Siemens Lithostar Multiline Replacements of Parts

Erlwein

LITHOSTAR Multiline

Replacements of Parts

System

SP

Unit not including shock wave system

03127011

Print No.:
Replaces: n.a.

RXL2-120.841.02.01.02

© Siemens AG

The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.

English
Doc. Gen. Date: 09.05

2005

2 Revision / Disclaimer

1Revision / Disclaimer

Document revision level

The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.

Please contact your local Siemens office to order current revision levels.

Disclaimer

The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise
authorized by Siemens or one of its affiliates to provide such services.

Assemblers and other persons who are not employed by or otherwise directly affiliated
with or authorized by Siemens or one of its affiliates are directed to contact one of the
local offices of Siemens or one of its affiliates before attempting installation or service pro­cedures.

LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG

09.05 CS PS 24

Page 2 of 72

Medical Solutions

Table of Contents 3

1- 0Table of Contents

1 _______ Prerequisites ___________________________________________________ 5

Documents required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Required measurement and adjusting devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Disposal information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Service information on the Intranet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 _______ Overview of Measures___________________________________________ 10

Component N11 (in control cabinet A12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Collimator component N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

VIDEOMED DI-M component. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Memoskop component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Multispot component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Laser light localizer component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Unit/control console component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Generator component. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Ultrasound option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3 _______ PC Board Replacement __________________________________________ 21

Component N 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Board D1, (new type) host computer or when replacing the battery. . . . . . . . . . . . . 21

Board D1, (old type) host computer or when replacing the battery. . . . . . . . . . . . . . 22

Board D4xx, Motor controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Board D 5, A/D converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SMP bus board D10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Board D11, backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Board D 21, power supply M16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Board D4, power supply, respiratory and ECG triggering. . . . . . . . . . . . . . . . . . . . . 27

Collimator N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Replacing the collimator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Replacing electric components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Adjustment test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Control position of the collimator blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

VIDEOMED DI-M component. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Board D1, analog board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Board D3, analog board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Unit/control console component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Board D32, distributor board, supporting frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

I.I. supply Z96 "Röderstein" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Tableside control panel (NBF), board D41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Recoding for use on the control console, board D41 . . . . . . . . . . . . . . . . . . . . . . . . 32

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

System unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Board D51, ADC/DUEP plug-in board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
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Page 3 of 72

4 Table of Contents

4 _______ Potentiometers and Reference Switches ___________________________ 34

Overview of the potentiometers and reference switches . . . . . . . . . . . . . . . . . . . . . . . . 34

Basic information on the replacement and adjustment of potentiometers, reference switch-

es and motor encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

General replacement and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Checking, replacement and/or adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Cone drive TL, reference switch S8 and potentiometer r8 . . . . . . . . . . . . . . . . . . . . . . . 41

Checking the toothed belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Checking the travel range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Checking the travel range with US probe (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 42

Cone drive TR, reference switch S 9 and potentiometer r9 . . . . . . . . . . . . . . . . . . . . . . 43

Setting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Checking the travel range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Longitudinal system Y drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Transverse system, X drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

C-arm orbital drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Shock head mount W system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5 _______ Checking / Replacing the Lifting Columns R / L ______________________ 56

Checking potentiometers r1/r2 and reference switches S1 and S25 . . . . . . . . . . . . . . . 56

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Removing the lifting column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Installing the new lifting column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6 _______ Working on the Motor Drives _____________________________________ 62

7 _______ Working on the Orbital Drive _____________________________________ 63

Removing the am4 drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Replacing the toothed belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Installing the am4 drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

8 _______ Appendix______________________________________________________ 70

9 _______ Changes to Previous Version _____________________________________ 71

LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG

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Medical Solutions

Prerequisites 5

1Prerequisites

2-

• Observe the EMC meaures for systems with serial number starting with 06022 (EMC =

electromagnetic compatibility).

• Observe ESD protective measures (ESD = electrostatically sensitive device).

• Ensure that the EMC shielding is reinstalled correctly after removing it to replace or

check boards.

• Check the connection pins when inserting boards and connectors.

• Remove the system covers for the area of the system being serviced and reinstall them

after the service work is completed.

NOTICE

Protective conductor test and backup:

¹ When service work is completed, perform a protective

conductor test and a backup of the new parameters.

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
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6 Prerequisites

Documents required 0

• SAFETY NOTES RA0-000.012.29...

