A/D converter . . . . . . . . . . . . . . . . . . 46
Error 97 - Failure of Channel B (JR_NOM) in A/D converter. . . . . . . . . . . . . . . . . . . 47
Error 98 - Failure of Channel C (Ih_NOM) in A/D converter . . . . . . . . . . . . . . . . . . . 47
4 _______ Service programs_______________________________________________ 48
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
POLYMOBIL III/Plus SPR8-125.840.10.04.02 Siemens
05.09 CS SD SP/ CO
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Table of Contents 5
Activation of the service programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
POLYMOBIL III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Service programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
POLYMOBIL Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Service programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5 _______ Measurements _________________________________________________ 59
POLYMOBIL Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
High-voltage circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Filament heating circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Line voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Measuring KV and JR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Capacitor charging circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Rotating anode starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
kV Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Testing the filament circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Testing and setting the mAs counter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Coincidence of light and radiation fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
POLYMOBIL III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Checking the maximum main inverter frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Oscillating current measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Checking the high-voltage kV
Checking the filament and tube current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Setting the maximum filament frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Checking the tube current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Checking the kV and tube current (IR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Checking the mAs values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Adjusting the mAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Coincidence of light and radiation fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
NOM
and kV
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
ACT
6 _______ Changes to previous version ____________________________________ 103
Siemens SPR8-125.840.10.04.02 POLYMOBIL III/Plus
05.09 CS SD SP/ CO
Page 5 of 104
6 General
Safety Notes, Notes and Symbols 0
1- 1General
DANGER
WARNING
CAUTION
NOTICE
DANGER indicates an immediate danger that if disregarded
will cause death or serious physical injury.
¹
WARNING indicates a possible danger that if disregarded
can cause death or serious physical injury.
¹
CAUTION used with the safety alert icon indicates a possible
danger that if disregarded will or can lead to minor or moderate physical injury and/or damage to property.
¹
NOTICE used without the safety alert icon indicates a possible danger that if disregarded can or will lead to an undesirable outcome or state other than death, physical injury or
property damage.
¹
NOTE
NOTE is used to indicate information that explains the proper
way to use devices or to carry out a process, i.e., provides
pointers and tips.
X Warning about ionizing radiation or radioactive substances. Tests and adjustments that
must be performed with the radiation switched on are indicated by this radiation warning
icon.
V Dangerous electrical voltage > 25 VAC or > 60 VDC.
C Caution! General hazard warning.
E ESD: Warning about electrostatically sensitive components.
P Report icon. Used to indicate entries in certificates.
POLYMOBIL III/Plus SPR8-125.840.10.04.02 Siemens
05.09 CS SD SP/ CO
Page 6 of 104
General 7
Safety information and protective measures 1.1
WARNING
WARNING
Risk of death, injury or material damage.
Strictly follow
- the product-specific safety information, the general safety
information in the document TD00-000.860.01... and the
safety information according to ARTD Part 2.
¹ Non-compliance can lead to death, injuries, or material
damage.
X-ray radiation!
When working on the system where radiation has to be
released, comply with all radiation protection directives and
the rules for radiation protection according to
ARTD-002.731.02.
¹ Non-compliance can lead to illnesses, irreversible
damage to body cells and to genetic make-up, severe
injuries, or death.
¹ Use available radiation protection devices.
¹ Wear radiation protection clothing (lead apron).
¹ Maintain the greatest possible distance from the radia-
tion source.
¹ Release radiation only if necessary.
¹ Set radiation activity as low as possible (low KV and
mAs values).
Siemens SPR8-125.840.10.04.02 POLYMOBIL III/Plus
05.09 CS SD SP/ CO
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8 General
WARNING
POLYMOBIL Plus! (with X3 connected!)
To avoid electrical shock from components under voltage,
also be aware that:
The capacitor bank might still carry a charge. Do not attempt
to work on the system while this condition exists.
After switching off the system, approximately 450 VDC may
still be present in the system even after disconnecting the
line voltage plug. Within 10 minutes, this voltage will drop to
approximately 10 V.
¹ Inspect LEDs V40 and V41 on D927, which is dis-
charged with the bank.
¹ Measure the voltage between the chassis and the right
side of F5 (D927) --> X3 connected!
