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Power Module PM240-2
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SINAMICS
SINAMICS G120
Power Module PM240-2
Hardware Installation Manual
12/2015
12/2015
A5E33294624B AD
Changes in this manual
1
Fundamental safety
instructions
2
Introduction
3
Installing/mounting
4
Connecting-up
5
Service and maintenance
6
Technical data
7
Spare parts and accessories
8
Appendix
A
Page 4
Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMA
A5E33294624B AD
Ⓟ
Copyright © Siemens AG 2013 - 2015.
All rights reserved
Legal information
Warning notice system
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
Qualified Personnel
personnel qualified
Proper use of Siemens products
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
Disclaimer of Liability
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
The product/system described in this documentation may be operated only by
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Note the following:
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
for the specific
NY
12/2015 Subject to change
Page 5
Table of contents
1 Changes in this manual ........................................................................................................................... 9
2 Fundamental safety instructions ............................................................................................................ 11
3 Introduction ........................................................................................................................................... 19
4 Installing/mounting ................................................................................................................................ 21
5 Connecting-up ...................................................................................................................................... 35
2.1 General safety instructions ..................................................................................................... 11
2.2 Safety instructions for electromagnetic fields (EMF) .............................................................. 15
2.3 Handling electrostatic sensitive devices (ESD) ...................................................................... 15
2.4 Industrial security .................................................................................................................... 16
2.5 Residual risks of power drive systems .................................................................................... 17
3.1 Component specification according to UL .............................................................................. 20
3.2 Permissible motors ................................................................................................................. 20
4.1 Installation conditions.............................................................................................................. 21
4.2 Power losses and air cooling requirements ............................................................................ 23
4.3 Mounting the Power Modules ................................................................................................. 25
4.3.1 Installing Power Modules ........................................................................................................ 25
4.3.2 Dimension drawings and drilling dimensions for IP20 Power Modules .................................. 27
4.3.3 Hoisting gear FSD ... PSF ...................................................................................................... 29
4.3.4 Mounting shield plates ............................................................................................................ 30
4.3.5 Dimension drawings and drilling dimensions for PT Power Modules ..................................... 32
4.3.5.1 Mounting the shield plate ........................................................................................................ 34
4.4 Control Unit installation ........................................................................................................... 34
4.5 Installing supplementary components .................................................................................... 34
5.1 Line and motor connection ..................................................................................................... 37
5.1.1 Permissible line supplies ........................................................................................................ 37
5.1.2 Dimensioning the protective conductor ................................................................................... 41
5.1.3 Connection overview............................................................................................................... 42
5.1.4 Motor cable length .................................................................................................................. 43
5.1.5 Motor connection .................................................................................................................... 44
5.1.6 Connection terminals at the inverter ....................................................................................... 45
5.2 STO via Power Module terminals ........................................................................................... 49
5.3 EMC-compliant installation ..................................................................................................... 50
5.3.1 Avoiding electromagnetic interference .................................................................................... 50
5.3.2 Avoiding electromagnetic influence (EMI) .............................................................................. 50
5.3.3 Installing the converter in compliance with EMC rules ........................................................... 53
5.3.4 EMC-compliant cabinet design ............................................................................................... 54
5.3.5 Equipotential bonding ............................................................................................................. 55
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Table of contents
6 Service and maintenance ...................................................................................................................... 59
7 Technical data ...................................................................................................................................... 65
8 Spare parts and accessories ................................................................................................................. 99
A Appendix ............................................................................................................................................. 123
6.1 Maintenance ........................................................................................................................... 60
6.2 Commissioning after a long storage time .............................................................................. 61
6.3 Replacing a fan ...................................................................................................................... 62
6.3.1 Fan replacement FSA … FSC ............................................................................................... 62
6.3.2 Fan replacement FSD … FSF ............................................................................................... 63
7.1 High overload - low overload PM240-2 .................................................................................. 66
7.2 Cable cross-sections and tightening torques ......................................................................... 68
7.3 Technical data, 200 V inverters ............................................................................................. 69
7.3.1 General data, 200 V inverters ................................................................................................ 69
7.3.2 Specific technical data, 200 V inverters ................................................................................. 71
7.3.3 Current derating depending on the pulse frequency, 200 V inverters ................................... 76
7.4 Technical data, 400 V inverters ............................................................................................. 77
7.4.1 General data, 400 V inverters ................................................................................................ 77
7.4.2 Specific technical data, 400 V inverters ................................................................................. 79
7.4.3 Current derating depending on the pulse frequency, 400 V inverters ................................... 86
7.5 Technical data, 690 V inverters ............................................................................................. 87
7.5.1 General data, 690 V inverters ................................................................................................ 87
7.5.2 Specific technical data, 690 V inverters ................................................................................. 89
7.5.3 Current derating depending on the pulse frequency, 690 V inverters ................................... 91
7.6 Restrictions for special ambient conditions ............................................................................ 92
7.7 Electromagnetic compatibility of the inverter ......................................................................... 94
7.7.1 Assigning the inverter to EMC categories .............................................................................. 96
7.7.2 Harmonics .............................................................................................................................. 97
7.7.3 EMC limit values in South Korea ........................................................................................... 98
8.1 Spare parts ............................................................................................................................. 99
8.2 Optional accessories .............................................................................................................. 99
8.2.1 Mounting frames for PT power modules .............................................................................. 100
8.2.2 Line reactor .......................................................................................................................... 103
8.2.2.1 Line reactors for PM240-2, 400 V ........................................................................................ 103
8.2.2.2 Line reactors for PM240-2, 200 V ........................................................................................ 106
8.2.3 Line filter ............................................................................................................................... 107
8.2.4 Braking resistor .................................................................................................................... 108
8.2.4.1 Connect the temperature contact of the braking resistor ..................................................... 111
8.2.5 Connecting a motor holding brake ....................................................................................... 115
8.2.5.1 Mounting and connecting the brake relay ............................................................................ 116
8.2.5.2 Mounting and connecting the brake relay ............................................................................ 116
8.2.5.3 Technical data of the brake relay? ....................................................................................... 117
8.2.5.4 Mounting and connecting the brake relay ............................................................................ 117
8.2.6 Output reactor ...................................................................................................................... 118
8.2.6.1 Output reactor - clearances ................................................................................................. 118
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Table of contents
Index................................................................................................................................................... 129
A.1 Manuals and technical support ............................................................................................. 123
A.1.1 Manuals for your inverter ...................................................................................................... 123
A.1.2 Configuring support ............................................................................................................... 124
A.1.3 Product Support .................................................................................................................... 125
A.2 Disposal ................................................................................................................................ 125
A.3 Standards .............................................................................................................................. 126
A.4 Abbreviations ........................................................................................................................ 127
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Table of contents
Power Module PM240-2
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Page 9
1
With respect to the PM240-2 Power Modules Manual, Edition 07/2015
The manual was expanded to include FSF Power Modules.
690 V inverters: 75 kW … 132 kW
400 V inverters: 75 kW … 132 kW
200 V inverters: 37 kW … 55 KW
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Changes in this manual
Power Module PM240-2
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Page 11
2
2.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Death or serious injury can result when live parts are touched.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
Touching live components can result in death or severe injury.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
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Fundamental safety instructions
WARNING
Danger to life when live parts are touched on damaged devices
WARNING
Danger to life through electric shock due to unconnected cable shields
WARNING
Danger to life due to electric shock when not grounded
WARNING
Danger to life due to electric shock when opening plug connections in operation
WARNING
Danger to life due to fire spreading if housing is inadequate
2.1 General safety instructions
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged devices.
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
When opening plug connections in operation, arcs can result in severe injury or death.
• Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.
Fire and smoke development can cause severe personal injury or material damage.
• Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire is prevented.
• Ensure that smoke can only escape via controlled and monitored paths.
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Page 13
Fundamental safety instructions
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
WARNING
Danger of an accident occurring due to missing or illegible warning labels
NOTICE
Device damage caused by incorrect voltage/insulation tests
2.1 General safety instructions
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
• Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
• Use a monitoring device that signals an insulation fault.
• Correct the fault as quickly as possible so the motor insulation is not overloaded.
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
• Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
Missing or illegible warning labels can result in accidents involving death or serious injury.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, in the national language if
necessary.
• Replace illegible warning labels.
Incorrect voltage/insulation tests can damage the device.
• Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
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Fundamental safety instructions
WARNING
Danger to life when safety functions are inactive
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in th
Safety Integrated manuals.
2.1 General safety instructions
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
e
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Fundamental safety instructions
2.2
Safety instructions for electromagnetic fields (EMF)
WARNING
Danger to life from electromagnetic fields
2.3
Handling electrostatic sensitive devices (ESD)
NOTICE
Damage through electric fields or electrostatic discharge
2.2 Safety instructions for electromagnetic fields (EMF)
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
• Ensure that the persons involved are the necessary distance away (minimum 2 m).
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
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Fundamental safety instructions
2.4
Industrial security
Note
Industrial security
Siemens provides products and
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solu
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) an
state
also be considered. For more information about industrial security, visit this address
(
To stay informed about product updates as they occur, sign up for a product
newsletter. For more information, visit this address (
).
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
2.4 Industrial security
solutions with industrial security functions that support the
tions undergo continuous development. Siemens recommends strongly
d integrate each component into a holistic,
-of-the-art industrial security concept. Third-party products that may be in use should
http://www.siemens.com/industrialsecurity).
-specific
http://support.automation.siemens.com
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
• Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.automation.siemens.com).
• Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
• Make sure that you include all installed products into the holistic industrial security
concept.
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Fundamental safety instructions
2.5
Residual risks of power drive systems
2.5 Residual risks of power drive systems
The control and drive components of a drive system are approved for industrial and
commercial use in industrial line supplies. Their use in public line supplies requires a
different configuration and/or additional measures.
These components may only be operated in closed housings or in higher-level control
cabinets with protective covers that are closed, and when all of the protective devices are
used.
These components may only be handled by qualified and trained technical personnel who
are knowledgeable and observe all of the safety instructions on the components and in the
associated technical user documentation.
When assessing the machine's risk in accordance with the respective local regulations (e.g.,
EC Machinery Directive), the machine manufacturer must take into account the following
residual risks emanating from the control and drive components of a drive system:
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example,
– Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of the control system
– External influences/damage
2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as
emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,
e.g.:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the specification
– External influences/damage
Inverters of the Open Type/IP20 degree of protection must be installed in a metal control
cabinet (or protected by another equivalent measure) such that contact with fire inside
and outside the inverter is not possible.
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Fundamental safety instructions
Note
The components must be protected against conductive contamination (e.g. by installing them
in a control cabinet with degree of prote
Assuming that conductive contamination at the installation site can definitely be excluded, a
lower degree of cabinet protection may be permitted.
2.5 Residual risks of power drive systems
3. Hazardous shock voltages caused by, for example,
– Component failure
– Influence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
ction IP54 according to IEC 60529 or NEMA 12).
For more information about residual risks of the components in a drive system, see the
relevant sections in the technical user documentation.
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Page 19
3
Overview
•
0.55
for line voltages from 1
•
0.55
for line voltages from 3
•
0.55
for line voltages from 3
•
11
for line voltages from 3
Note
Commissioning the inverter
You must first commission t
the operating instructions of the relevant Control Unit. Please refer to the List Manual of the
Control Unit for additional information on the inverter.
STO independent of the Control Unit
The PM240-2 Power Modules belong to the modular family of SINAMICS G120 inverters. A
G120 inverter comprising Control Unit and Power Module.
Depending on the power rating in frame sizes FSA … FSF, the following Power Module
versions are supplied:
1 AC 200 V
kW … 4 kW
AC 200 V … 240 V
3 AC 200 V
3 AC 400 V
3 AC 690 V
You can operate the Power Modules with one of the following Control Units.
● CU230P-2
● CU240B-2
● CU240E-2
● CU250S-2
For Power Modules FSA … FSC, you require a Control Unit with firmware version V4.4 or
higher.
For Power Modules FSD … FSF, you require a Control Unit with firmware version V4.7 HF8
or higher.
kW … 55 kW
kW … 132 kW
kW … 132 kW
he inverter before you can use it. Commissioning is described in
AC 200 V … 240 V
AC 380 V … 480 V
AC 500 V … 690 V
Manuals for your inverter (Page 123)
Using the PM240-2 Power Modules, frame sizes FSD, FSE and FSF, you can implement the
"Safe Torque Off" safety function (STO), corresponding to PL e according to EN 13849-1
and SIL 3 according to IEC61508.
STO via Power Module terminals (Page 49).
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Introduction
3.1
Component specification according to UL
3.2
Permissible motors
Motors for 200 V Power Modules
Motors for 400 V Power Modules
Motors for 690 V Power Modules
3.1 Component specification according to UL
The components of the SINAMICS G120 product family are UL-certified. The certification is
indicated on the products using the UL Listing Mark.
You can find proof of the certification on the Internet UL certificates (http://www.ul.com)
under "Tools / Online Certifications Directory" by entering the file number or the "Name".
The UL file number for the Power Modules of the SINAMICS G120 product family is:
● E121068 for FSA, FSB and FSC
● E192450 for FSD, FSE and FSF
Use motors for inverter operation or with higher insulation levels.
For the 200 V Power Modules, induction motors are permissible in the range from
25 % … 150 % of the inverter power without any restrictions.
For the 400 V Power Modules, induction motors are permissible in the range from
25 % … 150 % of the inverter power without any restrictions.
For the 690 V Power Modules, induction motors are permissible in the range from 50
% … 150 % of the inverter power without any restrictions.
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4
4.1
Installation conditions
Inverters for systems in the United States / Canada (UL/cUL)
When installing the Power Modules carefully observe the conditions listed below in order to
guarantee reliable, continuous and disturbance-free operation.
● The Power Module is designed for installation in a control cabinet.
● The Power Module is certified for use in environments with degree of pollution 2 without
condensation; i.e. in environments where no conductive pollution/dirt occurs.
Condensation is not permissible.
● The Power Modules fulfill degree of protection IP20.
● Permissible cross-sections for terminals: Cable cross-sections and tightening
torques (Page 68) .
● EMC-compliant installation:
● For configurations in conformance with UL/cUL, use the UL/cUL-approved fuses, Class J
or Siemens 3NE1 semiconductor fuses, which are specified in this manual.
