Warning notices must be obser v ed to ensure personal safety as well as that of others, and t o
protect the product and the connected equipment. These warning notices are accompanied
by a clarification of the level of caution to be observed.
Qualified Personnel
This device/system may only be set up and op er ated in conjunction with this manual.
Qualified personn el ar e only authorized to install and operate this equip m ent in accordance
with established safety practices and standards.
Warning: This product can only function properly and safely if it is correctly transported,
stored, installed, set up , operated, and maintained.
Note: Always us e p r oduct in accordance with specifications.
Copyright Siemens Milltronics Process
Disclaimer of Liability
Instruments Inc. 2000. All Rights Reserved
This document is available in bound version and in
electronic version. We encourage users to
purchase authorized bound manuals, or to view
electronic versions as designed and authored by
Siemens Milltronics Process Instruments Inc.
Siemens Milltronics Process Instruments Inc. will
not be responsible for t he contents of partial or
whole reproductions of eit her bound or electronic
versions.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.
Contact SMPI Technical Publications at th e following address:
Technical Publicat ions
Siemens Milltronics Process Instruments Inc.
1954 Technology Drive, P.O. Box 4225
Peterborough, Ontari o, Canada, K9J 7B1
Email: techpubs@siemens-milltronics.com
While we have verified the contents of
this manual for agreement w it h t h e
instrumentation described, variations
remain possible. Thus we cannot
guarantee full agreement. The
contents of this manual are regularly
reviewed and corrections are included
in subsequent editions. We w elcome
all suggestions for improvement.
Technical data subject to change.
For the library of SMPI instr uct ion manuals, visit: www.siemens-milltronics.com
Note: Pointek CLS 300 is to be used only in the manner outlined in this instruction manual.
The Pointek CLS 300 capacitance level switch provides output on high or low process
material levels. When the measured material is at the desired level, the change in
capacitance is sensed and a level alarm is triggered. This could be either a high level alarm
(material rising to reach the desired level) or a low level alarm (material falling to reach
Contact:Form C (SPDT) (selectable NC or NO contact)
Max. Contact Load (dc):5A/30V dc
Max. Contact Load (ac):8A/250V ac (cosn=1)
Max. Switching Capacity:150Watt/2000VA
Min. Contact Load:10mA/5Vdc
Time Delay (ON and/or OFF):1 - 60 sec.
Solid State switch
Output:Galvanically isolated
Safety:Non-polarity sensitive transistor
Max. Load:2 Watt
Max. Switch Voltage:250Vac/300Vdc
Max. Load Current:100mA
Voltage DropBelow 1 Volt typical @ 50mA
Time Delay (On and/or Off)1 - 60 sec.
•Installation shall only be performed by qualified personnel and in accordance with local
governing regulations.
•This product is susceptible to electrostatic shock. Follow proper grounding
procedures.
The Pointek CLS 300 as supplied in the standard probe lengths is normally mounted on the
vessel top (high detection alarm) or through the tank wall at the detection level (high or low
detection alarm).
The cable version is designed for top mounting. The cable suspends vertically so that it
reaches into the process at the desired detection level (high or low detection alarm).
Ceramic Active Shield Insulator and Thermal Isolator
Provides a ceramic Active Shield insulator and a Thermal Isolator for when the process
temperature is greater than 200E C / 392E F and/or for when the product to be detected is very
abrasive. The high temperature version is rated for applications up to 400E C / 752E F.
The Thermal Isolator provides a separation distance between a high process temperature
inside the vessel and the electronic housing outside the vessel. This reduces the operating
temperature of the electronics to a value equal to or less than 85EC/185EF.
See Temperature and Pressure Recommendations for Application on page 25.
59mm (2.3”)
76mm
120mm
(3”)
Lid
(4.7”)
Lid Clip
½ “ NP
Electronics
Enclosure
Thermal Isolator
Active Shield
Probe
240mm
(9.4”)
Note: dependent on
probe configuration
Warning: Do not cover the Thermal Isolator section of this Point Level Switch
device with insulation material.
The rod version of the CLS 300 is available in standard lengths from 350mm (14") up to 1000mm
(40"). Other lengths using stainless steel or other metals can be attached as an electrode
when required. Ensure that the thread end conforms to the exact dimensions as shown
below. Rod lengths beyond 1000mm (40") are not recommended.
1.5mm by 45
(0.06")
3 mm (0.12”)
12mm (0.47")
Flat sides
= 18mm
(0.71")
Ø19 mm
(0.75" )
Ø11 mm
(0.43”)
9mm
(0.35")
M5
17mm
(0.67")
34mm
(1.3")
37mm
(1.5")
M10
Changing Probe Length
The probe length can be shortened in the field by cutting the electrode.
Warning: To prevent damage, do not apply torque directly to the main probe assembly.
Option 1
If the electrode is removable:
1. Remove the electrode by
releasing the set screw and
turning the threaded electrode
end counter-clockwise.
2. Place the upper part of the
electrode in a vice as shown.
Do not exceed the tensile strength of the cable at 1900kg/4188lbs.
Always confirm that the load carrying capability of the silo/tank roof is sufficient to withstand
the actual force on the cable conditions, especially where the force will be, or could be, as
great as 1900kg/4188 lbs. A cable (rope) probe with a PFA jacket reduces the amount of
possible product build-up on the probe as well as the tensile force on the cable.