¹ Before beginning any service work, wait until the volt-
age drops to approx. 10V within approx. 10 minutes;
the LEDs V1 to V10 on D 971 are then off (each of them
represents the voltage in one condenser).
¹ If one or more fuses on the D 971 have responded, high
voltage may still be present at the affected capacitor
even after a prolonged period of time.
¹ If connector X3 or X9 on D 927 or D 952 are not inserted
or there is a defect in the circuit, the capacitor bank will
not discharge. This can cause life-threatening voltage
to be present in the system even after a prolonged
period of time.
¹ Refer to the POLYMOBIL III/ Plus “Replacement of
parts, SPR8-125.841.10... ".
POLYMOBIL III/Plus SPR8-125.840.10.04.02 Siemens
05.09 CS SD SP/ CO
Page 8 of 104
General 9
Fig. 1: D922_V92_V93
WARNING
POLYMOBIL III! To avoid electrical shock from components
under voltage, also be aware that:
After the system is switched off, around 300 V direct voltage
are present in the control console for the main inverter.
¹ Before beginning any service work, wait until the volt-
age drops to approx. 12V within approx. 1.5 minutes;
the LED‘s V92 and V93 on D922 are then off. V92: - 330
V, V93: + 330 V, see (Fig.1/p.9).
• Connect the POLYMOBIL Plus / III only to a line voltage supply (receptacle) that com-
plies with the requirements of VDE 0107 or corresponds to the local national standards.
• In general, switch off the system and disconnect the power cable from the mains prior to
any service work.
• Remove or insert boards with the generator switched OFF only; observe ESD guide-
lines when handling boards.
Siemens SPR8-125.840.10.04.02 POLYMOBIL III/Plus
05.09 CS SD SP/ CO
Page 9 of 104
10 General
Tools, measurement and auxiliary devices 1.2
NOTE
All tools, measurement and auxiliary devices with the exception of those marked " * " are listed along with their specifications in the STC (Service Tools Catalog).
Standard service kit* n/a
Digital multimeter n/a
2-channel memory oscilloscope n/a
mAs meter n/a
Protective conductor meter n/a
Equivalent leakage current meter n/a
Current transformer (50 A : 50 mA)*
Part no. 31 51 289
In addition, a metal film resistor with
10 Ohms; 0.5 W; 1% is required*
Refer also to Speed Info 06/91
WARNING
Dangerous electrical voltage present during service work!
Risk of death or serious physical injury.
¹ The oscilloscope must be connected to ground before
measurements are performed. A TEK video isolator
and the trigger set must be used whenever there is a
risk of ground loops distorting the measurement
results (see ARTD-002.731.22...).
POLYMOBIL III/Plus SPR8-125.840.10.04.02 Siemens
05.09 CS SD SP/ CO
Page 10 of 104
General 11
Cleaning 1.3
• The unit must always be switched off and disconnected from the mains before clean-
ing. Use only water to clean the unit or a lukewarm solution consisting of water and a
household cleaning agent.
• Do not use abrasive cleaning agents or organic solvents such as benzene, alcohol, or
spot remover.
• Do not spray water on the unit.
• For additional information, refer to the Operating Instructions.
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Page 11 of 104
12 Overview
2- 2Overview
NOTICE
To check the assemblies, remove the upper covers, the handles, and the lower front cover of the switchbox.
¹ Follow the Replacement Instructions,
SPR8-125.841.10...
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Overview 13
POLYMOBIL III 2.1
D916 0
D916 CPU, control and measurement value acquisition
Overview D916:
Name Function / Information Value
V24 This blinks when the software
is working
P1 This adjusts the mAs counter Adjusted service program 14:
P2 Not used n/a
P3 Adjustment of the maximum
frequency of the heating converter
P4 Adjustment of the maximum
frequency of the main inverter
P5 Adjustment of heating current Test point "I" Resonance, pre-adjust-
SW2B Operating modes:
n/a
320 kHz
(test point F1 adjusted in the factory)
Service Program 9:
80 kHz ± 1 kHz
(Test point "FC1")
Service Program 7:
24.5 kHz ± 0.5 kHz
(test point "FC2")
ment:
test point "IH" fine tuning
Normal: Position 1
Normal / service
SW1 For factory use only Do not use
SW3 Button
Operating modes:
Activation/reset
Power connector D916.X15:
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05.09 CS SD SP/ CO
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Service: Position 2
SW2B in position 2: Press
= Service Mode
SW2B in position 1: Press
= Normal Mode
14 Overview
D916.X15 Pin Color
1 black Ground (+ 5 V)
3 black Ground (+ 5 V)
4 red + 5 V ± 5 %
5 brown +15 V ± 10%
6 blue Ground (+/- 15 V)
7 yellow -15 V ± 10%
LED D916:
V24 ON Blinking during exposure
Potentiometers D916:
P1 OFFSET of mAs converter. Set at the factory - Do not change!
