Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of
others, and to protect the product and the connected equipment. These warning notices are
accompanied by a clarification of the level of caution to be observed.
Qualified Personnel: This device/system may only be set up and operated in conjunction with this
manual. Qualified personnel are only authorized to install and operate this equipment in accordance with
established safety practices and standards.
Unit Repair and Excluded Liability:
•The user is responsible for all changes and repairs made to the device by the user or the user’s
agent.
• All new components are to be provided by Siemens Milltronics Process Instruments Inc.
• Restrict repair to faulty components only.
• Do not reuse faulty components.
Warning: Cardboard shipping package provides limited humidity and moisture protection. This product
can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and
maintained.
This product is intended for use in industrial areas. Operation of this equipment in a residential area
may cause interference to several frequency based communications.
Note: Always use product in accordance with specifications.
Copyright Siemens Milltronics Process
Disclaimer of Liability
Instruments Inc. 2009. All Rights Reserved
This document is available in bound version and in
electronic version. We encourage users to purchase
authorized bound manuals, or to view electronic
versions as designed and authored by Siemens
Milltronics Process Instruments Inc. Siemens
Milltronics Process Instruments Inc. will not be
responsible for the contents of partial or whole
reproductions of either bound or electronic versions.
While we have verified the contents of this
manual for agreement with the instrumentation
described, variations remain possible. Thus we
cannot guarantee full agreement. The contents
of this manual are regularly reviewed and
corrections are included in subsequent editions.
Please check the website shown below for the
latest manual revisions.
We welcome all suggestions for improvement.
Technical data subject to change.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.
Contact SMPI Technical Publications European Authorized Representative
at the following address:
Technical Publications Siemens AG
Siemens Milltronics Process Instruments Inc. Industry Sector
1954 Technology Drive, P.O. Box 4225 76181 Karlsruhe
Peterborough, Ontario, Canada, K9J 7B1 Deutschland
Email: techpubs.smpi@siemens.com
•For a selection of Siemens Milltronics level measurement manuals, go to:
www. siemens.com/processautomation. Under Process Instrumentation, select
Measurement
•For a selection of Siemens Milltronics weighing manuals, go to:
www. siemens.com/processautomation. Under Weighing Technology, select
Index ..................................................................................................................................73
Table of Contents
iii
Table o f C on t en t s
iv
Safety Notes
Special attention must be paid to warnings and notes highlighted from the rest of the text
by grey boxes.
1
WARNING: relates to a caution symbol on the product, and means
that failure to observe the necessary precautions can result in
death, serious injury, and/or considerable material damage.
WARNING
1
: means that failure to observe the necessary
precautions can result in death, serious injury, and/or considerable
material damage.
CAUTION: means that failure to observe the necessary precautions can
result in considerable material damage.
Note:
means important information about the product or that part of the operating
manual.
Safety marking symbols
In manual On ProductDescription
Caution: refer to accompanying documents (manual) for
details.
Earth (ground) Terminal
Pointek CLS200/300
Protective Conductor Terminal
The Manual
Note: Please follow the installation and operating procedures for a quick, trouble-free
installation and to ensure the maximum accuracy and reliability of your Pointek CLS200/
300. This manual applies to the Pointek CLS200/300 Standard model only.
Pointek CLS200/300 is available in two models, standard and digital. For information on
the CLS200/300 digital model, please see manual 7ML19985JJ01.
This manual will help you set up your Pointek CLS200/300 Standard for optimum
performance.
Sections in this manual are designated as follows:
•
Pointek CLS200/300 Standard
model and to the manual
•
Specifications: standard model
•
Installation: Pointek CLS200 Standard
1.
This symbol is used when there is no corresponding caution symbol on the product.
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUAL Page 1
- an introduction to Pointek CLS200/300 Standard
•
Installation: Pointek CLS300 Standard
•
Appendix A: Technical References
•
Appendix B: Maintenance and Repairs
•
Appendix C: Product Nameplates
•
Appendix D: Hazardous Area Installation
•
Appendix E: Dimensions - CLS200
•
Appendix F: Dimensions - CLS300
•
Appendix G: Shortening the cable
We always welcome suggestions and comments about manual content, design, and
accessibility. Please direct your comments to techpubs.smpi@siemens.com.
For other Siemens Milltronics level measurement manuals, go to:
www.siemens.com/level
and look under Level Measurement.
Application Examples
The application examples used in this manual illustrate typical installations using
Pointek CLS200/300; other configurations may also apply.
Pointek CLS200/300
In all examples, substitute your own application details. If the examples do not apply to
your application, check the applicable parameter reference for the available options.
Technical Support
Support is available 24 hours a day.
