Siemens Polydoros LX 30-50 Replacement manual [gb]

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Erlwein

POLYDOROS LX 30/50

Replacement of Parts

POLYDOROS LX 30/50

PL LX

Also for: POLYDOROS LX 30/50 Lite POLYDOROS LX 80

Print No.: Replaces: RX63-020.841.01.05.02

RX63-020.841.01.06.02

01170427038489050481985505759001

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

English Doc. Gen. Date: 10.05

2001

Page 2

2 Revision / Disclaimer

1Revision / Disclaimer

Document revision level

The document corresponds to the version/revision level effective at the time of system delivery. Revisions to hardcopy documentation are not automatically distributed.

Please contact your local Siemens office to order current revision levels.

Disclaimer

The installation and service of equipment described herein is to be performed by qualified personnel who are employed by Siemens or one of its affiliates or who are otherwise authorized by Siemens or one of its affiliates to provide such services.

Assemblers and other persons who are not employed by or otherwise directly affiliated with or authorized by Siemens or one of its affiliates are directed to contact one of the local offices of Siemens or one of its affiliates before attempting installation or service procedures.

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Siemens AG

10.05 CSPS 211

Page 2 of 146

Medical Solutions

Page 3

Table of Contents 3

1- 0Table of Contents

1 _______ General Remarks ________________________________________________ 7

General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Required Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

General Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Product-specific Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cage Clamp Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 _______ POLYDOROS LX 30/50 __________________________________________ 10

Overview of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

M16 Line Power Input, Part No.: 11 75 236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

M16 Line Power Input, Part No.: 38 47 659 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

D100 Master Board, Part No.: 11 71 169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

D100 Master Board, Part No.: 37 75 256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

D100 Master Board, Part No.: 57 61 270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

D115 Starter, Part No.: 11 71 201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

D115 Starter, Part No.: 71 25 086 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

D160 Switch-on Circuit, Part No.: 11 71 227 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

D165 Rectifier, Part No.: 11 71 243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

D200 XCS System Controller, Part No.: 11 72 720 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

D201 Printer Interface, Part No.: 31 57 281 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

D220 Heating Circuit Board, Part No.: 86 08 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

D220 Heating Circuit Board, Part No.: 87 14 362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Speed Info R 118-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

D220 Heating Board, Part No.: 56 58 864 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

D230 Console Controller, Part No.: 11 75 574. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Speed Info R 146-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

D230 Console Controller, Part No.: 48 19 640. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

D290 KK Interface, Part No.: 11 72 787. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

D291 KK Interface, Part No.: 37 73 764. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

LX Control Console, Part No.: 11 75 640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

SX control console, Part No.: 12 90 373 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

SX control console, Part No.: 31 57 554 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Speed Info R 146-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

H1 High Voltage Transformer, Part No.: 11 73 017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

K1 Power Breaker, Part No.: 46 69 834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

K1 Power Breaker, Part No.: 77 50 248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Siemens AG RX63-020.841.01.06.02 POLYDOROS LX 30/50 Medical Solutions

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4 Table of Contents

K2 Charge Breaker, Part No.: 46 75 369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

K3 Stator Breaker, Part No.: 46 85 871 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

K31 / K32 Stator Breaker, Part No.: 30 77 880. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

K4 Unit Breaker, Part No.: 46 70 899 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

K4 Unit Breaker, Part No.: 77 50 230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

K5 Starter Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

KK Interface, Part No.: 37 73 756 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

R1 / R2 Resistor in the M16, Part No.: 46 75 971. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

R1 / R2 Resistor in the M16, Part No.: 77 56 963. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

R4 Resistor in the M16, Part No.: 46 75 963 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

R4 Resistor in the M16, Part No.: 77 56 955 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

SNT circuit power supply, Part No.: 46 93 529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

SNT replacement part set, Part No.: 74 63 248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

T1 Transformer, Part No.: 87 14 347 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

T1 Transformer, Part No.: 97 51 884 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

T2 440/480V Pre-transformer, Part No.: 97 51 652 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Inverter, Part No.: 11 75 293. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Speed Info 098/2000/AX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Z1 Line Filter, Part No.: 46 88 404 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Z1 Line Filter, Part No.: 46 95 557 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

3 _______ POLYDOROS LX 30/50 Lite _______________________________________ 61

Overview of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

M16 Line Power Input, Part No.: 38 47 659 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

D100 Master Board, Part No.: 37 75 256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

D100 Master Board, Part No.: 57 61 270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

D115 Starter, Part No.: 11 71 201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

D115 Starter, Part No.: 71 25 086. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

D160 Switch-on Circuit, Serial No.: 11 71 227 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

D165 Rectifier, Part No.: 11 71 243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

D200 XCS System Controller, Part No.: 11 72 720 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

D210 Printer Interface, Part No.: 31 57 281 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

D220 Heating Circuit Board, Part No.: 87 14 362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Speed Info R 118-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

D220 Heating Circuit Board, Part No.: 56 58 864 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

D230 Console Controller, Part No.: 11 75 574 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Speed Info R 146-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

D230 Console Controller, Part No.: 48 19 640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

LX Control Console, Part No.: 11 75 640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Siemens AG

10.05 CSPS 211

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Medical Solutions

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Table of Contents 5

SX Control Console, Part No.: 12 90 373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

SX Control Console, Part No.: 31 57 554. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Speed Info R 146-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

H1 High Voltage Transformer, Part No.: 47 98 513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

K1 Power Breaker, Part No.: 46 69 834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

K1 Power Breaker, Part No.: 77 50 248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

K2 Charge Breaker, Part No.: 46 75 369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

K3 Stator Breaker, Part No.: 46 85 871 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

K31 / K32 Stator Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

K4 Unit Breaker, Part No.: 46 70 899. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

K4 Unit Breaker, Part No.: 77 50 230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

K5 Starter Breaker, Part No.: 30 77 880. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

KK Interface, Part No.: 37 73 756. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

R1 / R2 Resistor in the M16, Part No.: 46 75 971 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

R1 / R2 Resistor in the M16, Part No.: 77 56 963 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

R4 Resistor in the M16, Part No.: 46 75 963 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

R4 Resistor in the M16, Part No.: 77 56 955 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

SNT circuit power supply, Part No.: 46 93 529. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

SNT replacement part set, Part No.: 74 63 248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

T1 Transformer, Part No.: 97 51 884 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

T2 440/480V Pre-transformer, Part No.: 97 51 652 . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Inverter, Part No.: 38 48 897 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Speed Info 098/2000/AX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Z1 Power Line Filter, Part No.: 46 88 404 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

4 _______ POLYDOROS LX80 ____________________________________________ 104

Overview of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

M16 Line Power Input, Part No.: 57 59 019 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

D100 Master Board, Part No.: 37 75 256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

D100 Master Board, Part No.: 57 61 270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

D115 Starter, Part No.: 11 71 201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

D115 Starter, Part No.: 71 25 086 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

D160 Switch-on Circuit, Serial No.: 11 71 227 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

D165 Rectifier, Part No.: 37 74 929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

D165 Rectifier, Part No.: 57 61 429 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

V1-V3 Diode Module Update Kit, Part No.: 74 63 859 . . . . . . . . . . . . . . . . . . . . . . . . . 117

D200 XCS System Controller, Part No.: 11 72 720 . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

D210 Printer Interface, Part No.: 31 57 281 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . 121

D220 Heating Circuit Board, Part No.: 56 58 864. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

D230 Console Controller, Part No.: 48 19 640. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Siemens AG RX63-020.841.01.06.02 POLYDOROS LX 30/50 Medical Solutions

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6 Table of Contents

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

SX control console, Part No.: 12 90 373 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

SX control console, Part No.: 31 57 554 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Speed Info R 146-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

H1 High Voltage Transformer, Part No.: 86 09 364 . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

F1 - F3 50A Fuses, Part No.: 77 57 891 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

F1 50A/500V Safety Breaker, Part No.: 77 50 255 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

K1 Power Breaker, Part No.: 31 39 805 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

K1 Power Breaker, Part No.: 77 49 018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

K2 Charge Breaker, Part No.: 46 75 369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

K3 Power Breaker, Part No.: 46 85 871 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

K31 / K32 Power Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

K4 Unit Breaker, Part No.: 46 70 899 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

K4 Unit Breaker, Part No.: 77 50 230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

K5 Starter Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

KK Interface, Part No.: 37 73 756 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

SNT circuit power supply, Part No.: 46 93 529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

SNT replacement part set, Part No.: 74 63 248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

T1 Transformer, Part No.: 97 51 884 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

T2 440/480V Pre-transformer, Part No.: 48 19 756 . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Inverter, Part N.: 57 59 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Speed Info 098/2000/AX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Z1 Line Filter, Part No.: 46 95 557 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

5 _______ Changes to Previous Version ____________________________________ 145

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Siemens AG

10.05 CSPS 211

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Medical Solutions

Page 7

General Remarks 7

1General Remarks

General Remarks 0

Required Documents 0

• Generator Wiring Diagram

- X2169 for POLYDOROS LX 30/50(Lite) LX80

• Adjustment and Configuration Instructions

Required Tools and Test Equipment 0

• Standard installation tool kit

• Service PC per ARTD

• PC connection cable, 5 m 99 00 440

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10.05 CSPS 211

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Page 8

8 General Remarks

General Safety Information 0

Safety Note 0

WARNING

Safety Notes!