Fuse types and characteristic values are described in the following sections:
Specific technical data, 200 V inverters (Page 71)
Specific technical data, 400 V inverters (Page 79)
Specific technical data, 690 V inverters (Page 89)
● Only use copper cables rated for 60°C or 75°C. For frame sizes FSE, only use cables
that are certified for temperatures of 75 °C to connect the braking resistor.
● For frame size FSF, to connect line and motors only use approved ring-type cable lugs
(ZMVV), which are certified for the particular voltage, with a permissible current of at least
125 % of the input and output current. Use the higher value as basis.
● The integrated semiconductor short-circuit protection does not provide cable protection.
On the system side, provide cable protection in conformance with NEC or CEC, Part 1
and the local regulations.
● The inverters provide internal motor protection corresponding to UL61800-5-1. The
protection threshold is 115 % of the inverter full load current. When commissioning, you
can adapt the motor overload protection using parameter p0640.
EMC-compliant installation (Page 50).
● Carefully note that for plants and systems in conformance with UL/cUL, the line and
output voltage may not be higher than 600 V.
● The DC link terminals, DCP and DCN, were not investigated regarding conformance with
UL/cUL.
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Installing/mounting
Additional requirements for CSA compliance:
Frame sizes FSA … FSC
Frame sizes FSD … FSF
Line voltage
Phase to ground
Phase to phase
Rated
voltage
VPR
Rated
voltage
VPR
tor
ductor
tor
ductor
tor
4.1 Installation conditions
Install the inverter with an external suppression device with the following properties:
● Surge protection device with the appropriate certification (category checking numbers
VZCA and VZCA7)
● Rated supply voltage
– 240 V (phase with respect to ground), 240 V (phase to phase) for 200 V inverters
– 480 V (phase with respect to ground), 480 V (phase to phase) for 400 V inverters
● Terminal voltage, V
= 2000 V
PR
● Suitable for SPD applications, type 1 or type 2
Alternatively, use a surge protection device, article number 5SD7 424-1 from Siemens AG.
Overvoltage category OVC III must be ensured for all connections of the power circuit. This
can mean that a surge suppressor must connected upstream on the line side. The rated
voltage of the surge suppressor must not exceed the line voltage, and must guarantee the
limit values (VPR) specified here.
3 AC 200 V … 240 V Grounded neutral con-
ductor
Grounded line conduc-
3 AC 380 V … 480 V Grounded neutral con-
Grounded line conduc-
3 AC 500 V … 600 V Grounded neutral con-
139 V 2.5 kV 240 V 4 kV
240 V 4 kV 240 V 4 kV
277 V 4 kV 480 V 4 kV
480 V 6 kV 480 V 4 kV
347 V 6 kV 600 V 4 kV
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Grounded line conduc-
600 V 6 kV 600 V 4 kV
Page 23
Installing/mounting
4.2
Power losses and air cooling requirements
Cooling requirements
•
Total of the power losses of t
•
Permissible temperature rise in the electrical cabinet
Measures in order to ensure that the components are adequately cooled
4.2 Power losses and air cooling requirements
Depending on the power loss of the individual components, the control cabinet will require a
cooling airflow to prevent the components from overheating.
Formula for calculating the cooling airflow:
Power loss:
Δ T
he individual components.
1. Add the power losses of the individual components.
– Power Module data:
– The Control Unit power loss is less than 0.04 kW.
– Use the manufacturers data for components, for example reactors or filters
2. Calculate the air flow required, using the formula above.
3. Ensure that the control cabinet is appropriately ventilated and equipped with suitable air
filters.
4. Ensure that the components have the specified clearances with respect to one another.
5. Ensure that the components are provided with adequate cooling air through the cooling
openings.
6. Use the appropriate air barriers to prevent cooling air short circuits
"Technical data (Page 65)".
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Installing/mounting
Special features of Power Modules with push-through technology (PT Power Modules)
4.2 Power losses and air cooling requirements
Figure 4-1 Air barriers for avoiding cooling air short circuits
When you use PT Power Modules, the majority of the power loss is dissipated through the
heatsink located outside the control cabinet.
The following losses occur in the cabinet
● FSA: 0.02 kW
● FSB: 0.045 kW
● FSC: 0.075 kW
Power Module PM240-2
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Installing/mounting
4.3
Mounting the Power Modules
4.3.1
Installing Power Modules
Installing Power Modules
Mounting Power Modules in push through technology (PT Power Module)
4.3 Mounting the Power Modules
The following is required to correctly install a Power Module:
● Install the Power Module in a control cabinet.
● Install the Power Module vertically with the line and motor connections facing downwards.
● Comply with the installation regulations specified in the following sections:
– Minimum clearances to other components
– Fixing elements
– Tightening torques for fixing elements
We recommend that you use the optional mounting frames when installing PT Power
Modules in a control cabinet. This mounting frame includes the necessary seals and frame to
ensure compliance with degree of protection IP54.
If you do not use the optional mounting frames, then you must ensure that the required
degree of protection is complied with using other appropriate measures.
You must mount the inverter on unpainted metal surfaces in order to comply with EMC
requirements.
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Installing/mounting
Procedure
1.
2.
3.
4.
5.
Mounting frame
Protection against the spread of fire
Protection against condensation or electrically conductive contamination
4.3 Mounting the Power Modules
Proceed as follows to correctly install the Power Module:
Prepare the cutout and the mounting holes for the Power
Module and the mounting frame corresponding to the
dimensioned drawings of the mounting frame.
Also note that the PT Power Modules must be vertically
mounted with the line and motor connections facing
downwards.
Position the mounting frame at the rear of the control
cabinet and attach it to the control cabinet by tightening
the corresponding screws by hand.
Attach the seal to the inner side of the control cabinet.
Fix the inverter, and first tighten all of the fixing screws
by hand.
Tighten the screws with a torque of 3.5 Nm.
You have correctly installed the Power Module.
The inverter may be operated only in closed housings or in higher-level control cabinets with
protective covers that are closed, and when all of the protective devices are used. The
installation of the inverter in a metal control cabinet or the protection with another equivalent
measure must prevent the spread of fire and emissions outside the control cabinet.
Protect the inverter, e.g. by installing it in a control cabinet with degree of protection IP54
according to IEC 60529 or NEMA 12. Further measures may be necessary for particularly
critical operating conditions.
If condensation or conductive pollution can be excluded at the installation site, a lower
degree of control cabinet protection may be permitted.
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Page 27
Installing/mounting
4.3.2
Dimension drawings and drilling dimensions for IP20 Power Modules
Frame size
Width 1)
(mm)
Height (mm)
Depth (mm)
Total
Shield plate
at the top
Power
Module
Shield plate
at the bot-
tom
FSA
73
276
---
196
80
165
FSB
100
370
---
292
78
165
FSD
200
707.5
83.5
472
152
237
FSE
275
850
122
551
177
237
FSF
305
1107
142
708
257
357
1)
ommend a lateral clearance of approx. 1 mm.
4.3 Mounting the Power Modules
The following dimensioned drawings and drilling patterns are not to scale.
Table 4- 1 Mounting dimensions
FSC 140 432 --- 355 77 165
The Power Modules can be mounted and operated side-by-side. For tolerance reasons, we rec-
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Installing/mounting
Depth with Control Unit and Operator Panel (mm)
CU230P-2
CU240B/E-2
CU250S-2
4.3 Mounting the Power Modules
FSA … FSC
• With Control Unit:
• With Control Unit and blanking cover / BOP-2:
• With Control Unit and IOP:
FSD … FSF
• With Control Unit:
• With Control Unit and blanking cover / BOP-2:
• With Control Unit and IOP:
+ 59
+ 70
+ 81
+ 15.5
+ 26.5
+ 37.5
+ 41
+ 52
+ 63
+ 0
+ 8.5
+ 19.5
+ 62
+ 73
+ 84
+ 18.5
+ 29.5
+ 40.5
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Installing/mounting
Drilling dimensions and cooling air clearances
Frame size
Drilling dimensions (mm)
Cooling air clearances
(mm)
Fixing
a
b
c
Top
Bottom
Front
Torque [Nm]
FSA
186
62.3
6
80
100
100
3 x M4 / 2.5
FSB
281
80 6 80
100
100
4 x M4 / 2.5
FSD
430
170
15
300
350
100
4 x M6 / 6.0
FSF
680
270
13
300
350
100
4 x M8 / 25
4.3.3
Hoisting gear FSD ... PSF
Hoisting gear
When mounting Po
FSE, use crane lifting lugs and the appropr
ate hoisting gear.
Weight of the Power Modules:
4.3 Mounting the Power Modules
Table 4- 2 Drilling dimensions, cooling clearances and fixing
FSC 343 120 6 80 100 100 4 x M5 / 3.0
FSE 509 230 11 300 350 100 4 x M6 / 10
Technical data (Page 65).
wer Modules FSD and
i-
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Installing/mounting
4.3.4
Mounting shield plates
Mounting the shield plates for Power Modules, frame sizes FSA … FSC
Mounting the shield plates for Power Modules, frame sizes FSD… FSE
Top shield plate
Mount the upper shield plate using two screws as shown in the
diagram.
Lower shield module
Note
Brake relay
If you are
of the lower shield plate before you attach the shield module to the inverter.
4.3 Mounting the Power Modules
The shield plates and fixings screws are included in the inverter accessory kit.
The shield module comprises the shield plate and the EMC connecting bracket.
If you are using the inverter without filter, then you do not require the EMC connecting
bracket. In this case, you can attach the shield plate using four screws without the EMC
connecting bracket.
using a brake relay to control a motor brake, then mount the brake relay at the rear
Mounting and connecting the brake relay (Page 117)
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Installing/mounting
Procedure
Mounting the shield plates for Power Modules, frame sizes FSF
Top shield plate
Mount the upper shield plate using four screws as shown in the
diagram.
Lower shield module
4.3 Mounting the Power Modules
If you are using an inverter with integrated line filter, then you must mount the shield module
as described below.
Proceed as follows to mount the shield module:
1. Attach the EMC connecting bracket to the shield plate
2. Then slide the shield module into the inverter, so that it is held in the inverter
clamping spring. The shield module is located correctly if it can be easily withdrawn out of
the inverter without any resistance.
3. After you have ensured that it is correctly located, fix the shield module using the four
screws
You have correctly mounted the shield module.
③.
The shield module comprises the shield plate and the EMC connecting bracket.
①.
② by the
If you are using the inverter without filter, then you do not require the EMC connecting
bracket. In this case, you can attach the shield plate using three screws without the EMC
connecting bracket.
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Installing/mounting
Note
Brake relay
If you are using a brake relay to control a motor brake, then mount the brake relay at the rear
of the lower
Mounting and connecting the brake relay
Procedure
4.3.5
Dimension drawings and drilling dimensions for PT Power Modules
Frame size
Width 1)
(mm)
Height (mm)
Depth 2) (mm)
with shield
plate
T1
T2
FSA
126
238
322
171
117.7
53.1
FSB
154
345
430
171
117.7
53.1
FSC
200
411
500
171
117.7
53.1
1)
2)
Wall thickness of the control cabinet ≤ 3.5 mm
4.3 Mounting the Power Modules
shield plate before you attach the shield module to the inverter. See also
(Page 117)
If you are using an inverter with integrated line filter, then you must mount the shield module
as described below.
Proceed as follows to mount the shield module:
1. Attach the EMC connecting bracket to the shield plate
2. Screw the shield module to the inverter
② using three screws, as shown in the diagram.
①.
You have correctly mounted the shield module.
Table 4- 3 Mounting dimensions
The Power Modules can be mounted side-by-side. For tolerance reasons, we recommend a lateral
clearance of 1 mm.
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Installing/mounting
Control Unit
Power Module + Con-
trol Unit
(mm)
Power Module + Con-
trol Unit + IOP
(mm)
Power Module + Con-
trol Unit + BOP
(mm)
Total
in the cabi-
net
Total
in the cabi-
net
Total
in the cabi-
net
CU230P-2
231
177.7
253
199.7
244
190.7
CU240B-2 / CU240E-2
212
158.7
234
180.7
225
171.7
CU250S-2
234
180.7
256
202.7
247
193.7
Frame size
Drilling dimensions and dimensions for
the control cabinet cutout (mm)
Cooling air clearances
(mm)
Fixing
a
b c d e Top
Bottom
Front
FSA
103
106
27
198
88
80
100 8 x M5 / 3.5
FSB
147.5
134
34.5
304
116
80
100 8 x M5 / 3.5
FSC
123
174
30.5
365
156
80
100 10 x M5 / 3.5
4.3 Mounting the Power Modules
Table 4- 4 Depth with Control Unit and operator panel
Table 4- 5 Drilling dimensions, cooling clearances and fixing
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Installing/mounting
4.3.5.1
Mounting the shield plate
4.4
Control Unit installation
Plug the Control Unit onto the Power
Module as shown in the diagram. By
plugging on the Control Unit, you
also establish all of the electrical
connections between the Control
Unit and the Power Module.
Press the release button on the
Power Module to remove the Control
Unit.
4.5
Installing supplementary components
4.4 Control Unit installation
The shield plates and fixings screws are included in the inverter accessory kit.
Figure 4-2 Mounting the shield plate
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Depending on the particular application, additional components may be required for your
system. Information about additional components is provided in the following Sections:
Connection overview (Page 42)
Optional accessories (Page 99).
Page 35
5
DANGER
Danger to life through electric shock due to the residual charge of the DC link capacitors
Note
Operating displays for inverter operation
If, when switching over a function from ON to
or not active; this does not indicate that the device is switched
condition.
Note
Safety devices
Install suitable protective equipment between the line supply and inverter.
Install the inverters so that you are compliant with local regulations for erecting and installing
low voltage systems.
Fundamental safety instructions (Page 11)
Because of the DC link capacitors, a hazardous voltage is present for up to 5 minutes after
the power supply has been switched off.
Contact with live parts can result in death or serious injury.
• Do not open the protective cover of the device until 5 minutes have elapsed.
• Before starting any work, check that the system is in a voltage-free state by measuring
all terminals, also to ground.
• Ensure that the associated warning plate in the appropriate language is attached.