• LITHOSTAR Multiline Startup Instructions RXL2-120.034.01...

• LITHOSTAR Multiline wiring diagram set J1042

• Operation of the service software RXL2-120.113.01...

• Setting the software parameters RXL2-120.032.01...

• Jumper log 31 27 011 EBP 01S

• Start-up Instructions RXL2-120.034.01...

• MEMOSKOP Service Instructions RX57-029.061.01...

• VIDEOMED DI/DI-M Service Instructions RX52-022.061.01...

• MULTISPOT 2000 Setting Instructions RX57-091.032.01...

• POLYDOROS LX 30/50 Troubleshooting Instructions RX63-020.072.01...

LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG

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Medical Solutions

Prerequisites 7

Required measurement and adjusting devices 0

• Special tool, PLCC extractor 99 00 549 LE999

• 96-pin extension board, short 85 73 628 G5206

• 2x96-pin extension board 73 94 943 EE999

• 1x64-pin extension board

(This board can also be used on the 48-pin connectors)

21 67 179 N2030

• Service PC (for details see Intranet service laptop for CSEs)

• Serial PC connection cable, 5m 99 00 440 RE999

• Multimeter (Class 0.1%; Ri > 10 M), e. g., Fluke 8060 A 97 02 101 Y4290

• Oscilloscope, e.g., Fluke Scope Meter 73 92 074

• ESD tools according to ARTD, Part 3

• Standard service equipment kit

• A stretching belt or similar device (approximately 4.5 m long and

25 mm wide), must be purchased locally.

• 5 mm Allen wrench with guide pin

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
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8 Prerequisites

Disposal information 0

When disposing of boards and components no longer required, adhere to the Disposal

Instructions RXL2-120.163.01... .

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Medical Solutions

Prerequisites 9

Service information on the Intranet 0

The most recent information is available on the Intranet.

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Medical Solutions

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Page 9 of 72

10 Overview of Measures

2Overview of Measures

3-

Component N11 (in control cabinet A12) 0

BoardPart no. Name Remarks regarding replacement

- Tool tip

Fuses Replace according to wiring diagram J1042-3A n.a.

D1 71 28 841

J1042

Host com­puter

Check switches according to wiring diagram excerpt in
Appendix. (Appendix / p. 70)

Wiring diagram 1042-21-4

Set time, restore the parameters, download software

30 82 138 Battery Set time, restore parameters

D1 31 25 825

J1042

Host com­puter

Activate battery: Solder in jumper X26-X27; check
jumpers/switches; jumper log

Wiring diagram J1042-21

Replace Proms, set time, restore the parameters,
download software

31 46 073

Battery Set time, restore parameters

B2905

Detail info

(Board D1,

(new type)
host com­puter or
when replac­ing the
battery/p.2

1).

(Board D1,
(old type)
host com­puter or
when replac­ing the
battery/p.2

2)

D2 31 25 643

J1042

D4 89 49 588

G5334

D5 31 25 528

J1042

D5 37 82 714

J1042

XCS

controller

Motor

controller

A/D con­verter

A/D

converter

Check jumpers/switches; replace Proms; jumper log,
wiring diagram J1042-22

Change EMC shielding plate, if present, from old to
new board

Check jumpers/switches;

replace Proms

Check jumpers; replace Proms

Check U

, setting on D8 with R220 (Board D 5,

ref

- Board backward-compatible

(starting with HOST Software VA00D)

- May only be oper­ated with Prom:

- J1 Part no. 47 81 857 J1042

- J2 Part no. 47 81 865 J1042

n.a.

(Board D4xx,
Motor
controller / p.

24)

A/D
converter / p.

24)

Check jumpers; replace Prom; check U

setting on

ref

D8 with R220

LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG

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Medical Solutions

Overview of Measures 11

BoardPart no. Name Remarks regarding replacement

- Tool tip

D6 31 25 569

J1042

COM

controller

Check jumpers/switches; replace Proms; jumper log,
wiring diagram J1042-26

Change EMC shielding plate, if present, from old to
new board

D7 89 49 505

G5334

Motor

output

No special attention necessary n.a.

stages

D8 31 73 911

B3305

+5V
power
supply

Set the reference voltage U
R220; test point U

: D5.X31 (0V; X30)

ref

= 5.120V +/- 5 mV with

ref

Prior to installing the board, set potentiometer R220 to
the lowest value

D10 11 14 839

G5347

Bus board starting with serial no. 7000: Transfer the jumper from

the old board to the new board. Jumper log

X112.4 - X110.4. The plug must connect 1-5

D11 31 25 692

J1042

Backplane Check the fuses/jumpers

Jumper log, wiring diagram J1042-31/

Detail info

n.a.

n.a.