¹ When carrying out the work steps and checks, the prod-

uct-specific safety information contained n the documents as well as the general safety information must be observed.

Safety Measures 0

• Prior to taking any action in the generator, it must be switched off using the power OFF

switch on the D160 .

WARNING

Line voltage!

¹ With the generator switched off, there is line power

present on the T1 transformer and at the D160 switch-on circuit (see Wiring Diagram X2169-10/X2206-10). After switching off the generator, there are still approx. 600 V DC present for the inverter! This is indicated by the LEDs V135 and V136 on the D110 (X2169-16/X2206-16) and LED V89 on the D220 goes on (X2169-19/X2206-19). The voltage dissipates within approx. 1.5 minutes to 0 V; the LEDs go off at approx. 30 V.

• To switch off power to all parts of the system (generator and connected equipment), set

the system switch to the OFF position.

• To prevent unintentional triggering of high voltage or of radiation, set the SS switch (S1)

on the D100 to OFF.

• Remove or install the component only with the generator switched off; when doing this,

observe ESD guidelines.

WARNING

While performing these work steps, provide appropriate radiation safety measures.

¹ Checks or adjustments that must be performed with radi-

ation switched on are labeled with the radiation warning

symbol x .

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General Remarks 9

Product-specific Notes 0

Cage Clamp Technique 0

Step Installation Step

Insert the screwdriver into the square actuation opening all the way until it stops. The screwdriver blade automatically holds the cage clamp open.

Fig. 1: Cage clamp technique, Step 1

Fig. 2: Cage clamp technique, Step 2

Insert the lead into the oval connection opening.

Pull the screwdriver back out. When this is done, the clamp closes and the lead is securely clamped.

Fig. 3: Cage clamp technique, Step 3

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10 POLYDOROS LX 30/50

2POLYDOROS LX 30/50

Overview of Components 0

Fig. 4: POLYDOROS LX30/50

No. POLYDOROS LX30/50 Illustration

1 D100 master board

(D100 Master Board, Part No.: 11 71 169 / p. 17)

(D100 Master Board, Part No.: 37 75 256 / p. 18)

(D100 Master Board, Part No.: 57 61 270 / p. 19)

2 Inverter (incl. D110) (Inverter, Part No.: 11 75 293 / p. 58)

3 D115 Starter (D115 Starter, Part No.: 11 71 201 / p. 20)

4 D160 switch-on circuit (D160 Switch-on Circuit, Part No.: 11 71 227 / p. 23)

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POLYDOROS LX 30/50 11

No. POLYDOROS LX30/50 Illustration

5 D200 system controller (D200 XCS System Controller, Part No.: 11 72

720 / p. 25)

6 D201 printer interface option (D201 Printer Interface, Part No.: 31 57 281

(Option) / p. 26)

7 D220 heating circuit

(D220 Heating Circuit Board, Part No.: 86 08 416 / p. 27)

(D220 Heating Circuit Board, Part No.: 87 14 362 / p. 28)

8 D290 KK interface option (D290 KK Interface, Part No.: 11 72 787 / p. 33)

D291 KK interface option (KK Interface, Part No.: 37 73 756 / p. 48)

9 H1 high voltage transformer (H1 High Voltage Transformer, Part No.: 11 73

017 / p. 39)

10 C2 / C3 phase shift capacitors

11 K5 starter breaker (K5 Starter Breaker, Part No.: 30 77 880 / p. 47)

12 K31 stator breaker (K31 / K32 Stator Breaker, Part No.: 30 77 880 / p. 44)

K3 stator breaker (K3 Stator Breaker, Part No.: 46 85 871 / p. 43)

13 K32 stator breaker (K31 / K32 Stator Breaker, Part No.: 30 77 880 / p. 44)

14 SNT circuit power supply

(SNT circuit power supply, Part No.: 46 93 529 / p. 53)

(SNT replacement part set, Part No.: 74 63 248 / p. 54)

15 T2 pre-transformer option (T2 440/480V Pre-transformer, Part No.: 97 51

652 / p. 57)

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Page 12

12 POLYDOROS LX 30/50

M16 Line Power Input, Part No.: 11 75 236 0

Fig. 5: M16, Part No.: 11 75 236, front

No. M16 illustration, Part No.: 11 75 236, front

1 F1 fuse, 35A

2 F2 fuse, 35A

3 F3 fuse, 35A

4 F4 fuse, 20A

5 F5 fuse, 20A

6 F6 fuse, 20A

7 F7 fuse, 10A

8 F8 fuse, 10A

9 K2 charge breaker (K2 Charge Breaker, Part No.: 46 75 369 / p. 42)

10 K1 power breaker (K1 Power Breaker, Part No.: 46 69 834 / p. 40)

11 K4 unit breaker (K4 Unit Breaker, Part No.: 46 70 899 / p. 45)

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POLYDOROS LX 30/50 13

Fig. 6: M16, Part No.: 11 75 236, rear

No. M16 illustration, Part No.: 11 75 236, rear

1 Z1 power filter (Z1 Line Filter, Part No.: 46 88 404 / p. 59)

2 R1 resistor, 47 Ohm (R1 / R2 Resistor in the M16, Part No.: 46 75 971 / p. 49)

3 R1 resistor, 47 Ohm (R1 / R2 Resistor in the M16, Part No.: 46 75 971 / p. 49)

4 R4 resistor, 3 kOhm (R4 Resistor in the M16, Part No.: 46 75 963 / p. 51)

5V1 rectifier

6 D165 rectifier board (D165 Rectifier, Part No.: 11 71 243 / p. 24)

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Page 14

14 POLYDOROS LX 30/50

M16 Line Power Input, Part No.: 38 47 659 0

Fig. 7: M16, Part No.: 38 47 659, front

No. M16 illustration, Part No.: 38 47 659, front

1 F1 fuse, 35A

2 F2 fuse, 35A

3 F3 fuse, 35A

4 K4 unit breaker

(K4 Unit Breaker, Part No.: 46 70 899 / p. 45)

(K4 Unit Breaker, Part No.: 77 50 230 / p. 46)

5 K1 power breaker

(K1 Power Breaker, Part No.: 46 69 834 / p. 40)

(K1 Power Breaker, Part No.: 77 50 248 / p. 41)

6 F4 trip breaker, 25A

7 F7 trip breaker, 10A

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POLYDOROS LX 30/50 15

Fig. 8: M16, Part No.: 38 47 659 to Rev.06, Rear

No. M16 illustration, Part No.: 38 47 659, rear

1 Z1 power filter (Z1 Line Filter, Part No.: 46 95 557 / p. 60)

2V1 rectifier

3 D165 rectifier board, Rev.00 (D165 Rectifier, Part No.: 11 71 243 / p. 24)

4 R1 resistor, 47 Ohm

(R1 / R2 Resistor in the M16, Part No.: 46 75 971 / p. 49)

5 R2 resistor, 47 Ohm

(R1 / R2 Resistor in the M16, Part No.: 46 75 971 / p. 49)

6 R4 resistor, 3 kOhm

(R4 Resistor in the M16, Part No.: 46 75 963 / p. 51)

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Page 16

16 POLYDOROS LX 30/50

Fig. 9: M16, Part No.: 38 47 659 to Rev.07, Rear

No. M16 illustration, Part No.: 38 47 659, rear

1 Z1 power filter (Z1 Line Filter, Part No.: 46 95 557 / p. 60)

2V1 rectifier

3 D165 rectifier board, Rev.01 (D165 Rectifier, Part No.: 11 71 243 / p. 24)

4 R1 resistor, 47 Ohm

(R1 / R2 Resistor in the M16, Part No.: 77 56 963 / p. 50)

5 R2 resistor, 47 Ohm

(R1 / R2 Resistor in the M16, Part No.: 77 56 963 / p. 50)

6 R4 resistor, 3 kOhm

(R4 Resistor in the M16, Part No.: 77 56 955 / p. 52)

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POLYDOROS LX 30/50 17

D100 Master Board, Part No.: 11 71 169 0

Used in:

• POLYDOROS LX30/50 up to Serial No.: 03369

Jumpers and Bridges:

• n.a.