Cable Weights
A standard weight with optional attachable Butterfly enhancer is available for the cable
version. We recommend the Butterfly weight for lower dielectric constant materials (often in
solids) because it increases the change in capacitance when the material comes in contact
with the cable end. This occurs when the silo is quite tall (> 15 m/45 ft) and the dielectric
constant is less than (
>
< 4).
r
Shortening the Cable
Methods
• An angle grinder (preferably with a disc suitable for stainless steel)
or
• Wire cutters (suitable for piano cable
Ø6 – 9mm).
Procedure
1. Remove Butterfly (if present) from weight.
2. Loosen the three set screws and pull weight from the cable.
3. Grind/cut the cable to the required length, and then remove rough edges from the
cable.
4. Ensure that cable strands are properly seated in the lay of the cable (i.e. no wire
strands sticking outside the normal cable profile). Make sure ALL strands are
properly seated before continuing the assembly.
5. Push the weight onto the cable while simultaneously rotating it counter-
clockwise around the cable. Make sure that no cable strands are pushed out of
their position in the cable and that the cable is fully inserted.
6. Re-fasten the weight by tightening the three set screws.
7. Re-attach Butterfly (if required) to the weight.
Loosen the lid clip and remove the enclosure cover to access connectors and electronics.
The identification label is on the underside of the enclosure cover.
When driving an external relay with either the solid stated switch and/or relay outputs using
dc power, protection diodes must be connected in the correct polarity across the relay coil to
prevent possible switch/relay damage resulting from inductive spikes generated by the relay
coil.
After the CLS is properly mounted and the switch bank set up, apply power to the unit. The
green LED (L3) lights to indicate the unit is powered and operational.
Indicators
Three LEDs indication the following:
L1 (yellow) = sensor status:When P2 is properly set, this LED indicates when
the sensor is in contact with the process material
(material capacitance is greater than set point, P2).
L1 is off when the sensor is out of contact with the
process material (material capacitance is less than
set point).
L2 (red) = output status:This LED indicates the relay and solid switch
contact status. Refer to Operation\Output Status
below.
L3 (green) = power:This LED is on when the Pointek CLS is properly
As reference, and to assist adjusting the alarm setpoint for reliable and accurate detection of
the process material, we have categorized the materials and applications into two cases.
Follow the setup procedure associated with the case which includes your application.
Case 1
General applications, characterized by the following:
No alarm responseL3 (green LED) offCheck power supply
Check sensitivity, S1-5,
Alarm won’t switch
when material level
moves down the
electrode
L1 (yellow) doesn’t respond
to reducing level on the
electrode
L1 (yellow) responds to
reducing level on the
electrode
electrode, connections to
sensor input on trip
amplifier (and zener barrier
continuity if used)
Check that relay and L2
(red LED) changes state
when S1-3 is toggled
Alarm doesn’t switch
when material level
moves up the electrode
L1 (yellow) doesn’t respond
to the sensing electrode
approaching or touching
L1 (yellow) responds to
increasing level on the
electrode
L1 (yellow) flashes when
approaching the alarm trippoint
Check sensitivity S1-5,
electrode, (and zener
barrier continuity, if used)
Check that relay and L2
(red LED) changes state
when S1-3 is toggled
Maintenance
The Pointek CLS 300 requires no regular maintenance or cleaning. Even with significant buildup on the CLS 300 level detector electrode, the level switch will continue to operate. Build-up
of material on the active shield area has little or no effect on the performance of the CLS 300.
Siemens Milltronics Process Instruments B.V.
Nikkelstraat 10 - 4823 AB BREDA - The Netherlands
Declare, solely under own responsibility, that the product
Point Level Switch,
Pointek CLS 300
Mentioned in this declaration, complies with the following standards and/or normative
documents:
RequirementsRemarksCertificate No.
EnvironmentCommercial, light Industrial, and industrial2008949-KRQ/EMC 01-4230
EN 61326: 1998Product group standard for “Electrical equipment for measurement,
control and laboratory use”, from which:
EN 50011: 1998 Emission – Class B
EN 61000-4-2: 1995 Electrostatic Discharge (ESD) Immunity
EN 61000-4-3: 1996 Radiated Electro-Magnetic Field Immunity
EN 61000-4-4: 1995 Electrostatic Fast Transient (EFT) Immunity
EN 61000-4-5: 1995 Surge Transient Immunity
EN 61000-4-6: 1996 Conducted Radio-Frequency Disturbances Immunity
ATEX Directive 94/9/ECAudit Report No. 2003068
II 1/ 2 GD EEx d [ia] IIC T6…T1
T 100 °C IP 66
EN 50014: 1992General Requirements
EN 50018: 1994 Flameproof Enclosures “d"
EN 50020: 1994Intrinsic Safety “i"
EN 50284: 1999Special Requirements for Category 1G Equipment
EN 50281-1-1: 1998Dust Ignition Proof
0344
KEMA 00ATEXQ3047
KEMA 00ATEX2040X
The notified body : N.V. KEMA – Utrechtseweg 310 – 6812 AR Arnhem – The Netherlands
97/23ECPressure Equipment DirectiveLloyd’s Register, DAD No.:
8033472, 8033473, 8033628
The notified body: Stoomwezen B.V. – Weena Zuid 168 – 3012 NC Rotterdam – The Netherlands
Location: BredaNamed Representative: C.S. van Gils
Date: Aug 31, 2001Position: Managing Director
Note: For specific safety specifications, please consult the instrument label.