P3 Filament inverter frequency
P4 Main inverter frequency
P5 Adjustment/setting of filament heating circuit
Reset - switch
Test points D916 CPU
Fig. 2: D916_test points
Left to
right
TP Function/information Measurement
Range
1 GND Mass measurement n/a
2 GND Mass measurement n/a
3 KVN Negative branch 1 V 10 k V
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Overview 15
4 KVP Positive branch 1 V 10 k V
5 KV “Kv Ist” in tube 1 V 30 k V
6 JR Tube current 1 V 10 mA
7 I Heating resonant current 1 V 1 A (primary)
8 IH Heating current 1 V 1.2 A (secondary)
9 SWT Switching to regulate tube current High = kV > 70% “KV soll”
10 F1 mAs integration frequency max. 5V/ 320 kHz
11 TMP Single tank temperature
12 VR Reference voltage 5 V - dc ± 0.01
13 VC Capacitor bank voltage 1 V 100 V
14 SCM Main inverter short circuit Error 35 and 4
15 SCH Heating inverter short circuit Error 22, 36, 15 and 12
16 JIM Tube overcurrent (heating or rays) Error 23 or Error 34
17 KVM KV overvoltage (positive or negative
branch)
18 KVC Main inverter resonance current 1 V 50 A
19 VSA Not used n/a
20 KVS "KV soll" (kv selected) 1 V 30 kV
21 JRS "Soll tube current" (mA required) 1 V 10 mA
22 IHS "Soll heating current" (ih required) 1 V 1.2 As
25 FC1 Current inverter frequency
26 FC2 Main inverter frequency
27 EXP High = no exposure (kV regulator
disabled) Low = Exposure
Error 31
D922, filament inverter, ON/OFF switching circuit 0
LED:
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16 Overview
V86 +15 V for inverter frequency OK and 24 V presence
V85 24 V presence
V15 Auxiliary voltage OK
V3 Collimator On
V93, V92 DC voltage BUS
Fuses:
F1 15 AT Phase line fuse
F2 15 AT Neutral line fuse
F3 1 AT +24 voltage fuse
Measurement points:
VP 0V
0V24 Ground 24V
P24V +24V
HIP5 +5V
GNDA Ground 5V
HIER Error drivers heating current
(ground for tester GNDA)
HID1 control TRANSISTOR High
(ground for tester GNDA)
HID2 control TRANSISTOR Low
(ground for tester GNDA)
FAUX Hz generation auxiliary supplies
HVD1 Control transistors High and Low of the
other branch (Main Inverter)
(ground for tester GNDC)
HVD2 Control transistors Low and High of the
other branch (Main Inverter)
(ground for tester GNDC)
HVRS Reset of the drivers of Main Inverter
HVER Error in the drivers of Main Inverter
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Overview 17
U1 power supply unit 5 V ± 5% / 15 V ± 10% 0
Fuse: 2 A T
U2 power supply unit 12.5 V ± 10% 0
Fuse: 5 A T
D98 Display board 0
The display board shows the selected mAs and KV values. By pressing the membrane keyboard button, you can change the ON/OFF, KV, and mAs values.
D1/ Measurement circuit 0
The D1 measurement board of the high voltage main circuit represent KV and mA values
to the CPU.
C1/ Inverter capacitor 0
The C1 capacitor is the capacitive portion of the main inverter. The C1 single tank belongs
to the high voltage circuit.
Pre-load and discharge resistors 0
The pre-load and discharge resistors are responsible for the switch-on current and the discharge of the capacitor within 10 minutes after the system has been switched off, from
approximately 400VDC to a level below 10VDC.