OFF, an LED or other similar display is not lit
-off or in a no-current
Technical data (Page 65)
You will find additional information on the Internet at:
To protect against indirectly touching part of the motor circuit of an inverter and to
automatically shut down in the case of a fault according to DIN EN 60364-4-41 (VDE 0100-
410). (http://support.automation.siemens.com/WW/view/en/103474630)
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Connecting-up
WARNING
Danger to life due to fire or electric shock when using unsuitable residual current protection
devices
CAUTION
Risk of injury due to hot surfaces
Protection and monitoring equipment
Note
Fuses and residual current devices and/or monitoring devices
A residual current device (RCD) or residual current monitoring (RCM) does not replace the
fuses listed in the Technical data.
The inverter can cause a current to flow in the protective conductor. This current can cause
the residual current device (RCD) or residual current monitoring (RCM) to incorrectly trip
(nuisance trip). In the case of a fault (ground fault), the fault current can contain a DC
component, which prevents the RCD/RCM from tripping, with the risk of subsequent fault or
electric shock.
• Use the protection and monitoring devices recommended in the documentation.
During operation and for a short time after the inverter shuts down, the surface of the
device can reach a high temperature.
• During this time, avoid any direct contact with the surface of the inverter.
One of the following measures is suitable in order to ensure touch protection for the inverter:
● Frame sizes FSA … FSF: Create an isolated line supply (IT line supply) by using a
transformer to isolate from the line supply
● Frame sizes FSA … FSC: Residual current device (RCD) or residual current monitoring
(RCM) with the following properties and secondary conditions:
– You are using a super-resistant RCD/RCM, type B with a tripping current of 300 mA.
e.g. a SIQUENCE circuit breaker from Siemens.
– Only one inverter is supplied from each RCD/RCM
– The motor cables are shielded and not longer than 50 m.
Motor cable length (Page 43)
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Page 37
Connecting-up
5.1
Line and motor connection
5.1.1
Permissible line supplies
Note
Restrictions for installation altitudes above 2000 m
Above an installation altitude of 2000
Note
Line requirement
The machine manufacturer must ensure that in operation the voltage drop between the
transforme
5.1 Line and motor connection
Note:
Arrangement of the line and motor terminals (Page 45).
EMC-compliant installation (Page 50).
m, the permissible line supplies are restricted.
Restrictions for special ambient conditions (Page 92)
r input terminals and the inverter with rated values is less than 4%.
The inverter is designed for the following power distribution systems according to IEC 603641 (2005).
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Connecting-up
TN line system
Inverter operated on a TN line system
Examples for inverters connected to a TN line system
5.1 Line and motor connection
A TN line system transfers the PE protective conductor to the installed plant or system using
a cable.
Generally, in a TN line system the neutral point is grounded. There are versions of a TN
system with a grounded line conductor, e.g. with grounded L1.
A TN line system can transfer the neutral conductor N and the PE protective conductor either
separately or combined.
● Inverter with integrated or external line filter:
– Operation on TN line systems with grounded neutral point permissible.
– Operation on TN line systems with grounded line conductor not permissible.
● Inverter without line filter:
– Operation on all TN line systems ≤ 600 V permissible
– Operation on TN line systems > 600 V and grounded neutral point permissible.
– Operation on TN line systems > 600 V and grounded line conductor not permissible.
Figure 5-1 TN line supply with separate transfer of N and PE and with a grounded neutral point
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Connecting-up
TT line system
Inverter operated on a TT line system
Examples for inverters connected to a TT line system
5.1 Line and motor connection
In a TT line system, the transformer grounding and the installation grounding are
independent of one another.
There are TT systems with and without transfer of the neutral conductor N.
● Inverter with integrated or external line filter:
– Operation on TT line systems with grounded neutral point permissible.
– Operation on TT line systems without grounded neutral point not permissible.
● Inverter without line filter:
– Operation on all TT line systems permissible.
● For installations in compliance with IEC, operation on a TT line system is permissible. For
installations in compliance with UL, operation on a TT line system is not permissible.
Figure 5-2 TT line system with neutral conductor N and with grounded neutral point
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Connecting-up
IT system
Inverter operated on an IT line system
Example for inverters connected to an IT line system
Behavior of the inverter when a ground fault occurs
5.1 Line and motor connection
In an IT line system, all of the conductors are insulated with respect to the PE protective
conductor – or connected to the PE protective conductor through an impedance.
There are IT systems with and without transfer of the neutral conductor N.
● Inverters with integrated line filter:
– Operation on IT line systems not permissible.
● Inverter without line filter:
– Operation on all IT line systems permissible.
Figure 5-3 IT line supply where the neutral conductor N is transferred and with impedance with
respect to the PE protective conductor
In some instances, even for a ground fault, the inverter should still remain functional. In
cases such as these, you must install an output reactor. This prevents an overcurrent trip or
damage to the drive.
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Connecting-up
5.1.2
Dimensioning the protective conductor
WARNING
Danger to life caused by high leakage currents for an interrupted protective conductor
Laying the protective conductor
①
against mechanical damage.
②
For a cross-section of the line cable ≥ 6 mm², cross-section = 6 mm² suffices for the protective conductor.
③
ductor.
④
The protective conductor must have at least the same cross-section as the motor cable of the inverter.
5.1 Line and motor connection
The drive components conduct a high leakage current via the protective conductor.
Touching conductive parts when the protective conductor is interrupted can result in death
or serious injury.
• Lay the protective conductor as specified.
For the protective conductor of the line-system connection within a machine or system, the following applies:
1. Observe the local regulations for protective conductors subject to an increased leakage current at the site
of operation.
2. Lay the protective conductor as follows:
– For permanent connection, the protective conductor must fulfill at least one of the following conditions:
- The protective conductor is laid so that it is protected against mechanical damage over its complete
1)
length.
- In a multi-core cable, the protective conductor core has a cross-section of ≥ 2.5 mm² Cu.
- In a single conductor, the protective conductor has a cross-section of ≥ 10 mm² Cu.
- The protective conductor consists of two conductors with the same cross-section.
– For the connection of a multi-core cable using an industrial plug connector according to EN 60309, the
protective conductor must have a cross-section of ≥ 2.5 mm² Cu.
1)
Cables laid within control cabinets or closed machine housings are considered to be adequately protected
The protective conductor must have at least the same cross-section as the line cable of the inverter.
The protective conductor for the connection of the PE busbar to the control cabinet housing must have at
least the same cross-section as the line supply cable of the machine or system (
For a cross-section of the line supply cable ≥ 6 mm², cross-section = 6 mm² suffices for the protective con-
①).
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Connecting-up
5.1.3
Connection overview
Note
Line reactor
A line reactor is not required for the Power Modules FSD … FSF.
Line filter
The inverters are available with or without integr
FSA
requirements.
5.1 Line and motor connection
ated line filter (Class A). For frame sizes
… FSC, 3 AC 400 V, there are external filters (Class B) for increased EMC
Line filter (Page 107)
Figure 5-4 Block diagram of the inverter
Figure 5-5 Connecting PM240-2 Power Modules, 3 AC 200 V / 400 V /690 V
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Page 43
Connecting-up
Note
Connecting PM240-2 Power Modules, 200 V to 1 AC - only FSA ... FSC
For
neutral conductor to any two of the terminals L1, L2, L3.
5.1.4
Motor cable length
Frame size
First/second envi-
ronment,
EMC Category C2
Second environ-
ment, EMC category
C3
No EMC category
FSA … FSC
200 V / 400 V
50
50
50
200 V / 400 V
150
150
200
690V
100
100
200
200 V / 400 V
150
150
200
690V
---
100
200
5.1 Line and motor connection
Figure 5-6 Connecting PM240-2 Power Modules, 200 V to 1 AC - only FSA ... FSC
the 200 V versions and single-phase line systems, connect the phase conductor and
Always dimension the motor cable so that the ohmic losses are less than 5 % of the inverter
power rating.
The permissible length of the motor cable also depends on the quality of the motor cable and
the inverter pulse frequency. The values specified below are applicable for high quality
cables, such as CY100 or similar, and for the pulse frequencies set in the factory.
Pulse frequencies (Page 86).
If you set other pulse frequencies, then you must ensure that the EMC category is complied
with on the plant or system side.
Table 5- 1 Maximum permissible motor cable length (m) for inverters with integrated filter and
shielded cables
FSD … FSE
FSF
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Connecting-up
Frame size
Shielded cable
Unshielded cable
FSA … FSC
200 V / 400 V
50
100
690V
200
300
200 V / 400 V
200
300
690V
200
300
Longer motor cables for Power Modules FSA … FSC
5.1.5
Motor connection
Star and delta connection
Siemens motors have a diagram inside t
terminal box showing both connection met
ods:
•
•
The motor rating plate provides data about
the correct connection.
Connecting the motor
Open the terminal covers (if fitted).
Connect the protective conductor of the motor
to the
Connect the motor cable to terminals U2, V2
and W2.
If available, close the terminal covers of the
inverter.
Star
5.1 Line and motor connection
Table 5- 2 Maximum permissible motor cable length (m) for inverters without filter and without EMC
Category
FSD … FSE 200 V / 400 V 200 300
FSF
Inverter in the first environment: Electromagnetic compatibility of the inverter (Page 94)
Observe the additional restrictions for inverters
6SL3210-1PE27-5UL0 and 6SL3210-1PE31-1UL0
● Motor cable length 50 m … 100 m: set the pulse frequency to 2kHz.
● Motor cable length > 100 m: the permissible base load output current decreases by 1 %
for each additional 10 m cable length.
For EMC Category C2, second environment, cable lengths of up to 150 m are permissible, if
you use an unfiltered Power Module with an external Class B line filter and an output reactor.
Star connection (Y)
Delta connection (Δ)
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terminal of the inverter.
he
h-
connection / delta connection
Page 45
Connecting-up
5.1.6
Connection terminals at the inverter
Inverters
Connection
Cross-section and tightening torque
Strip
lengths
Metric
Imperial
FSA
FSB
FSC
FSD
FSE
FSF
SN71322
Connecting terminals FSA, FSB, FSC
The Power Modules are equipped with
withdrawable connectors.
You can withdraw the connector by pres
ing the red lever to release the interlock.
The connectors are designed so that they
cannot be accidentally interchanged.
①
Line connectors
②
Motor connection plug
③
Connection plug for a braking resistor
④
Release lever
5.1 Line and motor connection
Table 5- 3 Connection type, cable cross sections and tightening torques
Line, motor cable,
DC link and braking
resistor
Line, motor cable,
DC link and braking
resistor
Line, motor cable,
DC link and braking
resistor
Line, motor cable and
DC link
Braking resistor
Line, motor cable and
DC link
Braking resistor
Line, motor cable and
DC link with
cable lugs according to
Braking resistor
1.5 ... 2.5 mm2 0.5 Nm 16 … 14 AWG: 4.5 lbf in 8 mm
1.5 ... 6 mm2 0.6 Nm 16 … 10 AWG: 5.5 lbf in 8 mm
6 …16 mm: 1.3 Nm 10 … 6 AWG: 12 lbf in 10 mm
2
10 … 35 mm
2.5 … 16 mm
25 … 70 mm
10 … 35 mm
35 … 2*120 mm
25 … 70 mm
: 2.5 … 4.5 Nm 20 … 10 AWG: 22 lbf in
8 … 2 AWG: 40 lbf in
2
: 1.2 … 1.5 Nm 20 … 6 AWG: 15 lbf in 10 mm
2
: 8 … 10 Nm 6 … 3/0 AWG: 88.5 lbf in 25 mm
2
: 2.5 … 4.5 Nm 20 … 10 AWG: 22 lbf in
8 … 2 AWG: 40 lbf in
2
: 22 … 25 Nm 1 … 2*4/0 AWG: 210 lbf.in --
2
: 8 … 10 Nm 6 … 3/0 AWG: 88.5 lbf in 25 mm
18 mm
18 mm
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Connecting-up
Connecting terminals for FSD … FSF
Removing covers
Frame size FSF:
5.1 Line and motor connection
Covers protect the connections for the line supply, motor, DC link and braking resistor and
prevent coming into contact with live components. The following diagram shows how you
can remove the covers. The covers are attached in the inverse order.
The connections for the motor (FSD and FSE) and braking resistor (FSD … FSF) are also
protected against contact by a blanking plug. Release the two clamping screws and remove
the blanking connector before you connect the motor cable and/or the braking resistor.
Use a suitable tool to knock out the openings for the power connection. We
we recommend side cutters or a saw with a fine saw blade.
Power Module PM240-2
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Connecting-up
Terminal arrangement
Connecting DC link or braking resistor
5.1 Line and motor connection
Figure 5-7 Line and motor connection PM240-2, FSF
You can use rubber cable glands when connecting the DC link and braking resistor.
A cable gland is already integrated to connect the braking resistor. For the DC link
connection, open the knockout opening and insert the cable gland.
Using a sharp knife, cut the cap of the cable gland corresponding to the diameter of your
cable and establish the connections.
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Connecting-up
Establishing connections
Procedure
5.1 Line and motor connection
Proceed as follows to establish the connections:
1. Ensure that the device is in a no-voltage condition and the DC link is discharged.
2. When available, remove the covers.
3. Establish the connections.
4. Reattach the covers before you connect the power.
You have established the connections.
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Connecting-up
5.2
STO via Power Module terminals
Safe Torque Off (STO) for the PM240-2
Using the PM240
es FSD, FSE and FSF, you can implement the
"Safe Torque Off" safety function (STO), corr
sponding to PL e according to EN 13849
SIL
You ha
STO(B)
the Power Module.
To be able to use the safety functions, you must
enable the terminals; you do this by setting the
two DIP switches to "1". You can only use the
safety funct
"1".
STO connection
Note
Safety functions via the Control Unit
You can implement the safety functions via the Contr
function "STO via the Power Module terminals".
5.2 STO via Power Module terminals
-2 Power Modules, frame siz-
e-
-1 and
3 according to IEC61508.
ve two terminal blocks - STO(A) and
- and two DIP switches at the front of
ion if both DIP switches are set to
Set both DIP switches to "0" if you do not wish to use STO. If one switch is set to 0 and the
other to 1, the inverter signals that the pulses are inhibited, and the motor does not start.
The terminals are low active.
Further information and wiring examples:
Use shielded cables with a maximum length of 30 m, a cross-section of 0.5 mm2 … 1.5 mm2
(20 … 16 AWG), insulated for 600 V. Connect the shield to the shield plate of the Control
Unit through the largest possible surface area.
Use conductor end sleeves, stripped length 7 mm.