NOTE

Compatibility between the D100 and D115:

• With D100, Part No.: 1171169 and 3775256, the SMD resistor,

R1001, (0 Ohm) on the D115 board, Part No.: 7125086 has been removed.

• With D100, Part No.: 5761270, the D115 board, Part No.:

7125086, the SMD resistor, R1001, is operated without change.

Replacing the D100

• Remove the D100

• Switch the D100.J32 PROM from the replaced board to the new board

• Install the new D100 board

• Perform a mAs relay adjustment

SSW: <POLYDOROS SX Service> <Adjustment> <mAs Relay Adjustment>

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18 POLYDOROS LX 30/50

D100 Master Board, Part No.: 37 75 256 0

Used in:

• POLYDOROS LX30/50 beginning with Serial No.: 03370 up to Serial No. 05074

Replacement:

• D100, Part No.: 57 61 270

Jumpers and Bridges:

• Jumpers X19.15 --- X19.16

NOTE

Compatibility between the D100 and D115:

• With D100, Part No.: 1171169 and 3775256, the SMD resistor,

R1001, (0 Ohm) on the D115 board, Part No.: 7125086 has been removed.

• With D100, Part No.: 5761270, the D115 board, Part No.:

7125086, the SMD resistor, R1001, is operated without change.

Replacing the D100

• Remove the D100

• Switch the D100.J15 PROM from the replaced board to the new board

• Install the new D100 board

• Perform a mAs relay adjustment

SSW: <POLYDOROS SX Service> <Adjustment> <mAs Relay Adjustment>

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POLYDOROS LX 30/50 19

D100 Master Board, Part No.: 57 61 270 0

Used in:

• POLYDOROS LX30/50 beginning with Serial No. 05075

Jumpers and Bridges:

• Jumpers X19.15 --- X19.16

• Soldering bridge X9900 = delay for Iontomat (= 0.8 ms)

NOTE

Compatibility between the D100 and D115:

• With D100, Part No.: 1171169 and 3775256, the SMD resistor,

R1001, (0 Ohm) on the D115 board, Part No.: 7125086 has been removed.

• With D100, Part No.: 5761270, the D115 board, Part No.:

7125086, the SMD resistor, R1001, is operated without change.

Replacing the D100

• Remove the D100

• Switch the D100.J15 PROM from the replaced board to the new board

• Install the new D100 board

• Perform a mAs relay adjustment

SSW: <POLYDOROS SX Service> <Adjustment> <mAs Relay Adjustment>

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20 POLYDOROS LX 30/50

D115 Starter, Part No.: 11 71 201 0

Used with:

• POLYDOROS LX30/50 up to Serial Nos.:

Replacement:

• D115, Part No.: 71 25 086

Fig. 10: D115 Starter

Pos. 1 2 Allen screws

Pos. 2 D115.X20

Replacing the D115

• D115, 2 items Remove the M5 Allen screws (1/Fig. 10 / p. 20) with lock washer and

washer.

• Remove the 5 plastic nuts.

• Disconnect the D115.X20 cable (2/Fig. 10 / p. 20).

• Take the D115 board off the studs by pulling it forward.

• Apply a thin layer of heat conducting paste to the IGBT module on the new D115 board.

• Install the D115 board and loosely secure it in place with the plastic nuts.

• Tighten the two M5 Allen screws with lock washer and washer through the board

(1/Fig. 10 / p. 20).

• Tighten the 5 plastic washers.

• Plug in the X20 cable to the D115 (2/Fig. 10 / p. 20).

• Plug any disconnected leads back into the D115 board per the designations.

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POLYDOROS LX 30/50 21

D115 Starter, Part No.: 71 25 086 0

Used with:

• POLYDOROS LX30/50 beginning with Serial Nos.:

Jumpers and Bridges:

• With D100, Part No.: 5761270, the D115 board with SMD resistor, R1001, is operated

without change.

• With D100, Part No.: 1171169 und 3775256, the SMD resistor, R1001, (0 Ohm)

(Fig. 11 / p. 22) on the D115 board must be removed (unsoldered).

Replacing the D115

• D115, 2 items Remove the M5 Allen screws (1/Fig. 12 / p. 22) with lock washer and

washer.

• Remove the 5 plastic nuts.

• Disconnect the D115.X20 cable (2/Fig. 12 / p. 22).

• Remove the D115 board off the spacer studs towards the front.

• Apply heat conducting paste to the IGBT module on the new D115 board.

• Insert the new D115 board and loosely fasten it in place with the plastic nuts.

• Tighten the two M5 Allen screws with lock washer and washer through the board

(1/Fig. 12 / p. 22).

• 5 pc. Tighten the plastic screws.

• Plug in the X20 cable to the D115 (2/Fig. 12 / p. 22).

• If needed, plug the disconnected cables back on the D115 per the designations.

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Page 22

22 POLYDOROS LX 30/50

Fig. 11: D115, Part No.: 7125086: R1001

Fig. 12: D115 Starter

Pos. 1 2 Allen screws

Pos. 2 D115.X20

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POLYDOROS LX 30/50 23

D160 Switch-on Circuit, Part No.: 11 71 227 0

Jumpers and Bridges:

• X20 - X21 - X22 - X23 - X24 - X25 = 50Hz/60Hz power line frequency adaptation:

Power Line Frequency

50 Hz X20---X21 X23---X24

60 Hz X21---X22 X24---X25

D160 Jumper Settings

• X38 = radiation display:

- for main contact (HK) X38.1---2

- for prep X38.2---3

Replacing the D160

• A mechanical replacement only, no adjustment is required.

• For the programming, see the section: Jumpers and Bridges.

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Page 24

24 POLYDOROS LX 30/50

D165 Rectifier, Part No.: 11 71 243 0

Replacing the D165

• A mechanical replacement only; no programming or adjustment is required.

NOTE

Fig. 13: D165 rectifier board, Rev.00

The D165 rectifier board, Rev.01 (Fig. 14 / p. 24) is a larger design than the D164, Rev.00 (Fig. 13 / p. 24). An additional protective circuit for the rectifier module has been integrated on the D165, Rev.01. In a replacement situation, the D165, Rev. 01 is shipped; this is fully compatible with Rev.00.

Fig. 14: D165 rectifier board, Rev.01

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POLYDOROS LX 30/50 25

D200 XCS System Controller, Part No.: 11 72 720 0

Replacing the D200

• Save the data to a backup diskette using the service software found on-site.

- Insert the backup diskette into drive A:.

- Select “XCS Service Application - Main Program / Data / Backup to disk” in the window and perform the routine.

• Disconnect the cables connected to the D200 board.

• Remove the two mounting screws on the D200 board and remove the board.

• Switch the D200.J20/J21 PROM set from the replaced board to the new board.

• Switch the D200.J44 PROM from the replaced board to the new board.

• Install the new D200 board and secure it in place with the screws.

• Plug in the cables for the D200 board.

• Switch the generator ON

• Connect the Service PC to the XCU.

• Log in to the XCU using the XCS SSW.

• Insert the XCU Loadware diskette into the SPC drive.

• Select the window “XCS Service Application-Main Program / Data / Download to Unit”.

• In the service screen, select the line XCU Vxxxx and select download withStart.

• Acknowledge the message with OK and exit with Done.

• Perform a restore of the previously made backup.

- Insert the backup diskette into drive A:

- Select “XCS Service Application - Main Program / Data / Restore from disk” in the window and perform the routine.

NOTE

Make sure there is good seating of the XCS cable connection and of the terminal connector, Part No.: 31 57 174!

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26 POLYDOROS LX 30/50

D201 Printer Interface, Part No.: 31 57 281 (Option) 0

Prerequisites:

• D291 board, Part No.: 37 73 764

See also RX63-020.033.01..., “Printer Connection” Installation and Setting Instructions.

Replacing the D201:

• A mechanical replacement only; no programming or adjustment required.

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POLYDOROS LX 30/50 27

D220 Heating Circuit Board, Part No.: 86 08 416 0

Used in:

• POLYDOROS LX30/50 up to Serial No. 02325

Replacement:

• D220 Update Kit, Part No.: 87 14 453, see Service Instructions AX035/99/I

Replacing the D220

• A mechanical replacement only; no programming or adjustment required.

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28 POLYDOROS LX 30/50

D220 Heating Circuit Board, Part No.: 87 14 362 0

Used in:

• POLYDOROS LX30/50 beginning with Serial Nos.: 02326 to 04621

Replacement:

• D220, Part No: 56 58 864

Replacing the D220

• A mechanical replacement only; no programming or adjustment required.