Status of the LEDs (optimum condition) 0
a) POLYMOBIL III OFF, line voltage plug connected:
D922: LED V85 24V presence
b) POLYMOBIL III ON, standby
D922: LED V86 ON 15V and 24V presence
LED V85 ON 24V presence
LED V15 ON Auxiliary voltage OK
LED V93 ON DC bus voltage
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18 Overview
LED V92 ON DC bus voltage
LED V3 OFF ON, if collimator button is pushed
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Overview 19
POLYMOBIL Plus 2.2
D916 0
D916 CPU, control and measurement value acquisition
Overview D916:
Name Function / Information Value
V24 This blinks when the software
is working
P1 This adjusts the mAs counter Adjusted service program 14:
P2 Not used n/a
P3 Adjustment of the maximum
frequency of the heating converter
P4 Adjustment of the maximum
frequency of the main inverter
P5 Adjustment of heating current Test point "I" Resonance, pre-adjust-
SW2B Operating modes:
n/a
320 kHz
(test point F1 adjusted in the factory)
Service Program 9:
80 kHz ± 1 kHz
(Test point "FC1")
Service Program 7:
18 kHz ± 0.5 kHz
(test point "FC2")
ment:
test point "IH" fine tuning
Normal: Position 1
Normal / service
SW1 For factory use only Do not use
SW3 Button
Operating modes:
Activation/reset
Power connector D916.X15:
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Service: Position 2
SW2B in position 2: Press
= Service Mode
SW2B in position 1: Press
= Normal Mode
20 Overview
D916.X15 Pin Color
1 black Ground (+ 5 V)
3 black Ground (+ 5 V)
4 red + 5 V ± 5 %
5 brown +15 V ± 10%
6 blue Ground (+/- 15 V)
7 yellow -15 V ± 10%
LED D916:
V24 ON Blinking during exposure
Potentiometers D916:
P1 OFFSET of mAs converter. Set at the factory - Do not change!
P3 Filament inverter frequency
P4 Main inverter frequency
P5 Adjustment/setting of filament heating circuit
Reset - switch
Test points D916 CPU
Left to
right
Range
1 GND Mass measurement n/a
2 GND Mass measurement n/a
3 KVN Negative branch 1 V 10 k V
4 KVP Positive branch 1 V 10 k V
5 KV “Kv Ist” in tube 1 V 30 k V
TP Function/information Measurement
6 JR Tube current 1 V 100 mA
7 I Heating resonant current 1 V 1 A (primary)
8 IH Heating current 1 V 1.2 A (secondary)
9 SWT Switching to regulate tube current High = kV > 70% “KV soll”
10 F1 mAs integration frequency max. 5V/ 320 kHz
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Overview 21
11 TMP Single tank temperature
12 VR Reference voltage 5 V - dc ± 0.01
13 VC Capacitor bank voltage 1 V 100 V
14 SCM Main inverter short circuit Error 35 and 4
15 SCH Heating inverter short circuit Error 22, 36, 15, and 12
16 JIM Tube overcurrent (heating or rays) Error 23 or Error 34
17 KVM KV overvoltage (positive or negative
branch)
18 KVC Main inverter resonance current 1 V 50 A
19 VSA Not used n/a
20 KVS "KV soll" (kv selected) 1 V 30 kV
21 JRS "Soll tube current" (mA required) 1 V 100 mA
Error 31
22 IHS "Soll heating current" (ih required) 1 V 1.2 As
23 I1 "Motor current" (stator 1 rewinding) 1 V 4 A
24 I2 "Motor current" (stator 2 rewinding) 1 V 4 A
25 FC1 Current inverter frequency
26 FC2 Main inverter frequency
27 EXP High = no exposure (kV regulator
disabled) Low = Exposure
28 ERAR Starter signal Error 28
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05.09 CS SD SP/ CO
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22 Overview
D927 0
Fig. 3: D927_V40_V41
Name Function / Information Value
P1 Collimator voltage adjustment Adjusted to obtain > 180 lux in light
field
(Approx. 25 V in connector X7).