Manuals for your inverter (Page 123)
ol Unit independent of the safety
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Connecting-up
5.3
EMC-compliant installation
5.3.1
Avoiding electromagnetic interference
5.3.2
Avoiding electromagnetic influence (EMI)
Control cabinet design
5.3 EMC-compliant installation
Only the concurrent use of filtering, grounding and shielding ensure an installation in
accordance with the EMC requirements.
The next sections cover all of the most important rules for the installation of inverter and
drive systems.
The inverters are designed for operation in industrial environments where high values of EMI
are expected. Safe, reliable and disturbance-free operation is only guaranteed if the devices
are installed by appropriately trained and qualified personnel.
● Establish all of the connections so that they are durable.
● Connect the metallic parts and components of the control cabinet to the frame of the
cabinet through a good electrical connection.
– Side panels
– Rear panels
– Cover plate
– Base plates
Use the largest possible contact area or many individual screw connections.
● Connect the PE bar and the EMC shield bar to the control cabinet frame through a good
electrical connection established through a large surface area.
● Connect all metal enclosures of the components installed in the cabinet with the control
cabinet frame through a large surface area to ensure a good electrical connection. To
achieve this, mount the components on a bare metal surface and mounting plate with
good conductivity, which you then connect to the control cabinet frame through the
largest possible surface area to establish a good connection, especially with the PE and
EMC shield bars.
● For screw connections onto painted or anodized surfaces, establish a good conductive
contact using one of the following methods:
– Use special (serrated) contact washers that cut through the painted or anodized
surface.
– Remove the insulating coating at the contact locations.
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Connecting-up
Radio interference suppression
Cable routing and shielding
Cables in the control cabinet
5.3 EMC-compliant installation
● Equip the following components with interference suppression elements:
– Coils of contactors
– Relays
– Solenoid valves
– Motor holding brakes
Interference suppression elements include RC elements or varistors for AC-operated
coils and freewheeling diodes for DC-operated coils.
Connect the interference suppression element directly at the coil.
● Connect interference suppressors to all contactors, relays, solenoid valves and motor
holding brakes directly at the coil in order to dampen high-frequency radiation when these
devices are switched off. Use RC elements or varistors for AC-operated coils and
freewheeling diodes or varistors for DC-operated coils.
● Route the power cables of the drive so that there is a minimum clearance of 25 cm to
signal and data cables. Power cables are line, DC link and motor cables – as well as
connecting cables between the Braking Module and braking resistor. Alternatively,
implement the separation using metal partitions connected to the mounting plate through
a good electrical connection.
● Route power cables with low noise levels separately from power cables with high noise
levels
– Power cables with low noise level:
- line cables from the line to the line filter
– Power cables with high noise level:
- cables between the line filter and inverter
- DC link cables
- cables between the Braking Module and braking resistor
- motor cables
● Route the cables so that signal and data cables as well as power cables with low noise
level only cross power cables with a high noise level at right angles.
● Keep all cables as short as possible.
● Route the cables as close as possible to grounded enclosure parts such as mounting
plates or the cabinet frame.
● Route signal and data cables as well as the associated equipotential bonding cables
parallel and as close to one another as possible.
● Connect the cable shields as closely as possible to the point where the cable enters the
control cabinet.
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Connecting-up
Cables outside the control cabinet
Cable shields
Further information
5.3 EMC-compliant installation
● Connect the shields to the grounded enclosure at both ends with a good electrical
connection through the largest possible surface area.
● Route incoming and outgoing cables/conductors within a zone (where unshielded single-
conductor cables are used), twisted or in parallel and as close to one another as possible.
● Ground any unused conductors of signal and data cables at both ends.
● Signal and data cables should enter the cabinet only at one point (e.g. from below).
● Route the power cables of the drive so that there is a minimum clearance of 25 cm to
signal and data cables.
● Use shielded motor cables.
● Use shielded signal and data cables.
● Route the shielded motor cable separately from the cables to the motor temperature
sensors.
● For shielded cables, only use cables with finely-stranded, braided shields.
● Connect the shield at the grounded enclosure as well as at the EMC shield bar.
● If possible, always route the cable shields without any interruptions.
● Only use metallic or metallized connectors for the plug connections for shielded data
You can find additional information about the EMC installation guidelines under
(http://support.automation.siemens.com/WW/view/en/60612658):
– Connect the shields to the grounded enclosures through a large surface area at both
ends of the cables to establish a low ohmic connection. Attach the shields to the
appropriate EMC shield bars.
– Immediately after the cable enters the cabinet, connect the cable shields to the EMC
shield bar through a larger surface area to establish a low ohmic conduction.
cables (e.g. PROFIBUS connection).
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Connecting-up
5.3.3
Installing the converter in compliance with EMC rules
Rules for cable installation to ensure EMC
Example
EMC
supply and motor
Unit.
①
Line feeder cable
strain relief using cable ties
②
shielded motor cable with hose clamp for
shielding and strain relief
③
Shielded cable for the Control Unit with
shiel
shield plate.
5.3 EMC-compliant installation
● Install the inverter on a metal mounting plate. The mounting plate must be unpainted and
highly electrically conductive.
● Use shielded cables for the following connections:
– Motor and motor temperature sensor
– Braking resistor (not available for all inverters)
– Fieldbus
– Inputs and outputs of the terminal strip
● Connect the cable shields to ensure EMC:
Figure 5-8 Examples of correct EMC-compliant shield connection
-compliant wiring for connecting the line
- as well as for the Control
- non-shielded - with
ding using a serrated strip on the CU
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Connecting-up
5.3.4
EMC-compliant cabinet design
EMC zone concept within the control cabinet
• Zone A:
Line supply connection
• Zone B:
Power electronics
• Zone C:
Controller and sensors
Zone D:
Motor, braking resistor and
corresponding cables
Classification of the control cabinet or the drive system into EMC zones
5.3 EMC-compliant installation
The most cost-effective method of implementing interference suppression measures within
the control cabinet is to ensure that interference sources and interference sinks are spatially
separated.
Split up the complete control cabinet into EMC zones.
Electromagnetically decouple the zones from one another, either using large clearances
(approximately 25 cm) – or using a separate metal enclosure or sheet metal partition with a
large surface area. Assign the various devices to zones in the control cabinet.
Limit values for conducted
interference emission and
interference immunity must not
be exceeded.
Sources of interference
Interference sinks
Sources of interference
Non-shielded cables can be used within a zone. It is not permissible to route cables of
various zones in common cable harnesses or common cable ducts.
If necessary, you must use filters and/or coupling modules at the interfaces of the zones.
Use shielded cables for all communication and signal cables that exit the control cabinet.
Connect the shields to the cabinet ground through a large surface area and low ohmic
connection. Ensure that there are no potential differences between these zones, to avoid
inadmissibly high equalization currents flowing through the cable shields.
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Connecting-up
5.3.5
Equipotential bonding
Grounding measures
Measures for high frequency equipotential bonding
Additional measures for high frequency equipotential bonding
5.3 EMC-compliant installation
Proceed as follows to ground the drive system:
● For several cabinets, install a common PE bar for all cabinet elements
● Connect all of the drive system components to the PE conductor
● Connect the PE conductor to the PE bar of the control cabinet.
Proceed as follows, to ensure high-frequency equipotential bonding:
● Connect the metallic components in the control cabinet to the PE bar and the EMC bar
through a larger surface area so that a good electrical connection is established.
– Either through a large surface area between the metal contact surfaces of the cabinet
components with a minimum cross-section of several cm² for each contact location.
– Or, alternatively using short, finely stranded, braided copper wires with cross-sections
≥ 95 mm² / 000 (3/0) (-2) AWG.
● In plants and systems with several cabinet elements, screw the frames of the individual
cabinet elements at several locations to one another using serrated washers to establish
a good electrical connection.
● In plants and systems with very long rows of cabinets, which are installed in two groups
back to back, connect the PE bars of the two cabinet groups at as many locations as
possible.
● Therefore, connect the protective ground conductor and the cable shield to the motor and
the inverter.
Route finely stranded or braided copper conductors in parallel to the motor cable with the
shortest possible distance between them:
● in older systems with already existing unshielded cables
● for cables with poor high-frequency properties of the shield
● for poor grounding systems
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Connecting-up
Diagrams for grounding and high-frequency equipotential bonding measures
Grounding measures
①
Conventional grounding without any special HF properties
High-frequency equipotential bonding measures
②
Electrically conductive connection to the mounting panel through the largest possible surface
③
HF equipotential bonding
④
Connect the shield through a large contact surface and ground
⑤
ground
5.3 EMC-compliant installation
The following diagram illustrates all grounding and high-frequency equipotential bonding
measures using the example of a cabinet with a SINAMICS G120.
Connect the shield through an electrically conductive heavy-gauge threaded joint (gland) and
Figure 5-9 Grounding and high-frequency equipotential bonding measures in the drive system and
in the plant
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Connecting-up
Further information
5.3 EMC-compliant installation
The following diagram shows the additional measures for high-frequency equipotential
bonding
Figure 5-10 Additional measures for high frequency equipotential bonding of the drive system
You can find additional information about the EMC installation guidelines at
(https://support.industry.siemens.com/cs/ww/de/view/60612658/en):
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Connecting-up
5.3 EMC-compliant installation
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6
WARNING
Risk of fire or electric shock as a result of defective components
Repair
WARNING
Danger due to incorrect repair
If a cable protection element responds, this can indicate that a fault current was interrupted.
Check the circuit components and all of the components of the inverter and replace
defective parts and components to reduce the risk of a fire or an electric shock.
Repairs may only be carried out by Siemens Service, by repair centers authorized by
Siemens or by authorized personnel who are thoroughly acquainted with all the warnings
and operating procedures contained in this manual.
• Only use original spare parts when carrying out repairs.
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Service and maintenance
6.1
Maintenance
Cleaning
Inverters with IP20 degree of protection
Inverter with through-hole technology (degree of protection IP54, UL type 12 at the rear
panel of the control cabinet)
Ventilation
Cables and screw terminals
Note
The actual maintenance intervals depend on the installation and operating conditions.
Siemens offers its customers support in the form of service contracts. For further information,
contact your Siemens regional office or sales office.
6.1 Maintenance
The purpose of maintenance is to maintain the specified condition of the Power Module.
Regularly remove dirt and pollution, and replace the fan in plenty of time.
fan (Page 62)
Replacing a
Clean the inverter with an anti-static brush, a vacuum cleaner and areas that are difficult to
access, using dry compressed air (max. 1 bar).
Clean the heatsink at regular intervals. If necessary, remove the air deflection plate at the
rear. Use a torque of 2 Nm when reconnecting. The fans must be installed if you clean the
heatsink using water.
The devices must be installed in a cabinet. Ensure that the cabinet's ventilation slots are not
blocked. Check that the fan is functioning correctly.
Regularly check the cables for damage, and immediately replace any defective parts.
Regularly check that the screw terminals have been correctly tightened. Retighten the
screws if necessary.
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Service and maintenance
6.2
Commissioning after a long storage time
Data of manufacture of the inverter
6.2 Commissioning after a long storage time
If the inverter was not operational for a longer period of time, it is possible that you must form
the DC link capacitors before switching on.
Form the DC link capacitors in the following cases:
● If the inverter was not operational for longer than one year.
● If the date of manufacture of the inverter was more than one year ago when
commissioning the drive system for the first time. The date of manufacture is coded in the
serial number (see the next paragraph).
You form the DC link capacitors by connecting power to the inverters as shown below.
Figure 6-1 Forming the DC link capacitors
The date of manufacture of the inverter is encrypted in positions 3 - 6 of the serial number.
Figure 6-2 Data of manufacture in the serial number (example, April 21, 2013)
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Service and maintenance
6.3
Replacing a fan
Service life of the fan
6.3.1
Fan replacement FSA … FSC
Procedure when replacing fan modules FSA … FSC
6.3 Replacing a fan
For frame sizes FSA … FSC the fan module is installed at the bottom. For frame sizes
FSD … FSF it is located at the top.
Tools are not required to replace a fan. The electrical connections are disconnected or
established by withdrawing or inserting the fan module.
For frame sizes FSA and FSB the fan module has one fan, for frame sizes FSC ... FSF, two
fans.
The average service life of the fan is 40,000 hours. In practice, however, the service life may
deviate from this value. Especially a dusty environment can block up the fan.
The fan must be replaced in good time to ensure that the inverter is ready for operation.
Proceed as follows to replace a fan module:
1. Switch-off the inverter, and wait 5 minutes until the DC link capacitors have been
discharged.
2. Withdraw the line and motor cable connectors and, if available, remove the braking
resistor from the Power Module.
3. Remove the shield plate from the Power Module.
4. Remove the fan module from the Power Module as shown in the diagram.
5. Install the new fan module in the inverse sequence.
You have replaced the fan module.
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Service and maintenance
6.3.2
Fan replacement FSD … FSF
Procedure for replacing the fan module FSD ... FSF
6.3 Replacing a fan
Proceed as follows to replace a fan module:
1. Switch-off the inverter, and wait 5 minutes until the DC link capacitors have been
discharged.
2. Remove the fan module from the Power Module as shown in the diagram.
3. Install the new fan module in the inverse sequence.
You have replaced the fan module
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Service and maintenance
6.3 Replacing a fan
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7
Permissible shock and vibration values
Vibration load
Shock load
Power loss of the Power Modules
Note
Power loss for Power Modules, FSA, FSB and FSC
The values specified for the power loss are typical values at 100% of
100% of the load corresponding to Low Overload.
Power loss for Power Modules FSD and FSF
The values specified for the power loss are typical values at 90% of the rated speed and
100% of the load corresponding to Low Overload.
● Long-term storage in the transport packaging according to Class 1M2 to EN 60721-3-1
● Transport in the transport packaging according to Class 2M3 to EN 60721-3-2
● Long-term storage in the transport packaging according to Class 1M2 to EN 60721-3-1
● Transport in the transport packaging according to Class 2M3 to EN 60721-3-2
the rated speed and
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Technical data
7.1
High overload - low overload PM240-2
Typical inverter load cycles
Definitions
Base load
Low Overload
High Overload
• LO base load input current
• LO base load output current
• LO base load power
Rated power based on the LO base load
• HO base load input current
• HO base load output current
• HO base load power
7.1 High overload - low overload PM240-2
Figure 7-1 "Low Overload" and "High Overload" load cycles
Overload capability is the property of the inverter to temporarily supply a current that is
higher than the rated current to accelerate a load. Two typical load cycles are defined to
clearly demonstrate the overload capability: "Low Overload" and "High Overload"
Constant load between the accelerating phases of the drive
Permissible input current for a "Low
Overload" load cycle
Permissible output current for a "Low
Overload" load cycle
output current
If not specified otherwise, the power and current data in the technical data always refer to a
load cycle according to Low Overload.