Speed Info R 118-98 0

The new D220 heating circuit board with Part No.: 56 58 864 is compatible with Part No.: 87 14 362 (in POLYDOROS SX 65/80 & LX 30/50 & LX 30/50 Lite & TOSRAD Generator 80KW) and to Part No.: 97 51 876 (in POLYDOROS SX 50/80) and in the future will be shipped as the replacement.

In a replacement situation, depending on the generator, program the X200 and X201 jumpers on the D220.

Fig. 15:

For the POLYDOROS LX 30/50:

Jumper Position

X200 1 --- 2 installed

X201 1 --- 2 installed

D220 (Part No.: 56 58 864) board layout

X200

X201

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POLYDOROS LX 30/50 29

D220 Heating Board, Part No.: 56 58 864 0

Used with:

• POLYDOROS LX30/50 beginning with Serial No. 04622

Jumpers and Bridges:

• Depending on the generator, the new D220 heating circuit board with Part No.:

56 58 864 must be programmed.

For the POLYDOROS LX 30/50:

Jumper Position

X200 1 --- 2 installed

X201 1 --- 2 installed

D220 (Part No.: 56 58 864) board layout

Fig. 16:

X200

Replacing the D220

X201

• A mechanical replacement only; no adjustment is required.

• For programming, see the section: Jumpers and Bridges.

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30 POLYDOROS LX 30/50

D230 Console Controller, Part No.: 11 75 574 0

Used with:

• SX control console, Part No.: 31 57 554 up to Serial No.: 05480

Replacement:

• D230 console controller, 48 19 640

Jumpers and Bridges

• D230.S5 must be on XCS.

Replacing the D230

• Take the D230.J12 PROM from the replaced board and install it on the new board.

Speed Info R 002-99 0

NOTICE

Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-

trol console (unplugging or plugging in the D230.X48 or D160.X9 console cable) must be disconnected from line power over the main system switch in the generator. Otherwise there is a risk of generating short circuits on the D230.X48 or D160.X9 console connector, because the +24V control voltage that is present from the generator switch-on circuit can damage the D230 board in the control console.

¹ If the touchscreen control console or the D230 board is

replaced in a replacement part situation, be careful of the X-console firmware (D230.J12). The replacement part (touchscreen control console and D230) is always shipped with the currently valid version for exposure stations. If a lower or a higher version is released per the System Compatibility List, the X-console firmware (D230.J12) from the console to be replaced should be installed.

Speed Info R 146-98 0

In a service situation, the entire control console with Part No.: 31 57 554 X2076 had to be replaced up to this time. For cost reasons, a decision has been made to make the D230 console controller available for shipment as a replacement part.

The Part Number of the D230 is: 48 19 640 X2076

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POLYDOROS LX 30/50 31

Touchscreen Screen Saver

• Hardware Requirements:

The D230 with Part No.: 48 19 640 has the hardware requirements for screen saver operation.

The cable required for connection of the D230.X1 --- Display.J3 is shipped along with the D230 replacement part.

Display.J3

3 2 1

Fig. 17:

D230.X1

3 2 1

D230.X1

• Software Requirements

Display.J3

- Beginning with control console FW "VC00X" (D230.J12), screen saver operation is possible.

• Connection of D230.X1 --- Display.J3 Cable

D230 El. Display

to the ventilator

5n.c. 4 3 2 1

Fig. 18:

5 4

3 3 2

n.c.

D230.X1

Screen Saver

n.c. n.c.

4 3

2 1

Display.J3

4 3

2 1

• Select the generator in the SSW and under <Configure> <Site Structure> <Site Adjust-

ments> in the "turn on after" checkbox = activate and set 20 (min).

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32 POLYDOROS LX 30/50

D230 Console Controller, Part No.: 48 19 640 0

Used with:

• SX control console, Part No.: 31 57 554 beginning with Serial No.: 05481

Jumpers and Bridges

• D230.S5 must be set on XCS.

Replacing the D230

• Take the D230.J12 PROM from the replaced board and install it on the new board.

• Perform the language download for the displayed texts on the touchscreen console

(possible only beginning with D230.J12, version "VC01A"):

- SSW: Select <Component> <PLSX Desk>

- Select Desk language to be loaded and the appropriate language.

- Select Load language data set.

- Exit the service window with Done.

- Perform the backup on site data disk 6.

- Exit the XCS service.

- Switch the system off and back on.

Speed Info R 002-99 0

NOTICE

Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-

¹ If the touchscreen control console or the D230 board is

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D290 KK Interface, Part No.: 11 72 787 0

Replacement:

• KK Interface, Part No.: 37 73 756.

Replacing the D290

• A mechanical replacement only; no programming or adjustment required.

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34 POLYDOROS LX 30/50

D291 KK Interface, Part No.: 37 73 764 0

Replacing the D291:

• Only a mechanical replacement, no programming or adjustment is required.

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POLYDOROS LX 30/50 35

LX Control Console, Part No.: 11 75 640 0

Replacement:

• The SX control console, Part No.: 31 57 554 can also be connected.

Replacing the LX Control Console

• Switch the D230.J6 PROM from the replaced control console to the new D230 board in

the new control console.

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36 POLYDOROS LX 30/50

SX control console, Part No.: 12 90 373 0

Replacement:

• SX control console, Part No.: 31 57 554

Replacing the Control Console

• Switch the D230.J12 PROM from the replaced control console to the new D230 board

in the new control console.

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POLYDOROS LX 30/50 37

SX control console, Part No.: 31 57 554 0

Jumpers and Bridges

• D230.S5 must be on XCS.

Replacing the SX Control Console

• Switch the D230.J12 PROM from the replaced control console to the new D230 board

in the new control console.

Speed Info R 002-99 0

NOTICE

Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-

trol console (unplugging or plugging in the D230.X48 or D160.X9 console cable), the line power must be switched off using the main system switch in the generator. Otherwise there is a risk of generating short circuits on the D230.X48 or D160.X9 console connector, because the +24V control voltage that is present from the generator switch-on circuit can damage the D230 board in the control console.

¹ If the touchscreen control console or the D230 board is

Speed Info R 146-98 0

The Part Number of the D230 is: 48 19 640 X2076

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Page 38

38 POLYDOROS LX 30/50

Touchscreen Screen Saver

• Hardware Requirements:

The D230 with Part No.: 48 19 640 has the hardware requirements for screen saver operation.

The cable required for connection of the D230.X1 --- Display.J3 is shipped along with the D230 replacement part.

Display.J3

3 2 1

Fig. 19:

D230.X1

3 2 1

D230.X1

• Software Requirements

Display.J3

Beginning with control console FW "VC00X" (D230.J12), screen saver operation is possible.

• Connection of D230.X1 --- Display.J3 Cable

D230 El. Display

to the ventilator

5n.c. 4 3 2 1

Fig. 20:

5 4

3 3 2

n.c.

D230.X1

Screen Saver

n.c. n.c.

4 3

2 1

Display.J3

4 3

2 1

Select the generator in the SSW and under <Configure> <Site Structure> <Site Adjustments> in the "turn on after" checkbox = activate and set 20 (min).

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Siemens AG

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POLYDOROS LX 30/50 39

H1 High Voltage Transformer, Part No.: 11 73 017 0

Replacing the High Voltage Transformer

• Only a mechanical replacement, no programming or adjustment is required.

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Page 40

40 POLYDOROS LX 30/50

K1 Power Breaker, Part No.: 46 69 834 0

Used with:

• POLYDOROS LX30/50 up to Serial Nos.: 05966 and 05969 / 05970

Breaker Attachments:

• RC element, Part No.: 73 60 985

Replacement:

• K1 Power Breaker, Part No.: 77 50 248

NOTE

If the K1 Power Breaker, Part No.: 46 69 834 is replaced with Part No.: 77 50 248, the following breaker accessories must be ordered at the same time:

• RC element, Part No.: 77 50 214

• Auxiliary switch, Part No.: 77 50 206

Replacing the K1

• a mechanical replacement only

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POLYDOROS LX 30/50 41

K1 Power Breaker, Part No.: 77 50 248 0

Used with:

• POLYDOROS LX30/50 Lite beginning with Serial No.: 05971 and 059967 / 05968

Breaker Attachments:

• RC element, Part No.: 77 50 214

• Auxiliary switch, Part No.: 77 50 206

NOTE

Replacing the K1

Auxiliary switch, Part No.: 7750206 no longer has screw connectors, but uses the cage clamp technique (Cage Clamp

Technique/p.9).

• a mechanical replacement only

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Page 42

42 POLYDOROS LX 30/50

K2 Charge Breaker, Part No.: 46 75 369 0

Replacement:

K2/K5 Breaker Set, Part No.: 57 61 403, includes:

• Breaker, Part No.: 30 77 880

• Auxiliary switch block, Part No.: 30 74 721

• Installation Note RX63-055.038.05...