V12 Presence of + 24 V DC n/a
V5 Enables + 15 V DC n/a
V40 Capacitor bank
Voltage indication
V41 Capacitor bank
Voltage indication
V46 Internal power supplies
are working
V59 Collimator on n/a
n/a
n/a
n/a
Fuse value referring to
F3 1 AT (250 V ∼ / slow) n/a
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Overview 23
F5 6 AF (500 V DC / fast) n/a
F6 20 AF (500 V DC / fast) n/a
F7 15 AF (250 V ∼ / slow) Line voltage
F8 15 AF (250 V ∼ / slow) Line voltage
U1 power supply unit 5 V ± 5% / 15 V ± 10% 0
Fuse: 2 A T
U2 power supply unit 12.5 V ± 10% 0
Fuse: 5 A T
D952 capacitor charging circuit 0
LED:
Vin (V8) ON Line voltage OK
VDC (V1) ON Capacitor voltage present (the voltage can also be consider-
ably lower than 450 V)
V31 Charging cycle (OFF --> not charging) / (ON --> charging)
V30 Error indication (OFF --> OK) / (ON --> with errors)
V32 Enable charger (ON --> enable charging) / (OFF --> disable)
Fuse:
F1 15 AT
(250 V ∼ / delayed)
Test points:
ERR Error output charging error
VC Capacitor voltage 1 V : 100 V
Charging circuit
IC Capacitor charging current
FR1 Charging circuit frequency (dependent on the line voltage and VC)
GND Ground
CAR Signal to enable the charger
NCBC CAR enable and charging
OK Signal to indicate the full charge
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24 Overview
D971 (capacitor bank) 0
LED:
Name Function / Information Value
V1 - 10 C1 - C10 (10mF) charged > 40V Yellow LEDs ON
Fuse value referring to
F1-F10 20 A (500 V DC / fast) C1 - C10 individual capacitor
F12 20 A (500 V DC / fast) Capacitor bank input
F11 100 A (500 V DC / high speed) Capacitor bank output
D98 Display board 0
The display board shows the selected mAs and KV values. By pressing the membrane keyboard button, you can change the ON/OFF, KV, and mAs values.
C1 main inverter capacitor 0
6.8 µV ±10 %
C2 0
C2 is the capacitor used to accelerate the rotor (phase shift); it is connected to the XCAP
connector.
K22 switch-on relay 0
Connects and disconnects the discharge resistors.
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Overview 25
Discharge resistors 0
Fig. 4: R3_R4_R5
R3, R4 and R5 --> 510 Ohm ± 5%.
They have to be screwed down tight to prevent their being damaged.
Status of the LEDs (optimum condition) 0
a) POLYMOBIL Plus OFF, line voltage plug connected:
D952: LED 450 VDC (V1) glows for 10 minutes following
shutdown
D971: all LEDs glows for 10 minutes following
shutdown
b) POLYMOBIL Plus ON, standby
D952: LED Vin (V8) ON
LED 450 VDC (V1) ON
D971: all LEDs ON
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26 Error Messages
POLYMOBIL III 0
3- 3Error Messages
Error 1 - Loss of the + 15 V dc 0
Error 1 + 15 V missing
System status:
Standby
Explanation:
Action:
• Check X15 (D916):
- Pin 1, 3: 0V
- Pin 4 : 5V
- Pin 5: +15V
- Pin 6: 0V
- Pin 7: -15V
• Check the U1 power supply and the cable connection at the
U1.
Error 3 - Oil pressure rise or overheating of the tube 0
Error 3 Oil pressure rise or overheating of the tube
System status:
Standby
Explanation:
Action:
• Check the oil switch.
(Normal tube condition = switch closed)
¹ Warning: let the tube cool off before testing!
• Check the connections and the cable between the switch
and the D916 X8-9 and X8-8.
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Error Messages 27
Error 4 - Static short circuit of the main inverter 0
Error 4 Static short circuit of the main inverter
System status:
Standby
Explanation:
Action:
• Check the power supplies U1 / U2 and the connections to
the main inverter.
¹ Some other possible causes are: capacitor C1 or
D922 may be defective.
• Disconnect capacitor C1.
- Warning: Turn off the equipment. Wait 10 minutes for it
to discharge. Turn it back on.