We recommend the "SIZER" engineering software to select the inverter.
You will find additional information about SIZER on the Internet: Download SIZER
(http://support.automation.siemens.com/WW/view/en/10804987/130000).
Permissible input current for a "High
Overload" load cycle
Permissible output current for a "High
Overload" load cycle
Rated power based on the HO base
load output current
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Technical data
Load cycles and typical applications:
"Low Overload" load cycle
"High Overload" load cycle
The "Low
uniform base load with low requir
placed on brief accelerating p phases. Typ
cal applications when d
to "Low Overload" i
•
•
•
•
•
•
The "High Overload" load cycle permits, for
reduced base load, dynamic accele
phases. Typical applications when desig
ing according to "High Overload" include:
•
•
•
•
•
•
•
•
7.1 High overload - low overload PM240-2
Overload" load cycle assumes a
ements
esigning according
nclude:
Pumps, fans and compressors
Wet or dry blasting technology
Mills, mixers, kneaders, crushers,
agitators
Basic spindles
Rotary kilns
Extruders
i-
Horizontal and vertical conveyor
technology (conveyor belts, roller
conveyors, chain conveyors)
Centrifuges
Escalators/moving stairways
Lifters/Lowerers
Elevators
Gantry cranes
Cable railways
Storage and retrieval machines
rating
n-
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Technical data
7.2
Cable cross-sections and tightening torques
Inverters
Connection
Cross-section and tightening torque
Strip
lengths
Metric
Imperial
FSA
FSB
FSC
FSD
FSE
FSF
SN71322
7.2 Cable cross-sections and tightening torques
Table 7- 1 Connection type, cable cross sections and tightening torques
Line, motor cable,
DC link and braking
resistor
Line, motor cable,
DC link and braking
resistor
Line, motor cable,
DC link and braking
resistor
Line, motor cable and
DC link
Braking resistor
Line, motor cable and
DC link
Braking resistor
Line, motor cable and
DC link with
cable lugs according to
Braking resistor
1.5 ... 2.5 mm2 0.5 Nm 16 … 14 AWG: 4.5 lbf in 8 mm
1.5 ... 6 mm2 0.6 Nm 16 … 10 AWG: 5.5 lbf in 8 mm
6 …16 mm: 1.3 Nm 10 … 6 AWG: 12 lbf in 10 mm
2
10 … 35 mm
2.5 … 16 mm
25 … 70 mm
10 … 35 mm
35 … 2*120 mm
25 … 70 mm
: 2.5 … 4.5 Nm 20 … 10 AWG: 22 lbf in
8 … 2 AWG: 40 lbf in
2
: 1.2 … 1.5 Nm 20 … 6 AWG: 15 lbf in 10 mm
2
: 8 … 10 Nm 6 … 3/0 AWG: 88.5 lbf in 25 mm
2
: 2.5 … 4.5 Nm 20 … 10 AWG: 22 lbf in
8 … 2 AWG: 40 lbf in
2
: 22 … 25 Nm 1 … 2*4/0 AWG: 210 lbf.in --
2
: 8 … 10 Nm 6 … 3/0 AWG: 88.5 lbf in 25 mm
18 mm
18 mm
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Technical data
7.3
Technical data, 200 V inverters
Motors for 200 V Power Modules
7.3.1
General data, 200 V inverters
Property
Version
± 10 %
for HO base load power 0.37 kW … 3 kW
± 10 %
for HO base load power 0.37 kW … 5.5 kW
FSD … FSF
200 V … 240 V 3-ph. AC -20 % / + 10 %
Output voltage
3 AC 0 V … 0.95 x input voltage (max.)
Input frequency
50 Hz … 60 Hz, ± 3 Hz
Output frequency
0 … 550 Hz, depending on the control mode
FSD … FSF
Line reactor not required
FSD … FSF
0.95 line reactor not required
Inrush current
< LO base load input current
to EN 60664-1
61800-3
Braking methods
DC braking, compound braking, dynamic braking with integrated braking chopper
7.3 Technical data, 200 V inverters
For the 200 V Power Modules, induction motors are permissible in the range from
25 % … 150 % of the inverter power without any restrictions.
Use motors for inverter operation or with higher insulation levels.
Line voltage FSA … FSC 200 V … 240 V 1-ph. AC
200 V … 240 V 3-ph. AC
Line impedance FSA … FSC
Power factor λ FSA … FSC
Overvoltage category acc.
Pulse frequency 4 kHz (factory setting),
Short-circuit current rating
(SCCR)
The inverter insulation is designed for surge voltages according to overvoltage Category III.
Adjustable as follows in 2 kHz steps:
• 4 kHz … 16 kHz for devices from 0.55 kW … 30 kW.
• 4 kHz … 8 kHz for devices 36 kW and higher
If you increase the pulse frequency, the inverter reduces the maximum output current.
FSA … FSC ≤ 100 kA rms
FSD … FSF ≤ 65 kA rms
Uk ≥ 2 %, for lower values, we recommend a line reactor, or a Power Module
with the next higher power rating.
0.7 without line reactor for Uk ≥ 2 %
0.85 with line reactor for Uk < 2 %
for LO base load power 0.55 kW … 4 kW
for LO base load power 0.55 kW … 7.5 kW
Branch protection and short-circuit strength according to UL and IEC
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Electromagnetic compatibility according to IEC/EN
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Technical data
Property
Version
PT devices
IP54
at the control cabinet panel
LO/HO base load power with derating:
-10 °C … + 60° C
LO/HO base load power with derating:
-20 °C … + 60° C
temperatures for the Control Unit and possibly operator panel (IOP or BOP-2) .
Class 3C2
Cooling air
clean and dry air
Relative humidity
< 95%
61800-5-1
with derating
up to 4000 m above sea level
Restrictions for special ambient conditions (Page 92)
FSD … FSF
cULus, CE, C-tick, SEMI F47, KCC, WEEE, RoHS, EAC
7.3 Technical data, 200 V inverters
Degree of protection according to EN 60529
Ambient temperature FSA … FSC:
Ambient conditions according to EN 60721-3-3
Temperature during storage according to EN
60721-3-3
Chassis devices
LO base load power without derating:
HO base load power without derating:
FSD … FSF:
LO base load power without derating:
HO base load power without derating:
Restrictions for special ambient conditions (Page 92)
For the maximum permissible ambient temperature, also observe the permissible ambient
FSA … FSC Protected against damaging chemical substance, according to environmental
FSD … FSF Protected against damaging chemical substance, according to environmental
-40 °C … +70 °C
IP20
IP20,
Class 3C3
Must be installed in a control cabinet
Must be installed in a control cabinet
-10 °C … +40 °C
-10 °C … +50 °C
-20 °C … +40 °C
-20 °C … +50 °C
Pollution according to EN
Shocks and vibration according to EN 60721-3-1
Installation altitude without derating
Approvals FSA … FSC
suitable for environments with degree of pollution 2, condensation not permissible
• Long-term storage in the transport packaging according to Class 1M2
• Transport in the transport packaging according to Class 2M3
• Vibration in operation according to Class 3M2
up to 1000 m above sea level
cULus, CE, C-tick, KCC
Power Module PM240-2
70 Hardware Installation Manual, 12/2015, A5E33294624B AD
Page 71
Technical data
Dependent on the input voltage and output power 200 V inverters
7.3.2
Specific technical data, 200 V inverters
Article No. - without filter
Article No. - with filter
6SL3210…
6SL3210…
…1PB13-0UL0
…1PB13-0AL0
…1PB13-8UL0
…1PB13-8AL0
LO base load output current
3.2 A
4.2 A
HO base load output current
2.3 A
3.2 A
Fuse according to UL
15 A Class J
15 A Class J
Power losses with filter
0.04 kW
0.04 kW
Required cooling air flow
5 l/s
5 l/s
Weight with filter
1.6 kg
1.6 kg
7.3 Technical data, 200 V inverters
The fuses listed in the following tables are examples of suitable fuses.
Additional components for branch protection:
strength according to UL and IEC
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Table 7- 2 PM240-2, IP20, frame sizes A, 1 AC / 3 AC 200 V … 240 V
LO base load power
LO base load input current 1 AC
LO base load input current 3 AC
HO base load power
HO base load input current 1 AC
HO base load input current 3 AC
Fuse according to IEC
Power losses without filter
Weight without filter
0.55 kW
7.5 A
4.2 A
0.37 kW
6.6 A
3.0 A
3NA3 803 (10 A)
0.04 kW
1.4 kg
Branch protection and short-circuit
0.75 kW
9.6 A
5.5 A
0.55 kW
8.4 A
4.2 A
3NA3 805 (16 A)
0.04 kW
1.4 kg
Power Module PM240-2
Hardware Installation Manual, 12/2015, A5E33294624B AD
71
Page 72
Technical data
Article No. - without filter
Article No. - with filter
6SL3211…
6SL3211…
…1PB13-8UL0
…1PB13-8AL0
LO base load output current
4.2 A
HO base load output current
3.2 A
Fuse according to UL
15 A Class J
Power losses with filter
0.04 kW
Required cooling air flow
5 l/s
Weight with filter
2.0 kg
Article No. - without filter
Article No. - with filter
6SL3210…
6SL3210…
…1PB15-5UL0
…1PB15-5AL0
…1PB17-4UL0
…1PB17-4AL0
…1PB21-0UL0
…1PB21-0AL0
LO base load output current
6 A
7.4 A
10.4 A
Power losses with filter
0.05 kW
0.07 kW
0.12 kW
Required cooling air flow
9.2 l/s
9.2 l/s
9.2 l/s
Weight with filter
3.1 kg
3.1 kg
3.1 kg
7.3 Technical data, 200 V inverters
Table 7- 3 PM240-2, PT, frame sizes A, 1 AC / 3 AC 200 V … 240 V
LO base load power
LO base load input current 1 AC
LO base load input current 3 AC
HO base load power
HO base load input current 1 AC
HO base load input current 3 AC
Fuse according to IEC
Power losses without filter
Weight without filter
0.75 kW
9.6 A
5.5 A
0.55 kW
8.4 A
4.2 A
3NA3 805 (16 A)
0.04 kW
1.8 kg
Table 7- 4 PM240-2, IP20, frame sizes B, 1 AC / 3 AC 200 V … 240 V
LO base load power
LO base load input current 1 AC
LO base load input current 3 AC
1.1 kW
13.5 A
7.8 A
1.5 kW
18.1 A
9.7 A
2.2 kW
24.0 A
13.6 A
HO base load power
HO base load input current 1 AC
HO base load input current 3 AC
HO base load output current
Fuse according to IEC
Fuse according to UL
Power losses without filter
Weight without filter
Power Module PM240-2
0.75 kW
11.8 A
5.5 A
4.2 A
3NE 1814-0 (20 A)
35 A Class J
0.05 kW
2.8 kg
1.1 kW
15.8 A
7.8 A
6 A
3NE 1815-0 (25 A)
35 A Class J
0.07 kW
2.8 kg
1.5 kW
20.9 A
9.7 A
7.4 A
3NE 1803-0 (35 A)
35 A Class J
0.12 kW
2.8 kg
72 Hardware Installation Manual, 12/2015, A5E33294624B AD
Page 73
Technical data
Article No. - without filter
Article No. - with filter
6SL3211…
6SL3211…
…1PB21-0UL0
…-1PB21-0AL0
LO base load output current
10.4 A
HO base load output current
7.4 A
Fuse according to UL
35 A Class J
Power losses with filter
0.12 kW 1)
Required cooling air flow
9.2 l/s
Weight with filter
3.7 kg
1) approx. 0.08 through the heatsink
Article No. - without filter
Article No. - with filter
6SL3210…
6SL3210…
...1PB21-4UL0
…1PB21-4AL0
…1PB21-8UL0
...1PB21-8AL0
Fuse according to UL
50 A Class J
50 A Class J
Power losses with filter
0.14 kW
0.18 kW
Required cooling air flow
18.5 l/s
18.5 l/s
Weight with filter
5.2 kg
5.2 kg
7.3 Technical data, 200 V inverters