Name

K2 (LS) 46 75 369 30 77 880 3TF 2010 3RT 1516-1GX20-0AA2

K2 auxiliary switch block

Replacing the K2 Charge Breaker:

Required relabeling of the connection cables for the "new" breaker

Cable label (“old”) Name

K2.21 Auxiliary switch

K2.22 Auxiliary switch

K2.L1 Breaker K2.1 Breaker

K2.T1 Breaker K2.2 Breaker

Part

No.:”old”

46 82 498 30 74 721 3TX 4401-1A 3RH 1911-1FA20

block

Part

No.:”new”/Model ”old” Model ”new”

Connections on

the breaker

(“new”)

K2.R1 Breaker

K2.R2 Breaker

Name

K2.L2 Breaker K2.3 Breaker

K2.T2 Breaker K2.4 Breaker

K2.13 Breaker K2.53 Auxiliary switch

block

K2.14 Breaker K2.54 Auxiliary switch

block

NOTE

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Siemens AG

The new breaker is a hum-free DC voltage breaker with integrated rectifier jumper; because of this, an RC circuit is no longer needed! The noise suppression function is handled by the rectifier jumper.

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POLYDOROS LX 30/50 43

K3 Stator Breaker, Part No.: 46 85 871 0

Used with:

• POLYDOROS LX30/50 up to Serial Nos.: 05908

Breaker Attachments:

• Overvoltage limiter, Part No.: 46 87 166

Replacing the K3

• a mechanical replacement only

• Connecting the Stator Cable

Stator K3 connection

Tube unit 1.I K3. R2

Tube unit 1.0 K3. R4

Tube unit 1.II K3. R6

Tube unit 2.l K3. 2

Tube unit 2.0 K3. 4

Tube unit 2.lI K3. 6

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Page 44

44 POLYDOROS LX 30/50

K31 / K32 Stator Breaker, Part No.: 30 77 880 0

Used with:

• POLYDOROS LX30/50 beginning with Serial Nos.: 05909

Replacing the K31 / K32

• a mechanical replacement only

• Connecting the Stator Cable

Stator K31, K32 connection

Tube unit 1.I K31.R2

Tube unit 1.0 K31.R4

Tube unit 1.II K32.R2

Tube unit 2.l K31.2

Tube unit 2.0 K31.4

Tube unit 2.lI K32.2

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POLYDOROS LX 30/50 45

K4 Unit Breaker, Part No.: 46 70 899 0

Used with:

• POLYDOROS LX30/50 up to Serial Nos.: 05966 and 05969 / 05970

Breaker Attachments:

• RC element, Part No.: 73 60 985

Replacing the K4

• a mechanical replacement only

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Page 46

46 POLYDOROS LX 30/50

K4 Unit Breaker, Part No.: 77 50 230 0

Used with:

• POLYDOROS LX30/50 beginning with Serial Nos.: 05971 and 05967 / 05968

Breaker Attachments:

• RC element, Part No.: 77 50 222

NOTE

K4 Unit Breaker, Part No.: 77 50 230, is available in 2 versions:

• Model 3RT1016-1AX21-0AA3 with AC combination coil

With this model, the RC element, Part No.: 7750222 must be installed.

• Model 3RT1016-1GX21-0AA2 with DC coil and integrated jump-

er rectifier (hum-free version)

With this model, the RC element, Part No.: 7750222 can (but does not have to be) removed, because its function is already implemented by the integrated jumper rectifier.

Replacing the K4

• a mechanical replacement only

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POLYDOROS LX 30/50 47

K5 Starter Breaker, Part No.: 30 77 880 0

Replacement:

K2/K5 Breaker Set, Part No.: 57 61 403, includes:

• Breaker, Part No.: 30 77 880

• Auxiliary switch block, Part No.: 30 74 721 (not required for replacement of the K5)

• Installation Note RX63-055.038.05...

Name

K5 (Starter) 46 85 863 30 77 880 3TF 2082 3RT 1516-1GX20-0AA2

Replacing the K5 Starter Breaker:

Relabeling of the connection cables for the "new" breaker is not necessary!

NOTE

Part

No.:”old”

Part

No.:”new”/Model ”old” Model ”new”

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Page 48

48 POLYDOROS LX 30/50

KK Interface, Part No.: 37 73 756 0

Replacing the KK Interface

• Only a mechanical replacement, no programming or adjustment is required.

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POLYDOROS LX 30/50 49

R1 / R2 Resistor in the M16, Part No.: 46 75 971 0

Used with:

• POLYDOROS LX30/50 up to Serial Nos.: 06111

Replacing the Resistors

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The R1, R2 and R4 resistors in the M16 must be the same model and design:

• R1, R2, Part No.: 46 75 971 with R4, Part No.: 46 75 963 (30W re-

sistors)

• R1, R2, Part No.: 77 56 963 with R4, Part No.: 77 56 955 (40W re-

sistors)

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Page 50

50 POLYDOROS LX 30/50

R1 / R2 Resistor in the M16, Part No.: 77 56 963 0

Used with:

• POLYDOROS LX30/50 beginning with Serial Nos.: 06112

Replacing the Resistors

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The R1, R2 and R4 resistors in the M16 must be the same model and design:

• R1, R2, Part No.: 46 75 971 with R4, Part No.: 46 75 963 (30W re-

sistors)

• R1, R2, Part No.: 77 56 963 with R4, Part No.: 77 56 955 (40W re-

sistors)

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Page 51

POLYDOROS LX 30/50 51

R4 Resistor in the M16, Part No.: 46 75 963 0

Used with:

• POLYDOROS LX30/50 up to Serial Nos.: 06111

Replacing the Resistors

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The R1, R2 and R4 resistors in the M16 must be the same model and design:

• R1, R2, Part No.: 46 75 971 with R4, Part No.: 46 75 963 (30W re-

sistors)

• R1, R2, Part No.: 77 56 963 with R4, Part No.: 77 56 955 (40W re-

sistors)

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Page 52

52 POLYDOROS LX 30/50

R4 Resistor in the M16, Part No.: 77 56 955 0

Used with:

• POLYDOROS LX30/50 beginning with Serial Nos.: 06112

Replacing the Resistors

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The R1, R2 and R4 resistors in the M16 must be the same model and design:

• R1, R2, Part No.: 46 75 971 with R4, Part No.: 46 75 963 (30W re-

sistors)

• R1, R2, Part No.: 77 56 963 with R4, Part No.: 77 56 955 (40W re-

sistors)

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POLYDOROS LX 30/50 53

SNT circuit power supply, Part No.: 46 93 529 0

Used with:

• POLYDOROS LX30/50 up to Serial Nos.: 06094

Replacement:

• SNT replacement part set, Part No.: 74 63 248

Replacing the Circuit Power Supply

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The output voltages from the circuit power supply are pre-set.

Fig. 21: Circuit power supply, Part No.: 46 93 529

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Page 54

54 POLYDOROS LX 30/50

SNT replacement part set, Part No.: 74 63 248 0

Used with:

• POLYDOROS LX30/50 beginning with Serial Nos.: 06095

Replacing the Circuit Power Supply

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The SNT replacement part set is comprised of a power supply mount, cable set and circuit power supply. The replacement part set is already installed, i.e., the power supply is installed on the power supply mount and the cable set is connected. With this circuit power supply, only an adjustment of the 5V is possible; the +15V and -15V output voltages come from the adjusted 5V.

Fig. 22: Circuit power supply, Part No.: 74 63 248

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POLYDOROS LX 30/50 55

T1 Transformer, Part No.: 87 14 347 0

Used with:

• POLYDOROS LX30/50 up to Serial Nos.: 03589

Replacing the T1 Transformer

• Remove the D160.

• Replace the T1.

• Reinstall the D160.

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Page 56

56 POLYDOROS LX 30/50

T1 Transformer, Part No.: 97 51 884 0

Used with:

• POLYDOROS LX30/50 beginning with Serial Nos.: 03590

Replacing the T1 Transformer

• Remove the D160.

• Replace the T1.

• Reinstall the D160.

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Page 57

POLYDOROS LX 30/50 57

T2 440/480V Pre-transformer, Part No.: 97 51 652 0

Replacing the T2 Transformer

• Only a mechanical replacement, no programming or adjustment is required.

• Connect the cables as indicated in Wiring Diagram, X26910 *2 (440V / 480V)..

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Page 58

58 POLYDOROS LX 30/50

Inverter, Part No.: 11 75 293 0

Replacing the Inverter:

• Only a mechanical replacement, no programming or adjustment is required.