- If the error disappears, then it might be the tube, C1, the
cables and/or the connections to the tube.
Error 6 - IH heating measured < IH of preheating 0
Error 6 IH heating measured < IH of preheating
System status:
Standby
Explanation:
Action:
• Compare IH and IHS in D916 to make sure they are not the
same.
• Check the frequency of the heating inverter in the D916
TP - FC1.
• Check the form of the resonance current at the TP-I D916
(use Service Program 9).
¹ Possible causes are a bad cable connection from
D916 to D1(X8) (high resistance) to the single tank, a
defective heating inverter on board D922, a defective
heating transformer (single tank), the filament in the
single tank is defective, the D916 and/or the D922 are
defective, or the tube is defective.
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28 Error Messages
Error 7 - IH heating measured > IH allowed by software 0
Error 7 IH heating measured > IH allowed by software.
System status:
Standby
Explanation:
Action:
• Before inhibition, IHM exceeds 3.75V; i.e. 4.25A max.
allowed.
• Check the form of the resonance current in the TP-I D916.
¹ Some possible causes are bad cable connections
from D916 to D1 (X8), or D916 and/or D922 are defective, or the tube is defective (filament).
Error 8 - kV measured < > 0 in idle 0
Error 8 kV measured < > 0 in idle
System status:
Standby
Explanation:
Action:
• Check the cable connections D916 to D1 (X8).
¹ Some other possible causes may be: the CPU D916
and/or the D922 and/or the tube are defective.
Error 9 - mA measured < > 0 in idle 0
Error 9 mA measured < > 0 in idle
System status:
Standby
Explanation:
Action:
• Check the cable connections, especially the ones between
the tube and the CPU D916 (X8).
¹ Some other possible causes may be: the CPU D916
or the tube is defective.
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Error Messages 29
Error 11 - Voltage too high in the capacitor bank 0
Error 11 Voltage too high in the capacitor bank.
System status:
Standby
Explanation:
D916 (CPU) detects overvoltage (> 440 V) in the capacitor
bank. After the system is switched on, the capacitor bank voltage is about 440 V (VC). This voltage is reduced to 1% of its
former level and the reduced voltage can be measured on
board D916, TP VC.
Action:
• Check the VC test point of the D916 and check the voltage
directly in the capacitor bank VC (possible point: HVVC in
D922).
Error 12 - Noise in the static short circuit signal in the heating inverter 0
Error 12 Noise in the static short circuit signal in heating
System status:
Standby
Explanation:
Action:
• Check the SCH test point on the D916 (a high level means
a short circuit).
• Check the cable connection between the D916 CPU and the
power board D922.
• Switch off the system and disconnect X5 on the power
board D922. Switch on the system. .
¹ If Error 6 appears, the CPU D916 should be OK.
Check D922, cable connection to the single tank.
¹ If Err 12 is still displayed, replace D916 CPU.
• If the Err 12 disappears, the D916 CPU is OK.
• Then look over the possible problems on the power board
D922, the tube and the wiring.
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30 Error Messages
Error 13 - Voltage in the capacitor bank is low during charge process 0
Error 13 Voltage in the capacitor bank is low during charge process
System status:
Standby
Explanation:
The voltage in the capacitor bank is lower than the voltage
expected from the CPU. The capacitor bank voltage after the
system is switched on is about 400V (VC) and divided on board
100:1 to be monitored from the CPU (Vc).
Action:
• Check the cable connection between the CPU and the D922
(X20).
• Check the VC test point of the D916, and check the voltage
directly in the capacitor bank VC (possible point: HVVC on
D922).
Error 15 - Static short circuit, heating inverter 0
Error 15 Static short circuit, heating inverter
System status:
Standby
Explanation:
Action:
• Check the SCH test point of the D916 (a high level means a
short circuit of the heating inverter).
• Switch off the system and disconnect X5 on the power
board D922. Switch on the system. .
¹ If Error 6 appears, the CPU D916 should be OK.
Check D922, cable connection to the single tank.
¹ If Err 15 is still displayed, replace D916 CPU.
¹ If Err 15 disappears, then the D922 is OK.
• Use Service Program 9 and check the maximum frequency
of the heating inverter (refer to document "Replacement of
parts" SPR8-125.841.10..).
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