To find your local Siemens Automation Office address, phone number and fax number go
to:
www.siemens.com/automation/partner
•Click on the tab Contacts by Product then drill down to find your product group
(+Process Automation > +Process Instrumentation > +Level Measuring
Instruments).
•Select the team Technical Suppo r t . Click on Next.
•Click on the appropriate continent, then select the country followed by the city.
Click on Next.
For on-line technical support go to:
www.siemens.com/automation/support-request
•Enter the device name or order number, then click on Search, and select the
appropriate product type. Click on Next.
•You will be prompted to enter a keyword describing your issue. Then either
browse the relevant documentation, or click on Next to email a detailed
description of your issue to Siemens Technical Support staff.
Page 2Pointek CLS200/300 Standard – INSTRUCTION MANUAL7ML19985JH01
Abbreviations and Identifications
Short formLong FormDescriptionUnits
CE / FM / CSA Conformitè Europèene / Factory
Mutual / Canadian Standards
Association
ε
r
ESDElectrostatic Discharge
ExExplosion Proofsafety approval
ExdFlame Proofmethod of protection
FEPFluorinated Ethylene Polymermodified polymer
FKM/FPMFluorelastomer
FFKM/FFPMPerfluoroelastomer
ISIntrinsically Safemethod of protection
LCDLiquid Crystal Display
LUILocal User Interface
μFmicro Farads10
μsmicro Seconds10
NCnormally closedrelay contact position
NOnormally openrelay contact position
pFpico Farads10
PDMProcess Device Managerconfiguration tool
PEEKPolyaryletheretherketoneorganic polymer
PPSPolyphenylene Sulfidepolymer
PTFEPolytetrafluoroethylenethermoplastic
PVDFPolyvinylidene Fluorideengineered
safety approval
relative dielectric
constant
for hazardous area
for hazardous area
-6
-6
-12
fluoropolymer
fluoropolymer
Pointek CLS200/300
Farad
Seconds
Farad
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUAL Page 3
Pointek CLS200/300 Standard
CLS200 Standard model
CLS300 Standard model
Notes:
• Pointek CLS200/300 is available in two models: the standard model, and the digital
model with integral local display. For information on the CLS200/300 Digital, please
see manual 7ML19985JJ01.
• Pointek CLS200/300 is to be used only in the manner outlined in this instruction
manual, otherwise protection provided by the equipment may be impaired.
• This product is intended for use in industrial areas. Operation of this equipment in a
residential area may cause interference to several frequency based
communications.
Pointek CLS200/300 is a versatile capacitance switch, ideal for level detection of
interfaces, solids, liquids, slurries, and foam, and for simple pump control. The switch
responds to the presence of any material with a relative dielectric constant of 1.5 or more
by detecting a change in capacitance, which is registered as a change in oscillating
Pointek CLS200/300
frequency.
The switch can be set to detect before contact or on contact with the probe. The design
of the CLS200 standard allows the instrument to operate independently of the tank wall or
pipe, so it does not require an external reference electrode for level detection in a nonconductive vessel such as concrete or plastic. The CLS300 standard requires a
connection to earth/ground for effective capacitance measurement.
The power supply is galvanically isolated and can accept voltages in the range 12 to
250 V AC/DC, depending on the application. The materials used in the probe construction
provide a high level of chemical resistance, and an excellent temperature rating on the
process wetted portion of the probe: up to 125 °C (257 °F) for the CLS200 and 400 °C
(752 °F) for the CLS300.
Page 4Pointek CLS200/300 Standard – INSTRUCTION MANUAL7ML19985JH01
Modular design and construction provide a wide choice of configurations, including rod,
cable, and sanitary versions. When used with a SensGuard protection cover, the CLS200
sensor is protected from shearing, impact, and abrasion, in tough primary processes.
Pointek CLS200/300 Applications
Pointek CLS200/300 is designed for level detection and simple pump control in a variety of
applications:
•Liquids, solids (powder and granules), slurries, interface detection (for example, oil/
water), and foam detection
•Foods and pharmaceuticals
•Chemical and petrochemical
•High pressure and temperature
Pointek CLS200/300 Features
•Potted construction protects components from shock, vibration, humidity, and/or
condensation
•High chemical resistance on probes
•Level detection independent of tank wall/pipe (CLS200 only)
•Freely programmable set up covers wide range of applications/materials
•Integrated Local User Interface (LUI) for ease of use
•Rigid and cable versions available
•Operation in safety related systems for overspill in accordance with
IEC61508/61511 SIL2
•Patented Active Shield minimizes the effect of product build-up at the sensor
mounting point (CLS300 only)
Pointek CLS200/300
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUAL Page 5
Specifications: standard model
Note: Siemens Milltronics makes every attempt to ensure the accuracy of these
specifications, but reserves the right to change them at any time.