Speed Info 098/2000/AX 0

In the following generators, only the inverter needs to be replaced completely in a replacement part situation:

• POLYDOROS SX65/80

- Inverter replacement part

• POLYDOROS LX30/50

- Inverter replacement part

• POLYDOROS LX30/50 Lite

- Inverter replacement part

• POLYDOROS LX80

- Inverter replacement part

Part No.: 38 27 172

Part No.: 11 75 293

Part No.: 38 48 897

Part No.: 57 59 134

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POLYDOROS LX 30/50 59

Z1 Line Filter, Part No.: 46 88 404 0

Used with:

• POLYDOROS LX30/50 up to Serial Nos.: 02709

Replacing the Line Filter

• Only a mechanical replacement, no programming or adjustment is required.

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Page 60

60 POLYDOROS LX 30/50

Z1 Line Filter, Part No.: 46 95 557 0

Used with:

• POLYDOROS LX30/50 beginning with Serial Nos.: 02710

Replacing the Line Filter

• Only a mechanical replacement, no programming or adjustment is required.

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Page 61

POLYDOROS LX 30/50 Lite 61

3POLYDOROS LX 30/50 Lite

Overview of Components 0

Fig. 23: POLYDOROS LX30/50 Lite

No. POLYDOROS LX30/50 Lite Illustration

1 D100 master board

(D100 Master Board, Part No.: 37 75 256 / p. 66)

(D100 Master Board, Part No.: 57 61 270 / p. 67)

2 Inverter (incl. D110) (Inverter, Part No.: 38 48 897 / p. 102)

3 D115 Starter

(D115 Starter, Part No.: 11 71 201 / p. 68)

(D115 Starter, Part No.: 71 25 086 / p. 21)

4 D160 switch-on circuit (D160 Switch-on Circuit, Serial No.: 11 71 227 / p. 71)

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Page 62

62 POLYDOROS LX 30/50 Lite

No. POLYDOROS LX30/50 Lite Illustration

5 D200 system controller (D200 XCS System Controller, Part No.: 11 72

720 / p. 73)

6 D201 printer interface option (D210 Printer Interface, Part No.: 31 57 281

(Option) / p. 74)

7 D220 heating circuit

(D220 Heating Circuit Board, Part No.: 87 14 362 / p. 75)

(D220 Heating Circuit Board, Part No.: 56 58 864 / p. 76)

8 D291 KK interface option (KK Interface, Part No.: 37 73 756 / p. 93)

9 H1 high voltage transformer (H1 High Voltage Transformer, Part No.: 47 98

513 / p. 84)

10 C2 / C3 phase shift capacitors (2-phase X-ray tube option at WS2)

11 K5 starter breaker (2-phase X-ray tube option at WS2) (K5 Starter Breaker,

Part No.: 30 77 880 / p. 92)

12 K31 stator breaker (2-phase X-ray tube option at WS2) (K31 / K32 Stator

Breaker, Part No.: 30 77 880 / p. 89)

K3 stator breaker (2-phase X-ray tube option at WS2) (K3 Stator Breaker, Part

No.: 46 85 871 / p. 88)

13 K32 stator breaker (2-phase X-ray tube option at WS2) (K31 / K32 Stator

Breaker, Part No.: 30 77 880 / p. 89)

14 SNT circuit power supply

(SNT circuit power supply, Part No.: 46 93 529 / p. 98)

(SNT replacement part set, Part No.: 74 63 248 / p. 99)

15 T2 pre-transformer option (T2 440/480V Pre-transformer, Part No.: 97 51

652 / p. 101)

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Siemens AG

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POLYDOROS LX 30/50 Lite 63

M16 Line Power Input, Part No.: 38 47 659 0

Fig. 24: M16, Part No.: 38 47 659, front

No. M16 illustration, Part No.: 38 47 659, front

1 F1 fuse, 35A

2 F2 fuse, 35A

3 F3 fuse, 35A

4 K4 unit breaker

(K4 Unit Breaker, Part No.: 46 70 899 / p. 90)

(K4 Unit Breaker, Part No.: 77 50 230 / p. 46)

5 K1 power breaker

(K1 Power Breaker, Part No.: 46 69 834 / p. 40)

(K1 Power Breaker, Part No.: 77 50 248 / p. 41)

6 F4 trip breaker, 25A

7 F7 trip breaker, 10A

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Page 64

64 POLYDOROS LX 30/50 Lite

Fig. 25: M16, Part No.: 38 47 659 to Rev.06, Rear

No. M16 illustration, Part No.: 38 47 659, rear

1 Z1 power filter (Z1 Line Filter, Part No.: 46 95 557 / p. 60)

2V1 rectifier

3 D165 rectifier board, Rev.00 (D165 Rectifier, Part No.: 11 71 243 / p. 24)

4 R1 resistor, 47 Ohm

(R1 / R2 Resistor in the M16, Part No.: 46 75 971 / p. 49)

5 R2 resistor, 47 Ohm

(R1 / R2 Resistor in the M16, Part No.: 46 75 971 / p. 49)

6 R4 resistor, 3 kOhm

(R4 Resistor in the M16, Part No.: 46 75 963 / p. 51)

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POLYDOROS LX 30/50 Lite 65

Fig. 26: M16, Part No.: 38 47 659 to Rev.07, Rear

No. M16 illustration, Part No.: 38 47 659, rear

1 Z1 power filter (Z1 Line Filter, Part No.: 46 95 557 / p. 60)

2V1 rectifier

3 D165 rectifier board, Rev.01 (D165 Rectifier, Part No.: 11 71 243 / p. 24)

4 R1 resistor, 47 Ohm

(R1 / R2 Resistor in the M16, Part No.: 77 56 963 / p. 50)

5 R2 resistor, 47 Ohm

(R1 / R2 Resistor in the M16, Part No.: 77 56 963 / p. 50)

6 R4 resistor, 3 kOhm

(R4 Resistor in the M16, Part No.: 77 56 955 / p. 52)

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Page 66

66 POLYDOROS LX 30/50 Lite

D100 Master Board, Part No.: 37 75 256 0

Used in:

• POLYDOROS LX30/50 Lite up to Serial No.: 2292

Replacement:

• D100, Part No.: 57 61 270

Jumpers and Bridges:

• Jumper X19.15 --- X19.16

NOTE

Compatibility between the D100 and D115:

• With D100, Part No.: 3775256, the SMD resistor, R1001, (0 Ohm)

on the D115 board, Part No.: 7125086 has been removed.

• With D100, Part No.: 5761270, the D115 board, Part No.:

7125086, the SMD resistor, R1001, is operated without change.

Replacing the D100

• Remove the D100

• Switch the D100.J15 PROM from the replaced board to the new board.

• Install the new D100 board.

• Perform the mAs relay adjustment

SSW: <POLYDOROS SX Service> <Adjustment> <mAs Relay Adjustment>

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POLYDOROS LX 30/50 Lite 67

D100 Master Board, Part No.: 57 61 270 0

Used in:

• POLYDOROS LX30/50 Lite beginning with Serial No. 02293

Jumpers and Bridges:

• Jumper X19.15 --- X19.16

• Solder bridge X9900 = delay for Iontomat (= 0.8 ms)

NOTE

Compatibility between the D100 and D115:

• With D100, Part No.: 3775256, the SMD resistor, R1001, (0 Ohm)

on the D115 board, Part No.: 7125086 has been removed.

• With D100, Part No.: 5761270, the D115 board, Part No.:

7125086, the SMD resistor, R1001, is operated without change.

Replacing the D100

• Remove the D100

• Switch the D100.J15 PROM from the replaced board to the new board.

• Install the new D100 board.

• Perform a mAs relay adjustment

SSW: <POLYDOROS SX Service> <Adjustment> <mAs Relay Adjustment>

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Page 68

68 POLYDOROS LX 30/50 Lite

D115 Starter, Part No.: 11 71 201 0

Used with:

• POLYDOROS LX30/50 up to Serial No.:

Replacement:

• D115, Part No.: 71 25 086

Fig. 27: D115 Starter

Pos. 1 2 Allen screws

Pos. 2 D115.X20

Replacing the D115

• D115, 2 items Remove the M5 Allen screws (1/Fig. 27 / p. 68) with lock washer and

washer.

• Remove the 5 plastic nuts.

• Disconnect the D115.X20 cable (2/Fig. 27 / p. 68).

• Remove the D115 board off the spacer studs towards the front.

• Apply a thin layer of heat conducting paste to the IGBT module on the new D115 board.

• Insert the new D115 board and loosely fasten it in place with the plastic nuts.

• Tighten the two M5 Allen screws with lock washer and washer through the board

(1/Fig. 27 / p. 68).

• 5 items Tighten the plastic screws.

• Plug in the X20 cable to the D115 (2/Fig. 27 / p. 68).