(SMP bus
board
D10 / p. 25)

(Board D11,
backplane /
p. 26)

D21 31 25 577

J1042

D25 88 21 068

G1005

D26 88 21 068

G1005

D4 84 37 337

K2013

Power
supply
M16

ECG/QRS

separation

Dig. mem­ory

Respira­tion Ana­log Gate

Power
supply
D25/D26

Check the fuses,

wiring diagram J1042-6A/6B

Check the fuse,

wiring diagram J1042-45 jumper

Note: Do not change the potentiometer setting!

Check the jumper,

jumper log, wiring diagram J1042-46

Note: Do not change the potentiometer setting!

Check fuses F1/F2,

wiring diagram J1042-44

(Board D 21,
power supply
M16 / p. 26)

n.a.

n.a.

(Board D4,
power sup­ply, respira­tory and
ECG
triggering / p.

27)

Siemens AG RXL2-120.841.02.01.02 LITHOSTAR Multiline
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Page 11 of 72

12 Overview of Measures

Collimator component N 0

• Collimator N is maintenance-free and should be replaced in the event of a mechanical

malfunction. An adjustment test must be performed following replacement ((Replacing

electric components / p. 28)).

• In case of electronics errors, parts will be replaced according to spare parts list

RX74-020.081.10....

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Medical Solutions

Overview of Measures 13

VIDEOMED DI-M component 0

When servicing or replacing the VIDEOMED DI-M, adhere to the Service Instructions
RX52-022.061.01...

Board Part no. Name Remarks regarding replacement / tool tips Info

D1 30 97 727

X2170

D3 30 97 651

X2170

Analog board Remove the resistor between X902 and X903,

refer to the service note "Adapting a

MEMOSKOP"

Digital

control

board

"Load Default Value" is possible the first time only
with the switch, not with the service software.

Select the LITHOSTAR measurement field;

perform a dose rate check;

perform an IQ test

For 33 cm I.I. only:

select horizontal and vertical image reversal

(Board
D1, ana­log
board / p.

30)

n.a.

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14 Overview of Measures

Memoskop component 0

Use Service Instructions RX57-029.061.01... when working on the Memoskop.

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Medical Solutions

Overview of Measures 15

Multispot component 0

Use the Setting Instructions RX57-091.032.01... when working on the Multispot 2000.

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16 Overview of Measures

Laser light localizer component 0

The complete laser light localizer unit is replaced. It can be converted from battery opera­tion to rechargeable battery pack operation (refer to Instructions RXL2-120.033.03...).

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Medical Solutions

Overview of Measures 17

Unit/control console component 0

Board Part no. Name Remarks regarding replacement - tool

tips

D7 ... 89 49 505 G5334 Motor output

stage

D31 31 25 585 J1042 Base frame,

distributor
board

D32 31 25 676 J1042 Support frame,

distributor
board

Z96 31 36 194 X2134 I.I. power sup-

ply,

operator panel

No special attention necessary n.a.

Check jumper log, wiring diagram
J1042-51

No special attention

necessary

Check fuses F2 and F3; wiring diagram
J1042-6

Detail
info

n.a.

(Board
D32, dis­tributor
board,
support­ing
frame / p.

31)

(I.I. sup­ply Z96
"Röderst
ein" / p. 3

1)

n.a. 31 23 879 J1042 Tableside con-

trol

D51 31 25 627 J1042 ADC/DUEP

plugin board in
the PC

r3-6, 8 30 28 009 B0611 Potentiometer

Completely replaced!

check the switch,

jumper log, wiring diagram J1042-61

Check jumpers, switches;

replace Prom;

jumper log, wiring diagram J1042-71

n.a.

(Table­side con­trol panel
(NBF),
board
D41 / p. 3

2)

(Board
D51,
ADC/DU
EP
plug-in
board / p.

33)

(a)
Potentio
meters /
p. 35)

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18 Overview of Measures

Board Part no. Name Remarks regarding replacement - tool

tips

am 1/2 70 54 422 F0721 Lifting column

n.a.

n.a. 31 23 994 J1042 Shock wave

release

n.a. 47 82 707 J1042 System floor

Replace completely, no special attention
necessary

Replace completely; n.a.

switch

Detail
info

(Check­ing /
Replac­ing the
Lifting
Columns
R /
L/p.56)

n.a.