Pointek CLS200/300
Power
• supply12 to 250 V AC/DC (0 to 60 Hz)
• power consumption2W max.
Performance
• Repeatability±1% of measurement
Interface
• configuration locally, using dip switches and potentiometers
• local display 3 LED indicators
• outputrelay contact and solid-state switch
• polarity-independentyes
• failsaferelay and solid-state switch can be de-energized in
the absence of a sensor signal
Alarm Outputs
Specifications: standard
• relay1 Form C (SPDT) contact (selectable NC or NO
contact)
max. switching voltage/current (DC): 30 V DC / 5 A
max. switching voltage/current (AC): 250 V AC / 8 A
(resistive load)
• solid-state switchrated 30 V DC or peak 30 V AC, 82 mA
• time delayON/OFF alarm, selectable
1 to 60 seconds duration
• hysteresisdependent on
• failsafe operationFailsafe High or Failsafe Low
• delay timers2: Alarm ON to OFF and Alarm OFF to ON
Page 6Pointek CLS200/300 Standard – INSTRUCTION MANUAL7ML19985JH01
ε
: max. 2 mm (0.08”) @ εr= 1.5
r
Mechanical
Electrode - CLS200 Standard
Model
Rod5500 mm/
Sanitary 5500 mm/
Cable30 m/
Length
(max)
216.5”
216.5”
98.4 ft
Process Con-
nections
• Threaded:
¾”, 1", or 1 ½"
BSPT (R), BSPP
(G) or NPT; 1 ¼”
NPT only
• Welded flange:
ASME: 1”, 1 ½”, 2”,
3” or 4”
DN 25, 40, 50, 80
or 100
1", 1 ½ ", 2”, 2 ½"
and 3”sanitary
clamp
• Threaded:
¾ ", 1", or 1 ½"
BSPT (R), BSPP
(G) or NPT; 1 ¼”
NPT only
• Welded flange:
ASME: 1”, 1 ½”, 2”,
3” or 4”
DN 25, 40, 50, 80
or 100
1
Extension
316L¹ stain-
less steel
316L¹ stain-
less steel
FEP (Fluori-
nated Ethyl-
ene
Polymer)
Tensile
(max)
n/a
n/a
180 kg/
400 lbs
Wetted Parts
1
stainless
•316L
steel (optional
PFA coating)
• FKM seals
(optional FFKM)
• PPS probe
(optional PVDF)
1
stainless
•316L
steel
• FKM seals
(optional FFKM)
• PPS probe
(optional PVDF)
1
stainless
•316L
steel
• FEP jacketed
cable
• FKM seals
(optional FFKM)
• PPS probe
(optional PVDF)
Specifications: standard
1.
Or 1.4404 material.
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUALPage 7
Electrode - CLS300 Standard
Model
Rod
(19 mm/
0.75” dia.)
Length
(max)
1000 mm/40”
Process Connec-
tions
• Threaded:
¾”, 1", or 1 ½" BSPT
(R), BSPP (G) or NPT;
1 ¼” NPT only
• Welded flange:
ASME: 1”, 1 ½”, 2”, 3” or
Tensile
(max)
n/a
Wetted Parts
1
stainless steel
• 316L
• FKM seals (optional
FFKM)
• PFA lining on Active
Shield
• PEEK isolators
4”
DN 25, 40, 50, 80 or
100
Cable25000 mm/
985”
• Threaded:
1 ½" BSPT (R), BSPP
(G) or NPT; 1 ¼” NPT
only
• Welded flange:
ASME: 1 ½”, 2”, 3” or
4”
DN 40, 50, 80 or 100
1900 kg/
4188 lbs
1
stainless steel
• 316L
Active Shield and
cable weight
1
stainless steel
• 316L
cable (optional PFA
jacketed cable)
• FKM seals (optional
FFKM)
• PEEK isolators
1
High Tem-
perature
version
1000 mm/40”
• Threaded:
¾”, 1", or 1 ½" BSPT
(R), BSPP (G) or NPT;
1 ¼” NPT only
n/a
stainless steel
• 316L
• Ceramic isolators
• Welded flange:
ASME: 1”, 1 ½”, 2”, 3” or
4”
Specifications: standard
DN 25, 40, 50, 80 or
100
Page 8Pointek CLS200/300 Standard – INSTRUCTION MANUAL7ML19985JH01
Note: The use of approved watertight conduit hubs/glands is required for Type 4 /
NEMA 4, Type 6 / NEMA 6, IP68 (outdoor applications).