• If needed, plug the disconnected cables back on the D115 per the designations.

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POLYDOROS LX 30/50 Lite 69

D115 Starter, Part No.: 71 25 086 0

Used with:

• POLYDOROS LX30/50 Lite beginning with Serial No.:

Jumpers and Bridges:

• With D100, Part No.: 5761270, the D115 board with SMD resistor, R1001, is operated

without change.

• With D100, Part No.: 3775256, the SMD resistor, R1001, (0 Ohm) (Fig. 28 / p. 70) on

the D115 board must be removed (unsoldered).

Replacing the D115

• D115, 2 items Remove the M5 Allen screws (1/Fig. 29 / p. 70) with lock washer and

washer.

• Remove the 5 plastic nuts.

• Disconnect the D115.X20 cable (2/Fig. 29 / p. 70).

• Remove the D115 board off the spacer studs towards the front.

• Apply heat conducting paste to the IGBT module on the new D115 board.

• Insert the new D115 board and loosely fasten it in place with the plastic nuts.

• Tighten the two M5 Allen screws with lock washer and washer through the board

(1/Fig. 29 / p. 70).

• 5 pc. Tighten the plastic screws.

• Plug in the X20 cable to the D115 (2/Fig. 29 / p. 70).

• If needed, plug the disconnected cables back on the D115 per the designations.

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Page 70

70 POLYDOROS LX 30/50 Lite

Fig. 28: D115, Part No.: 7125086: R1001

Fig. 29: D115 Starter

Pos. 1 2 Allen screws

Pos. 2 D115.X20

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D160 Switch-on Circuit, Serial No.: 11 71 227 0

Jumpers and Bridges:

• X20 - X21 - X22 - X23 - X24 - X25 = 50Hz/60Hz power line frequency adaptation:

Power line frequency

50 Hz X20---X21 X23---X24

60 Hz X21---X22 X24---X25

D160 jumper position

• X38 = radiation display:

- with HK X38.1---2

- with ZB (prep) X38.2---3

Replacement for D160

• Only a mechanical replacement, no programming is required.

• For the programming, see the section: Jumpers and Bridges

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D165 Rectifier, Part No.: 11 71 243 0

Replacement of the D165

• Only a mechanical replacement, no programming or adjustment is required.

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D200 XCS System Controller, Part No.: 11 72 720 0

Replacing the D200

• Save the data on a backup diskette using the service software that is present on site.

- Insert the backup diskette into drive A:

- Select “XCS Service Application - Main Program / Data / Backup to disk“ in the window and perform the backup.

• Unplug the cable connected on the D200 board.

• Remove the two mounting screws on the D200 board and remove the board.

• Take the D230.J12/J21 PROM set from the replaced board and install it on the new

board.

• Take the D200.J44 PROM from the replaced board and install it on the new board.

• Install the new D200 board and secure it in place.

• Plug the cables for the D200 board back in.

• Switch the generator ON.

• Connect the Service PC to the XCU.

• Log in to the XCU in the XCS SSW.

• Insert the XCU loadware diskette into the SPC drive.

• Select the “XCS Service Application-Main Program/Data/ Download to Unit“ window.

• Select the XCU Vxxxx line in the service screen and select the download with Start.

• Confirm the message with OK and exit with Done.

• Perform a restore of the previously made backup.

- Insert the backup diskette into drive A:

- Select “XCS Service Application - Main Program / Data / Restore from disk“ in the window and perform the restore.

NOTE

Make sure there is good contact of the XCS cable connections and of the terminal connector, Part No.: 31 57 174!

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D210 Printer Interface, Part No.: 31 57 281 (Option) 0

Requirements:

• D291 board, Part No.: 37 73 764

See also RX63-020.033.01... “Printer Connection” Installation and Setting Instructions.

Replacing the D201:

• Only a mechanical replacement, no programming or adjustment is required.

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D220 Heating Circuit Board, Part No.: 87 14 362 0

Used in:

• POLYDOROS LX30/50 Lite up to Serial No.: 01310

Replacement:

• D220, Part No.: 56 58 864

Replacing the D220

• A mechanical replacement only; no programming or adjustment required.

Speed Info R 118-98 0

The new D220 heating circuit board with Part No.: 56 58 864 is compatible with Part No.: 87 14 362 (for POLYDOROS SX 65/80 & LX 30/50 & LX 30/50 Lite & TOSRAD Generator 80KW) and with Part No.: 97 51 876 (for POLYDOROS SX 50/80) and in the future will be shipped as the replacement.

In a replacement situation, depending on the generator, program the X200 and X201 jumpers on the D220.

Fig. 30:

With the POLYDOROS LX 30/50 Lite:

Jumper Position

X200 1 --- 2 installed

X201 1 --- 2 installed

D220 (Part No.: 56 58 864) board layout

X200

X201

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D220 Heating Circuit Board, Part No.: 56 58 864 0

Used in:

• POLYDOROS LX30/50 Lite beginning with Serial No.: 01311

Jumpers and Bridges:

• Depending on the generator, the new D220 heating circuit board with Part No.:

56 58 864 must be programmed.

With the POLYDOROS LX 30/50 Lite:

Jumper Position

X200 1 --- 2 installed

X201 1 --- 2 installed

D220 (Part No.: 56 58 864) board layout

Fig. 31:

X200

Replacing the D220

X201

• A mechanical replacement only; no adjustment is required.

• For programming, see the section: Jumpers and Bridges.

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D230 Console Controller, Part No.: 11 75 574 0

Used with:

• SX control console, Part No.: 31 57 554 up to Serial No.: 05480

Replacement:

• D230 console controller, 48 19 640

Jumpers and Bridges

• D230.S5 must be on XCS.

Replacing the D230

• Take the D230.J12 PROM from the replaced board and install it on the new board.

Speed Info R 002-99 0

NOTICE

Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-

¹ If the touchscreen control console or the D230 board is

Speed Info R 146-98 0

The Part Number of the D230 is: 48 19 640 X2076

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Touchscreen Screen Saver

• Hardware Requirements:

The D230 with Part No.: 48 19 640 has the hardware requirements for screen saver operation.

The cable required for connection of the D230.X1 --- Display.J3 is shipped along with the D230 replacement part.

Display.J3

4 3

2 1

Fig. 32:

D230.X1

3 2 1

D230.X1

• Software Requirements

Display.J3

- Beginning with control console FW "VC00X" (D230.J12), screen saver operation is possible.

• Connection of D230.X1 --- Display.J3 Cable

D230 El. Display

to the ventilator

5n.c. 4 3 2 1

Fig. 33:

5 4

3 3 2

n.c.

D230.X1

Screen Saver

n.c. n.c.

4 3

2 1

Display.J3

4 3

2 1

• Select the generator in the SSW and under <Configure> <Site Structure> <Site Adjust-

ments> in the "turn on after" checkbox = activate and set 20 (min).

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D230 Console Controller, Part No.: 48 19 640 0

Used with:

• SX control console, Part No.: 31 57 554 beginning with Serial No.: 05481

Jumpers and Bridges

• D230.S5 must be set on XCS.

Replacing the D230

• Take the D230.J12 PROM from the replaced board and install it on the new board.

• Perform the language download for the displayed texts on the touchscreen console

(possible only beginning with D230.J12, version "VC01A"):

- SSW: Select <Component> <PLSX Desk>

- Select Desk language to be loaded and the appropriate language.

- Select Load language data set.

- Exit the service window with Done.

- Perform the backup on site data disk 6.

- Exit the XCS service.

- Switch the system off and back on.

Speed Info R 002-99 0

NOTICE

Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-

¹ If the touchscreen control console or the D230 board is

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LX Control Console, Part No.: 11 75 640 0

Replacement:

• The SX control console, Part No.: 31 57 554 can also be connected.

Replacing the LX Control Console

• Switch the D230.J6 PROM from the replaced control console to the new D230 board in

the new control console.

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SX Control Console, Part No.: 12 90 373 0

Replacement:

• SX Control Console, Part No.: 31 57 554

Replacing the Control Console

• Switch the D230.J12 PROM from the replaced control console to the new D230 board

in the new control console.

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SX Control Console, Part No.: 31 57 554 0

Jumpers and Bridges

• D230.S5 must be on XCS.

Replacing the SX Control Console

• Switch the D230.J12 PROM from the replaced control console to the new D230 board

in the new control console.

Speed Info R 002-99 0

NOTICE

Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-

¹ If the touchscreen control console or the D230 board is

Speed Info R 146-98 0

The Part Number of the D230 is: 48 19 640 X2076

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Touchscreen Screen Saver

• Hardware Requirements:

The D230 with Part No.: 48 19 640 has the hardware requirements for screen saver operation.

The cable required for connection of the D230.X1 --- Display.J3 is shipped along with the D230 replacement part.