Table 7- 5 PM240-2, PT, frame sizes B, 1 AC / 3 AC 200 V … 240 V
LO base load power
LO base load input current 1 AC
LO base load input current 3 AC
HO base load power
HO base load input current 1 AC
HO base load input current 3 AC
Fuse according to IEC
Power losses without filter
Weight without filter
2.2 kW
24.0 A
13.6 A
1.5 kW
20.9 A
9.7 A
3NE 1803-0 (35 A)
0.12 kW 1)
3.4 kg
Table 7- 6 PM240-2, IP 20, frame sizes C, 1 AC / 3 AC 200 V … 240 V
LO base load power
LO base load input current 1 AC
LO base load input current 3 AC
LO base load output current
HO base load power
HO base load input current 1 AC
HO base load input current 3 AC
HO base load output current
Fuse according to IEC
3 kW
35.9 A
17.7 A
13.6 A
2.2 kW
31.3 A
13.6 A
10.4 A
3NE 1817-0 (50 A)
4 kW
43.0 A
22.8 A
17.5 A
3 kW
37.5 A
17.7 A
13.6 A
3NE 1818-0 (63 A)
Power losses without filter
Weight without filter
Power Module PM240-2
Hardware Installation Manual, 12/2015, A5E33294624B AD
0.14 kW
5.0 kg
0.18 kW
5.0 kg
73
Page 74
Technical data
Article No. - without filter
Article No. - with filter
6SL3211…
6SL3211…
...1PB21-8UL0
…1PB21-8AL0
LO base load output current
17.5 A
HO base load output current
13.6 A
Fuse according to UL
50 A Class J
Power losses with filter
0.18 kW 1)
Required cooling air flow
18.5 l/s
Weight with filter
6.2 kg
1) approx. 0.09 through the heatsink
Article No. - without filter
Article No. - with filter
6SL3210…
6SL3210…
...1PC22-2UL0
…1PC22-2AL0
…1PC22-8UL0
...1PC22-8AL0
LO base load output current
22.0 A
28.0 A
HO base load output current
17.5 A
22.0 A
Fuse according to UL
50 A Class J
50 A Class J
Power losses with filter
0.2 kW
0.26 kW
Required cooling air flow
18.5 l/s
18.5 l/s
Weight with filter
5.2 kg
5.2 kg
7.3 Technical data, 200 V inverters
Table 7- 7 PM240-2, PT, frame sizes C, 1 AC / 3 AC 200 V … 240 V
LO base load power
LO base load input current 1 AC
LO base load input current 3 AC
HO base load power
HO base load input current 1 AC
HO base load input current 3 AC
Fuse according to IEC
Power losses without filter
Weight without filter
4 kW
43.0 A
22.8 A
3 kW
37.5 A
17.7 A
3NE 1818-0 (63 A)
0.18 kW 1)
5.9 kg
Table 7- 8 PM240-2, IP 20, frame sizes C, 3 AC 200 V … 240 V
LO base load power
LO base load input current
5.5 kW
28.6 A
7.5 kW
36.4 A
HO base load power
HO base load input current
Fuse according to IEC
Power losses without filter
Weight without filter
Power Module PM240-2
74 Hardware Installation Manual, 12/2015, A5E33294624B AD
4 kW
22.8 A
3NE 1802-0 (40 A)
0.2 kW
5.0 kg
5.5 kW
28.6 A
3NE 1817-0 (50 A)
0.26 kW
5.0 kg
Page 75
Technical data
Article No. - without filter
6SL3210-…
…1PC24-2UL0
…1PC25-4UL0
…1PC26-8UL0
LO base load output current
42 A
54 A
68 A
HO base load output current
35 A
42 A
54 A
Fuse according to IEC/UL, Class J
60 A
70 A
90 A
Power loss
0.42 kW
0.57 kW
0.76 kW
Required cooling air flow
55 l/s
55 l/s
55 l/s
Weight
17 kg
17 kg
17 kg
Article No. - without filter
6SL3210-…
…1PC28-8UL0
…1PC31-1UL0
LO base load output current
80 A
104 A
HO base load output current
68 A
80 A
Fuse according to IEC/UL, Class J
100 A
150 A
Power loss
0.85 kW
1.20 kW
Article No. - without filter
6SL3210-…
…1PC31-3UL0
…1PC31-6UL0
…1PC31-8UL0
HO base load output current
104 A
130 A
154 A
Fuse according to IEC/UL, Class J
175 A
200 A
225 A
Power loss
1.44 kW
1.79 kW
2.18 kW
Required cooling air flow
153 l/s
153 l/s
153 l/s
Weight
57 kg
57 kg
57 kg
7.3 Technical data, 200 V inverters
Table 7- 9 PM240-2, IP20, FSD, 3 AC 200 V … 240 V
LO base load power
LO base load input current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
3NE1818-0 / 63A
Table 7- 10 PM240-2, IP20, FSE, 3 AC 200 V … 240 V
LO base load power
LO base load input current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
3 NE1 021-0 / 100A
11 kW
40 A
7.5 kW
36 A
22 kW
76 A
18.5 kW
71 A
15 kW
51 A
11 kW
43 A
3NE1 820-0 / 80A
30 kW
98 A
22 kW
83 A
3 NE1 224-0 / 160A
18.5 kW
64 A
15 kW
56 A
3NE1 021-0 / 100A
Required cooling air flow 83 l/s 83 l/s
Weight 26 kg 26 kg
Table 7- 11 PM240-2, IP20, FSF, 3 AC 200 V … 240 V
LO base load power
LO base load input current
LO base load output current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
Power Module PM240-2
Hardware Installation Manual, 12/2015, A5E33294624B AD
37 kW
126 A
130 A
30 kW
110 A
3 NE1 225-0 / 200A
45 kW
149 A
154 A
37 kW
138 A
3 NE1 225 -0 / 200A
55 kW
172 A
178 A
45 kW
164 A
3 NE1 227-0 / 250A
75
Page 76
Technical data
7.3.3
Current derating depending on the pulse frequency, 200 V inverters
Article number
LO base load output current for a pulse frequency of …
[A]
2 kHz /
4 kHz
6 kHz
8 kHz
10 kHz
12 kHz
14 kHz
16 kHz
6SL3210-1PB13-0❒L0
3.2
2.6
2.1
1.8
1.5
1.4
1.2
6SL321❒-1PB13-8❒L0
4.2
3.3
2.7
2.3
2.0
1.8
1.6
6.0
6SL3210-1PB17-4❒L0
7.4
6.3
5.2
4.4
3.7
3.3
3.0
6SL321❒-1PB21-0❒L0
10.4
8.8
7.3
6.2
5.2
4.7
4.2
6SL3210-1PB21-4❒L0
13.6
11.6
9.5
8.2
6.8
6.1
5.4
6SL321❒-1PB21-8❒L0
17.5
14.9
12.3
10.5
8.8
7.9
7.0
6SL3210-1PC22-2❒L0
22.0
18.7
15.4
13.2
11.0
9.9
8.8
6SL3210-1PC22-8❒L0
28.0
23.8
19.6
16.8
14.0
12.6
11.2
6SL3210-1PC24-2❒L0
42
35.7
29.4
25.2
21.0
18.9
16.8
6SL3210-1PC25-4❒L0
54
45.9
37.8
32.4
27.0
24.3
21.6
6SL3210-1PC26-8❒L0
68
57.8
47.6
40.8
34.0
30.6
27.2
6SL3210-1PC28-8❒L0
80
68.0
56.0
48.0
40.0
36.0
32.0
6SL3210-1PC31-1❒L0
104
88.4
72.8
62.4
52.0
46.8
41.6
6SL3210-1PC31-3❒L0
130
110.5
91.0
---
---
---
---
6SL3210-1PC31-6❒L0
154
130.9
107.8
---
---
---
---
6SL3210-1PC31-8❒L0
178
151.3
124.6
---
---
---
---
The permissible motor cable length depends on the particular cable type and the pulse frequency that
has been selected
7.3 Technical data, 200 V inverters
6SL3211-1PB15-5❒L0
4.7 3.9 3.3 2.8 2.5 2.2
Power Module PM240-2
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Page 77
Technical data
7.4
Technical data, 400 V inverters
Motors for 400 V Power Modules
7.4.1
General data, 400 V inverters
Property
Version
FSA … FSC
380 V … 480 V 3-ph. AC ± 10 %
FSD … FSF
3 AC 380 V … 480 V -20 %, +10 %
Output voltage
3 AC 0 V … 0.95 x input voltage (max.)
Input frequency
50 Hz … 60 Hz, ± 3 Hz
Output frequency
0 … 550 Hz, depending on the control mode
FSD … FSF
Line reactor not required
FSD … FSF
0.95 line reactor not required
Inrush current
< LO base load input current
to EN 60664-1
If you increase the pulse frequency, the inverter reduces the maximum output current.
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
61800-3
Braking methods
DC braking, compound braking, dynamic braking with integrated braking chopper
7.4 Technical data, 400 V inverters
For the 400 V Power Modules, induction motors are permissible in the range from
25 % … 150 % of the inverter power without any restrictions.
Use motors for inverter operation or with higher insulation levels.
Line voltage
Line impedance FSA … FSC
Power factor λ FSA … FSC
Overvoltage category acc.
Pulse frequency Factory setting
Short-circuit current rating
(SCCR)
Electromagnetic compatibility according to IEC/EN
The inverter insulation is designed for surge voltages according to overvoltage Category III.
• 4 kHz for devices with an LO base load power < 75 kW
• 2 kHz for devices with an LO base load power ≥ 75 kW
Can be adjusted in 2 kHz steps as follows:
• 2 kHz … 16 kHz for devices with an LO base load power < 55 kW
• 2 kHz … 8 kHz for devices with an LO base load power ≥ 55 kW
FSA … FSC ≤ 100 kA rms
FSD … FSF ≤ 65 kA rms
Branch protection and short-circuit strength according to UL and IEC
Devices with integrated filter are suitable for Category C2 environments.
Uk ≥ 1 %, for lower values, we recommend a line reactor, or a Power Module
with the next higher power rating.
0.7 without line reactor for Uk ≥ 1 %
0.85 with line reactor for Uk < 1 %
Power Module PM240-2
Hardware Installation Manual, 12/2015, A5E33294624B AD
77
Page 78
Technical data
Property
Version
PT devices
IP54
at the control cabinet panel
LO/HO base load power with derating:
-10 °C … + 60° C
LO/HO base load power with derating:
-20 °C … + 60° C
temperatures for the Control Unit and possibly operator panel (IOP or BOP-2) .
Class 3C2
Cooling air
clean and dry air
Relative humidity
< 95%
61800-5-1
with derating:
up to 4000 m above sea level
Restrictions for special ambient conditions (Page 92)
FSD … FSF
cULus, CE, C-tick, SEMI F47, KCC, WEEE, RoHS, EAC
7.4 Technical data, 400 V inverters
Degree of protection according to EN 60529
Ambient temperature FSA … FSC:
Ambient conditions according to EN 60721-3-3
Temperature during storage according to EN
60721-3-3
Chassis devices
LO base load power without derating:
HO base load power without derating:
FSD … FSF:
LO base load power without derating:
HO base load power without derating:
Restrictions for special ambient conditions (Page 92)
For the maximum permissible ambient temperature, also observe the permissible ambient
FSA … FSC: Protected against damaging chemical substance, according to environmental
FSD … FSF Protected against damaging chemical substance, according to environmental
-40 °C … +70 °C
IP20
IP20,
Class 3C3
Must be installed in a control cabinet
Must be installed in a control cabinet
-10 °C … +40 °C
-10 °C … +50 °C
-20 °C … +40 °C
-20 °C … +50 °C
Pollution according to EN
Shocks and vibration according to EN 60721-3-1
Installation altitude without derating:
Approvals FSA … FSC
suitable for environments with degree of pollution 2, condensation not permissible
• Long-term storage in the transport packaging according to Class 1M2
• Transport in the transport packaging according to Class 2M3
• Vibration in operation according to Class 3M2
up to 1000 m above sea level
cULus, CE, C-tick, KCC
Power Module PM240-2
78 Hardware Installation Manual, 12/2015, A5E33294624B AD
Page 79
Technical data
Dependent on the input voltage and output power 400 V inverters
7.4.2
Specific technical data, 400 V inverters
Article no. - without filter
Article no. - with filter
6SL3210…
6SL3210…
…1PE11-8UL1
…1PE11-8AL1
…1PE12-3UL1
…1PE12-3AL1
…1PE13-2UL1
…1PE13-2AL1
Fuse according to UL
10 A Class J
10 A Class J
15 A Class J
Power loss
0.04 kW
0.04 kW
0.04 kW
Required cooling air flow
5 l/s
5 l/s
5 l/s
Weight with filter
1.5 kg
1.5 kg
1.5 kg
7.4 Technical data, 400 V inverters
The fuses listed in the following tables are examples of suitable fuses.