Weight
Weight varies based on configuration. For example:
• compact Pointek CLS200/300, 1 kg (2.20 lb.) approx.
100 mm (4”) insertion length,
3/4” process connection
Specifications: standard
Environmental
• locationindoor/outdoor
• altitude20 00 m (6562 ft.) max.
• ambient temperature
- general applications–40 to 85 °C (–40 to +185 °F)
- in potentially explosive
atmospheresrefer to appropriate certificate
• storage temperature–40 to 85 °C (–40 to +185 °F)
• relative humiditysuitable for outdoor (Type 4 / NEMA 4 / IP68)
• installation categoryII
• pollution degree4
1.
Or 1.4404 material.
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUALPage 9
Process
Note: Please see
and
Pointek CLS300 Standard Pressure versus Temperature Curves
• relative dielectric constant (εr)1.5 minimum
• CLS200 temperature:
- without thermal isolator –40 to 85 °C (–40 to 185 °F)
- with thermal isolator–40 to 125 °C (–40 to 257 °F)
• CLS200 pressure (vessel):
- rod version–1 to 25 bar g/–14.6 to 365 psi g (nominal)
- cable version–1 to 10 bar g/–14.6 to 150 psi g (nominal)
- sliding coupling version–1 to 10 bar g/–14.6 to 150 psi g (nominal)
• CLS300 temperature:
- rod/cable version –40 to 85°C (–40 to 185°F)
without thermal isolator
- rod/cable version –40 to 200°C (–40 to 392 °F)
with thermal isolator
- high temperature version –40 to 400 °C (–40 to 752 °F)
• CLS300 pressure (vessel): –1 to 35 bar g/–14.6 to 511 psi g (nominal)
Pointek CLS200 Standard Pressure versus Temperature Curves
1
2
Approvals (verify against product nameplate)
CLS200
on page 35.
Specifications: standard
• General Purpose CSA, FM, CE, C-TICK
• Dust Ignition Proof ATEX II 1/2 D T100°C
• Dust Ignition Proof CSA/FM Class II, Div. 1, Gr. E, F, G
with IS ProbeCSA/FM Class III T4
• Explosion Proof Enclosure CSA/FM Class I, Div. 1, Gr. A, B, C, D
with IS ProbeCSA/FM Class II, Div. 1 Gr. E, F, G
CSA/FM Class III T4
• Flame Proof EnclosureATEX II 1/2 G EEx d[ia] IIC T6 to T4
with IS ProbeATEX II 1/2 D T100°C
• Marine Lloyds Register of Shipping, Categories ENV1,
ENV2 and ENV5
• Overfill ProtectionWHG (Germany)
• Others SIL/IEC61508 Declaration of Conformity
[SIL-2(overspill)]
Pattern Approval (China)
1.
at process connection
2.
at process connection
Page 10Pointek CLS200/300 Standard – INSTRUCTION MANUAL7ML19985JH01
CLS300
• General Purpose CSA, FM, CE, C-TICK
• Dust Ignition Proof CSA/FM Class II, Div. 1, Gr. E, F, G
with IS ProbeCSA/FM Class III T4
ATEX II 1/2 D T100°C
• Explosion Proof CSA/FM Class I, Div. 1, Gr. A, B, C, D
with IS ProbeCSA/FM Class II, Div. 1, Gr. E, F, G
CSA/FM Class III T4
• Flame Proof EnclosureATEX II 1/2G EEx d[ia] IIC T6 to T1
with IS ProbeATEX II 1/2 D T100°C
• Marine Lloyds Register of Shipping, Categories ENV1,
ENV2 and ENV5
• Overfill ProtectionWHG (Germany)
• OthersSIL/IEC61508 Declaration of Conformity
[SIL-2(overspill)],
Pattern Approval (China)
Specifications: standard
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUALPage 11
Installation: Pointek CLS200 Standard
High level alarmLow level alarm
normal process
level
normal process
level
vertical
horizontal
Notes:
• Installation shall only be performed by qualified personnel and in accordance with
local governing regulations.
• This product is susceptible to electrostatic shock. Follow proper grounding
procedures.
• The housing may only be opened for maintenance, local operation, or electrical
installation.
• Before installing the instrument, verify that the environment complies with any
restrictions specified on the product nameplate.
Location
Recommended:
•Provide a sun shield to protect the transmitter from direct heat radiation.
Precautions:
•Avoid mounting Pointek CLS200 in locations subject to strong vibrations in the
vicinity, whenever possible.
•Do not exceed the permissible ambient temperature limits (see
page 9 for details).