Display.J3

4 3

2 1

Fig. 34:

D230.X1

3 2 1

D230.X1

• Software Requirements

Display.J3

Beginning with control console FW "VC00X" (D230.J12), screen saver operation is possible.

• Connection of D230.X1 --- Display.J3 Cable

D230 El. Display

to the ventilator

5n.c. 4 3 2 1

Fig. 35:

5 4

3 3 2

n.c.

D230.X1

Screen Saver

n.c. n.c.

4 3

2 1

Display.J3

4 3

2 1

Select the generator in the SSW and under <Configure> <Site Structure> <Site Adjustments> in the "turn on after" checkbox = activate and set 20 (min).

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H1 High Voltage Transformer, Part No.: 47 98 513 0

Replacing the high voltage transformer

• A mechanical replacement only; no programming or adjustment required.

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K1 Power Breaker, Part No.: 46 69 834 0

Used with:

• POLYDOROS LX30/50 up to Serial No.: 03897

Breaker Accessories:

• RC element, Part No.: 73 60 985

Replacement:

• K1 Power Breaker, Part No.: 77 50 248

NOTE

If the K1 Power Breaker, Part No.: 46 69 834 is replaced with Part No.: 77 50 248, the following breaker accessories must be ordered at the same time:

• RC element, Part No.: 77 50 214

• Auxiliary switch, Part No.: 77 50 206

Replacing the K1

• A mechanical replacement only.

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K1 Power Breaker, Part No.: 77 50 248 0

Used with:

• POLYDOROS LX30/50 Lite beginning with Serial No.: 03898

Breaker Accessories:

• RC element, Part No.: 77 50 214

• Auxiliary switch, Part No.: 77 50 206

NOTE

Replacing the K1

Auxiliary switch, Part No.: 7750206 no longer has screw connectors, but uses the cage clamp technique (Cage Clamp

Technique / p. 9).

• A mechanical replacement only.

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K2 Charge Breaker, Part No.: 46 75 369 0

Replacement:

K2/K5 Breaker Set, Part No.: 57 61 403, includes:

• Breaker, Part No.: 30 77 880

• Auxiliary switch block, Part No.: 30 74 721

• Installation Note RX63-055.038.05...

Name

K2 (LS) 46 75 369 30 77 880 3TF 2010 3RT 1516-1GX20-0AA2

K2 auxiliary switch block

Replacing the K2 Charge Breaker:

Required relabeling of the connection cables for the "new" breaker

Cable label (“old”) Name

K2.21 Auxiliary switch

K2.22 Auxiliary switch

K2.L1 Breaker K2.1 Breaker

K2.T1 Breaker K2.2 Breaker

Part

No.:”old”

46 82 498 30 74 721 3TX 4401-1A 3RH 1911-1FA20

block

Part

No.:”new”/Model ”old” Model ”new”

Connections on

the breaker

(“new”)

K2.R1 Breaker

K2.R2 Breaker

Name

K2.L2 Breaker K2.3 Breaker

K2.T2 Breaker K2.4 Breaker

K2.13 Breaker K2.53 Auxiliary switch

block

K2.14 Breaker K2.54 Auxiliary switch

block

NOTE

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K3 Stator Breaker, Part No.: 46 85 871 0

NOTE

Breaker Accessories:

The K3 and K5 breakers are available only with the “Connection of 2-phase Tube Units” option.

• Overvoltage Limiter, Part No.: 46 87 166

Replacing the K3

• A mechanical replacement only.

• Connecting the Stator Cable

Stator K3 connection

Tube unit 1.I K3. R2

Tube unit 1.0 K3. R4

Tube unit 1.II K3. R6

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K31 / K32 Stator Breaker, Part No.: 30 77 880 0

NOTE

Replacing the K31 / K32

The K31 / K32 and K5 breakers are available only with the “Connection of 2-phase Tube Units” option.

• A mechanical replacement only.

• Connecting the Stator Cable

Stator K31, K32 connection

Tube unit 1.I K31.R2

Tube unit 1.0 K31.R4

Tube unit 1.II K32.R2

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K4 Unit Breaker, Part No.: 46 70 899 0

Used with:

• POLYDOROS LX30/50 up to Serial No.: 03897

Breaker Accessories:

• RC element, Part No.: 73 60 985

Replacing the K4

• A mechanical replacement only.

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K4 Unit Breaker, Part No.: 77 50 230 0

Used with:

• POLYDOROS LX30/50 Lite beginning with Serial No.: 03898

Breaker Accessories:

• RC element, Part No.: 77 50 222

NOTE

K4 Unit Breaker, Part No.: 77 50 230, is available in 2 versions:

• Model 3RT1016-1AX21-0AA3 with AC combination coil

With this model, the RC element, Part No.: 7750222 must be installed.

• Model 3RT1016-1GX21-0AA2 with DC coil and integrated jump-

er rectifier (hum-free version)

With this model, the RC element, Part No.: 7750222 can (but does not have to be) removed, because its function is already implemented by the integrated jumper rectifier.

Replacing the K4

• A mechanical replacement only.

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K5 Starter Breaker, Part No.: 30 77 880 0

NOTE

Replacement:

K2/K5 Breaker Set, Part No.: 57 61 403, includes:

The K3 and K5 breakers are available only with the “Connection of 2-phase Tube Units” option.

• Breaker, Part No.: 30 77 880

• Auxiliary switch block, Part No.: 30 74 721 (not required for replacement of the K5)

• Installation Note RX63-055.038.05...

Name

K5 (Starter) 46 85 863 30 77 880 3TF 2082 3RT 1516-1GX20-0AA2

Replacing the K5 Starter Breaker:

Relabeling of the connection cables for the "new" breaker is not necessary!

NOTE

Part No.:

"Old"

Part No.:

"New"/

Type ”Old" Type ”New"

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KK Interface, Part No.: 37 73 756 0

Replacing the KK Interface

• Only a mechanical replacement, no programming or adjustment is required.

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R1 / R2 Resistor in the M16, Part No.: 46 75 971 0

Used with:

• POLYDOROS LX30/50 up to Serial No.: 03983

Replacing the Resistors

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The R1, R2 and R4 resistors in the M16 must be the same model and design:

• R1, R2, Part No.: 46 75 971 with R4, Part No.: 46 75 963 (30W re-

sistors)

• R1, R2, Part No.: 77 56 963 with R4, Part No.: 77 56 955 (40W re-

sistors)

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R1 / R2 Resistor in the M16, Part No.: 77 56 963 0

Used with:

• POLYDOROS LX30/50 Lite beginning with Serial No.: 03984

Replacing the Resistors

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The R1, R2 and R4 resistors in the M16 must be the same model and design:

• R1, R2, Part No.: 46 75 971 with R4, Part No.: 46 75 963 (30W re-

sistors)

• R1, R2, Part No.: 77 56 963 with R4, Part No.: 77 56 955 (40W re-

sistors)

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R4 Resistor in the M16, Part No.: 46 75 963 0

Used with:

• POLYDOROS LX30/50 up to Serial No.: 03983

Replacing the Resistors

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The R1, R2 and R4 resistors in the M16 must be the same model and design:

• R1, R2, Part No.: 46 75 971 with R4, Part No.: 46 75 963 (30W re-

sistors)

• R1, R2, Part No.: 77 56 963 with R4, Part No.: 77 56 955 (40W re-

sistors)

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R4 Resistor in the M16, Part No.: 77 56 955 0

Used with:

• POLYDOROS LX30/50 Lite beginning with Serial No.: 03984

Replacing the Resistors

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The R1, R2 and R4 resistors in the M16 must be the same model and design:

• R1, R2, Part No.: 46 75 971 with R4, Part No.: 46 75 963 (30W re-

sistors)

• R1, R2, Part No.: 77 56 963 with R4, Part No.: 77 56 955 (40W re-

sistors)

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SNT circuit power supply, Part No.: 46 93 529 0

Used with:

• POLYDOROS LX30/50 up to Serial No.: 03976

Replacement:

• SNT replacement part set, Part No.: 74 63 248

Replacing the Circuit Power Supply

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

The output voltages from the circuit power supply are pre-set.

Fig. 36: Circuit power supply, Part No.: 46 93 529

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SNT replacement part set, Part No.: 74 63 248 0

Used with:

• POLYDOROS LX30/50 Lite beginning with Serial No.: 03977

Replacing the Circuit Power Supply

• Only a mechanical replacement, no programming or adjustment is required.

NOTE

Fig. 37: Circuit power supply, Part No.: 74 63 248

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T1 Transformer, Part No.: 97 51 884 0

Replacing the T1 Transformer

• Remove the D160

• Replace the T1

• Reinstall the D160

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