Additional components for branch protection:
strength according to UL and IEC
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Table 7- 12 PM240-2, IP20, frame sizes A, 3-phase 380 … 480 VAC
LO base load power
LO base load input current
LO base load output current
HO base load power
HO base load input current
HO base load output current
Fuse according to IEC
Weight without filter
0.55 kW
2.3 A
1.7 A
0.37 kW
2.0 A
1.3 A
3NA3 804 (4 A)
1.3 kg
Branch protection and short-circuit
0.75 kW
2.9 A
2.2 A
0.55 kW
2.6 A
1.7 A
3NA3 804 (4 A)
1.3 kg
1.1 kW
4.1 A
3.1 A
0.75 kW
3.3 A
2.2 A
3NA3 801 (6 A)
1.3 kg
Power Module PM240-2
Hardware Installation Manual, 12/2015, A5E33294624B AD
79
Page 80
Technical data
Article no. - without filter
Article no. - with filter
6SL3210…
6SL3210…
…1PE14-3UL1
…1PE14-3AL1
…1PE16-1UL1
…1PE16-1AL1
…1PE18-0UL1
…1PE18-0AL1
LO base load output current
4.1 A
5.9 A
7.7 A
HO base load output current
3.1 A
4.1 A
5.9 A
Fuse according to UL
20 A Class J
30 A Class J
30 A Class J
Power loss
0.07 kW
0.1 kW
0.12 kW
Required cooling air flow
5 l/s
5 l/s
5 l/s
Weight with filter
1.6 kg
1.6 kg
1.6 kg
Article no. - without filter
Article no. - with filter
6SL3211…
6SL3211…
…1PE18-0UL1
…1PE18-0AL1
LO base load output current
7.7 A
HO base load output current
5.9 A
Fuse according to UL
30 A Class J
Power loss without filter
0.12 kW 1)
Required cooling air flow
7 l/s
1) approx. 0.1 kW through the heatsink
7.4 Technical data, 400 V inverters
Table 7- 13 PM240-2, IP20, frame sizes A, 3-phase 380 … 480 VAC
LO base load power
LO base load input current
HO base load power
HO base load input current
Fuse according to IEC
Weight without filter
1.5 kW
5.5 A
1.1 kW
4.7 A
3NA3 803 (10 A)
1.4 kg
Table 7- 14 PM240-2, PT, frame sizes A, 3-phase 380 … 480 VAC
LO base load power
LO base load input current
HO base load power
HO base load input current
3.0 kW
10.1 A
2.2 kW
8.8 A
2.2 kW
7.7 A
1.5 kW
6.1 A
3NA3 803 (10 A)
1.4 kg
3.0 kW
10.1 A
2.2 kW
8.8 A
3NA3 805 (16 A)
1.4 kg
Fuse according to IEC
Weight without filter
Weight with filter
3NA3 805 (16 A)
1.8 kg
2.0 kg
Power Module PM240-2
80 Hardware Installation Manual, 12/2015, A5E33294624B AD
Page 81
Technical data
Article no. - without filter
Article no. - with filter
6SL3210…
6SL3210…
…1PE21-1UL0
…1PE21-1AL0
…1PE21-4UL0
…1PE21-4AL0
…1PE21-8UL0
…1PE21-8AL0
LO base load output current
10.2 A
13.2 A
18.0 A
HO base load output current
7.7 A
10.2 A
13.2 A
Fuse according to UL
35 A Class J
35 A Class J
35 A Class J
Power loss
0.11 kW
0.15 kW
0.2 kW
Required cooling air flow
9.2 l/s
9.2 l/s
9.2 l/s
Weight with filter
3.1 kg
3.1 kg
3.2 kg
Article no. - without filter
Article no. - with filter
6SL3211…
6SL3211…
...1PE21-8UL0
...1PE21-8AL0
LO base load output current
18.0 A
HO base load output current
13.7 A
Fuse according to UL
35 A Class J
Power loss
0.2 kW 1)
Required cooling air flow
9.2 l/s
1) approx. 0.16 kW through the heatsink;
7.4 Technical data, 400 V inverters
Table 7- 15 PM240-2, IP20, frame sizes B, 3-phase 380 … 480 VAC
LO base load power
LO base load input current
HO base load power
HO base load input current
Fuse according to IEC
Weight without filter
4.0 kW
13.3 A
3.0 kW
11.6 A
3NE 1814-0 (20 A)
2.9 kg
Table 7- 16 PM240-2, PT, frame sizes B, 3-phase 380 … 480 VAC
LO base load power
LO base load input current
HO base load power
HO base load input current
7.5 kW
22.2 A
5.5 kW
19.8 A
5.5 kW
17.2 A
4.0 kW
15.3 A
3NE 1815-0 (25 A)
2.9 kg
7.5 kW
22.2 A
5.5 kW
19.8 A
3NE 1803-0 (35 A)
3.0 kg
Fuse according to IEC
Weight without filter
Weight with filter
3NE 1803-0 (35 A)
3.6 kg
3.9 kg
Power Module PM240-2
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Technical data
Article no. - without filter
Article no. - with filter
6SL3210…
6SL3210…
…1PE22-7UL0
…1PE22-7AL0
…1PE23-3UL0
…1PE23-3AL0
LO base load output current
26.0 A
32.0 A
HO base load output current
18.0 A
26.0 A
Fuse according to UL
50 A Class J
50 A Class J
Power loss
0.3 kW
0.37 kW
Required cooling air flow
18.5 l/s
18.5 l/s
Weight with filter
5.3 kg
5.4 kg
Article no. - without filter
Article no. - with filter
6SL3211…
6SL3211…
...1PE23-3UL0
...1PE23-3AL0
LO base load output current
32.0 A
HO base load output current
26.0 A
Fuse according to UL
50 A Class J
Power loss
0.37 kW 1)
Required cooling air flow
18.5 l/s
1) approx. 0.3 kW through the heatsink;
7.4 Technical data, 400 V inverters
Table 7- 17 PM240-2, IP20, frame sizes C, 3-phase 380 … 480 VAC
LO base load power
LO base load input current
HO base load power
HO base load input current
Fuse according to IEC
Weight without filter
11.0 kW
32.6 A
7.5 kW
27.0 A
3NE 1817-0 (50 A)
4.7 kg
Table 7- 18 PM240-2, PT, frame sizes C, 3-phase 380 … 480 VAC
LO base load power
LO base load input current
HO base load power
HO base load input current
15.0 kW
39.9 A
11.0 kW
36.0 A
15.0 kW
39.9 A
11.0 kW
36.0 A
3NE 1817-0 (50 A)
4.8 kg
Fuse according to IEC
Weight without filter
Weight with filter
3NE 1817-0 (50 A)
5.8 kg
6.3 kg
Power Module PM240-2
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Technical data
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PE23-8UL0
…1PE23-8AL0
…1PE24-5UL0
…1PE24-5AL0
…1PE26-0UL0
…1PE26-0AL0
LO base load output current
38 A
45 A
60 A
HO base load output current
32 A
38 A
45 A
Fuse according to IEC/UL, Class J
60 A
70 A
90 A
Power loss with filter
0.56 kW
0.68 kW
0.77 kW
Required cooling air flow
55 l/s
55 l/s
55 l/s
Weight with filter
17.5 kg
17.5 kg
18.5 kg
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PE27-5UL0
…1PE27-5AL0
LO base load output current
75 A
HO base load output current
60 A
Fuse according to IEC/UL, Class J
100 A
Required cooling air flow
55 l/s
7.4 Technical data, 400 V inverters
Table 7- 19 PM240-2, IP20, FSD, 3 AC 380 V … 480 V
LO base load power
LO base load input current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
3NE1 818-0 / 63 A
Power loss without filter
Weight without filter
Table 7- 20 PM240-2, IP20, FSD, 3 AC 380 V … 480 V
LO base load power
LO base load input current
HO base load power
HO base load input current
18.5 kW
36 A
15 kW
33 A
0.55 kW
16 kg
37 kW
70 A
30 kW
62 A
22 kW
42 A
18.5 kW
38 A
3NE1 820-0 / 80 A
0.68 kW
16 kg
30 kW
57 A
22 kW
47 A
3NE1 021-0 / 100A
0.76 kW
17 kg
Siemens fuse according to IEC/UL
Power loss without filter
Power loss with filter
Weight without filter
Weight with filter
Power Module PM240-2
Hardware Installation Manual, 12/2015, A5E33294624B AD
3NE1 021-0 / 100 A
1.01 kW
1.02 kW
17 kg
18.5 kg
83
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Technical data
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PE28-8UL0
…1PE28-8AL0
…1PE31-1UL0
…1PE31-1AL0
LO base load output current
90 A
110 A
HO base load output current
75 A
90 A
Fuse according to IEC/UL, Class J
125 A
150 A
Power losses with filter
1.2 kW
1.55 kW
Required cooling air flow
83 l/s
83 l/s
Weight with filter
28 kg
28 kg
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PE31-5UL0
…1PE31-5AL0
…1PE31-8UL0
…1PE31-8AL0
…1PE32-1UL0
…1PE32-1AL0
LO base load output current
145 A
178 A
205 A
HO base load output current
110 A
145 A
178 A
Fuse according to IEC/UL, Class J
200 A
250 A
300 A
Required cooling air flow
153 l/s
153 l/s
153 l/s
7.4 Technical data, 400 V inverters
Table 7- 21 PM240-2, IP20, FSE, 3 AC 380 V … 480 V
LO base load power
LO base load input current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
3NE1 022-0 / 125A
Power losses without filter
Weight without filter
Table 7- 22 PM240-2, IP20, FSF, 3 AC 380 V … 480 V
LO base load power
LO base load input current
HO base load power
HO base load input current
45 kW
86 A
37 kW
78 A
1.19 kW
26kg
75 kW
140 A
55 kW
117 A
55 kW
104 A
45 kW
94 A
3NE1 224-0 / 160A
1.54 kW
26 kg
90 kW
172 A
75 kW
154
110 kW
198 A
90 kW
189 A
Siemens fuse according to IEC/UL
Power loss without filter
Power loss with filter
Weight without filter
Weight with filter
3NE1 225-0 / 200 A
1.95 kW
1.97 kW
57 kg
63 kg
3NE1 227-0 / 250 A
2.54 kW
2.56 kW
57 kg
63 kg
3NE1 230-0 / 315 A
2.36 kW
2.38 kW
61 kg
65 kg
Power Module PM240-2
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Technical data
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PE32-5UL0
…1PE32-5AL0
LO base load output current
250 A
HO base load output current
205 A
Fuse according to IEC/UL, Class J
350 A
Power loss with filter
3.12 kW
Required cooling air flow
153 l/s
Weight with filter
65 kg
7.4 Technical data, 400 V inverters
Table 7- 23 PM240-2, IP20, FSF, 3 AC 380 V … 480 V
LO base load power
LO base load input current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
Power loss without filter
Weight without filter
132 kW
242 A
110 kW
218 A
3NE1 331-0 / 350 A
3.09 kW
61 kg
Power Module PM240-2
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Technical data
7.4.3
Current derating depending on the pulse frequency, 400 V inverters
Article number
LO base load output current for a pulse frequency of …
[A]
2 Khz /
4 kHz
6 kHz
8 kHz
10 kHz
12 kHz
14 kHz
16 kHz
6SL3210-1PE11-8❒L1
1.7
1.4
1.2 1 0.9
0.8
0.7
6SL3210-1PE12-3❒L1
2.2
1,9
1.5
1.3
1.1 1 0.9
3.1
6SL3210-1PE14-3❒L1
4.1
3.5
2.9
2.5
2.1
1.8
1.6
6SL3210-1PE16-1❒L1
5.9 5 4.1
3.5 3 2.7
2.4
6SL321❒-1PE18-0❒L1
7.7
6.5
5.4
4.6
3.9
3.5
3.1
6SL3210-1PE21-1❒L0
10.2
8.7
7.1
6.1
5.1
4.6
4.1
6SL3210-1PE21-4❒L0
13.2
11.2
9.2
7.9
6.6
5.9
5.3
6SL321❒-1PE21-8❒L0
18
15.3
12.6
10.8 9 8.1
7.2
6SL3210-1PE22-7❒L0
26
22.1
18.2
15.6
13
11.7
10.4
6SL321❒-1PE23-3❒L0
32
27.2
22.4
19.2
16
14.4
12.8
6SL3210-1PE23-8❒L0
38
32.3
26.6
22.8
19
17.1
15.2
6SL3210-1PE24-5❒L0
45
38.3
31.5
27
22.5
20.3
18
6SL3210-1PE26-0❒L0
60
51
42
36
30
27
24
6SL3210-1PE27-5❒L0
75
63.8
52.5
45
37.5
33.8
30
6SL3210-1PE28-8❒L0
90
76.5
63
54
45
40.5
36
6SL3210-1PE31-1❒L0
110
93.5
77
66
55
49.5
44
6SL3210-1PE31-5❒L0
145
123.25
108.75
---
---
---
---
6SL3210-1PE31-8❒L0
178
151.3
133.5
---
---
---
---
6SL3210-1PE32-1❒L0
205
---
---
---
---
---
---
6SL3210-1PE32-5❒L0
250
---
---
---
---
---
---
The permissible motor cable length depends on the particular cable type and the pulse frequency that
has been selected
7.4 Technical data, 400 V inverters
6SL3211-1PE13-2❒L1
2.6 2.2 1,9 1.6 1.4 1.2
Power Module PM240-2
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Technical data
7.5
Technical data, 690 V inverters
Motors for 690 V Power Modules
7.5.1
General data, 690 V inverters
Property
Version
Line voltage
3 AC 500 V … 690 V - 20 % … +10 % (with fuses, Class J maximum 600 V)
Output voltage
3 AC 0 V … 0.95 × input voltage (max.)
Input frequency
50 Hz … 60 Hz, ± 3 Hz
Output frequency
0 … 550 Hz, depending on the control mode
Power factor λ
> 0.9 line reactor not required
Inrush current
< LO base load input current
to EN 60664-1
If you increase the pulse frequency, the inverter reduces the maximum output current.
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
61800-3
Braking methods
DC braking, compound braking, dynamic braking with integrated braking chopper
cording to EN 60529
LO/HO base load power with derating:
-20 °C … + 60° C
temperatures for the Control Unit and possibly operator panel (IOP or BOP-2) .
ing to EN 60721-3-3
60721-3-3
Cooling air
clean and dry air
Relative humidity
< 95%
7.5 Technical data, 690 V inverters
For the 690 V Power Modules, induction motors are permissible in the range from 50
% … 150 % of the inverter power without any restrictions.
Use motors for inverter operation or with higher insulation levels.
Overvoltage category acc.
Pulse frequency 2 kHz (factory setting), can be adjusted to 4 kHz
Short-circuit current rating
(SCCR)
Electromagnetic compatibility according to IEC/EN
Degree of protection ac-
Ambient temperature LO base load power without derating:
Ambient conditions accord-
Temperature during storage according to EN
The inverter insulation is designed for surge voltages according to overvoltage Category III.
≤ 65 kA rms
Branch protection and short-circuit strength according to UL and IEC
Devices with integrated filter are suitable for Category C2 environments.
IP20; must be installed in a control cabinet
HO base load power without derating:
Restrictions for special ambient conditions (Page 92)
For the maximum permissible ambient temperature, also observe the permissible ambient
Protected against damaging chemical substance, according to environmental Class 3C3
-40 °C … +70 °C
-20 °C … +40 °C
-20 °C … +50 °C
Power Module PM240-2
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Technical data
Property
Version
61800-5-1
with derating:
up to 4000 m above sea level
Approvals
cULus, CE, C-tick, SEMI F47, KCC,WEEE, RoHS, EAC
Dependent on the input voltage and output power 690 V inverters
7.5 Technical data, 690 V inverters
Pollution according to EN
Shocks and vibration according to EN 60721-3-1
Installation altitude without derating:
suitable for environments with degree of pollution 2, condensation not permissible
• Long-term storage in the transport packaging according to Class 1M2
• Transport in the transport packaging according to Class 2M3
• Vibration in operation according to Class 3M2
up to 1000 m above sea level
Restrictions for special ambient conditions (Page 92)
Power Module PM240-2
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Technical data
7.5.2
Specific technical data, 690 V inverters
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PH21-4UL0
…1PH21-4AL0
…1PH22-0UL0
…1PH22 -0AL0
…1PH22-3UL0
…1PH22 -3AL0
LO base load output current
14 A
19 A
23 A
HO base load output current
11 A
14 A
19 A
Fuse according to IEC/UL, Class J
20 A
25 A
30 A
Power loss with filter
0.32 kW
0.41 kW
0.48 kW
Required cooling air flow
55 l/s
55 l/s
55 l/s
Weight with filter
18.5 kg
18.5 kg
18.5 kg
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PH22-7UL0
…1PH22 -7AL0
…1PH23-5UL0
…1PH23 -5AL0
…1PH24-2UL0
…1PH24 -2AL0
LO base load output current
27A
35 A
42 A
HO base load output current
23 A
27 A
35 A
Fuse according to IEC/UL, Class J
35 A
45 A
60 A
Required cooling air flow
55 l/s
55 l/s
55 l/s
7.5 Technical data, 690 V inverters
The fuses listed in the following tables are examples of suitable fuses.