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Medical Solutions

Overview of Measures 19

Generator component 0

The following instructions should be used when working on the generator.

LITHOSTAR Multiline Serial no. ≤ 6073 RX63-020.034.12...

Serial no. > 7000 POLYDOROS SX RXL2-120.034.05...

Serial no. > 7000 POLYDOROS LX RXL2-120.034.02...

Troubleshooting
Instructions

Troubleshooting
Instructions

When replacing the image intensifier, X-ray tube or camera, use the Start-up instructions
for the specific component. In addition, adjust the system in accordance with the adjust-

ment instructions, "Isocenter Adjustment" RXL2-120.071.01....

POLYDOROS LX RX63-020.072.01...

POLYDOROS SX RX63-055.072.01...

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Page 19 of 72

20 Overview of Measures

Ultrasound option 0

Use Start-up Instructions RXL2-120.091.10.01... when working on the ultrasound system.

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Medical Solutions

PC Board Replacement 21

3PC Board Replacement

4-

Component N 11 0

NOTE

Refer to wiring diagram J1042-3A for the rated current values of
the different fuses listed in this chapter.

Board D1, (new type) host computer or when replacing the battery 0

78 28 841 J 1042, refer to wiring diagram J1042-21-4

30 82 138 battery 3.0 V

Follow items A + B + D when replacing board D1.

Follow items A + C + D when replacing the battery.

• If possible, perform a backup of all current parameters and data.

A

(Refer to Operation of the Service Software RXL2-120.113.01. Chap. 3-3)

• Read out the counter values for

shock counter generator shock counter shockwave

shock counter spark-gap shock counter total

shock counter US probe (starting with Rev. 05)

and document them in the operating log (Logbook, Reg. 8).

• Remove board D1 from electronics rack N11.

B

• Change EMC shielding plate, if present, from old to new board.

• Set or check the switches on the new board.

• Switch settings, see wiring diagram excerpt in the Appendix to this manual.

C

• Measure the battery voltage; U

> 2.7 V is normal.

batt

• If the battery voltage is < 2.7 V, replace the battery.

• Desolder the old battery and replace it with a new one.

D

• Measure the battery voltage; U

> 2.7 V is normal.

batt

• If the battery voltage is < 2.7 V, replace the battery.

• Insert board D1.

• After switching on the system:

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09.05 CS PS 24

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22 PC Board Replacement

- Establish a connection between the service PC and D1 X10

- Start the service software (Refer to the service software operating instructions
RXL2-120.113...)

- Enter the current time and date "Realtime Clock"

- Execute a download of "Host Software, Parameter file" in the Data menu

- Execute a restore of the "Customer Data", "System Data" parameters in the
Data menu

- Call up "Technical Info" and "Service Data" in the Info menu with "Load from
File" and save by selecting "Put to Unit".

- Call up "Parameters" in the Adjustment menu

- Select "Interface Shockwavesystem" from the Parameter group

- The value 00 must appear in the "Value" column for:
Reset shock counter generator / Reset shock counter shockwave
Reset shock counter spark-gap / Reset shock counter total
Reset shock counter US probe (starting with Rev. 05)

• If necessary, reset the values in the Value column

(Reset with "FF"/normal operation with "00", refer to "Setting the software parame­ters" RXL2-120.032.01..)

NOTE

The Appendix of this manual contains a layout of the new D1
board. When board D1 is replaced, this layout is to be attached to
the LITHOSTAR Multiline wiring diagram.

Board D1, (old type) host computer or when replacing the battery 0

31 25,825 J 1042, refer to wiring diagram J1042-21-4

31 46 073 B 2905 battery 3.6 V

Follow items A + B + D when replacing board D1.

Follow items A + C + D when replacing the battery.

• If possible, perform a backup of all current parameters and data.

A

(Refer to Operation of the Service Software RXL2-120.113.01. Chap. 3-3)

• Read out the counter values for

shock counter generator shock counter shockwave

shock counter spark-gap shock counter total

shock counter US probe (starting with Rev. 05)

and document them in the operating log (Logbook, Reg. 8).

LITHOSTAR Multiline RXL2-120.841.02.01.02 Siemens AG

09.05 CS PS 24

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