Environmental
on
Mounting
CLS200 Installation
Page 12Pointek CLS200/300 Standard – INSTRUCTION MANUAL7ML19985JH01
Pointek CLS200 (compact threaded probe shown )
For high level alarm (level exceeds normal process level):
•normally mounted into the vessel top, or
•mounted through the tank wall at the detection level
For low level alarm (level drops below normal process level):
•mounted through the tank wall at the detection level
Pointek CLS200 typical configuration with extensions:
Angle
High level alarmLow level alarm
normal process
level
normal process
level
50 mm (2") min
50 mm
(2")
min
In nozzle
Close to tank walls
> 100mm
(4") Ø
50 mm (2")
minimum
For high or low level alarm:
•designed for top mounting. The probe suspends vertically so that it reaches into
the process at the desired detection level (high or low detection alarm).
Mounting Restrictions
Note:
• Keep the sensor at least 50 mm (2") away from any nozzle or tank wall.
• If multiple units are used, allow at least 100 mm (4") between them, to prevent
interference.
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUALPage 13
CLS200 Installation
CLS200 Dimensions
Sensors must be at least 100 mm (4") apart.
Side View
100 mm
(4") min
100 mm
(4") min
100 mm
(4") min
End View
Mount diagonally if space is restricted
Multiple Units
Dimensions for all versions of the Pointek CLS200 Standard can be found in
Dimensions - CLS200
starting on page 47.
CLS200 Installation
Page 14Pointek CLS200/300 Standard – INSTRUCTION MANUAL7ML19985JH01
Appendix E:
Process Cautions
Cautions:
• The maximum allowable torque on a horizontally installed rod is 15 Nm.
• Keep unit out of path of falling material, or protect probe from falling material.
Caution: Tensile load must not exceed
probe or vessel rating (See
Tensile
(max)
on page 7.).
Caution: Avoid areas where material build up
occurs.
50 mm
(2") min
Caution: Consider material surface
configuration when installing unit.
CLS200 Installation
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUALPage 15
Installation: Pointek CLS300 Standard
High level alarmLow level alarm
normal process
level
normal process
level
detection level
vertical
horizontal
Notes:
• Installation shall only be performed by qualified personnel and in accordance with
local governing regulations.
• This product is susceptible to electrostatic shock. Follow proper grounding
procedures.
• The housing may only be opened for maintenance, local operation, or electrical
installation.
• Before installing the instrument, verify that the environment complies with any
restrictions specified on the product nameplate.
Location
Recommended:
•Provide a sun shield to protect the transmitter from direct heat radiation.
Precautions:
•Avoid mounting Pointek CLS300 Standard in locations subject to strong vibrations in
the vicinity, whenever possible.
•Do not exceed the permissible ambient temperature limits (see
page 9 for details).
Environmental
on
Mounting
Pointek CLS300 typical configuration:
For high level alarm (level exceeds normal process level):
•normally mounted into the vessel top, or
CLS300 Installation
Page 16Pointek CLS200/300 Standard – INSTRUCTION MANUAL7ML19985JH01
•mounted through the tank wall at the detection level
For low level alarm (level drops below normal process level):
•mounted through the tank wall at the detection level
Angled mounting
Angle
500 mm
(20") min
500 mm
(20") min
500 mm
(20") min
Side View
(section)
Multiple Units
End View
Sensors must be 500 mm (20") apart.
Mount diagonally if space is restricted.
Pointek CLS300 cable version:
The cable version is designed for top mounting. The cable suspends vertically so that it
reaches into the process at the desired detection level (high or low detection alarm).
Mounting Restrictions
Note:
• Keep the sensor at least 50 mm (2") away from any nozzle or tank wall.
• If multiple units are used, allow at least 500 mm (20") between them, to prevent
interference.
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUALPage 17
CLS300 Installation
Process Cautions
Wall Restriction
50 mm
(2") min
50 mm
(2") min
• The maximum
allowable torque on a
horizontally installed
rod is 15 Nm.
• Keep unit out of path
of falling material, or
protect probe from
falling material.
• Consider material
surface configuration
when installing unit.
• Tensile load must not
exceed probe or
vessel rating.
500 mm
(20") min
CLS300 Installation
Page 18Pointek CLS200/300 Standard – INSTRUCTION MANUAL7ML19985JH01
Note: Buildup of material in Active Shield area does not affect switch operation.
CLS300 Dimensions
Dimensions for all versions of the Pointek CLS300 Standard can be found in
Dimensions - CLS300
starting on page 55.
Appendix F:
7ML19985JH01Pointek CLS200/300 Standard – INSTRUCTION MANUALPage 19
CLS300 Installation
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