Additional components for branch protection:
strength according to UL and IEC
(https://support.industry.siemens.com/cs/ww/en/view/109479152)
Table 7- 24 PM240-2, IP20, FSD, 3 AC 500 V … 690 V
LO base load power
LO base load input current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
Power loss without filter
Weight without filter
3NE1 815-0 / 25 A
11 kW
14 A
7.5 kW
11 A
0.32 kW
17 kg
Branch protection and short-circuit
15 kW
18 A
11 kW
14 A
3NE1 815-0 / 25 A
0.41 kW
17 kg
18.5 kW
22 A
15 kW
20 A
3NE1 803-0 / 35 A
0.48 kW
17 kg
Table 7- 25 PM240-2, IP20, FSD, 3 AC 500 V … 690 V
LO base load power
LO base load input current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
Power loss without filter
Power loss with filter
Weight without filter
Weight with filter
3NE1 803-0 / 35 A
22 kW
25 A
18.5 kW
24 A
0.56 kW
0.56 kW
17 kg
18.5 kg
30 kW
33 A
22 kW
28 A
3NE1 817-0 / 50 A
0.72 kW
0.73kW
17 kg
18.5 kg
37 kW
40 A
30 kW
36 A
3NE1 818-0 / 63 A
0.88kW
0.88 kW
17 kg
18.5 kg
Power Module PM240-2
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Technical data
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PH25-2UL0
…1PH25-2AL0
…1PH26-2UL0
…1PH26 -2AL0
LO base load output current
52 A
62A
HO base load output current
42 A
52 A
Fuse according to IEC/UL, Class J
80 A
80 A
Power loss with filter
1.00 kW
1.22 kW
Required cooling air flow
83 l/s
83 l/s
Weight with filter
28 kg
28 kg
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PH28-0UL0
…1PH28-0AL0
…1PH31-0UL0
…1PH31-0AL0
…1PH31-2UL0
…1PH31-2AL0
LO base load output current
80 A
100 A
115 A
HO base load output current
62 A
80 A
100 A
Fuse according to IEC/UL, Class J
100 A
125 A
150 A
Required cooling air flow
153 l/s
153 l/s
153 l/s
7.5 Technical data, 690 V inverters
Table 7- 26 PM240-2, IP20, FSE, 3 AC 500 V … 690 V
LO base load power
LO base load input current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
3NA1 820-0 / 80A
Power loss without filter
Weight without filter
Table 7- 27 PM240-2, IP20, FSF, 3 AC 500 V … 690 V
LO base load power
LO base load input current
HO base load power
HO base load input current
45 kW
50 A
37 kW
44 A
1.00 kW
26 kg
75 kW
78 A
55 kW
66 A
55 kW
59 A
45 kW
54 A
3NE1 820-0 / 80A
1.21 kW
26 kg
90 kW
97 A
75 kW
85 A
110 kW
111 A
90 kW
106 A
Siemens fuse according to IEC/UL
Power loss without filter
Power loss with filter
Weight without filter
Weight with filter
3NE1 021-0 / 100 A
1.34 kW
1.35 kW
60 kg
64 kg
3NE1 022-0 / 125 A
1.71 kW
1.72 kW
60 kg
64 kg
3NE1 224-0 / 160 A
2 kW
2.02 kW
60 kg
64 kg
Power Module PM240-2
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Technical data
Article No. - without filter
Article No. - with filter
6SL3210-…
6SL3210-…
…1PH31-4UL0
…1PH31 4AL0
LO base load output current
142 A
HO base load output current
115 A
Fuse according to IEC/UL, Class J
200 A
Power loss with filter
2.59 kW
Required cooling air flow
153 l/s
Weight with filter
64 kg
7.5.3
Current derating depending on the pulse frequency, 690 V inverters
Article number
LO base load output current for a pulse frequency of …
[A]
2 kHz
4 kHz
6SL3210-1PH21-4❒L0
14
8.4
6SL3210-1PH22-0❒L0
19
11.4
6SL3210-1PH22-3❒L0
23
13.8
6SL3210-1PH22-7❒L0
27
16.2
6SL3210-1PH23-5❒L0
35
21
6SL3210-1PH24-2❒L0
42
25.2
6SL3210-1PH25-2❒L0
52
31.2
6SL3210-1PH26-2❒L0
62
37.2
6SL3210-1PH28-0UL0
80
48
100
6SL3210-1PH31-2❒L0
115
69
6SL3210-1PH31-4❒L0
142
85.2
The permissible motor cable length depends on the particular cable type and the pulse frequency that
has been selected
7.5 Technical data, 690 V inverters
Table 7- 28 PM240-2, IP20, FSF, 3 AC 500 V … 690 V
LO base load power
LO base load input current
HO base load power
HO base load input current
Siemens fuse according to IEC/UL
Power loss without filter
Weight without filter
132 kW
137 A
110 kW
122 A
3NE1 225-0 / 200 A
2.56 kW
60 kg
6SL3210-1PH31-0❒L0
60
Power Module PM240-2
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Technical data
7.6
Restrictions for special ambient conditions
Maximum current at low speeds
Continuous operation:
Operating state that is permissible for the complete operating time.
time.
time.
Current de-rating depending on the ambient operating temperature
7.6 Restrictions for special ambient conditions
At low speeds, the inverter can only briefly supply the base load output current. It is
especially important to note that 0 Hz operation is not continuously permissible.
The operating conditions shown in the following diagram are possible without having a
negative impact on the inverter service life.
Short-time duty Operating state that is permissible for less than 2 % of the operating
Sporadic short-time duty Operating state that is permissible for less than 1 % of the operating
The Control Unit and operator panel can restrict the maximum permissible operating ambient
temperature of the Power Module.
Power Module PM240-2
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Technical data
Current derating depending on the installation altitude
Permissible line supplies depending on the installation altitude
Note
TN line supply for 690 V Power Modules for installation attitudes extending from 2000 m to
4000 m
For 690 V Power Modules, the TN line system must be established with grounded neutral
point through an isolating
7.6 Restrictions for special ambient conditions
Above 1000 m above sea level you must reduce the inverter output current as a result of the
lower cooling capability of the air.
● Installation altitude up to 2000 m above sea level
– Connection to every supply system permitted for the inverter.
● Installation altitudes between 2000 m and 4000 m above sea level
– Connection to a TN system with grounded neutral point.
– TN systems with grounded line conductor are not permitted.
– The TN line system with grounded neutral point can also be supplied using an
isolation transformer.
– The phase-to-phase voltage does not have to be reduced.
transformer.
Power Module PM240-2
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Technical data
7.7
Electromagnetic compatibility of the inverter
Classification of EMC behavior
Environments:
First environment (public systems)
Example:
Second environment (industrial systems)
Example:
Categories
Category C4
Drive systems which correspond to category C4 may only be installed in the second
environment.
7.7 Electromagnetic compatibility of the inverter
The electromagnetic compatibility refers to both the immunity and the emitted interference of
a device.
The following disturbance variables must be taken into consideration when evaluating the
electromagnetic compatibility:
● Conducted low-frequency disturbance variables (harmonics)
● Conducted high-frequency disturbance variables
● Field-based, low-frequency disturbance variables
● Field-based, high-frequency disturbance variables
The permitted limit values are defined in the EMC product standard EN 61800-3 in EMC
categories C1 to C4.
Below you will find some key definitions relating to this.
The EMC environment and the EMC Categories are defined in the EMC product standard
EN 61800-3 as follows:
An environment that includes domestic premises and establishments that are connected
directly to a public low-voltage line supply without the use of an intermediate transformer.
An environment that includes all other establishments which are not connected directly to a
public low-voltage line supply.
transformer.
Drive systems with a rated voltage ≥ 1,000 V, with an LO output current ≥ 400 A, or for use
in complex systems in the second environment
Houses, apartments, commercial premises, or offices in residential buildings.
Industrial areas and technical areas of buildings that are supplied by an assigned
Power Module PM240-2
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Technical data
Category C3
Drive systems which correspond to category C3 may only be installed in the second
environment.
Category C2
Drive systems which correspond to category C2 may only be used in the first environment if
they are installed by an expert, with limit values for electromagnetic compatibility observed.
Category C1
Drive systems which correspond to category C1 can be installed in the first environment
without restrictions.
Note
Expert
An expert is a person or organization with the necessa
commissioning drive systems (Power Drive Systems
aspects.
7.7 Electromagnetic compatibility of the inverter
Drive systems with a rated voltage < 1,000 V, which are intended for use in the second
environment and not for use in the first environment.
Drive systems with a rated voltage < 1,000 V, which are neither plug-in devices nor
moveable devices and which, when used in the first environment, are only intended to be
installed and commissioned by an expert.
Drive systems with a rated voltage < 1000 V, which are intended for use in the first
environment.
ry experience for installing and/or
- PDS), including the associated EMC
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Technical data
7.7.1
Assigning the inverter to EMC categories
Requirements for electromagnetic compatibility
Second environment - category C4
Second environment - category C3
Immunity
Interference emission for filtered inverters
Interference emission for unfiltered inverters
Second environment - category C2
7.7 Electromagnetic compatibility of the inverter
The inverters have been tested in accordance with the EMC product standard EN 61800-3.
The declaration of conformity is available at Hotspot-Text
(http://support.automation.siemens.com/WW/view/en/58275445)
To comply with the requirements of EN 61800-3, all drives must be installed in accordance
with the manufacturer's instructions and EMC directives.
The EMC regulations are available at Hotspot-Text
(http://support.automation.siemens.com/WW/view/en/58275445)
The installation must be performed by an expert who has the necessary experience for
installing and/or commissioning power drives, including their EMC aspects.
The unfiltered inverters correspond to category C4.
EMC measures in the second environment, category C4, are carried out on the basis of an
EMC plan on the system level.
Further information:
With respect to their immunity, the inverters are suitable for the second environment,
Category C3.
Inverters with integrated filter are suitable for use in the second environment, Category C3.
If you are using unfiltered inverters in an industrial plant, you must either use an external
filter for the converter or install corresponding filters on the system level (conducted highfrequency disturbance variables).
When installed professionally in accordance with EMC guidelines, the converters fulfill the
requirements of the standard in relation to category C3 (field-based high-frequency
disturbance variables).
EMC-compliant installation (Page 50).
Inverters with integrated filter are suitable for use in the second environment, Category C2.
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Technical data
First environment - category C2
Frame sizes FSA … FSC
Frame sizes FSD … FSF
Note
Requirements placed on the short-circuit power (fault level) of the line supply
The invert
power (fault level) Rsce at the connection point of the customers system with the public grid
is greater than or equal to 120.
The installation company or company operating
this device is only connected at a connection point with a short-circuit power (fault level) SSC
that is greater than or equal to 120. If necessary, the utility company must be contacted and
the situation discuss
7.7.2
Harmonics
Current as a % for
Harmonic number
5th
7th
11th
13th
17th
19th
23rd
25th
FSA … FSC, 200 V, 400 V 1)
54
39
11
5.5 5 3 2 2
FSD … FSF, 200 V 2)
28
14 8 6 5 4 3 3
FSD … FSF, 400 V 2)
37
21 7 5 4 3 3 2
FSD … FSF, 690 V 2)
34
18 8 5 4 3 3 2
1)
2)
Typical harmonic currents as a %
7.7 Electromagnetic compatibility of the inverter
Inverters with integrated filter are suitable for use in the first environment, Category C2 if you
additionally install high-frequency filters or 4% reactors on the line side.
Inverters with integrated filter are suitable for use in the first environment, Category C2.
ers are compliant with IEC 61000-3-12 under the assumption that the short-circuit
the device is responsible for ensuring that
ed.
Typical harmonic currents as a % referred to the LO input current for UK 1 %
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Technical data
7.7.3
EMC limit values in South Korea
7.7 Electromagnetic compatibility of the inverter
Is applicable for filtered 400 V inverters, frame sizes FSD ... FSF.
All other inverters do not comply with the limit values.
The EMC limit values to be complied with for South Korea correspond to the limit values of
the EMC product standard for variable-speed electric drives EN 61800-3, Category C2 or
limit value class A, Group 1 according to EN55011. By applying suitable supplementary
measures, the limit values according to Category C2 or according to limit value class A,
Group 1 are maintained. Further, additional measures may be required, for instance, using
an additional radio interference suppression filter (EMC filter). The measures for EMCcompliant design of the system are described in detail in this manual respectively in the
Installation Guideline EMC.
Please note that the final statement on compliance with the standard is given by the
respective label attached to the individual unit.
You can find the Configuration Manual "EMC installation guidelines" under
(http://support.automation.siemens.com/WW/view/en/60612658)
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8
8.1
Spare parts
Frame sizes FSA … FSC
Article No.
FSA
FSB
FSC
Accessory kit IP20*)
A5E33860501A
A5E33879111A
A5E33879131A
*) Included in the scope of delivery of the inverter
Spare parts, frame sizes FSD … FSF
Article No.
FSD
FSE
FSF
components
Mechanical kit
6SL3200-0SM13-0AA0
6SL3200-0SM14-0AA0
6SL3200-0SM15-0AA0
Fan kit
6SL3200-0SF15-0AA0
6SL3200-0SF16-0AA0
6SL3200-0SF17-0AA0
Accessory kit *)
6SL3262-1AD01-0DA0
6SL3262-1AE01-0DA0
6SL3262-1AF01-0DA0
*) Included in the scope of delivery of the inverter
8.2
Optional accessories
Which components are available?
Connection components
Accessory kit PT*) A5E03396337 A5E03395273 A5E03343234
Set of small
6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0 6SL3200-0SK08-0AA0
● Mounting frames for PT Power Modules - only frame sizes FSA … FSC
● Line reactor - only frame sizes FSA … FSC
● Line filter
● Braking resistor
● Brake Relay and Safe Brake Relay
● Output reactors
Connection overview for the electrical components Connection overview (Page 42).
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Spare parts and accessories
8.2.1
Mounting frames for PT power modules
Article numbers
NOTICE
Degree of protection is only guaranteed for Siemens mounting frames
8.2 Optional accessories
● FSA: 6SL3260-6AA00-0DA0
● FSB: 6SL3260-6AB00-0DA0
● FSC: 6SL3260-6AC00-0DA0
The supplementary package contains all the necessary nuts and seals.
The tightening torque to attach the mounting frame and inverter is 3.5 Nm for all mounting
frames.
The IP55 degree of protection for the PT devices can only be guaranteed, if the applicable
Siemens mounting frame is used and this is correctly installed. The specified tightening
torque for the fixing screws (3.5 Nm) is also only valid for Siemens mounting frames.
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